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Fuel 251 (2019) 187–217

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Fuel
journal homepage: www.elsevier.com/locate/fuel

Review article

Polymeric and low molecular weight shale inhibitors: A review T


a b,⁎ a,⁎
Hafiz Mudaser Ahmed , Muhammad Shahzad Kamal , Mamdouh Al-Harthi
a
Department of Chemical Engineering, King Fahd University of Petroleum & Minerals, 31261 Dhahran, Saudi Arabia
b
Center for Integrative Petroleum Research, King Fahd University of Petroleum & Minerals, 31261 Dhahran, Saudi Arabia

ARTICLE INFO ABSTRACT

Keywords: Water-based drilling fluids (WBDFs) are widely used for drilling oil and gas wells. Water-based drilling fluids are
Drilling fluids considered economical and environmentally friendly compared to synthetic and oil-based drilling fluids. Water
Polymers is one of the major constituents of WBDFs but causes the swelling of clay minerals in wellbore formations. Clay
Clay swelling swelling in the wellbore has detrimental impacts on drilling operations and it leads to excessive costs of drilling
Inhibitors
operations and oil well construction. During drilling operations, the interactions of drilling fluid and clay
Oil and gas exploration
swelling can be prevented by using various inhibiting agents that reduce the interactions of water contents with
the wellbore. To develop high-performance shale inhibitors that can significantly reduce clay swelling, drilling
operation costs, and environmental impacts, a significant amount of research on the industrial and academic
level has been done. The available literature lacks a comprehensive understanding of polymeric, amine-based,
ionic liquids, and surfactant-based shale inhibitors for the oil field applications. This review explains the me-
chanisms of clay swelling, techniques used for the measurement of clay swelling, and various inhibitors used to
prevent clay swelling. Additionally, the effects on the process for various polymer-based inhibitors, nitrogen-
based inhibitors, ionic liquids, and surfactants based shale inhibitors have been studied in detail.

1. Introduction cuttings due to the water adsorption of sensitive shales [26,27]. The
shale swelling occurs due to the presence of various clay minerals in the
Oil and gas well drilling require different drilling fluids to perform shale. Clay swelling and wellbore instability also affect hole cleaning
various functions: to maintain the rheology of fluids [1–6], manage the efficiency due to the agglomeration of shale cuttings. The worst-case
hydrostatic pressure in the wellbore, lubricate the drilling bit, prevent scenario of wellbore instability includes the loss of drilling assembly,
the invasion of fluid loss into formations, transport rock cuttings to the lost circulation, and the chances of losing part of the hole or the com-
surface, and prevent the swelling of shale formations [7–12]. Drilling plete well. All wellbore instability problems seriously affect the drilling
fluids are broadly classified as oil-based drilling fluids (OBDFs) or rate and contribute to the increased exploration and production costs
water-based drilling fluids (WBDFs). Oil-based drilling fluids have su- [28]. Numerous studies reveal that wellbore instability problems are
perior inhibition properties, excellent lubricity, and high-temperature 10% higher in cost compared to the well costs which are usually greater
stability. However, the increasing demands for environmental legisla- than $1 billion per annum [29]. Therefore, the development of a green
tion and excessive costs restrict OBDFs in drilling applications. Water- shale swelling inhibitor with enhanced inhibiting capacity is desired for
based drilling fluids are widely employed for drilling operations be- effective drilling fluid properties and to overcome the cost issues of
cause of their environmentally friendly nature, remarkable rheological wellbore instability.
properties, and excellent performance [13–24]. Traditionally used shale inhibitors include various electrolytes such
However, the use of WBDFs for reactive shale formations may result as sodium chloride, potassium chloride, and divalent brine electrolyte
in detrimental impacts to wellbore stability. An oil and gas drilling for water sensitive shale formations. These electrolytes are used in
section composed of 75% shale formations caused 90% wellbore in- various concentrations based on the type of shale formation and the
stability problems during the drilling process [25]. The primary issue of additives of WBDFs. The high concentration of these electrolytes pre-
WBDFs is shale swelling, which causes instability problems in the vents the hydration and swelling of water sensitive shale formation.
wellbore during the drilling process such as sloughing, bit balling, However, a high concentration of these electrolytes in drilling fluids
caving, high drag and torque, stuck pipe, and disintegration of shale results in flocculation of clay minerals which affects the properties of


Corresponding authors.
E-mail addresses: shahzadmalik@kfupm.edu.sa (M.S. Kamal), mamdouh@kfupm.edu.sa (M. Al-Harthi).

https://doi.org/10.1016/j.fuel.2019.04.038
Received 14 January 2019; Received in revised form 16 March 2019; Accepted 5 April 2019
0016-2361/ © 2019 Elsevier Ltd. All rights reserved.
H.M. Ahmed, et al. Fuel 251 (2019) 187–217

Fig. 1. Classification of shale inhibitors.

the drilling fluid causing high fluid loss volume and loss of thixotropy. that bio-surfactant has excellent inhibition properties in the drilling
A high concentration of salts also affects the rheological properties of fluids [41].
bentonite based drilling fluids, marine environment, and shale cutting In the past few years, other alternatives have also been developed
lifting capacity of drilling fluids [30]. Therefore, polymer/salt systems for high-performance shale inhibitions such as surfactants, copolymers,
are widely utilized to overcome the issues related to the high con- ionic liquids, and modified nanoparticles [42–44]. Few studies have
centration of electrolytes in WBDFs. Polymers are employed to modify been reported in the last decade related to the swelling of clays, bore-
the rheological properties such as viscosity, yield stress and gel hole stability, and shale inhibitors. Anderson et al. has studied the
strength. High molecular weight and salt resistant polymers are used in swelling of clays based on experimental and theoretical techniques
the formulation of drilling fluids that retain the rheological properties emphasizing on the swelling of minerals under crystalline regime,
[31–33]. Over the past few decades, a wide range of methodologies has nature of charge and charge density [45]. Another recent study pre-
been proposed with high concentrations of organic salts, inorganic sented the borehole instability issues that lead to the shale swelling and
salts, and various kinds of polymer-based additives for shale inhibition hydration. The effect of various types of water-based drilling muds are
[34–38]. However, these methodologies have not been effective for employed to conventional drilling operations and high-temperature/
inhibiting the sensitive shale formations and have many other limita- high-pressure drilling wells [27]. The available literature lacks the
tions. comprehensive understanding of polymeric and amine-based, ionic li-
Among these approaches, when potassium chloride is combined quids and surfactant-based shale inhibitors for the oil field applications.
with polyglycol, silicates and partially hydrolyzed polyacrylamide An extensive amount of literature is available for describing shale
(PHPA), superior inhibition results are obtained with synergistic effects. swelling, shale inhibition and field applications of shale inhibitors
Nitrogen-based derivatives were introduced recently with effective [46,47]. In this review, a comprehensive critical analysis of the avail-
shale inhibition characteristics. Among these, ammonium chloride was able information in the literature is presented to address the swelling
the simplest nitrogen-based derivative and has been used for several and inhibition mechanism of clays and related issues of oilfield geo-
years as a shale inhibitor. Recently employed low molecular mass chemistry. The first section discusses the composition, structure, and
polyether diamine has significant shale inhibition properties in WBDFs chemistry of clay minerals followed by the experimental and analytical
compared to the oil-based drilling fluids. Recently, a new amine ter- techniques commonly used to investigate and characterize the perfor-
minated polyether (ATPE) shale inhibitor was synthesized in the la- mance of shale inhibitors. The classification of various shale inhibitors
boratory for the inhibition of shale in water-based drilling fluid. The is discussed in detail which includes amine-based shale inhibitors,
shale inhibition performance of ATPE was evaluated and compared polymer-based shale inhibitors and other alternatives which have re-
with conventionally used shale inhibitors such as potassium chloride, cently been employed for shale inhibition such as surfactants, and ionic
polymeric alcohol, methane siliconic acid and potassium formate. Hot liquids, the purpose of discussing various classes of shale inhibitors is to
rolling dispersion test showed the superior inhibition capacity of ATPE enlighten the performance evaluation pros and cons under different
compared to the conventionally used shale inhibitors [39]. In another drilling conditions. Finally, we discuss challenges and prospects in the
study, a bio-surfactant was extracted from Korean red Ginseng root and development of environmentally friendly and cost-effective shale in-
used as potential additive in water-based drilling muds for the inhibi- hibitors. The classification of different shale inhibitors is shown in the
tion of shale swelling and hydration. The inhibition performance of bio- Fig. 1
surfactant was compared to the potassium chloride and Cetrimonium
bromide cationic surfactant. Shale inhibition tests showed that bio- 2. Chemistry & types of clay minerals
surfactant was superior shale inhibitor compared to the Cetrimonium
bromide and potassium chloride. The bio-surfactant produced the Clay minerals are phyllosilicates which consist of a layered structure
bigger size aggregates in relatively less time with less hydrophilicity of negatively charged octahedral sheets of alumina and tetrahedral
and shale recovery which indicated the enhanced shale inhibition sheets of silica [48,49]. In tetrahedral sheets, each tetrahedron com-
properties of extracted bio-surfactant [40]. Similarly, another bio-sur- prises of a cation which is coordinated with four oxygen atoms and
factant was extracted from mulberry leaf and evaluated as potential linked with other tetrahedrons by sharing three corners to make a
environmental friendly shale inhibitor. The inhibition results showed continuous two-dimensional, hexagonal layer. The commonly found

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H.M. Ahmed, et al. Fuel 251 (2019) 187–217

clay minerals is balanced by exchanging cations with the solution and


cation exchange in the clay minerals according to the following: (i) is
controlled by the rate of diffusion of metal cations (ii) follows stoi-
chiometric rule (iii) is a reversible process (iv) is a selective process for
cation and depends on the size of exchangeable cation. The chemical
composition shows that clay minerals having a 1:1 layered structure of
tetrahedral layer and octahedral layers show fewer interlayer cations,
so the cation exchange capacity of these minerals is very small. Simi-
larly, the chemical composition of clay minerals having a 2:1 layered
structure of tetrahedral layers and octahedral layers contain a sub-
stantial negative charge on the layers which are attached to a sub-
stantial number of interlayer cations, so these clay minerals show high
cation exchange capacity. A wide range of natural minerals exists which
differ in chemical composition, layered arrangements, and type of in-
terlayer cations. A general classification of clay minerals based on the
structure, swelling properties, cation exchange capacity, and SEM
images are given below, for example, see the smectite, illite, kaolinite,
and chlorite in Table 1 and Fig. 3.
Studies show that clay minerals with a 2:1 layered structure
(smectite) are more susceptible to swelling and offer considerable
wellbore instability problems during drilling operations. Fig. 4 shows
the layered structure of smectite clay. The main component of smectite
clay is montmorillonite with chemical formula (Na,-
Ca)0,3(Al,Mg)2Si4O10(OH)2·nH2O. When the smectite clay swells its
swelled volume is many times higher than the original volume. Water
Fig. 2. Sketches (a) Octahedral sheet (b) Tetrahedral sheet [54]. ©Elsevier. molecules adsorb on the interlayers and increase the basal spacing
Reproduced by permission of Elsevier.
which results in the large swelling of clay minerals. Smectite clay exists
in various forms based on chemical compositions such as hectorite,
cations in the tetrahedral sheets include Fe+3, Al+3 or Si+4. In octa- beidellite, and montmorillonite. Montmorillonite can be further clas-
hedral sheets, each octahedron contains one cation which is co- sified as Na-montmorillonite or Ca-montmorillonite and these two dif-
ordinated with six oxygen atoms and attached with the adjoining oc- ferent forms have a different swelling index. The smectite clay which
tahedrons by sharing the common edges. The commonly found cations contains sodium ions between the interlayers shows the maximum
in the octahedron are Fe+2, Fe+3, Mg+2 or Al+3. The specific ar- potential of swelling compared to all other clay minerals. The swelling
rangement of tetrahedral and octahedral sheets in the clay minerals of smectite clay can be reduced by replacing sodium and calcium ions
produces several types of clay [50]. If the clay is made up of one oc- with potassium ions or other cationic ammonium ions.
tahedral layer and one tetrahedral layer, it is designated as 1:1 clay (or Illite has a layered structure in which an octahedral alumina sheet is
T-O clay). If the clay is made up of two tetrahedral layers and one oc- sandwiched between two tetrahedral silica sheets. Chemically illite is
tahedral layer and they are arranged so that one octahedral layer is depicted as (K,H3O)Al2(Si3Al)O10(H2O,OH)2 which predominantly oc-
sandwiched between two tetrahedral layers, it is designated as 2:1 clay curs in most shales and clay sediments. Illite is formed in hydrothermal
(or T-O-T clay) [48,51]. environments and extreme weathering conditions by the modification
The clay minerals have negatively charged tetrahedral and octahe- of muscovite and feldspar. Strong interlayer interactions exist between
dral layers which are due to the isomorphic substitution of metal ca- tetrahedral sheets of silica and octahedral sheets of alumina due to high
tions. In the case of the tetrahedral layer, Si+4 ions are replaced with charge density on silica sheets. Tetrahedral and octahedral sheets are
Fe+3 or Al+3 ions, while in case of the octahedral layer, the Al+3 ions connected by the tips of tetrahedral layers and the hydroxyl group of
are substituted with Fe+2 or Mg+2 ions as shown in Fig. 2 [52]. The octahedral layers. Illite has less tendency to swell upon interacting with
isomorphic substitution of metal cations in the layers structure of clay water because its lattice has a non-expanding nature and therefore the
induces a 90–95% negative charge [53]. The interlayer metal cations of ability of water to migrate into the layers is less. The presence of po-
clay minerals are responsible for balancing the negative charge induced tassium ions in the interlayer spaces prevents the hydration and swel-
by the isomorphic substitution. The cation exchange capacity of clay ling of illite.
minerals is the ability to exchange interlayer cations from solution. The Chlorite clay has the chemical formula (Mg, Fe2+)5Al(AlSi3O10)
physiochemical properties of clay minerals are affected by cation ex- (OH)8, which consists of a group of phyllosilicate minerals classified as
change capacity, the morphology of clay minerals, particle size, pH of nimite, chamosite, pennantite, and clinochlore. It has a layered struc-
the solution, dispersion, hydration, aggregation properties and swelling ture comprised of an octahedral sheet of alumina sliced between tet-
characteristics of clay minerals. The negative charge on the layers of rahedral sheets of silica. The interlayers interact with each other

Table 1
Clay minerals and properties [55]
Clay minerals Layer Arrangement Cation Exchange Capacity Surface Area (m2/g) Density (g/cm3) Layer Thickness (Å) Chemical Formula

Smectite 2:1 60–100 700 2–2.7 12–14 (Na, Ca)0.3(Al, Mg)2


(Si4O10) (OH)2∙ n (H2O)
Illite 2:1 20–40 100 2.6–2.9 10 (K, H3O) (Al, Mg, Fe)2
(Si, Al)4O10[(OH)2 ∙ (H2O)]
Chlorite 2:1 10–30 100 2.6–2.8 14 (Mg, Fe2+)5Al(AlSi3O10) (OH)8
Kaolinite 1:1 3–15 20 2.5–2.7 7 Al2Si2O5(OH)4

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H.M. Ahmed, et al. Fuel 251 (2019) 187–217

Fig. 3. SEM images of different clay minerals (a) smectite (b) chlorite (c) illite (d) kaolinite [56–58].

