Aker Kvaerner Stord AS PROCEDURE ENCLOSURE Enclosure name: | Guidelines for lifting design (AOP) |No.: _P0183-02 | : GUIDELINES for LIFTING DESIGN (objects below 50T) No:Porea02 — Rev:4 Page tof 42 AKER KVERNERAker Kvaerner Stord AS PROCEDURE ENCLOSURE ‘TABLE OF CONTENT 1 1 1 1 INTRODUCTION General . Lifting Categories References. LIFTING DESIGN FOR WEIGHTS UP TO 50 TONS Introduction. General Abbreviations... Definitions... Procedure for Design. Procedures for Construction Weight of Lifted Object. Lifting Load Factors. General ‘Weight Inaccuracy Factor (WE) Dynamic Amplification Factor (DAF)... ‘Skew Load Factor (SKL)... Nominal Safety Factor for Slings (ys1) Design Factor (DF) é Allowable Stress (stow) Required Shackles... Determination of Heaviest Loaded Lifting Point. Calculation of Required Shackles... . Required Slings & Master Link... Determination of Heaviest Loaded Lifting Point. Calculation of Required Slings = Required Master Link : Specification of lifting arrangement. General About Master Link About Slings ‘About shackles Design of Padeyes 2.6.1 Design Considerations... 27 Design Loads 2.7.1 Inspection Categories 28 Other Lifting Equipment and Lifting Point Attachment 2.8.1 Lifting Lugs for Material Handling. 2.8.2 Lifting Lugs Mechanical Packages... 2.8.3 Spreaderbar and Lifting Frames... 2.8.4 Monorails. 2.85 Trumnions...... 2.8.6 Plate Shackles... 26 29 Certification of lifting appliances on 26 291 General... os, 29.2 Declaration of Conformity. eee enn 26 No: PO18302 Rov: 4 Page 201 «2 AKER KVERNERAker Kvaerner Stord AS PROCEDURE ENCLOSURE 3 DESIGN REPORTS. .....-cssssssssessesssssnorsessessnsnsnenseseessene 28, 31 General 0... 28 32 Design Criteria. 28 3.3 TIX ooo. eessssessneeseseseseessvesssnsessensesnesesesnensnvatsesassnnatsonaeenaeenaneennensanses 28, 4 APPENDIX.. fa eo an Pa TeAker Kvaerner Stord AS PROCEDURE ENCLOSURE 1 INTRODUCTION 11 General Materials, goods and equipment with different dimensions and weight are being transferred between supply vessels and platforms in the North Sea by lifting every day. Mostly, items headed for the platforms are transported in certified baskets and containers and are not subject for any particular lifting analysis prior to offshore transportation. But during maintenance work and extensive modifications, prefabricated steel structures and equipment not suitable for transportation in baskets or containers, need to be shipped offshore. These objects have to be transported as deck load on the supply vessels and lifted on to the platforms by special designed lifting arrangements, Heavy loads lifted on to platforms with heavy lift vessels and repetitive lifts can be designed according to DnV’s guidelines, ['2] and [12] respectively Lifts onboard the platforms are covered within the NORSOK Standards, [9], [10] and [! 1], and criteria for onshore lifting is given by rules from National office of Building Technology and. ‘Administration Norway governed through ”Arbeidstilsynet”, [3] and [! However, single lifts (object to be lifted out from shore to supply vessel and from supply vessel onto platform by the platform crane) are not covered in common guidelines and standards. 12 Lifting Categories Lifting operations are common practice in the petroleum industry and all items and equipment scheduled for the offshore platforms have to be lifted onboard. Lifting operations takes place onshore and inshore as well as offshore, with platform cranes and lifting vessels. Mobile cranes and other lifting facilities are being used for handling at fabrication yards. The different lifting situations require different lifting criteria, and standards and lifting guidelines are prepared for several of then ‘The different lifting operations can be described and categorized as follows Category A: Heavy Single Lifts made by Lifting Vessel Lifts greater than 50 T and made by Heavy Lift Vessel (HLV) are covered by the ‘guidelines set forth in "Rules for Planning and Execution of Marine Operations” = Det norske Veritas (DnV), [12] ‘These lifts are not covered within this document, but the DnV guidelines, [12], are recommended for such lifts Category B: Single Lifts in Adverse Condition