Answer Key
 
 
Course: Standard Work
Module: Standardization
 
 
 
1. True
 
2. Threaten people’s job if they don’t follow the standards
 
3. False
 
4. Taiichi Ohno
 
5. Reduces costs
Eliminates waste
Stabilizes delivery times
Increases productivity
Simplifies Processes
 

Course: Standard Work

Module: Prerequisites

1. True
2. Maintenance
3. Blame free
4. False

Course: Standard Work

Module: Standard Work Introduction

1. False
2. True
3. Type 1=Applies to repetitive single cycle process
Type 2=Applies to short but variable cycles that are linked to model mix
Type 3=Applies when we’re dealing with long cycle variable work content
Type 4=Applies to more broad categories such as work done in an office
environment
4. False
  
Answer Key

Course: Standard Work

Module: 3 Elements

1. Crew Size
2. Net available time / customer demand
3. 2 minutes per unit
4. True
5. 1

Course: Standard Work

Module: The Process Capacity Table

1. True
2. Machine
3. False
4. True

Course: Standard Work

Module: Standard Work Combination Sheet

1. True
2. Allows you to easily identify who is not working as hard as they can

Course: Standard Work

Module: Standard Work Sheet

1. True
2. False
3. Shows the work sequence for all operators in a work cell or area
Is an excellent Visual Management Tool
Identifies safety, quality, and Standard WIP locations within the process
  
Answer Key

Course: Standard Work

Module: Standard Work Instruction Sheet

1. True
2. False
3. Summarizes several Standard Work forms in one easy to read sheet
Used to help train associates on how to do a job
Identifies key points to help the operator perform their job better
4. True

Course: Standard Work

Module: Standard WIP

1. True
2. False
3. 2 pieces
4. 2
5. Minimum

Course: Standard Work

Module: Lead Time

1. Takt Time=Sets the pace or rhythm of the process

Cycle Time=Describes how often a part is completed by a particular process
Production Lead Time=Sometimes call Throughput Time
Standard Work Lead Time=Standard WIP x Takt Time
2. Manual
3. True
4. 600 seconds
  
Answer Key

Course: Standard Work

Module: Time Observation Sheet

1. True
2. Top to bottom of each cycle’s column
3. 30

Course: Standard Work

Module: Transactional Standard Work

1. True
2. U Shaped Cell
3. False
4. Process Maps
Work Instruction Sheets (Word and PDFs)
5. Safely
Consistently
With high quality