Fig. 4. Structure of smectite clay minerals [59]. ©Elsevier. Reproduced by permission of Elsevier.

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H.M. Ahmed, et al. Fuel 251 (2019) 187–217

Fig. 5. Mechanism of swelling (a) Osmotic swelling (b) Crystalline swelling [198]. Open access article published by Springer-Verlag.

through hydrogen bonding and electrostatic force attractions. Chlorites increases clay volume. Typical osmotic swelling of clay minerals results
have variable chemical and physical properties depending on a wide in the increase in interlayer spaces from > 20 Ã to 30 Ã, which is
range of temperature, pressure, and composition. usually higher than crystalline swelling of clay minerals. The smectite
Kaolinite clay has the chemical formula Al2Si2O5(OH)4, which has a clay minerals saturated with sodium ions (also known as Na-mon-
layered structure consisting of one layer of octahedral alumina and one tmorillonite) mostly show osmotic swelling in the drilling operations of
layer of tetrahedral silica. It is formed by the weathering of alumino- oil and gas wells which leads to wellbore instability issues and in severe
silicates such as feldspar and physically it is a white and soft clay. cases, the wellbore may collapse. Compared to sodium saturated
Kaolinite has a low swelling capacity and ion exchange capacity smectite clay minerals, potassium smectite clay minerals do not show
(1–15 meq/100 g) compared to the smectite clay. When it interacts with osmotic swelling in the presence of water and potassium ions are used
water, kaolinite shows dispersion instead of swelling. The presence of to minimize the swelling of sodium saturated smectite clay in the
kaolinite in shale is a great subject of interest and it also important in wellbore.
deciding wellbore mechanical strength. Crystalline swelling (surface hydration) of clay minerals occurs
In summary, clay swelling is mainly related to clay minerals having when clay interacts in an aqueous solution containing high concentra-
a 2:1 structure due to their extensive swelling potential. The smectite tions of monovalent, divalent and multivalent ions. Cations in the in-
clay (saturated sodium bentonite) can swell several times in volume terlays of clay minerals have a significant impact on the magnitude of
compared to the un-hydrated clay and is considered as the main cause crystalline swelling. Crystalline swelling of clay minerals occurs in a
of shale instability in the drilling operations of oil and gas wells. stepwise manner like the formation of the single layer, double layer and
Kaolinite has the least swelling potential due to its 1:1 structure. multilayer hydrates of cations in between the interlayer spaces. Quasi-
crystalline structures are formed by multiple layers of water molecules
3. Mechanism of clay swelling in the interlayer of clay minerals which results in the increase in in-
terlayer spacing. Almost all types of clay minerals show crystalline
Hydration of clay minerals results in swelling which causes an in- swelling in the presence of aqueous solutions. Experiments have shown
crease of interlayer spacing and is mainly related to the type and con- that smectite clay adsorbs water molecules and forms one, two, three
centration of interlayer cations. Interlayer cations of clay minerals can and four layers of cation hydrates with the increase in relative hu-
be hydrated in the presence of water and, as a result, the interlayer midity. Simulation results have also shown that the crystalline swelling
space of clay minerals increases which causes swelling. Experimental of clay minerals occurs in a stepwise fashion and forms specific layers in
studies have shown that swelling of clay minerals can be explained in between the interlayers which increase the interlayer spacing. Specific
two separate ways: osmotic swelling and crystalline swelling. The results of interlayer spacing for a crystalline swelling show that inter-
schematic diagram of osmotic and crystalline swelling is given in Fig. 5. layer spacing ranges from 9 Ã to 20 Ã. The magnitude of clay swelling is
Osmotic swelling of clay minerals occurs due to the high con- also affected by the size, type, and charge of cations present in inter-
centrations of interlayer cations compared to the concentration of ca- layers of clay minerals. The swelling of clay minerals starts with the
tions in the bulk solution. When the interlayer cation concentration is hydration of interlayer cations and is affected by cation charge density.
higher compared to the concentration of the surrounding solution, Clay minerals which contain monovalent cations and higher hydration
water molecules migrate between the interlayer spaces which results in energies have a high potential of swelling compared to the cations
an increase in interlayer spacing. Although there is no semipermeable which have low hydration energies. In various simulation studies car-
membrane in the clay minerals, this mechanism of migration of water ried out to study the swelling behavior of montmorillonite clay, it has
molecules is considered as osmotic due to the difference in the con- been observed that by increasing the concentration of water, clay mi-
centration of cations. Osmotic swelling of clay minerals is only attrib- nerals having lithium and sodium ions form one layer, two layers and
uted to certain classes of clays which contain exchangeable cations three layers of cation hydrates. While in the case of potassium mon-
between the interlayer spaces. tmorillonite only one layer of cation hydrate was observed.
After hydrating, the osmotic swelling of clay minerals significantly In general, there are many variables that affect the swelling of clays,

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H.M. Ahmed, et al. Fuel 251 (2019) 187–217

such as the nature of interlayer cations, the concentration of cations, 4.4. Bulk hardness test
and the type of clay minerals. The swelling of clays can be inhibited by
replacing the interlayer cations with other cations that have less affinity The bulk hardness test evaluates the hardness of a shale cutting after
towards water and by coating the clay minerals with polymers which immersing in drilling fluid. Shale can imbibe liquid from drilling fluids
prevent the interactions of water with the clays. The subsequent section and become softer which increases the chances of wellbore instability
will explain the techniques of clay swelling and inhibition and various during drilling operations [65]. Inhibitive properties and hardness of
types of inhibitors. shale cuttings are inter-related. Therefore, a hardness test of a definite
size shale cutting is performed after hot rolling the shale cuttings in the
4. Techniques for characterizing shale swelling and inhibition drilling fluid at 65 °C for 16 h. After that, the shale sample is sieved over
40 mesh screens, washed with brine and placed in the hardness tester. A
Shale stability is primarily affected by the swelling of clay minerals torque wrench is used to extrude the cutting from the perforated plate.
in the wellbore, and it is one of the main issues in drilling operations. The wrench is rotated in a clockwise direction at a steady rate. The
Various experimental and analytical techniques are employed to study overall torque and number of rotations are measured as the hardness of
the swelling and inhibition of clay minerals. This section describes the a cutting is expressed in terms of the number of turns and torque re-
various techniques to determine shale swelling and to evaluate the quired to extrude the cuttings from the perforated plate. The hardness
performance of different inhibitors. of a shale sample depends on its recovery after the hot rolling. If the
shale recovery is high, then the shale is considered hard and less prone
to hydration and swelling [66].
4.1. Shale particle disintegration test

The shale particle disintegration test describes the hydration and


4.5. Pore pressure transmission test
disintegration of a shale sample when immersed in drilling fluid. In this
test, a cylindrical real field shale sample, of specific dimensions, is
The pore pressure transmission test is an important technique to
obtained after compressing the powder sample of shale in a shale
evaluate the performance of shale inhibitors by blocking the pores of
compactor. The cylindrical shale sample is then placed in a steel jar and
the shale sample. In this test, a shale sample (shale core) is placed in the
filled two-thirds full of drilling fluid. The jar is then placed on the
core holder of a pore pressure transmission (PPT) device and drilling
rollers of a heating oven and the time is measured for the complete
fluid is injected into the core through an upstream inlet. The upstream
disintegration of the shale sample in the drilling fluid. The inhibitors
pressure of PPT is maintained at the value of 2 MPa while the down-
are evaluated based on the resistance of the shale sample to disin-
stream pressure is maintained at 1 MPa. The result of this experiment
tegration. A good inhibitor is one which increases the time of complete
shows the rising curves between time and downstream pressure. The
shale disintegration [60].
PPT device produces the curves that depict the shale sealing perfor-
mance of drilling fluid and the curves are used to evaluate the change in
4.2. Hot rolling dispersion test downstream pressure over time [67]. The adsorption of inhibitors on
the surface of clay minerals makes a more hydrophobic clay surface
The hot rolling dispersion test is employed to study the inhibition which is favorable to diminish pore pressure transmission.
performance of drilling fluid to prevent the hydration, disintegration,
and dispersion of a shale cutting sample. In this test, a shale sample is
ground to a fine powder and sieved with 20–30 mesh screens. The 4.6. Shale immersion test
weighed shale sample (50 g) is placed in a steel cell along with 350 ml
of WBDFs and the lid tightly screwed shut. The cell is then placed in the In this test, the shale sample is placed in freshly prepared drilling
hot rolling oven at 95 °C for 16 h for aging according to API standards. fluid for 24 h to study shale stability and fracture development in the
After 16 h, the shale sample is gently washed with water and passed sample. Usually, a shale sample immersed in water results in the ero-
through 50 mesh screens. The shale sample retained over the screen is sion, cracks and macro pores. While, in the presence of an inhibitor, the
then dried at 60 °C in the oven. The final sample is weighed and com- shale sample is less likely to have erosion, cracks, and pores due to the
pared with the original weight of the shale sample [44,60,61]. If the formation of a protective layer on the shale sample [60,68].
percentage is high, the dispersion of shale is less and the inhibitor is
considered good.
4.7. Measurement of interlayer spacing
4.3. Linear swelling test
XRD analysis is one of the important techniques to determine the
The linear shale swelling test is also performed to evaluate the inhibition capacity of a material by measuring its interlay spacing (d-
characteristics of inhibitors. In this test, the linear swelling of a shale spacing) [69–72]. Inhibitor performance is determined by mixing it
pellet is determined as a function of time and an inhibitor which gives with montmorillonite in the presence of deionized water. The mixture
minimum swelling of the shale sample is considered superior. In this of inhibitor and montmorillonite is stirred thoroughly for 24 h and then
test, a 5-gram shale sample is ground to a fine powder and placed into a centrifuged at 8000 revolutions per minutes for 30 min and washed
pressure compactor by applying a pressure of 10 MPa for 5 min. Then with deionized water three times to remove the unreacted inhibitor.
the cylindrical disc of the shale sample is placed in a linear swelling After the centrifuging, the sediment of modified montmorillonite is then
meter in the presence of a prepared drilling fluid. The shale inhibition collected and divided in to two parts. One part is used to measure the
capacity depends on the reactivity of shale and the drilling fluid. The XRD of the wet sample while another part is dried at 105 °C and after
mineral composition of the shale sample is determined before per- grinding to fine powder XRD analysis is carried out [69–73]. In the
forming the linear swelling experiment. Then drilling fluid additives presence of shale inhibitor, the wet part of the clay sample indicates the
and their quantities are added to the drilling fluid to minimize the decrement of interlayer spacing which implies that a shale inhibitor can
swelling of the shale sample. The linear swelling meter measures the expel the water from interlayers and results better adsorption capacity.
linear height for a specific period. The shale inhibitor which results in While the dry part of clay sample shows an increment of interlayer
minimum linear swelling of shale sample is considered as good shale spacing which indicates a superior ability of intercalation of clay mi-
inhibitor [62–64]. nerals.