Objects < 50 T shipped offshore/inshore by supply vessel and lifted onboard the platform by the platform crane. Such objects can be prefabricated structures, pre assemblies, steel beams, skids, etc. Objects in this category are objects lifted from shore onboard supply vessel and from vessel onto the platform for once only, or [this cawsgory oF lites covered within (his OouNOAL Whore "Rudes or This category of lifts is covered within this document, where “Rules for Planning and Execution of Marine Operations” ~ Det norske Veritas (DnV), has been modified to cover items less than 50 T. No:Po189-02 Rev: Page 4 a2 AKER KVERNERAker Kvaerner Stord AS Category C: PROCEDURE ENCLOSURE Repeated Lifts in Adverse Condition Lifis < 25 T such as loaded lifting cages, containers, baskets and equipment skids, et. can be assembled under this category. Such lifting equipment are normally certified for one year at the time and are not covered within this document, but are covered in guidelines issued by Det norske Veritas (DnV) such as - Certification Notes 2.7.1 — Offshore Containers [1] Certification Notes 2.7.2 ~ Offshore Service Containers [1-i] (These certification notes do not cover lifting design onl, but also the design of the lifted object with respect to certification.) Design of offshore containers and lifting arrangement for offshore containers are not covered by this document, but DnV certification notes, [1], is recommended, to used, Category D: Onshore Lifts Lifts to be performed onshore only (in fabrication yards, transportation bases, etc.) are covered by the rules given by the National office of Building Technology and ‘Administration Norway through “Arbeidstilsynet”. These rules are conformed to the respective EN-standards. ‘The following rules cover the lifting appliances: - Nr.0820: “Forskrift. om maskiner” (best.nr. 522) [3] = Nr.0608: “Forskrift.om bruk av arbeidsutstyr” (best.nr.555) [4] and should be used for lifting design onshore. Category E: Lifts Onboard Platforms In the past oil companies had their own specification for material handling onboard the platforms. But now they have adjourned their specifications in the NORSOK standards, and design of padeyes, monorails and other lifting appliances are covered within NORSOK standards. These lifts are not covered within this document, but the following NORSOK standards are applicable: ~ — R-CR-002 Lifting Equipment [9] = R-CR-003 Lifting Equipment Operation [10] and should be used if not stated otherwise by the client For crane lifts onboard platforms, the principles set forth in this document can be utilized, taken into account less dynamic amplification factor (DAF), see Fig. 22.3. No: PO183-02 Rov: Page Sot 42 AKER KV/ERNERAker Kvaerner Stord AS 13 References Number 1998-06-26 Nr. 0608 Li) 1994-08-19) Nr. 0820 NS-3472 NS-5514 (7) N-001 18} M-101 [2] R-002 [io] R-003 {1i] 3-003 (14) €N-27.1 CN-2.7.2 No:P019902 Rev:4 Acts, Regulations and Provisions for the Petroleum Activities “Regulation relating to load bearing structure” Acts, Regulations and Provisions for the Petroleum Activities “Regulation relating to lifting appliances and lifting gear” "Forskrift for maskiner” (National office of Building Technology and Administration Norway) "Forskrift om bruk av arbeidsutstyr” (National office of Building Technology and Administration Norway) Steel Structure ~ Design Rules “Kraner og lofteutstyr Stilkonstruksjoner og beregninger” Structural Design Structural Steel Fabrication Lifting Equipment Lifting Equipment Operation Marine Operations Rules for Planning and Execution of Marine Operations ~ Pt. 2, Ch. 5 Lifting Rules for Certification of Lifting Appliances Certification Notes - Offshore Containers Page 6 of 42 PROCEDURE ENCLOSURE Auditor Norwegian Petroleum Directorate (NPD) Norwegian Petroleum Directorate (NPD) “Arbeidstilsynet” (Best.nr. 522) “Arbeidstilsynet” (Best. 555) Norwegian Standardization Society Norwegian Standardization Society NORSOK Standard NORSOK Standard NORSOK Standard NORSOK Standard NORSOK Standard Det norske Vertitas (Dav) Det norske Vertitas (Dav) Det norske Vertitas (av) AKER KV/ERNERAker Kvaerner Stord AS. PROCEDURE ENCLOSURE 2 