Professional Documents
Culture Documents
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SHIP STRUCTURE COMIWTTEE
October 1968
Dear Sir:
Sincerely y
IM,ld-%
D. B. Hende ion
Rear Admira , U. S. Coast Guard
Chairman, S ip Structure
Committee
-. .— .———. ,... —— !—
SSC-189
Final Report
on
Project 176
“Quality Assurance”
to the
by
under
This document has been approved for public release and sale;
its distribution is unlimited.
October 1968
ABSTRACT
recorder is described.
SHIP STRUCTURE COMMITTEE
The SHIP STRICTURE COMMITTEE is constituted to prosecute a research program to improve the
hull structures of ships by an extensfon of knowledge pertaining to design, materfals and methods
of fabrication.
The SHIP STRUCTURJZSUBCOMMITTEE acts for the Ship Structure Committee on technical
matters by providing technical coordination for the determination of goals and objectives of
the program, and by evaluating and interpreting the results in terms of ship structural design,
construction and operation.
LIAISON REPRESENTATIVES
NATIONilLACADEMY OF sclm’JcEs-
BRISTISH NAVY STAFF
NATIONAL RESEARCH COUNCIL
Mr. H. E. HoSben
Mr. A. R. Lytle - Technical Dfrector, Maritime Staff Constructor Officer
Transportation Research Board Douglas Faulkner, RCNC
Mr. R. W. Rumke - Executive Secretary, S17C WELDING RESEARCH COUliCI1.
AMERICAN IRON AND STEEL INSTITUTE Mr. K. H. Koopman, Director
Mr. Charles Larson, Asst. Director
Mr. J. R. LeCron
CONTENTS
Page
— —
The lack of a primary record of inspection has
decidedly retarded the acceptance of ultrasonics as an inde-
pendent inspection tool, and much effort has been directed
toward devising a means of recording the ultrasonic test
information. Limited applications have been found for C scanJ
(l), strip chart (2), photography (3), and amplitude mapping
(4), but, in general, the record obtained using these methods
is not complete and a need does exist for a practical recording
system which will provide a complete record of the ultrasonic
test.
.—
-2-
CON
T
COM
CONTROL TRACK
0.020 WIDE
-. .—
-3-
INPUT 1
10M
‘1
0.047 UF
II A
2N2608
0 OUT
=
1000 UF
II
INPUT 2
IOK
10M
0.047 UF
----4 I
II =
C4 2.2M
2.7K
_.—
-5-
I i I [
DIFFERENTIAL
(9 AMPLIFIER
VIDEO
RECORDER
ULTRASONIC e
FLAW
DETECTOR
MICROPH >
e
OSCILLOSCOPE
a. Operator’s identity
b. Date
c. Type of instrument
d. Transducer type, size, frequency and angle
e. Identification of test object
f. Location of the weld
Type of material
:: Thickness of base plate
i. Type of joint and configuration
.
Condition of the weld bead
2 Couplant
1. Attenuation factor.
!
0
If
01
g“, 8
-1
m“
0.
—
,7 “
4’
,-
~~
w ‘. 40°
w
50°
ECHO SURFACE
60°
(GROUND)
L -i
o
o“
m
-35.0- =
\
\
kyLINDER OF pOLyhtETHYLMETKRy MTE
100.0 ~
w I ECHO SURFACE ~ + a
------ -II 1
~~~ Ii
‘=J I -- —-- I //
— i
m 1
TEST 5URFACt
~SILVERCOATED SURFACE
~Ly~~
e’” ‘
q 60° ? 70°
m
+
TEST SLIRFACE
(PLANED)
m
+-4
c1
i —1ll,ml
Fig
● 5 IntamwtionaL Institute Of Welding, Calibration Flock FOP Ultrasonic Test
Equipment.
-9-
PROBE INDEX
I 1
I
I
1 I
I
INITIAL PULSE I
\
1 1 I
o 50 100 150 200 225 250
Fig. 7 Procedure FOP Setting The Sensitivity Using The IIW Uztrazonie Test
Block.
SUMMARY
03NCLUSIONS
REcOMMENDATIONNS
REFERENCES
October 1968 12 6
a. CO NT R4CT OR GRANT No. 9a. OR IGINATOR*5 REPORT NUMB ER(5I
PO-6-0039
I
b. PROJECT NO,
SR-176
c. gb. OTHER REPORT NO(51 (Any other mmibc,s that may b. ezsigned
this report)
SSC-186
d.
O, DISTRIBUTION STATEMENT
U. S. Coast Guard
3, 4BSTRACT
)D!:::.51473 (PAGE
I) Unclassified
S/N O1OI.8O7.68O1 Security Classification
—
Unclassified
mcunrv Liasslllcatlun
Vid&otape recording
Recording of ultrasonic test data
Magnetic tape recording
DIVISION OF ENGINEERING
B. B.
Burbank (III) Joseph E. Herz (I, II)
(Retired)Chief Metallurgist Chief Structural Design Engineer
and Chemist Sun Shipbuilding & Dry Dock Co.
Bath Iron Works Corp.
G. E. Kampschaefer, Jr. (III)
D. P. Clausing (III) Manager, Application Engineering
Senior Scientist ARMCO Steel Corp.
U. S. Steel Corporation
BryanR. Noton (II, III)
Donald P, Courtsal (II, III) Visitinq Professor
Principal Hull Design Engineer Dept. OF Aeronautics and Astronautics
Dravo Corporation Stanford University
1!
Vu. 221s1, These doczmznatshava been owaced in the Technical
Abs&m% Bulletin (TAB) of the Defense Doe en.tai%onCente? (DDC)~
Cwnaon Station, Alexandria, Vu. 22314, de~ the indiea~ed AD
numbers.
SSC”179,
A Survey of$oma Recent British Wo~k on th Behuviim of Warsh@
S*rwtures by J. Clarkson. November 1966. AD 644738.
1
SSC-181, Results from FulLScaJe Measurements of% hip Bend<ng Streeees on
~0 Dry-C@go Sh@s- Rqort #2 D. J. Fritch, F. C. Bailey~ J. W.
Wheaton. March 1967. AD 650239.
SSC-182, Twnty Years of Research under the Ship St oture Committee by
SSC-183,
A. R. Lytle, S. R. Heller, R. Nielsen, Jr.
December 1967. AD 663677.
T and John Vasta.
by
T
Struettwe and the &it62e
AfetaZZurgicaZ Be vior ofSteeZ
Morris Cohen. May 1968. AD 670574.
ssc-186,
Cold or Hot StPaining by J. Dvorak and C. M lonas. July 1968.
ssc-188i
Biennial l?epo~tof Ship Stzwetu~e Comnittee. September
!
SSC:189, The Video Tape Reeo~ding of Ultrasonic Test rlfomation by Robert
A. Youshaw, Charles H. Dyerand Edward L. C “SCUO1O. October 1968.
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