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4.8. Zeta potential measurement attraction between water and clay minerals. High capillary suction time
indicates that a large amount of water is attached to the clay minerals
Zeta potential is used to measure electro kinetic properties of shale and less amount of free water available in the system. Shale inhibitors
inhibitors in the colloidal dispersion of shale. The various concentra- with less capillary suction time are considered good materials to pre-
tions of shale inhibitors were added to the colloidal dispersions and vent the hydration of clay minerals and inhibit the swelling of clay
stirred for 24 h before measuring the zeta potential at 25 °C. The shale minerals. Capillary suction tests can be performed immediately after
inhibitors in the drilling fluid adsorb on the negatively charged surface preparing the dispersion with a shale inhibitor or they can also be
of clay minerals in the shale and affect the colloidal stability and sur- performed after 24 h or 48 h [78]. Shale inhibitors with less capillary
face charge density. The reduction of the colloidal stability of clay leads suction time are considered good materials to prevent the hydration of
to the increase in the endurance of shale disintegration and hydration clay minerals and inhibit the swelling of clay minerals [78].
[74]. The shale inhibitors adsorb on the surface of clay minerals which
reduce the overall charge on clay minerals and making their surface
hydrophobic in nature. Research has shown that if a surface charge of 4.12. Scanning electron microscope
clay minerals is decreased by 20% then hydration and swelling of clay
minerals can be inhibited [75]. A scanning electron microscope (SEM) is an important instrument to
perform high-resolution magnification analysis of a shale sample. The
4.9. Wettability alteration test SEM analysis exhibits the presence of pores and embedded minerals in
the shale sample. The compactness orientation and texture of the shale
Shale inhibitors or stabilizers react with clay minerals in the shale surface can be seen by SEM analysis. The presence of organic matter can
and alter the wettability properties from a hydrophilic to a hydrophobic be identified by the presence of oxygen and carbon in the shale sample.
surface. To measure the hydrophobicity of shale reacted with the shale The shale inhibition is investigated by blocking the pores using shale
stabilizer, a wettability alteration test is employed. The test involves the inhibitors in the formulation. The presence of polymeric inhibitors in
formation of bentonite dispersions with different concentrations of the water-based drilling fluid encapsulate the shale microstructure and
shale inhibitors. Dispersions are stirred for 24 h. When an inhibitor is pores and prevent the migration of drilling fluid in the pores of shale
completely adsorbed on the clay particles and equilibrium reaches then [79–81]. The formation of a thin layer of shale inhibitor on the shale
a thin layer of dispersion is placed on the glass sheet and air dried. sample is investigated by high magnification SEM analysis [63,70,82].
Upon drying, the dispersion forms a thin layer on the glass sheet. After
that, about 5 μL droplet is placed on the thin layer with a syringe and
the contact angle is measured using a contact angle goniometer high 4.13. Water adsorption test
resolution camera. The shale inhibitor in the clay dispersion turns the
clay particles hydrophobic by reacting with the shale inhibitor which The water adsorption test describes the reactivity of shale and the
further prevents the hydration and swelling of clays in the formations measurement is taken by a hydrometer which depicts the relative hu-
[71,76]. midity of a shale sample [83]. The relative humidity of the shale sample
is expressed percentage to give water adsorption [84]. Another way to
4.10. Fracture development test measure water adsorption is to put the shale sample in water for a
specific period of time. The weight of the shale sample is measured
The fracture development test analyzes facture developments in the before and after the water adsorption test. The reactive shales have a
shale when it interacts with the drilling fluid. This test mainly em- high affinity to adsorb large amounts of water compared to the less
phasizes low reactivity and hard shale formations where stability issues reactive shales [85].
are associated with the development of new fractures or the propaga-
tion of existing fractures. There are two techniques involved in the
evaluation of fracture development when a shale sample interacts with 4.14. Cation exchange capacity
different drilling fluid formulations. First, the shale sample is examined
by microscope to determine the fracture development and other The cation exchange capacity of shale is a measure of the ex-
changes in the shale sample. Various microscopic measurements are changeable cation present in the clay minerals of the shale sample. The
taken to compare the parameters of the shale sample such as typical most commonly available cations include sodium, potassium, calcium,
fracture width, number of fractures and maximum fracture width. iron, and magnesium. These cations are present in the interlayers of
Second, a time-lapsed photographic (TLP) technique is utilized to vi- clay minerals and neutralize the negative charge of clay minerals pro-
sualize the apparent changes in the shale sample. The fracture devel- duced by the isomorphic substitution of cations. The reactive clays such
opment test reflects the stability and fracture of the shale sample in the as montmorillonite and bentonite show high cation exchange capacity
presence of diverse drilling fluids containing shale inhibitors [77]. which is expressed as milliequivalent per 100 g of clay. The cation ex-
change capacity of clay minerals is determined by API standards using
4.11. Capillary suction test the methylene blue test (MBT). Shale is ground to a fine powder and a
small quantity of powder (2 g) is mixed in the water along with sulfuric
A capillary suction test (CST) is performed by a device that mea- acid and hydrogen peroxide. The mixture is then boiled for a few
sures the time of clay slurry or shale to travel across a filter paper. The minutes and cooled to room temperature. The mixture is then titrated
capillary suction test results can be utilized to study the reactivity of against the methylene blue solution. The endpoint of the titration is
shale samples with a single drilling fluid or to study the inhibition determined by putting a drop of the mixture on filter paper which re-
characteristics of different drilling fluids with a single shale sample. In sults in a light green or blue color halo sphere around the droplet. The
this experiment, 5 ml of clay dispersion containing an inhibitor is reactive clays show high cation exchange capacity which also depict the
placed inside the cylinder having filter paper of a specific thickness and affinity of hydration and swelling upon interacting with water. The clay
two electrodes (both connected to a timer) are attached to the cylinder minerals which show low cation exchange capacity values are less re-
at the position of 0.5 and 1 cm from one edge of the cylinder. The active but brittle. The less reactive clays in the shale sample are more
electrodes measure the time required to travel through the free water susceptible to dispersion upon interacting with water. The cation ex-
from one electrode to the other. A short capillary time indicates the change capacity range of various clay minerals is mentioned in the
presence of a large amount of free water available in the system and less above section [86–88].

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5. Classification of shale inhibitors which shale becomes harder after interacting with inhibitor molecules
and as a result of shale hardening shale dispersion and swelling is re-
Several inhibitors have been developed in the last few decades to duced [96]. Glycols, ranging from a simple ethylene glycol to a very
address shale swelling. Potassium chloride (KCl) is one of the earliest complex polyhydroxy glycols are used for shale inhibition applications,
known shale inhibitors that has been used in a concentration ranging including other polymers such as polyethylene and poly propylene
from 2% to 20%. However, water-based drilling fluids containing po- oxide which are used to enhance shale inhibition capacity. Glycols have
tassium chloride (KCl) concentration more than 1 wt% severely affect diverse molecular structures with different molecular weights but for
the microorganisms and have failed the mysid-shrimp bioassay test shale inhibition applications low molecular weight glycols are pre-
[89]. Therefore, water-based drilling fluids having potassium ions are ferred. Low molecular weight glycols are liquids which mix easily with
less often considered for offshore deep-water drilling operations due to water-based drilling fluids. Also, low molecular weight glycols can
the toxicity of potassium ions for marine life. Potassium chloride was penetrate the matrix of shale while high molecular weight glycols are
later used in combination with partially hydrolyzed polyacrylamide only adsorbed on the surface of the shale matrix.
(PHPA) in the1960s to minimize clay swelling in water-based drilling The mechanism of shale inhibition by glycols can be explained by
fluids. The presence of PHPA in water-based drilling fluids serves as an intermolecular forces (hydrogen bonding) between the water/glycol
inhibiting agent by forming a protective layer on the clay and pre- and shale matrix. The shale matrix has a high propensity to adsorb
venting the interaction of water with the clay minerals. The calcium water which further leads to the swelling and ultimately to the dis-
chloride-based drilling fluid was also used for the inhibition of shale persion in the shale matrix. The water molecules in the shale matrix
formation by encapsulation and ion exchange mechanisms. The pre- form hydrogen bonds with the aluminate and silicate groups and when
sence of calcium ions (Ca2+) in the drilling fluid displaces the mono- glycols interact with the shale matrix it is believed that glycols and poly
valent cations from interlayers of clay and prevents the swelling of clay glycols beak down the hydrogen bonding of water molecules with
platelets. The polymer present in the calcium chloride-based drilling aluminates and silicates of the clay minerals [97]. The PEG molecules
fluid shows an affinity for clay minerals and consequently, physical compete with water molecules in the interlayer spaces and attach with
adsorption (encapsulation) of polymer on the surfaces of clay minerals the aluminates and silicates of clay minerals through hydrogen bonding
reduces the water activity in shale formations. The presence of calcium and prevent the further interaction of water with clay minerals [98].
ions helps in the encapsulation of polymer on clay minerals [90]. Polyethylene glycol with a molecular weight less than 1000 is used
The dispersions and swelling of clay can be effectively inhibited as shale inhibitor in the water-based drilling fluid. Freshwater showed
either by intercalating the interlayers of clay minerals with inhibiting zero percent shale recovery in the shale dispersion experiment while
agents or covering the shale formation with high molecular weight polyethylene glycol systems only show a 20% shale recovery. On the
polymers and preventing the interaction of water with reactive shale other hand, the PHPA/KCl drilling fluid system showed 50% and the
formations. In the last few years, several shale inhibitors have been glycol/PHPA/KCl system showed an 80% recovery in the shale sample.
developed. These inhibitors can be polymeric inhibitors, ionic liquids, The shale hardening test with glycol-based drilling fluid showed that
and surfactants. The following section discusses the recent progress and the shale matrix becomes harder after interacting with the glycol-based
advancement in developing shale inhibitors. fluid compared to the original shale sample which behaves as a softer
shale sample [96].
5.1. Polymeric inhibitors An effective shale inhibition system was produced by the combi-
nation of salt (KCl) and glycol in the water-based drilling fluid. Both salt
Polymers are used as water-based drilling fluid additives and per- and glycol adsorb on the clay surfaces which minimizes the interaction
form various functions in the drilling process. Polymers are added to of the water and shale matrix resulting in reduced clay swelling. The
control the viscosity, suspension ability of a fluid, and inhibition of water in the hydration of potassium cations in the shale is replaced with
shale formations [91,92]. The viscoelastic properties such as yield stress the glycol which has larger molecules than water and adsorbs at mul-
and linear viscoelastic range of polymer-based drilling fluid is an im- tiple positions with shale samples through hydrogen bonding. The
portant characteristic that describe shale cutting transport capacity glycol adsorption on the surfaces of clay minerals with aluminates and
from downhole to surface of well and well cleaning efficiency [19]. silicates was also observed and resulted in the hardening of the shale
Polymeric shale inhibitors not only enhance the inhibition properties of sample. The inhibition of shale is not only due to the glycol but also the
drilling fluids but also modify the rheological and filtration properties presence of salt (KCl) plays an important role to enhance shale inhibi-
[87,93,94]. In this section, inhibition properties of polymer additives in tion [96]. Similarly, another study of 600 molecular weight poly-
drilling fluids will be discussed in detail. Polymer-based inhibitors are ethylene glycol showed that a 3% PEG solution offers better inhibition
used to prevent clay swelling in water-based drilling fluids. Inhibition properties compared to water. Also, the addition of 7% KCl salt into a
properties are mainly related to the concentration, structure, and 3% PEG solution showed improved inhibition properties but very si-
charge of polymeric additives in the drilling fluids. Polymer-based in- milar to the inhibition properties of a 7% KCl solution. In the presence
hibitors consist mainly of three categories, namely anionic polymers, of salt (KCl) solution, PEG shows little impact on inhibition properties.
cationic polymers, and non-ionic polymers. Each class of polymer in- Particle size distribution is another technique to determine the inhibi-
hibitors has a certain capacity to inhibit clay swelling based on the type tion characteristics of PEG and salt solutions. The higher particle size
of clay minerals in the wellbore. distribution indicates better inhibition characteristics for a shale in-
hibitor. The potassium chloride solution with 0.5% showed 21.41 μm
5.1.1. Non-ionic polymers and derivatives while the addition of 3% PEG to the system increased the particles size
Non-ionic polymers including, mainly, polypropylene oxide (PPO), distribution to 31.57 μm. This indicates that a lower concentration of
polyethylene glycol (PEG) [95], and their derivatives with nano- salt and PEG has a synergic effect on shale inhibition. The copolymer of
particles are also used for shale inhibition applications. Polyglycols are ethylene oxide with ethylene glycol (PG-1) and propylene oxide with
considered as effective shale inhibitors in water-based drilling fluid ethylene glycol (PG-2) is also used to determine the capability of shale
systems and are replacing the use of oil-based drilling muds due to the inhibition. The copolymer (PG-1) measured 45.03 μm while (PG-2)
superior inhibition properties. The extraordinary benefits of using measured a 51.52 μm particle size distribution and this greater particle
glycol as shale inhibitor include good lubrication, low cost, easy size distribution was attributed to enhanced aggregation due to the
handling, and environmental friendliness. Various experimental tech- hydrophobic contents in the copolymer. The author concludes that
niques are employed (shale dispersion and shale swelling) to study the copolymers having hydrophobic contents showed enhanced aggrega-
shale inhibition due to shale hardening. Shale hardening is a process in tion capabilities compared to the PEG only. Significantly, particle size