LIFTING DESIGN FOR WEIGHTS UP TO 50 TONS 21 Introducti 21.1 General ‘The requirements for offshore lifting gear are specified in NPD rules and requirements, {2}, with references to Machinery Directive [J The following requirements in addition to Machinery Directive to be fulfilled: # Offshore lifting gear /- equipment is subjected to greater additional dynamic forces than other lifting gear. In order to maintain the same requirements with regard to fracture safety, these additional forces to be taken into account in the design, i.e. that the static safety factor against fracture shall be set at a higher level. Offshore lifting gear /- equipment shall, before it is first used (or if it has, been lengthened, deformed, altered or repaired), be tested to twice the permissible working load for the relevant part. The design criteria to accommodate the requirements for offshore lifting gear / - equipment and for the lifted object are covered in this document. ‘The criteria is established to make lifting design (object and lifting gear together) capable to be test loaded to twice the permissible workload, AOP design, in different projects, lifting arrangements for small items and large modules, and wishes the same design principles for lifting gear not size dependent. ‘This document, covering lifted items less than 50 T, is based on the principles set forth in DnV document for heavy lifting [12], but including larger DAF for reduced lifting weight. NPD rules and requirements (2), together with Machinery Directive (3), forms the requirements for lifting arrangement. AOP has decided to use this document, based on the recognized norm “Rules for Planning and Execution of Marine Operations ~ Pt. 2, Ch. 5 Lifting” issued by DnV, and together with the recognized norms for steel design [6] and stee! fabrication [8] the requirements stated by the authority should be accommodated, 2.1.2 Abbreviations AQP: Aker Offshore Partner AS COG Center of Gravity DAF: Dynamic Amplification Factor DnV = Det norske Veritas LV: Heavy Lift Vessel MBL: Minimum Breaking Load MTO = Material Take Off NDT: None Destructive Testing NPD: Norwegian Petroleum Directorate SKL —: Skew Load Factor SWL : Safe Working Load WLL : Working Load Limit No:Poimo2 — Rev:4 Page 702 AKER KVERNER’Aker Kvaerner Stord AS PROCEDURE ENCLOSURE 21.3 Definitions Cheek plate Plate installed on each side of the main padeye plate for reinforcement of padeye plate or filling the clearance gap between padeye thickness and inside of the shackle. Inshore Close to land, in sheltered waters, etc. Grommet Sling spliced such there is no end. Lifting equipment /-: Temporary installed equipment necessary to perform the lift, such as gear slings, shackles, sheaves, spreader beams or frames, chain, master link, ete Lift point The attachment point for rigging arrangement on to the lifted object. Monorail Enkeltskinne, enbane Offshore At sea (petroleum activities) Offshore lifting Lifting gear / lifting equipment intended for operations between equipment /- gear installation and supply vessel Onshore On land Padeye Lift point on the structure consisting of a steel main plate with matched hole for the shackle pin. A plate on each side (cheek plates) may reinforce the hole. Padeye material Lifting lugs, permanent or temporary, installed on platform for handling material handling, Plate shackle Shackle where two steel plates and an extra pin replace the bow. Rigging arrangement The complete system, as applicable, of slings, shackles, sheaves, spreader beams or frames, chain, master link, etc. Also ref. definition of offshore lifting equipment /- gear Shackle A structural component composed by a bow and a pin linking e.g. a sling / grommet to a padeye ingle lift Object to be lifted out from shore to supply vessel and from supply vessel onto a platform only once, of visa versa. Sling A strap used between lift point and crane hook during lifting. The term sling is also used for steel rope with an eye at each end. Trunnion Lifting point on a structure consisting of a tubular member with a stopping plate at the end. The sling / grommet may be laid around the tubular member such that a shackle is not needed. 