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H.M. Ahmed, et al. Fuel 251 (2019) 187–217

distribution should be the criteria to determine the inhibition capacity recovery measured by poly-DADMAC, which is a commercially used
of shale inhibitors rather than conventionally used linear swelling ex- shale inhibitor. The shale recovery of HPG systems was higher com-
periments [99]. pared to the PEG (400 g/mol) fluid system. The HPG systems show
A recent approach has been adopted to introduce the hydrophobic superior inhibition performance in the presence of KCl salt probably
groups in non-ionic polymers (polyethylene glycols) to enhance the due to the formation of complex structures between the polymer and
inhibition performance of shale inhibitors. For this purpose, hydro- potassium cation. The complex structure favors the adsorption of
phobically modified polyethylene glycols were synthesized using dif- polymer on negatively charged layers of shale and similar results of
ferent synthesis routes and the influence of lipophilic (aliphatic groups) polymer adsorption have been mentioned in the literature [102,103].
units and hydrophilic units (ethylene oxide units) on the performance The hot rolling dispersion experiments showed that partially hydro-
of inhibition characteristics were determined. The basic mechanism phobized molecules of HPG are considered superior inhibitors com-
that explains the inhibition of shales is that modified and unmodified pared to the polyglycerols due to the lower solubility of HPG in water
polyethylene glycols penetrate and adsorbs into the interlayers of compared to the polyglycerols and increased adsorption on negatively
smectite enriched clays and prevent the swelling of shales. However, charged shale surfaces.
the hydrophobically modified polyethylene glycol has water repellent The HPG solubility in the aqueous phase and adsorption mechanism
groups attached to its molecules, which prevents the seeping of water of the negatively charged clay surface is explained by adsorption iso-
into the shale surface and swelling by making a preventive barrier therms. It is believed that HPG11 and HPG 12 have similar inhibition
against the shale matrix. The adsorption of non-ionic polymers on the characteristics while HPG12 follows an abnormal trend which suggests
surface of shale is a very important phenomenon and is affected by the that inhibition characteristics depend on the degree of hydrophobic
structure, the presence of salt (KCl, NaCl, LiCl) and hydrophobic con- contents in the non-ionic polymer systems. The aqueous systems con-
tents in the polymer structure. There are a few studies that explain the taining HPG11 and HPG12 and KCl salt showed superior shale recovery
shale cutting recovery and stability of shale formations using these results of up to 80% and these interesting results suggest that its ap-
polymers in the literature [100,101]. plications can be applied to real field applications. The bentonite in-
De Souza et al. have synthesized hydrophobically modified poly- hibition test was performed with HPG14 and inhibition results showed
ethylene glycol (diesters of PEG’s) by reacting 400 g/mol molecular that it has maximum inhibition properties compared to all other non-
weight PEG. The inhibition performance of synthesized hydrophobic ionic polymer systems even in the absence of KCl salt. The mechanism
molecules such as PEG400C2 and PEG400C12 was compared to the that explains the best inhibition performance of HPG14 is that when it
PEG400 molecules by adsorption and by shale recovery experiments. was mixed with bentonite powder and after aging of the sample, ben-
The adsorption measurements were taken for different molecular tonite platelets get flocculated with the molecules of HPG14 and these
weights of PEG and the adsorption capacity on clay surface was as- flocculates remain intact even after the vigorous mixing with the mixer.
sessed. The adsorption isotherm experiment showed that the adsorbed These flocculate prevent bentonite from making clay swell and in the
amount of PEG on bentonite increases with increases of the molar mass presence of KCl salt these flocculate were not observed [104].
of PEG from 400 to 1500 g/mol. But higher molecules of PEG adopt
random conformation and decrease the polarity of polymer chains 5.1.2. Ionic polymers
which adsorb at the clay surfaces randomly with tails and loops. This Ionic polymers and their derivatives with structural modifications
random structure of PEG at higher molar mass and abnormal adsorption are considered superior shale inhibitors for the inhibition of shale re-
on the clay surface brings the clay platelets together by bridging with servoirs. Ionic polymers are further classified as cationic polymers and
each other and the PEG adsorption amount on the clay surface is re- anionic polymers, and both are considered effective shale inhibitors in
duced. the formulations of water-based drilling fluids. There are different in-
To compare the adsorption performance of PEG400 with hydro- hibition mechanisms of polymeric based shale inhibitors which involve
phobic PEG’s, adsorption isotherm experiments were performed. the adsorption of polymers on the surface of shale and the formation of
PEG400C2 showed similar adsorption to the adsorption of PEG400 hydrogen bonding of shale inhibitors with the surface of shale. The
because the former has OH terminal hydroxyl group attached in the prime purpose of shale inhibition using ionic polymeric inhibitors is to
structure that can be used for hydrogen bonding. The PEG400 also has prevent the dispersion of drilled cuttings and to protect the borehole
no hydroxyl group in the structure but the adsorption takes place due to surface. In the following section, two different classes of shale inhibitors
the ethylene oxide group in the structure. The structure of PEG400C12 will be discussed. First, acrylamide-based polymers and its derivatives
was considered superior for adsorption of clay surfaces compared to all (copolymers and terpolymer); second, amine-based shale inhibitors
other structures due to the presence of long aliphatic chains which with their properties and their effect on shale inhibition.
successfully adsorb on the clay surface and form additional layers by
hydrophobic groups and protect the clay from interacting with water. 5.1.2.1. Acrylamide based polymers. Polyacrylamide (PAM) and
These long chains are kept on the outside of clay surface interlayers and partially hydrolyzed polyacrylamide (HPAM) are considered potential
prevent the water from interacting with clay minerals [35]. additives for water-based drilling fluids. They have long chain
Ferreira et al. have introduced hyperbranched poly glycols with molecules which adsorb on the surface of clays and are specifically
remarkable structures which are obtained from glycidol or glycol car- used to prevent the hydration and dispersion of clays in the wellbore
bonate are considered superior shale inhibitors. Experimental studies [79–81]. In recent decades, many water-soluble polymers have been
show that hyperbranched structures have superior inhibition properties used for shale stabilization and to inhibit hydration and swelling. But
compared to the linear structures of polyethylene glycol. The inhibition most of the polymers have less ability to stabilize shale under high
of reactive shale formations can be done by enhancing the hydro- salinity and in high-temperature environments [105,106].
phobicity of hyperbranched structures of poly glycols [104]. The Several water-soluble copolymers are employed in the drilling fluid
synthesis of hyperbranched polyglycerol partially hydrophobized was industry to modify drilling fluid rheological, filtration, and shale in-
prepared by reacting the polyglycerol and dodecyl tetradecyl glycidyl hibition properties [108–112]. Recently, a copolymer was synthesized
ether in different molar ratios 1:1, 1:2 and 1:4 and named HPG11, using acrylamide (AM), N,N-diallyl benzylamine (NAPA), acrylic acid
HPG12, and HPG14, respectively. The synthesis route of final hyper- (AA), and 2-(acrylamide)-2-methylpropane-1-sulfonic acid (AMPS)
branched polyglycerol partially hydrophobized is mentioned below in through a radical copolymerization technique and called as PANAA.
Figs. 6 and 7. This copolymer has structural diversity due to the presence of carboxyl
Hot rolling dispersion experiments were carried out with HPG11 groups, heterocycles and benzene rings which impart high temperature
and HPG12 and recovery of the shale sample was similar to the and high salinity tolerance. The structure of PANAA copolymer is given

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H.M. Ahmed, et al. Fuel 251 (2019) 187–217

Fig. 6. Synthesis route for hyperbranched polyglycerol [104]. ©Elsevier. Reproduced by permission of Elsevier.

in Fig. 8. The inhibition properties of PANAA were determined by methacrylate ethyl trimethyl ammonium chloride, and 2-acrylamido-2-
measuring the interlayer spacing of sodium montmorillonite clay. The methylpropane sulfonic acid was synthesized via the solution poly-
neat MMT clay showed 19.04 Å and in the presence of (5000 mg/L) of merization technique. The terpolymer was used as low molecular
the PANAA copolymer, the interlayer spacing was reduced to 18.74 Å. weight encapsulator to study the swelling inhibition properties of a
However, the pronounced effect on the reduction of interlayer spacing shale sample. The molecular structure of terpolymer is shown in Fig. 9.
was observed with the addition of 3% KCl in the solution and interlayer The efficient inhibition capacity of the low molecular weight en-
spacing was reduced from 18.74 Å to 15.65 Å. The superior viscosity of capsulator was due to the strong inhibition capacity compared to the
PANAA at higher concentrations of salt also indicate its salt tolerance. conventionally used encapsulators and it reduced the hydration and
The drilling of deepwater oil and gas wells with a high molecular dispersion of shale. The results also show that low molecular weight
weight encapsulator addresses the thickening problem of drilling fluid encapsulator was compatible in water-based drilling fluids and the re-
at low temperature, where it is difficult to control the fluid loses and covery of shale increased with the encapsulator compared to the con-
bottom hole pressure. These problems can be avoided by using a low ventionally used shale encapsulators. The swelling rate of the shale
molecular weight encapsulator in the water-based drilling fluid rather sample in fresh water was approximately 41% indicating a high hy-
than conventional shale encapsulators. Recently, a zwitterionic terpo- dration capacity which results in severe wellbore instability problems.
lymer P(AM-DMC-AMPS) with monomers containing acrylamide, The presence of a low molecular encapsulator significantly reduced the

Fig. 7. Synthesis route for hyperbranched polyglycerol hydrophobized [104]. ©Elsevier. Reproduced by permission of Elsevier.

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H.M. Ahmed, et al. Fuel 251 (2019) 187–217

Fig. 8. Acrylamide sulfonate copolymer PANAA [107]. ©ACS Publications. Reproduced by permission of ACS Publications.

effects and surface tension [113]. The polymer microsphere emulsion


showed superior temperature and salt resistance at the severe condi-
tions of the bottom hole. Pore plugging of the shale sample was ob-
served analytically by taking SEM images before and after immersing
the shale sample in a polymer microsphere emulsion as shown in
Fig. 11. A natural shale sample has many micropores and nanopores
and cracks, but after interacting the shale sample with the fluid con-
taining the polymer microsphere emulsion, the pores and cracks be-
came tightly plugged with the PME, which greatly reduced the per-
meability of the shale sample. This was also confirmed using a pore
pressure transmission test in which the pressure transmission rate was
decreased with an increase in time. These results indicate the effective
plugging capacity of PME in the pores and cracks of a shale sample.
The maximum shale recovery of 88.4% was observed with a 2%
concentration of PME. The contact angle substantially increased with
Fig. 9. Structure of terpolymer P(AM-DMC-AMPS) [63]. Reproduced according
the increase in the concentration of PME in water-based drilling fluid
to terms of Creative Commons Attribution 4.0 International License (http://
creativecommons.org/licenses/by/4.0/). thereby making the shale surface hydrophobic. The hydrophobic shale
surface repels water and shows a little affinity for water. The shale
formation contains a lot of micro- and nanopores with fractures and
swelling rate of shale compared to fresh water. It is believed that the cracks through which water molecules seep in resulting in shale hy-
encapsulator adsorbs on the surface of the wellbore and wraps the dration and swelling. The schematic diagram of the wellbore stability
surface of shale particles through hydrogen bonding and electrostatic mechanism of PME is shown in Fig. 12. The polymer microspheres were
force of attractions which reduce the invasion of water and maintain squeezed into these pores and cracks under the capillary pressure and
the integrity of the wellbore. The superior shale inhibition and rheo- drilling differential pressure which resulted in the dense physical
logical properties of water-based drilling fluids containing low mole- plugging decreasing the pore pressure transmission and permeability in
cular weight encapsulators endorse its potential use for deepwater favor of shale stability. This physical plugging of the shale surface with
drilling compared to the use of conventionally available encapsulators. PME makes the surface more hydrophobic in nature which prevents the
Along with superior shale inhibition and improved rheological prop- interactions of water with shale and increases the shale inhibition
erties at low temperatures, low molecular weight encapsulators also performance [114,115].
showed good salt tolerance up to 10–20% concentrations of sodium For reactive shale formations, graft copolymers have recently been
chloride [63]. employed as additives for water-based drilling fluids to reduce shale
For water sensitive shale formations, a copolymer of carboxymethyl hydration and swelling. Graft copolymers have many applications in
and polyacrylamide was synthesized via the free radical polymerization drilling oil and gas wells. They are soluble in water, provide resistance
technique and the resultant carboxymethyl-grafted-polyacrylamide co- to enzyme environments, and are mechanically and thermally stable in
polymer exhibited superior inhibition properties. With an increase in high-temperature drilling applications. Polyacrylamide/diallyl di-
the concentration of grafted copolymer from 0.3% to 0.8%, the shale methyl ammonium chloride-grafted-gum acacia copolymer was syn-
recovery was improved from 68% to 89.4%. The enhanced inhibition thesized using the free radical polymerization technique for the in-
properties of the copolymer are due to the pronounced encapsulation hibition of troublesome shale hydration and swelling. Gum acacia is a
effect on the shale sample caused by the adsorption of the copolymer on biopolymer and consists of many species such as arabino galacto pro-
the surface of shale making a thin film which restricts the migration of tein, polysaccharide and proteins which have diverse industrial appli-
water in the shale matrix [44]. cations. For water-based drilling fluid applications, gum acacia is often
The demand for nanomaterials has widely increased to enhance oil provided for pH stability, gelling characteristics, low viscosity, water
and gas drilling applications. Polymer microsphere emulsion (PME) solubility and non-toxicity [116,117]. The grafting reaction between
synthesized through emulsion polymerization can be employed as high- gum acacia and the copolymer of polyacrylamide and diallyl dimethyl
performance shale stabilizer for water-based drilling fluids. The sche- ammonium chloride resulted in grafted polymer which has special
matic diagram of emulsion polymerization is shown in Fig. 10. The properties and can be used as a water-based drilling fluid additive,
monomers 2-acrylamide-2-methylpropane sulfonic acid (AMPS), n- rheology control modifier, fluid loss control agent and shale stabilizer.
butyl acrylate (BA) and styrene (St) were used to synthesize the mi- The shale recovery test was performed with 0.9 w/v% of the grafted
crosphere emulsion in which AMPS acts as hydrophilic moiety to en- copolymer in the water-based drilling fluid and shale recovery was
hance the dispersion of the polymer in water-based drilling fluids while 96.4 wt%. However, the shale recovery was only 86.6 wt% with 0.9 w/
styrene and n-butyl acrylate are hydrophobic moieties used to stabilize v% of PHPA concentration. The overall shale recovery results prove
the shale formations. The polymer microsphere emulsion stability was that synthesized grafted copolymer provides superior shale recovery
enhanced with emulsifiers which are also used to reduce capillary compared to the conventionally used shale stabilizer PHPA. The slake

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H.M. Ahmed, et al. Fuel 251 (2019) 187–217

Fig. 10. Schematic diagram of the polymer microsphere emulsion polymerization system [90]. Open access article published by The Royal Society of Chemistry.

durability index in the PHPA system was 53% at 0.9 w/v% con- of shale through hydrogen bonding and the electrostatic force of at-
centration, while in the presence of the grafted copolymer system, the traction. This protective layer prevents the interaction of water with
slake durability index was increased to 81% at 0.9 w/v% concentration shale making the shale sample more stable towards dispersion and
of grafted copolymer. These results prove that grafted copolymer has swelling [9].
superior inhibition properties compared to the PHPA system when used In summary, various acrylamide-based copolymers have been re-
in the water-based drilling fluid. The mechanism that protects the shale ported in the literature and showed better properties compared to the
formation explains that the hydrated sodium ions are replaced by am- conventional partially hydrolyzed polyacrylamide. The improvement
monium ions which are used to neutralize the negatively charged sur- was achieved by incorporating monomers that can reduce the shale
face of clay and form a protective layer to inhibit the hydration and swelling and improve disintegration of shale.
swelling of shale [118–121].
The shale formations which contain high amounts of clay required 5.1.2.2. Polyamines. Nitrogen-based compounds and their derivatives
special attention for the inhibition of swelling and to maintain the in- have been used for the inhibition of shale for many years. The simplest
tegrity of the wellbore. For this purpose, a special polyacrylamide/clay nitrogen-based inhibitor is ammonium chloride. Properties of amine-
nanocomposite was reported that was synthesized via the free radical based compounds as shale inhibitors have been reported in the
polymerization technique. The shale recovery experiment was per- literature [120,122,123]. The previously used potassium chloride
formed and compared with the base fluid (PHPA system). The recovery shale inhibitor had many disadvantages such as toxicity in marine
of shale in the PHPA system was less at all concentrations compared to environments and the potassium ion causing swelling in kaolinite clay
the nanocomposite system. The recovery of shale was observed to be under certain conditions leading to the instability of the wellbore. To
93.2% at 0.8% concentration of the nanocomposite system. The pre- alleviate all the disadvantages of salt, researchers have found organic
sence of nanocomposites in the drilling fluid system prevents the dis- cations which behave like potassium ions for shale inhibition and then
integration of the shale sample by making a thin protective nano- amine-based compounds were evaluated for the inhibition of shale
composite layer. The thin nanocomposite layer attached to the surface [124]. In the last few years, several amine-based compounds were

Fig. 11. SEM images of shale core samples before and after interacting with the polymer microsphere emulsion [90]. Open access article published by The Royal
Society of Chemistry.

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H.M. Ahmed, et al. Fuel 251 (2019) 187–217

Fig. 12. The schematic diagram of a wellbore stability mechanism by PME [90]. Open access article published by The Royal Society of Chemistry.

suggested that the montmorillonite showed the highest rate of water


adsorption due to its hydrophilic nature. The treatment of montmor-
illonite with polyether amines changes the hydrophilicity of clay which
affects the water adsorption performance. The minimum water ad-
sorption rate was observed for PEA-3 which makes the clay surface less
hydrophilic. The polyether amine interactions with the clay surface are
shown in Fig. 14. The presence of terminal amines attached with the
clay surface and polypropylene oxide polymer chains makes the clay
surface less hydrophilic and inhibits the hydration and swelling of clay.
The polyether amine (PEA-3) showed superior inhibition performance
compared to all other compounds. The PEA-3 interacts with the clay
surface through hydrogen bonding; electrostatic adsorption, which re-
sulted in the monolayer arrangement, and a hydrophobic shielding ef-
fect; making it the most suitable candidate of the polyether amines
[71].
The polyamido amines substituted with the hydrophobic group are
considered as additives in water-based drilling fluid for the inhibition of
shale hydration and swelling. Poly(oxypropylene) amidoamines were
synthesized for the inhibition of shale swelling and hydration by con-
densation reactions of diacids and polyoxypropylene diamines. The
structure of poly(oxypropylene) amidoamine is shown in Fig. 15. XRD
analysis suggested that interlayer distance increased from 1.21 nm to
1.43 nm at the 0.5 (m/v.%) the concentration of POAA. Further in-
creases in the concentration did not increase the intercalating effect on
the interlayer distance which indicates a monolayer arrangement of
POAA between the interlayer. Additionally, the use of high molecular
weight POAA further increased the interlayer distance. The shale re-
covery experiment showed that the increasing concentration resulted in
an increase in shale recovery and the addition of KCl further enhanced
the recovery of shale. The interactions such as hydrogen bonding,
electrostatic and van der Waal forces between the clay surface and
POAA compounds resulted in superior inhibition performance [126].
Fig. 13. Chemical structures of different polyether amines [71]. ©Elsevier.
Another category of shale inhibitor is polyoxyalkyleneamine
Reproduced by permission of Elsevier.
(POAM) which is used for the inhibition of sensitive shale formations.
Various inhibition experiments were carried out with sodium mon-
studied as shale inhibitors such as polyamine acid, lipophilic polymeric tmorillonite to study the inhibition performance of POAM. The use of
amines, hexamethylenediamine, poly-hydroxylated alkyl ammonium 2% POAM in the water-based drilling fluid enhanced the shale recovery
salt and dendritic amines [125]. and it had superior results for the suppressing of clay hydration and
Polyether amines have attracted great interest as shale inhibitors in swelling in the harsh drilling environment. The polyoxyalkyleneamine
water-based drilling fluids due to their efficient shale inhibition prop- has many advantages over conventionally used shale inhibitors such as
erties. The interactions between clay particles and polyether amines compatibility with other water-based drilling fluid additives and low
depend on several factors such as the size of molecular chains, mole- toxicity for a marine drilling environment [127].
cular weight, and a number of amine groups in the structure of poly- A recent study related to the compound of multiple primary amines
ether amines. The molecular structures of various amines are men- as shale inhibitors was carried out and results were compared with the
tioned in Fig. 13. The hot rolling dispersion test was carried out on diamines. Low molecular weight branched polyethyleneimine (BPEI)
several polyether amines suggests that PEA-3 showed the maximum and hexamethylendiamine (HMDA) were utilized to evaluate and
shale recovery at approximately 75.76%, while PEA-6 showed the compare the inhibition performance of inhibitors. The chemical struc-
minimum recovery of the shale sample. The water adsorption test tures of BPEI and HMDA are mentioned in the following Fig. 16. The

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H.M. Ahmed, et al. Fuel 251 (2019) 187–217

Fig. 14. Schematic diagram of clay swelling and PEA-3 inhibition mechanism [71]. ©Elsevier. Reproduced by permission of Elsevier.

chemical structure of BPEI shows that it is a large hyperbranched


structure with multiple primary amines attached at the end of mole-
cular chains and high solubility in water. The primary amine attached
at the ends has the ability to form interactions (hydrogen bonding) with
the clay surface. Furthermore, the compatibility of BPEI and other
components of drilling fluid, superior inhibition performance, and high
viscosity makes it a preferable candidate for water-based drilling fluids.
The design criteria for cationic shale inhibitors to inhibit the swel-
ling of clays has been reported in the literature. According to this design
criteria, the cationic shale inhibitor should be soluble in water and can
replace the interlayer cations of clay. The cationic shale inhibitor Fig. 16. Chemical structures of 1,6-hexmethylenediamine and branched poly-
should have a cationic group in the structure or primary diamines and a ethyleneimine [72]. ©Elsevier. Reproduced by permission of Elsevier.
long chain alkyl group or a hydrophobic group that can form a mono-
layer on the surface of clay and protect the clays from hydration and
swelling [128]. The linear expansivity of shale inhibitors such as po-
tassium chloride, choline chloride, polyether amine, HMDA, and BPEI
were evaluated over periods of 2 and 16 h. The results showed that BPEI
had the lowest linear expansivity which predicts a better inhibition
performance. The interlayer spacing was measured with HMDA and
BPEI and it was observed that interlayer spacing decreased sharply in
the presence of alkyl amine inhibitors; (HMDA and BPEI) however,
further increases in the concentration had no effect on interlayer spa-
cing which indicates the formation of a monolayer of inhibitors on the
clay surface. The presence of the hydrophobic group repels the water in
the interlayers and protects them from hydration and swelling [72].
The hyperbranched polymer was recently introduced as an additive
in water-based drilling fluid for the inhibition of shale from hydration
and swelling. Amine-terminated hyperbranched polymer (HBP-NH2)
was synthesized by the condensation reaction of diamines. The che-
mical structure of the hyperbranched polymer is shown in Fig. 17. The
effectiveness of hyperbranched amine terminated polymer was de-
Fig. 17. Chemical structure of hyperbranched-NH2 [133]. ©John Wiley & Sons.
termined with different experimental techniques such as the hot rolling Reproduced by permission of John Wiley & Sons.
dispersion test and linear swelling experiments. Most of the available
shale inhibitors are amine-based inhibitors and mainly diamines in

Fig. 15. Chemical structure of POAA [126].


©Elsevier. Reproduced by permission of Elsevier.

200
H.M. Ahmed, et al. Fuel 251 (2019) 187–217

Fig. 18. Adsorption mechanism of HBP-NH2 with clay [133]. ©John Wiley & Sons. Reproduced by permission of John Wiley & Sons.

which amine groups are attached at the end of linear molecular chains. concentrations. It was observed that the minimum expansion rate was
There are many shortcomings of conventionally available amines such for amine terminated hyperbranched polymer compared to all other
as the linearity of molecular structure, the number of amine groups in shale inhibitors. The shale recovery experiment showed that increasing
the molecule, and the fact that adsorption of linear amine inhibitors on concentrations of hyperbranched polymer increased the shale recovery
the clay surface is irregular and uneven with few available adsorption and the maximum recovery of shale (68.54%) was observed at 5 wt%
sites. During drilling operations at high turbulence and temperature, concentration of HBP-NH2. The adsorption of hyperbranched amine
the adsorption of linear diamines on the clay surface is considered terminated polymer can be observed in Fig. 18. Unlike linear diamines,
weak. Whereas, hyperbranched amine terminated polymer has quasi- the adsorption of the hyperbranched polymer can occur at high-tem-
spherical structure and amine groups are attached at the terminal ends perature environments and turbulent environments. This adsorption
which defines the chemical properties and effectiveness of the inhibi- was due to the highly branched structure with amine terminated ends
tion properties of the hyperbranched polymer molecule [129–132]. which attached with the clay surface and resulted in protection from
The linear expansion rate of shale was determined in the presence of shale hydration and swelling [133].
hyperbranched amine terminated polymer and it was observed that the Amine-terminated dendrimer demand has been increased in the
expansion rate decreased with an increase in concentration. The drilling industry as an additive to water-based drilling fluids due to the
minimum expansion rate was observed to be 11.42% at 3 wt% polymer peculiar properties and their unique hyperbranched structure. Recently,

Fig. 19. Structure of PAMAM dendrimer (G3) [70]. ©Elsevier. Reproduced by permission of Elsevier.

201
H.M. Ahmed, et al. Fuel 251 (2019) 187–217

Fig. 20. The chemical interactions of bentonite and PAMAM dendrimers [70]. ©Elsevier. Reproduced by permission of Elsevier.

various studies have shown the unique application of dendrimers in research that if the zeta potential of dispersion ranges from −16 to
oilfield chemistry [125,134–140]. Amanullah et al. have developed a −30 mV, the dispersion is considered weak. If the zeta potential is in
high-performance drilling fluid which uses dendrimers as additives for the range of −10 to −15 mV, then the particles of dispersion can easily
challenging drilling applications [125]. In a study by Zhong et al., five bind together in the presence of an inhibitor. It can be concluded from
different amine-terminated polyamidoamine (PAMAM) dendrimers the above discussion, that the PAMAM dendrimers, PEA and KCl can
from G0 to G5 were evaluated by various experimental techniques; the significantly reduce the zeta potential and inhibit the swelling of clay
chemical structure of a dendrimer is shown in Fig. 19. [142].
Shale recovery experiments carried out in the presence of various The chemical interactions of bentonite platelets and PAMAM den-
PAMAM dendrimers, KCl and polyether amine at different pH values drimers are presented in Fig. 20. The presence of low concentrations of
showed that the shale recovery with the control sample was low while PAMAM dendrimers forms a monolayer between the platelets of ben-
the shale recovery with PAMAM dendrimers, PEA and KCl was com- tonite and results in an intercalated structure. When the concentration
paratively high. The high recovery of the shale sample depicts less of PAMAM dendrimer is increased, the interlayer distance of bentonite
dispersion of shale and enhanced inhibition properties of shale in- platelets increases due to the formation of a bilayer of dendrimer and
hibitors. The shale recovery was determined at a pH value of 11 and the the adsorption of the PAMAM dendrimer at multiple positions between
maximum shale recovery was observed for the G5 PAMAM dendrimer the negatively charged bentonite platelets and protonated dendrimers.
compared to all other shale inhibitors. The shale recovery was further This removes the water from interlayers of bentonite for a superior
increased for all the shale inhibitors with a decrease of pH value and the inhibition performance. The decrease in the pH value resulted in the
G5 dendrimer still shows the maximum shale recovery compare to all enhanced protonation of amine groups of dendrimers which increased
other shale inhibitors. the interactions between bentonite platelets and dendrimers. The in-
The zeta potential of clay particles was determined in order to study creased interaction resulted in a decrease of interlayer spacing and
the effect of shale inhibitors on the electro kinetic properties of clay enhanced the inhibition performance of PAMAM dendrimers [70].
dispersions at two different pH values. According to Garea et al., the Alkyl amines have different numbers of primary amines attached
colloidal dispersion with a zeta potential value of 30 mV is considered with the alkyl chains of different lengths. The structures of various alkyl
as a stable dispersion [141]. Colloidal dispersion with clay particles amines are presented in Fig. 21. The rate of adsorption significantly
having high negative values of zeta potential is prone to swelling and increased with the increase in the number of primary amines in the
dispersion in an aqueous medium. The zeta potential of bentonite clay shale inhibitor. The alkyl amine interacted with the clay particles and
particles is reported as −39 mV which indicates a stable dispersion of formed a monolayer on the platelets of clay resulting in an intercalated
clay particles. The addition of PAMAM dendrimers decreased the zeta structure. The alkyl amine replaces the interlayer replaceable cations
potential of clay dispersion from −39 mV to −22.6 mV. For PEA the from the interlayers of clay and an embedded structure was formed
zeta potential was reduced to −18.7 mV and for KCl zeta the potential which repels the water molecules and protects the clay from swelling
was further decreased to −11.5 mV. Mohan and Fogler have reported and hydration.
in the literature that a 20% reduction in charge on the layers of clay can The linear expansivity of shale was determined using different alkyl
completely inhibit the swelling of clay [75]. Riddick has stated in his amines to investigate the inhibition performance at 2 and 16 h. The