2.1.4 Procedure for Design Design of objects for lifting and required lifting arrangement for single lifts (Category B above) to bbe made according to the design criteria specified in this document. The design drawings and the necessary calculations are subject for 3" party verification prior to start procurement and prefabrication, Any relevant comments to be implemented in the design and included in the job cards for prefabrication and installation, ‘The procedure is further described in enclosed flow chart, Appendix 2.1.1. nacporesoe Rens age 02 ‘AKER KVERNERAker Kvaerner Stord AS PROCEDURE ENCLOSURE 2.1.5 Procedures for Construction ‘The objects for lifting, any required lifting frame or spreaderbar to be prefabricated according job cards containing design drawings. After completion of prefabrication, lifting frame and spreader bar to be load tested to 1,25 times the permissible work load and certified for a specified work limit load (WLL). Lifting appliances such as sling: the supplier. chain, shackles, master links, etc., are certified upon delivery from ‘The procedure is further described in enclosed flow chart, Appendix 2.1.2. 2.1.6 Weight of Lifted Object The weight to be established for all items transported to offshore platforms, either by very accurate estimate figures from engineering (material take off - MTO) or by weighing the item prior to offshore transportation. Note: A weight contingency factor to be used until weighing is performed. ‘Smaller jtems which can be transported offshore within containers or baskets do not need to be subject for weighing prior to offshore transportation, An accurate estimate from engineering should be given to the transportation authorities for implementation in the load manifest, and put into the weight report. All prefabricated items and vendor packages with special designed lifting arrangement for lifting from supply boat, to be weighed prior to offshore transportation. The prefabricator / vendor is, responsible to perform weighing and supply weight information with the item. The weighing (if required) shall be carried out by use of calibrated weighing equipment (weighing cells, weight indicator shackles, etc.). Weighing procedure and report example is enclosed in Appendix 2.1.3, and a principal weighing situation is shown in Appendix 2.1.4, For larger items or critical lifts, weight and centre of gravity (COG) position can be sensitive for the lifting operation can be established by three point weighing cells or similar methods. If such ‘weighing is required, weighing procedures and relevant preparations (calculations, drawings and prefabrication, etc.) for the weighing operation to be established by engineering for implementation in relevant job cards, 22 Lifting Load Factors 2.2.4 General The factors applicable for lifting design can be summarized according to Table 2.2.1. "APPLICATION. ‘TO FIND [wr J par | Skt | ya [DF Shackle factor (ysu) | WLL (SWL) x xX x Padeye factor (yr) Design Load ~ | X xX x x Structure factor (ysr) [ Design Load x Xx x x. Sling factor (ys1.) [MBL xX x x x Table 2.2.1 No:Pores-02 Rev: Page 90 42 AKER KVERNER’Aker Kvaerner Stord AS PROCEDURE ENCLOSURE 2.2.2 Weight Inaccuracy Factor (WF) If the weight is weighed: WF If the weight is calculated: WF = 03 (calibrated weighing equipment, tolerances 1.03) 1 2.2.3 Dynamic Amplification Factor (DAF) ‘The dynamic amplification factor (DAF) is a factor accounting for the global dynamic effects normally experienced during lifting, The dynamic amplification factor is depending on the weight of the lifted object and the conditions the lift will be performed, (wave heights, ete.) To determine the dynamic amplification factor DAF below 50 T (Category B), see Fig. 2.2.3: DAF _ _ 28 = DAF - 20 7 is fet DAP=185 intuding design faetor DE=17) eorrepond to NORSOK standard (5) or maera aig 175 igs factor DAF=20 fneing design factor DEL) * 13 as 1: eb Lil 25 = 1s e Lift Gifel. tt, fntefnatly rm 10T 207 30T 407 soT WEIGHT OF LIFTED. For object weight above 50 T, see DnV's “Rules for planning and execution of marine operations”, a No:Po1es.02 Reva ape 10042 AKER KVERNERAker Kvaerner Stord AS. PROCEDURE ENCLOSURE 2.2.4 Skew Load Factor (SKL) For statically determinate lifts (2 and 3 part sling arrangement), the skew load factor 0.25 %) 0.25 %) 1.0 (with the sling tolerances wi 1 (with the sling tolerances outside For statically indeterminate lifts (4 part sling arrangement), the skew load factor - SKL = 1.25 (with the sling tolerances within + 0.25 %) ‘The skew load factor can alternatively be calculated according to DnV"s “Rules for planning and execution of marine operations”, [! 