202
H.M. Ahmed, et al. Fuel 251 (2019) 187–217

Fig. 21. The chemical structures of alkyl amines [143]. ©Elsevier. Reproduced by permission of Elsevier.

lower expansion rate indicates superior shale inhibitor performance. primary amine groups are promising shale inhibitors for water-based
The linear expansivity of shale was significantly reduced in the pre- drilling fluids [143].
sence of alkyl amines at 2 and 16 h compared to fresh water. The linear Polyethyleneimine (PEI) is considered as an environmentally
expansivity rapidly decreased with increasing numbers of alkyl amines friendly shale inhibitor. PEI is an alkaline water-soluble polymer con-
indicating better performance. The microstructure of hydrated clay was taining large numbers of cationic groups in its structure. Due to the
investigated with and without the presence of alkyl amines using SEM presence of many nitrogen atoms in this polymer, it has the ability to
analysis as shown in Fig. 22. The SEM images indicate an enhanced form hydrogen bonds with other electronegative atoms. PEI has many
agglomerate of clay in the presence of alkyl amines as compared to the industrial and engineering applications such as in bioengineering, the
simple hydrated bentonite. The surface structure and edge curl phe- oil and water treatment industry, and the coating industry [144–155].
nomenon were more prominent in the alkyl amine complexes compared The inhibition mechanism can be explained in such a way that inter-
to the hydrated bentonite. The clay and PD inhibitor complex showed layer cations are replaced with the PEI molecules which repel the water
the presence of globule structures in the SEM photograph and the by molecules to migrate to the interlayer spacing. The amino groups in the
increasing the number of primary amines in the structure it resulted in a PEI make hydrogen bonds with the hydroxyl groups of clay and result in
well-ordered layer structure of clay. The alkyl amines having multiple the adsorption of PEI on the clay surface. The electrostatic interactions

Fig. 22. SEM photographs with hydrated sodium bentonite and alkyl amines (a) hydrated sodium bentonite (b) sodium bentonite + PD inhibitor (c) sodium
bentonite + APD inhibitor (d) sodium bentonite + BAPD inhibitor [143]. ©Elsevier. Reproduced by permission of Elsevier.

203
H.M. Ahmed, et al. Fuel 251 (2019) 187–217

Fig. 23. The schematic mechanism for the inhibition of PEI with montmorillonite [156]. ©Elsevier. Reproduced by permission of Elsevier.

and adsorption of PEI form an intercalated structure of clay. The me- stability of clay suspensions [164]. The adsorption of inhibitors on the
chanism of PEI adsorption and the formation of the intercalated clay surfaces with hydrophobic groups results in a shielding effect. The
structure is shown in Fig. 23. shielding effect of hydrophobic groups result in the decrease in the
The shale recovery was minimal in the presence of fresh water thickness of the electrical double layer and have restricted movements
while, except for PEI1800, shale recovery was significantly increased in compared to the small particles [165–168]. Interactions of the amine
the presence of increasing molecular weight PEI. The higher the re- group with clay particles determine the inhibition capacity of amines
covery of shale for a specific shale inhibitor, the better will be its in- and are mainly affected by hydrogen bonding, static electric interac-
hibition performance. The increasing molecular weight of PEI resulted tions and the hydrophobic shielding effect of inhibitors. Shale inhibi-
in the decrease of linear swelling of montmorillonite pellet and lowest tion takes place by the adsorption of protonated cationic amine groups
swelling was observed with PEI70000 shale inhibitor [156]. followed by the neutralization of the negative charge on the clay par-
Polyether diamine (PEDA) is also used as an additive in water-based ticles resulting in the formation of monolayer arrangement in the in-
drilling fluids for the inhibition of shale swelling and hydration. The terlayers of clay particles. The interactions among clay particles and
polyether diamines are considered remarkable shale inhibitors due to amine group result in the compression of a diffuse double layer of clay
their excellent inhibition capacity, low molecular weight and less particles which results in the formation of flocculated clay particles.
toxicity for drilling fluid applications including rheological modifiers, Low molecular weight 4,4-methylenebis-cyclohexanamine (MBCA)
dispersants and fluid loss modifying agents [157–160]. X-ray diffraction showed good inhibition characteristics for sodium bentonite [169]. The
analysis showed that the interlayer spacing of montmorillonite at 0.5% sodium bentonite dispersion in an aqueous medium showed a −39.9-
concentration of PEDA increased from 1.21 nm to 1.36 nm indicating mV zeta potential which represents suspension stability. Zeta potential
the intercalation of PEDA. The further increase in the concentration of values for MBCA and sodium bentonite suspension showed a decreasing
diamines had no increased effect on the interlayer spacing which in- trend and dropped to −20.8 mV with the increasing concentration up
dicates the formation of a monolayer on the platelets of montmor- to 2 w/v% of inhibitors. The presence of MBCA in an aqueous solution
illonite and with increasing concentrations of PEDA, the interlayer of sodium bentonite makes the surface more hydrophobic. Clay hy-
space remains unchanged. In addition, the slope for the PEDA hot rolled dration and swelling could be completely inhibited if the negative
cuttings was high compared to the KCl rolled cutting sample indicating charge on the clay minerals is reduced by 20% [75]. A zeta potential
a higher bulk hardness and superior inhibition performance. For water value between −30 mV and −16 mV indicates a weak dispersion. The
and KCl rolled cutting samples, the plateau regions were shown by the shale inhibitive properties of MBCA for montmorillonite using contact
extrusion of shale cuttings and the softening of the shale sample. The angle measurements also suggests their good inhibition properties. The
decrease in the pH of PDEA resulted in an increase in the slope of bulk water droplet made an angle of 29.8 for montmorillonite film which
hardness curves which indicates that hardness and inhibition perfor- shows the hydrophilicity of clay minerals (montmorillonite). The in-
mance increased with lowering of the pH of PDEA containing drilling creasing concentration of MBCA in the montmorillonite showed that
fluid during the hot rolling experiment [94]. the contact angle increased up to 86.2. The increase in the contact angle
suggests that the wettability of the clay layer decreased, becoming more
5.2. Low molecular weight amine inhibitors and more hydrophobic in nature. The increased hydrophobicity oc-
curred by the addition of MBCA in the drilling fluid showing that shale
Over the past few years, various amine inhibitors including alkyl stability would be increased [64]. In summary, MBCA proved to be a
primary amines, alkyl secondary amines, alkyl tertiary amines, poly- better inhibitor for sodium bentonite and montmorillonite.
amine acid, quaternary alkyl ammonium salts, ammonium cations, li-
pophilic polymeric amines, dendritic amines, poly-hydroxylated alkyl 5.2.1. Synergistic effect of organic and inorganic inhibitors
ammonium salt, hexamethylendiamine, and polyethoxylated diamines The synergistic effect of inorganic and organic inhibitors can also
have been introduced as shale inhibitors [161–163]. Various amine- improve inhibition properties. The synergistic effect of various organic
based shale inhibitors are mentioned in Table 2. and inorganic shale inhibitors has been reported in the literature. The
The shale inhibition efficiency of amines is evaluated by de- schematic representation of clay swelling inhibition is shown in Fig. 24.
termining the interlayer spacing of clay particles after the adsorption of A study was conducted using organic cationic salts (quaternary am-
amines. The inhibitors containing amine groups get protonated in the monium chloride salt, quaternary polyamine chloride, and cationic
aqueous solution and turned into a cationic group. The cationic groups polyacrylamide chloride) and inorganic salts (KCl and NaCl) using a
of inhibitors attach with the negatively charged surfaces of clay mi- capillary suction time test. Longer suction times for specific clays means
nerals through the electrostatic force of attractions and hydrogen that a small amount of free water is available in the interlayers of clay
bonding. The electrostatic attraction and hydrogen bonding result in and a high amount of water resides in the clay interlayers, indicating a
the decrease in zeta potential of clay suspensions which also reduce the large degree of clay swelling. The distilled water showed a maximum

204
H.M. Ahmed, et al. Fuel 251 (2019) 187–217

Table 2
Amine-based shale inhibitors.
Amines Structures Refs.

Ammonium chloride [170]

Tetramethyl ammonium chloride [171]

Hexamethylene diamine [72]

Polyethoxylated diamine [172,173]

Polyhydroxylated alkyl ammonium salt [174]

Polyether diamine [175]

Poly oxyethylene [71]

Poly oxyethylene and poly oxypropylene

Poly(oxypropylene)-amidoamine (POAA) [73]

(continued on next page)

205
H.M. Ahmed, et al. Fuel 251 (2019) 187–217

Table 2 (continued)

Amines Structures Refs.

Poly oxypropylene [71]

Poly oxypropylene branched

Amine tartaric salt [176]

polyethyleneimine [156]

1,5-pentanediamine [143]

3-(2-aminoethyl) pentane-1,5-diamine

3,3-Bis(2-aminoethyl)-1,5-pentanediamine

Neutral quaternary ammonium salt [177]

4,4′-methylenebis-cyclohexanamine [64]

206
H.M. Ahmed, et al. Fuel 251 (2019) 187–217

Fig. 24. Schematic representation of clay the swelling inhibition mechanism. (a) Without cationic inhibitors (b) with cationic inhibitors [78]. ©Elsevier. Reproduced
by permission of Elsevier.

amount of clay swelling because it has maximum suction time. The modifying the surface of chitosan by an esterification reaction between
addition of inorganic salts such as NaCl and KCl sufficiently reduced the quaternary ammonium salt and surface hydroxyl groups of chitosan it
suction time and clay swelling. The combination of KCl and cationic becomes water soluble. The zeta potential measurements show the
polyacrylamide chloride showed the minimum suction time due to the stability of a suspension in water. The pure montmorillonite had a
presence of a quaternary ammonium group and high charge density −14.3-mV zeta potential but the addition of a small percentage of
which helps in exchanging a substantial number of exchangeable ca- chitosan quaternary ammonium salt resulted in the increase of the zeta
tions. The overall results indicate that the mixture of inorganic and potential, but further increases in the concentration of ammonium salt
organic inhibitors presents better swell inhibition compared to the in- up to 2% did not increase the zeta potential. The gel strength mea-
organic inhibitor alone [78]. surements also revealed that up to 1% of the gel strengths of four dif-
In another study, the synergetic effect of diamino butane and dia- ferent concentration of montmorillonite samples increased but the
mino hexane with various hydroxides and chlorides of alkali metals, further addition of chitosan quaternary ammonium salt did not affect
alkaline earth metals, and transition metal was investigated. The shale the gel strength values. The shale recovery test showed that chitosan
inhibition characteristics of these base fluids containing water, aquagel quaternary ammonium salt has a high shale recovery of 95% at 150 °C
and inorganic compounds were measured using the linear swelling test. compared to the polyether amines which has only a 63% shale re-
The clay minerals containing smectite group mainly showed swelling of covery. The inhibition mechanism of shale could be explained by the
clay upon interacting with water compared to the other group of clay adsorption of chitosan quaternary ammonium salt on the negatively
minerals such as chlorite, and illite, etc. Of these fluids, only KCl and charged layers of clay through hydrogen bonding and electrostatic
CaCl2 showed a minimal percentage of linear swelling of clays which forces and prevent the interactions of water with clay [69].
indicates their better inhibition properties. When 1% diamino butane Chen et al have studied the effect of amine tartaric salt as shale
and 1% diamino hexane was introduced with KCl and CaCl2, the re- inhibitors for montmorillonite clay. The XRD results showed that in-
sulting combination showed less clay swelling depicting the better terlayer spacing of montmorillonite immersed into water was 1.949 nm
performance of diamino alkanes. Diamino hexane showed superior whereas the interlayer spacing of montmorillonite dispersion mixed
performance of shale inhibition in both solutions of KCl and CaCl2 with 0.5% amine tartaric salt decreased to 1.446 nm. This shows that
compared to diamino butane. The presence of amino groups at the end the presence of an inhibiting agent in drilling fluid has a great sig-
of an alkyl group becomes protonated and attached with the adjacent nificance on the inhibition of shale samples [176].
negatively charged layers of clay minerals and reduces the interlayer Xie et al. studied the effect of branched polyethyleneimine and 1,6-
spacing with less shale swelling. Based on smectite inhibition experi- hexamethylenediamine (HMDA) on intercalation behavior of sodium
ments with superior properties, five different systems of drilling fluids bentonite in an aqueous solution [72]. The adsorption behavior of
were tested for Marcellus shale inhibition. Constant concentrations of polyethyleneimine and 1,6-hexamethylenediamine was determined by
1% each of salt: LiCl, KCl, NaCl, Ca(OH)2 and Mg(OH)2 were used along the Langmuir isotherm and modified Langmuir isotherms. When the
with a 0.5% of diamino hexane and 5% aquagel. From all these for- concentration of HMDA is < 1.3 CEC, the adsorption capacity of the
mulations, the KCl formulation was selected as the best for overall ex- inhibitor on sodium bentonite increases with the increase in HMDA
cellent performance in Marcellus shale inhibition, filtration and rheo- concentration. When the concentration of HMDA is > 1.5 CEC, then the
logical properties [178,179]. HMDA inhibitor adsorption capacity increases slowly and approaches
Chitosan quaternary ammonium salt, a biodegradable and en- the saturation point where no further adsorption takes place. The in-
vironmentally friendly shale inhibitor was chosen to study the shale crease in temperature showing the decrease in adsorption of HMDA
inhibition properties compared with the conventional polyether amine indicates that the inhibitor has two terminal amino groups which are
in oil and gas drilling operations. Chitosan is a naturally occurring strongly attached with the interlayers of sodium bentonite and offers
polysaccharide having substantial numbers of oxygen, hydrogen and considerable resistance to temperature. The adsorption behavior of
nitrogen atoms. At normal conditions, it is insoluble in water but after BPEI showed that when the concentration of the inhibitor is 0.7 CEC,

207
H.M. Ahmed, et al. Fuel 251 (2019) 187–217

Table 3
Ionic liquids used as shale inhibitors.
Ionic liquids Cations Anions Refs.