2}. 2.2.5 Nominal Safety Factor for Slings (ys1) ‘The nominal safety factor for slings is given in the graphical presentation below, Fig. 2.2.5, 5.0*) 33 Minimum value Weight of yject Notes: *) Nominal safety factor for slings, {3} **) Nominal safety factor for slings, 2.2.6 Design Factor (DF) ‘The design factor is defined as where ‘yp load factor ‘Ye = consequence factor No: Potws.02 Ravi Page 11 of a2 AKER KVERNER’Aker Kvaerner Stord AS The applicable factors are presented in Table 2.2.4. PROCEDURE ENCLOSURE Element Category aly oF Ht) ig attachments to object (single critical elements ing the lift points is defined 13) 3) 17 within this category). = Lifling equipment (e.g, spreader aloe frames or beams, plate shackles). _|_1 é Main elements supporting the lift Polar point. _ ‘Other elements of the lifted object. ele ‘Table 2.2.6 2.2.7 Allowable Stress (Gatow) The allowable stress used in design is Ganow=G,/MF_ | 2) where Ym= 1.15) = material min. yield strength 9 ; Ge\\> — No:Poteo02 Reve Page eo 42 AKER KVERNERAker Kvaerner Stord AS PROCEDURE ENCLOSURE 23 Required Shackles 2.3.1 Determination of Heaviest Loaded Lifting Point. (4 part sling arrangement) (G part sling arrangement) by > by and a) > az 2.3.2 Caleulation of Required Shackles Vertical load in point B: 8) Determination of required shackle [Bam < te (4) Where shackle to have safety factor greater than 4. Note: If offshore shackles are used (safety factor SF=8), the dynamic amplification factor DAF is included in SF. Pip to be reduced with the DAF. 24 Required Slings & Master Link 2.4.1 Determination of Heaviest Loaded Lifting Point. See 2.3.1 and 2.3.2. “wespowse: Rese Pape 180142 "AKER KVERNER'Aker Kvaerner Stord AS PROCEDURE ENCLOSURE 24.2 Calculation of Required Slings Max. sling force (point B Ys sin of < MBL sue 6) where ys. is given in Fig. 2.25. 24.3 Required Master Link Selection of required master link to be established from catalogues from master link suppliers. 25 Specification of lifting arrangement 25.1 General ‘The lifting arrangement shall be specified as follows: ‘The lifting arrangement shall comply with the requirements of regulations relating to “1994-08- 19 Forskrifter om maskiner (arbeidstilsynet Best. Nr. 522)”. Capacity WLL for lifting arrangement Working angle Angle between vertical and sling leg. Master link, sling and shackles shall be specified as described in 2.5.2 to 2.5.4, 2.8.2 About Master Link Master Link for lifting shall be selected and specified as follows, and information stated on the drawings: Type: Description of type Capacity: WLL Charpy Values /Temperature: 42 J / -20°C (or specified type name) Further information is given in catalogues from suppliers 2.5.3 About Slings Slings for lifting shall be selected and specified as follows, and information stated on the drawings: Diameter : Rope diameter in mm Construction Description of the rope construction Sling Length Length between inside eyes in mm End Attachment Thimble with pressed sleeve, socket, soft eye, etc, Tolerances Length tolerances Minimum Breaking Load: MBL. No:P018902 Rev Page 1401 «2 AKER KVERNERAker Kvaerner Stord AS PROCEDURE ENCLOSURE Sling specification on drawings Construction: Example 6 x 36 + IFC Warrington Seal 6-Strand Rope with Fibre Core (Classification 6 x 37) Length Sling length to be given as L= length distance between inside eves End attachments: Alt.1) — Timble with pressed sleeve Alt. Alt2) — Softeye Ras > 1 *€ eye radius D = sling diameter AIL? (f repetitive use, Riya > 3 * dis recommended) Further information is given in catalogues from sling suppliers 2.5.4 About shackles Shackles to be of ANCHOR TYPE and certified with min. Charpy value of 42 J with 0°C. (Green Pin shackles are given the name “Polar” when this documentation is included), Following information to be stated on drawings: Type ANCHOR TYPE Capacity : WLU Charpy Values ‘Temperature: 42 J/-20°C (or specified type name) Further information is given in catalogues from shackle suppliers NozP0189.02 Rev.sa Page 150 42 AKER KVERNERAker Kvaerner Stord AS 26 Design of Padeyes 2.6.1 Design Considerations 26.1.1 Padeye Types PROCEDURE ENCLOSURE Padeyes can be designed to accommodate different kind of needs or practices. The 4 padeyes types most used are shown in Fig. 2.6.1 below. 