1-vinyl-3-ethylimidazolium bromide [180]

Homopolymer of 1-vinyl-3-ethylimidazolium bromide

1-Hexyl-3-methylimidazolium chloride [181]

1-Butyl-3-methulimidazolium octyl sulphate

1-Butyl-3-methulimidazolium bromide

1-octyl-3-methylimidazolium tetrafluoroborate [183]

1-butyl-3-methylimidazolium tetrafluoroborate [182]

the adsorption of the inhibitor on sodium bentonite approaches the interlayers of bentonite and strong adsorption of BPEI on the interlayers
saturation point. The inhibitor BPEI consists of multiple amine groups of bentonite with reduced basal spacing. Further increases in con-
which attach with the interlayers of sodium bentonite at multiple po- centration affect interlayer spacing due to the formation of a monolayer
sitions and the increase in temperature also showed the decreasing between the interlayers. The adsorption of inhibitors on sodium ben-
trend for adsorption capacity of BPEI which indicates its excellent tonite interlayers involves electrostatic interaction and hydrogen
temperature resistance. The saturated adsorbed quantity of BPEI and bonding between amine groups and clay sheets. The larger number of
HMDA on sodium bentonite is 0.74 mmol/g and 1.67 mmol/g at 30 °C, amines present in the inhibitor molecules showed a less saturated
respectively. The results revealed that the saturated adsorption capacity amount and a high rate of adsorption of inhibitors on sodium bentonite.
decreased with the increase in a number of amines in the inhibitor. The In summary, nitrogen-based shale inhibitors are widely used in ac-
XRD analysis showed that interlayer spacing increased with hydrated tual field applications. Amine shale inhibitors which have multiple
sodium bentonite from 1.011 nm to 1.905 nm compared to dry sodium amine groups perform better in terms of swelling inhibition properties.
bentonite. The increase in interlayer spacing showed that sodium Amines with multiple quaternary groups in the structure attach with
bentonite has the ability to swell upon hydration. The intercalation of various layers of clay minerals and bind them together which results in
sodium bentonite was due to the replacement of water molecules from less hydration of clay minerals in the shale.

208
H.M. Ahmed, et al. Fuel 251 (2019) 187–217

5.3. Ionic liquids

[185]

[182]

[181]

[184]
Refs.

Ionic liquids are organic salts with a low melting temperature. Ionic
liquids are synthesized with various cations including ammonium,
potential

−22.5
−30.5
−17.2
imidazolium, piperidinium, and pyrrolidinium. The anions, such as

−8.0
+5.3
+7.1
+7.5
Zeta

bromide, chloride, and tetrafluoroborate may also vary. Ionic liquids

–7


have many industrial applications due to their peculiar properties such
as ionic conductivity, low vapor pressure, and specific solvating capa-
recovery

city. Researchers are trying to replace potassium chloride and dimethyl


Shale

(%)

ammonium chloride with ionic liquids for shale inhibition. The struc-

39
42
70
62
56
65





tures and characteristics of different ionic liquids are shown in Tables 3
and 4.
swelling

A recent study investigated the effects of monomer 1-vinyl-3-ethy-


Linear

(cm)

27.5
26.5
27.5
35 limidazolium bromide (VeiBr) and its homopolymer (PV) on shale hy-






dration properties in the presence WBDFs [180]. The homopolymer was
synthesized by free a radical polymerization process with various
d > 24.10 A
d > 24.10 A
13.2609 A
12.9501 A
12.5459 A
Interlayer

concentrations of monomers. At 2 wt% concentration, VeiBr, and its


13.63 A
13.74 A
13.77 A

14.80 A
spacing

homopolymer were tested for linear swelling with a sodium bentonite


pellet and results were compared with the 2,3- epoxy propyl trimethyl

ammonium chloride (EPTAC) and potassium chloride. The sodium


distribution (Dn/

bentonite pellet immersed in water showed the most swelling. The


Particle size

swelling of the pellet in the KCl and EPTAC was approximately 77%
18.4/37.5

compared to the swelling of the pellet in the deionized water. The shale
30/45.8
28/42.5

inhibitor VeiBr showed less swelling (68.6%) as compared to the EPTAC


Dw)



and potassium chloride.


In another study, three different ionic liquids were used to study the
suction time

inhibition characteristics by measuring the swelling properties, inter-


Capillary

test (sec)

layer spacing of bentonite, zeta potential, and particle size distribution


25.5

50.3

81.5

72.8

in the presence of ionic liquids [181]. These ionic liquids were 1- hexyl-







3-methylimidazolium chloride (IL-1), 1-butyl-3-methylimidazolium


Regain permeability with
oil is 98.6% and with gas

Regain permeability with


oil is 127% and with gas

octyl-sulphate (IL-2), and 1-butyl-3-methylimidazolium bromide (IL-3).


(retained permeability
Core flow experiment

The effects of these ionic liquids on swelling characteristics were de-


with sandstone core

termined by XRD analysis which showed that untreated bentonite had


11.74 Å interlayer spacing; while the addition of three ionic liquids
increased the interlayer spacing from11.74 Å to 12.54 Å, 12.95 Å and
is 119%.

is 129%.

13.26 Å for IL-1, IL-2, and IL-3, respectively. These results indicate that
the presence of ionic liquids intercalated the bentonite structure which






also shows the inhibition capability of ionic liquids. The zeta potential
measurements showed that at lower concentrations of ionic liquids the
Thermal
stability

zeta potential decreases suggesting that the intercalation and adsorp-


200 °C

200 °C

200 °C

300 °C
300 °C
300 °C
300 °C
300 °C
300 °C

tion of ionic liquids on the bentonite. While at high concentration of




ionic liquids, the zeta potential does not change much and reaches the
Concentration

equilibrium point which suggests maximum adsorption of ionic liquids


10 mmol/l
10 mmol/l
10 mmol/l

0.05 wt%

on the interlayers of bentonite. The results from zeta potential and


2 wt%
2 wt%
2 wt%
2 wt%
2 wt%
2 ppm

2 ppm

2 ppm

particle size analysis showed that intercalation of bentonite platelets


with ionic liquids IL-1 and IL-2 are most effective and resulted in en-
bromide and PV stands for the homopolymers of for 1-

octyl-3-methyl imidazolium tetrafluoroborate and 98%


Used for clay stabilizers and shale inhibitors. IL#1 is the

Non-flammable, non-volatile, and are thermally stable.

EPTAC stands for 2,3-epoxypropyl trimethylammonium


IL#3 are quaternary ammonium sulfonate compounds.
derivative of cyclic quaternary amine. While IL#2 and

hanced attractive forces and reduced the repulsive forces among ben-
chloride, VeiBr stands for 1-vinyl-3-ethyl imidazolium
The capability of interlayer spacing, and particle size
distribution depends on the size and type of cation.

vinyl-3-ethyl imidazolium bromide having different

tonite platelets. The comparison of ionic liquids IL-1 and IL-2 with the
swelling of bentonite showed that showed maximum swelling was ob-
molecular weights and high thermal stability.
Characteristics of ionic liquids used for shale inhibition.

served with IL-1 ionic liquids due to its capability of forming weakly
associated aggregates with each other. These aggregates are so small
and do not settle down in the presence of ionic liquids suggesting stable
dispersions.
Recently, a high thermally stable ionic liquid was tested for rheo-
logical and HTHP filtration properties at a temperature of 240 °C with a
very low concentration of 0.05 mass% [182]. Various experimental
studies such as intercalation behavior, wettability, rheology, capillary
Characterizations

suction time, and filtration were carried out. The XRD results of sodium
montmorillonite dispersion showed the interlayer spacing around
12.4 Å while with the addition of 0.02% ionic liquid in the dispersion,
pure

the interlayer spacing increased from 12.4 to 13.38 indicating the ex-
change of interlayer cations with the molecules of ionic liquid which
Materials

increased the distance of interlayers. The hydrophilic part of ionic li-


EPTAC
IL # 1

IL # 2

IL # 3

VeiBr
PV-1
PV-2
PV-3
IL–1
IL-2
IL-3

quid molecules attached with the negatively charged layer and hydro-
ILB
Table 4

philic tail of the ionic liquid acts as a barrier which prevents the in-
(1)

(2)

(3)

(4)

teraction of water with clay and hydration of clays are minimized.

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Luo et al. have studied the effect of 1-octyl-3-methylimidazolium water) and a hydrophobic tail (repelling water molecules). Surfactants
tetrafluoroborate on hydration and swelling characteristics of sodium are categorized into three different classes: non-ionic, cationic and
montmorillonite clay and the results were compared with the con- anionic, based on their active head groups. There are many industrial
ventionally used shale inhibitors such as potassium chloride and poly- applications of surfactants but in the petroleum industry, surfactants
ether diamine [183]. The capillary suction time test is one of the in- are employed in the formulation of drilling fluids and enhanced oil
dicators of shale inhibitor capability. A good quality shale inhibitor is recovery techniques. In the applications of enhanced oil recovery,
considered one which protects the clay from swelling and dispersion surfactants are utilized to decrease the interfacial tension of water and
and contains a large amount of free water with flocculated clay parti- oil. However, surfactants have many additional applications in drilling
cles. On the other hand, a poor-quality shale inhibitor is considered one fluids such as to: minimize differential pipe sticking, prevent drilled
in which clay swells and there is less free water available in the dis- cuttings from sticking with the drilling bit, emulsify the oil and water
persed system along with no flocculation of clay minerals. The capillary systems, and the most importantly, shale stability. Among the three
suction time of shale particles in the presence of water was 215 s which categories of surfactants, non-ionic and cationic surfactants are em-
indicates the shale was highly dispersed and prone to swell upon in- ployed for inhibiting shale swelling and hydration. These cationic and
teracting with water. The capillary suction time of 5% potassium non-ionic surfactants adsorb on the surface of swelling clays due to the
chloride was 132 s which was less than that of the water system in- presence of negative charges and silanol groups on the clay surfaces
dicating a good inhibition capacity of potassium chloride. The capillary while their long hydrophobic tails act as a water repellent and prevent
suction time of 0.05% of ionic liquid was only 72.8 s which was higher the clay minerals from swelling. A schematic diagram which shows the
than 2 wt% polyether amine system and lower than the potassium adsorption of surfactant molecule on clay surfaces is shown in Fig. 25.
chloride system. The lower capillary suction time with ionic liquid In the following section, the adsorption chemistry of different surfac-
compared to the potassium chloride makes it a suitable candidate as a tants on the surface of clay minerals will be discussed. The effect of
shale inhibitor. various surfactant concentrations on the inhibition properties of shales
In summary, ionic liquids are a new class of shale inhibitors recently using different experimental techniques such as the hot rolling disper-
employed for shale reservoirs to prevent the hydration and swelling of sion test, linear swelling, effect of temperature, zeta potential and X-ray
shale formations. Compared to the conventional shale inhibitors, ionic analysis will be discussed.
liquids are more efficient and thermally stable for high-temperature Inhibition performance of tallow amine ethoxylate (surfactant) was
applications of the drilling process. The diverse nature of ionic liquids investigated by water-based drilling fluids [186]. Untreated bentonite
makes them a superior shale inhibitor due to the distinctive hydro- has a strong affinity with water molecules and adsorption of water was
phobic alkyl chains which act as insulators for water in drilling appli- determined after 11 days resulting in a 45.23% increase in the weight of
cations. The presence of ionic liquids in water-based drilling fluid for- bentonite. Whereas, bentonite treated with 2 wt% tallow amine
mulations could be used for better wellbore stability and to preserve ethoxylate showed water adsorption of only 31.5% compared to the
formation integrity. untreated bentonite. This indicates that the lower water adsorption
capacity of clay in the presence of surfactants leads to wellbore stabi-
5.4. Surfactants lity. The wettability alteration test showed that the contact angle of
bentonite film on smeary glass was zero whereas the incorporation of
Surfactants (also known as wetting agents) are molecules which are tallow amine ethoxylate increased the contact angle from zero to 22.54°
used for lowering the surface tension of water to help in wetting sur- which represents enhanced hydrophobicity of bentonite droplet to-
faces. Surfactants are composed of a hydrophilic head (affinity for wards the water. Shale recovery experiments were carried out using
surfactants and potassium chloride and showed that by the addition of
2 wt% of a surfactant, shale recovery was increased up to 79% com-
pared to the base fluid recovery of only 43% of the shale sample. The
overall, experimental results show that the tallow amine ethoxylate
surfactant had a better shale inhibition performance. The surfactant has
many amine groups in the structure which attach with the oxygen
atoms of silicate groups through hydrogen bonding and compete with
the water molecules to adsorb on the surface of clay minerals. The
superior inhibition performance also showed its compatibility with
other drilling fluid components for high-temperature applications
[187].
A novel approach was adopted to study the wettability of shale
powder by contact angle measurement and other experimental techni-
ques by using the two different surfactant compounds of Twelve alkyl
two hydroxyethyl amine oxide (THAO) and polyamine (PA). Contact
angle measurements of untreated shale sample and salt-treated shale
sample showed zero contact angle while shale samples treated with
1 wt% surfactant compounds showed an increase in contact angle from
zero to 48.64 for PA and from zero to 31.5 for THAO. These results
indicate that treating the shale with surfactant compounds changes the
wettability of the shale surface. The zeta potential measurements
showed that incorporation of these surfactant compounds decreased the
zeta potential and reduced the hydration of the shale sample by elec-
trostatic repulsion of particles. The surfactant concentration higher
than 0.1 wt% has little effect on zeta potential and zeta potential re-
mains unchanged with higher surfactant concentration.
The surface hydration of shale powder with water showed 32.7 mg/
Fig. 25. Adsorption of surfactant molecules on the surface of clay [185]. g indicating easy hydration of the shale sample. While in the presence
©Elsevier. Reproduced by permission of Elsevier.
of 0.2% of PA and 0.1% THAO, the surface hydration water of the shale

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H.M. Ahmed, et al. Fuel 251 (2019) 187–217

Fig. 26. Schematic diagram of PA and THAO adsorption on clay surfaces [188]. ©Elsevier. Reproduced by permission of Elsevier.

structures and are connected to each other through glycoside bonds


[190–192]. The hydrophilic side of the molecules consists of saccharide
residues while the hydrophobic side consists of triterpenoid and steroid
or steroid-alkaloid [193,194]. Increasing the concentration of ZSCE
increases the inhibition capacity of the surfactant but the concentration
above the critical micelle concentration (CMC) has little effect on the
inhibition performance of a surfactant. Below the CMC concentration,
free surfactant molecules are available for the inhibition of clay but the
concentration above CMC results in the interaction of molecules and
formation of micelles with no major change in the free surfactant mo-
lecule concentration. The inhibition properties of ZSCE was determined
by performing cutting dispersion experiments on highly reactive shale.
The percentage of recovery was only 18.25% in the presence of deio-
nized water and the recovery percentage increases with the increase in
the concentration of ZSCE. The superior inhibition performance of ZSCE
is greater than the two commonly used shale inhibitors of potassium
chloride and polyamine. The ZSCE has better hydration inhibition ca-
Fig. 27. Chemical structure of Saponins [194]. ©ACS Publications. Reproduced pacity and potential to prevent a shale cutting from the dispersion. The
by permission of ACS Publications. mechanism of the inhibition of ZSCE is explained by the interactions of
surfactant molecules with the clay surfaces. ZSCE contains saponins
with hydrophobic and hydrophilic moieties. The hydrophilic part of
sample declined to 18.31 mg/g. The surface hydration reduction was ZCSE attaches with the negatively charged surfaces while hydrophobic
due to the adsorption of surfactant compounds on the surface and re- part of ZSCE is oriented towards the aqueous phase as shown in Fig. 28.
duced the interaction of water with shale. The interlayer spacing of The ZCSE molecules attach with the clay surface through hydrogen
untreated shale power was 1.033 nm in the dry form while the treated bonding between hydroxyl groups of ZSCE and oxygen atoms of the
shale sample with 0.3% of PA and THAO, the interlayer spacing was clay surface. The ZSCE molecules compete with the water molecules
further reduced to 1.006 nm and 1.015 nm, respectively. The reduction and increasing concentrations of ZCSE enhance the hydrophobicity of
in the interlayer spacing was due to the intercalation of shale powder the shale surface which prevents the hydration and swelling of shale
with surfactant compounds and it is believed that these surfactants formations.
were adsorbed on the clay minerals by hydrogen bonding with a A combination of cationic and anionic surfactants can reduce the
monolayer formation [188]. surface tension and enhance the contact angle with the shale surface.
The schematic diagram in Fig. 26 represents the adsorption of sur- Various experimental techniques were used to study the inhibition
factant molecules on negatively charged layers of clay minerals. It is mechanism with 0.1 wt% sodium dodecyl benzene sulfonate (SDBS)
believed that PA molecules contain amine groups which make hy- and 0.2 wt% cetyltrimethylammonium bromide (CTAB). The results
drogen bonding with the silicon-oxygen alkyl groups found on the clay show that at higher temperature and salinity conditions, the perfor-
surface through irreversible adsorption [189]. The hydrophobic nature mance of the surfactant decreases. The swelling rate of shale was
of shale surface was improved with the alkyl groups present in the slightly greater than 7% in the presence of fresh water. While the
structure of PA which prevents the interaction of water with shale. The swelling rate of shale was greatly reduced in the presence of CTAB and
surfactant THAO also showed similar hydrogen bonding interactions SDBS surfactants to approximately 4%. The results show that higher
with the clay surface. temperature has less effect on the swelling rate of shale and surfactant
The demand for environmentally friendly and less toxic shale in- solution has a superior temperature tolerance. The surfactant molecules
hibitors is increasing due to the requirements of the drilling industry. A of CTAB and SDBS were used in combination to improve the inhibition
newly developed shale inhibitor Zizyphus spina-christi extract (ZSCE) performance. The anionic surfactant was used to reduce the surface
was used for shale inhibitions and inhibition performance was com- tension and to block the pores at the shale surface [195]. The CTAB
pared with the conventionally used polyamine and potassium chloride. surfactant adsorbs on the surface of shale through ionic attractions
The non-ionic biosurfactant was extracted from trees extracted by a because CTAB contains positive charge and the shale surface has ne-
spray drier method and it is believed that it contains a high con- gative charges and both strongly attract each other. The hydrophilic
centration of saponins which have complex structures as shown in end of CTAB is oriented toward the solid shale surface while the hy-
Fig. 27. The saponin molecules have both hydrophilic and hydrophobic drophobic end of the surfactant is oriented away from the shale surface

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H.M. Ahmed, et al. Fuel 251 (2019) 187–217

Fig. 28. Schematic adsorption of ZSCE on the shale surface [199]. ©Elsevier. Reproduced by permission of Elsevier.

which reduces the surface energy of shale and increases the contact gas industry has shifted their interest from vertical drilling processes to
angle as shown in Figs. 28 and 29 [196]. horizontal or multilateral drilling process to enhance the production of
In summary, the non-ionic and cationic surfactant molecules are oil and gas. There are many challenges associated with conventionally
used to enhance the wellbore stability of shale formations by altering used shale inhibitors in water-based drilling fluids which include the
the surface tension and wettability of shale. Most importantly, some of ammonia-based salts, quaternary alkyl ammonium salts, polyamines,
the surfactants can be used for high temperature applications. Another polyhydroxylated alkyl ammonium salt, quaternary amines, poly-
important benefit of surfactants in water-based drilling fluids is lower hydroxy diamines, and primary diamines.
toxicity, especially for marine drilling applications. Ammonium cations from the salt have a similar radius as potassium
cations and penetrate into the interlayers and replace the conventional
6. Challenges and future prospects sodium or calcium cation from clay and act as shale inhibitor. The main
advantages of ammonia-based salts are that they are cheap and can be
Shale inhibitors are extremely important to protect the wellbore employed with acidic and basic environments and applied in chloride
integrity during the drilling process of shale reservoirs. Previously, oil- free environments. The main challenge associated with ammonia-based
based drilling fluids were frequently employed for the drilling of shale salts is their thermal stability. Ammonia salts are pH sensitive and
reservoirs and to minimize the invasion of drilling fluid into the for- temperature sensitive. They cannot be used at high temperatures
mations. Oil-based drilling fluids have superior shale inhibition capa- (150°F) and high pH conditions. However, most of the drilling opera-
city compared to the water-based drilling fluids and oil molecules of the tions are conducted at high temperature using high pH fluids. At these
oil-based drilling fluid cannot penetrate into the tiny non-organic and conditions, odorous ammonia is produced because of the reaction of
organic pores of shale formations during the drilling process. Further, ammonia-based salts.
oil-based drilling fluids have better ability to protect the shale forma- Quaternary alkyl ammonium salts are the derivatives of ammonia
tions with minimum efforts in the drilling process. But, due to the strict and are made by replacing the hydrogen of ammonia with an alkyl
environmental regulations and the waste disposal issues of the ex- group. This class shows better inhibition properties compared to the
tremely toxic oil-based drilling fluids, they cannot be directly disposed ammonia salt inhibitors because these inhibitors have less odor and are
in the land or in the oceans, which irrespective of legal implications more effective at low concentrations. The simplest example of this class
could affect the environment and marine life for years to come. In of inhibitors is tetramethyl ammonium chloride. Quaternary ammo-
comparison to oil-based drilling fluids, water-based drilling fluids are nium alkyl salt is extremely pH dependent and it shows good properties
considered environmentally friendly, low cost and, with shale in- at low pH levels. High molecular weight salts are not compatible with
hibitors, they also have good inhibition properties. Recently, the oil and anionic drilling fluids and affect the marine environment when used in

Fig. 29. Mechanism of CTAB adsorption on the surface of shale [196]. ©Elsevier. Reproduced by permission of Elsevier.

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the offshore drilling operations. Among all the amine-based shale in- and crystalline swelling have been discussed in detail. Several techni-
hibitors, polyether amines are considered as excellent shale inhibitors ques were discussed in detail for characterizing shales and the perfor-
due to lower marine toxicity, compatibility with most of the water- mance of shale inhibitors. The main literature discussed the amine-
based drilling fluids, less ammonia odor, and high temperature stabi- based inhibitors, polymer-based inhibitors, and ionic liquid-based shale
lity. Furthermore, the unique structure of polyether diamine is suitable inhibitors.
for the best inhibition properties of shale because PEA molecules easily
migrate between the interlayer spaces and replace the interlayer ca- • The amine-based inhibitors are good compared to potassium
tions. To get the optimum performance with PEA, a less saline en- chloride which has been conventionally used for shale inhibition
vironment and absence of potassium chloride effectively enhance the applications.
shale inhibition properties. The drilling industry has shifted their in- • Ammonium compounds replace the interlayer cation and adsorb on
terest towards the new materials such as polymers and polymer nano- the negatively charged layers of shale. These amine-based inhibitors
composites as drilling fluid additives due to the excellent inhibition were also useful for enhanced shale inhibition properties because
properties and fewer environmental impacts. amine compounds compete with the water molecules in the shale
Polymers and polymer nanocomposites are widely employed as and prevent the shale from hydration and swelling.
drilling fluid additives and are also used as shale inhibitors. The se- • Amine inhibitors have several limitations including thermal stabi-
lection of polymer additives as shale inhibitors in the water-based lity, pH sensitivity and cannot be used for marine environment ap-
drilling fluid depends on ionic charge density of polymer chains. plications of the drilling process.
Polymers containing a positive charge are preferred for shale inhibition • The polymer-based shale inhibitors are cheap, environmentally
applications rather than using a polymer having no charge or a negative friendly, less pH sensitive compared to the amine-based inhibitors
charge on polymer chains. The copolymer has recently been used as a and have superior shale inhibition properties. Especially, cationic
multipurpose additive in the water-based drilling fluid in order to polymers attach to the negatively charged layers of clay minerals in
modify the rheological properties, enhance the high temperature and the shale and protect them from hydration and swelling.
high pressure applications of drilling fluids as well as to modify the • The polymer also adsorbs on the shale formations in the wellbore
inhibition properties of drilling fluids [108–110,197]. Several polymers and makes a thin layer which prevents the invasion of drilling fluid
have been utilized in drilling fluids as additives for shale inhibition in shale formations.
applications such as poly glycols, zwitterionic polymers, and a cationic • There are some limitations of using polymers in water-based drilling
polymer. Poly glycols, zwitterionic polymers, and cationic polymers fluids as shale inhibitors. The polymer can degrade at high-tem-
have limited applications in shale inhibition because these polymers are perature applications, especially cationic polymers result in the
severely affected by high salinity and high-temperature conditions. flocculation of bentonite clay in the water-based drilling fluids
Whereas in the absence of high temperature and high salinity, cationic which causes the segregation of drilling fluid components.
polymer shows enhanced shale inhibition. The cationic part of polymer • To avoid these limitations, high molecular weight copolymer has
attached with the negatively charged surface and produce large size recently been recommended.
agglomerates which suggest superior inhibition properties. Similarly, Ionic liquids have evolved as a novel class of shale inhibitors and
polymer nanocomposites are also utilized in shale inhibition applica- their superior shale inhibition properties are comparable to the
tions because of the presence of nanoparticles which have good thermal amine inhibitors and polymeric shale inhibitors.
stability and plug the pores of shale. Development of polymeric in- • Ionic liquids have high thermal stability up to 300 °C and have high
hibitors that are stable under high salinity and high temperature en- salt resistance in shale inhibition applications. Although there is
vironments will resolve several issues related to different types of in- limited literature on ionic liquids and surfactant as shale inhibitors,
hibitors. their remarkable shale inhibition properties make them a superior
Recently, a new class of shale inhibitors “ionic liquids,” has been class for shale inhibition applications.
suggested for shale inhibition applications in water-based drilling • There are multiple applications of polymeric and low molecular
fluids. Ionic liquids have excellent thermal stability for high-tempera- weight shale inhibitors. The specific application of a shale inhibitor
ture reservoir applications. Furthermore, ionic liquids show superior depends on the ionicity, molecular weight, interaction with the
shale inhibition properties compared to the polymer-based and amine- shale surface and stability in the water-based drilling fluid.
based shale inhibitors. • The selection of a shale inhibitor is done based on its solubility in
In summary, the polymers, polymer nanocomposites, and ionic li- the drilling formulations, toxicity, and stability under high tem-
quids with high thermal stability are considered as promising shale perature and pressure conditions.
inhibitors for future applications in the drilling of oil and gas reservoirs.
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