1) Type I and 3 are recommended to be used. 2) Type 2 is an alternative design when the padeyes are used temporary only. This type is easy to fabricate and to weld. 3) Some clients have specially requested Type 4 padeyes, and therefore these types are included here. Types TYPE 1: Load angle between 0° and 180° Alternative design for load angle < 90° is marked with dash-dot-dot line This type of padeyes to be used as permanent handling lugs WLL from 1 ~ 3,25 — TYPE 2: ‘Load angle between 0° and 180° Altemative design for load angle < 90° is marked with dash-dot-dot line This type of padeyes to be used as temporary padeves No:Pore302 Reva Page 18 of 22 WLL FROM | — ST. AKER KVAERNERAker Kvaerner Stord AS 2.6.1.2 PROCEDURE ENCLOSURE TYPE 3: Load angle between 0° and 180° Alternative design for load angle < 90" is marked with dash-dot-dot line This type of padeyes to be used as permanent or temporary padeyes WLL FROM 4.75 ~ 85 T Load angle between 0° and 180" Alternative design for load angle < 30° is marked with dash-dot-dot line This type of padeyes to be used as permanent lifting tu WLL FROM 2-13 T Recommended Padeye Connections to Structure Normally, main connections in shear rather than tension are recommended as padeye connection to structure. High tension loads in the thickness direction of steel material should be avoided. fit is impractical to avoid tension loads in the thickness direction, material with guaranteed through thickness properties should be used, or ultrasonic examination of the actual padeye plate should be executed prior to use Itis also recommended to reduce the stress level by increasing the weld area at section A-A, see Fig. 2.7.1, or slot the plate through the horizontal flanges and weld directly onto the vertical web plates. This applies specially to heavy loaded padeyes. Examples are shown in Fig. 2.6.2. No: Po1s802 Revd Page 17 of 42 AKER KVAERNER"Aker Kvaerner Stord AS PROCEDURE ENCLOSURE Connections. Effective weld area Slot the plate through horizontal flanges Weld padeye to end of beam Nos Po1s302 Revs Page 18 of 42 AKER KVAERNERAker Kvaerner Stord AS PROCEDURE ENCLOSURE 2.61.2 Padeye / Shackle Accommodation Padeyes to be design to match the relevant standard shackle dimensions, and to account for tolerance deviation between the different shackle makes, the standard plate thickness, The selected shackle to house both padeye and selected sling, see Fig, 26.3. No: Potes.02 Sling a Inside length| 1 Padeye Hole Diameter ‘The shackle bolt diameter / padeye hole diameter ratio to be: o where d_ =padeye hole diameter in mm @ = shackle bolt diameter in mm 2 Padeve Plate Thickness Padeye plate thickness to be selected | a (r=0. where T =padeye plate thickness in mm a’ =inside width (at bolt) of selected shackle in mm Be aware of the standard thickness delivery schedule : 6, 8, 10, 12, 15, 16, 18, 20, 25, 30, 35, 40, 45, 50, 60 mm, when padeye plate to be selected. If the padeye thickness can not meet the requirements above, a solution with cheek plate ccan be used. See further information of cheek plate design in Appendix 2.8.1. Rowe Page 142 AKER KV/ERNER™Aker Kvaerner Stord AS PROCEDURE ENCLOSURE 3 Padeye Height The following requirement to be fulfilled: Bed >Re12s*a | (8) where ad =bolt diameter in mm d= bolt hole diameter in mm. R__ =shortest distance from center of bolt hole to edge of padeye in mm For determination of padeye size, see Fig. 2.6.4. Determination of padeye size Padeye Type 1 - Load Angle 135° < a > 45° No: Poe3-02 Few. (All dimensions are in mm) dad? + (0,03 a") +2 (from 125*d2"d (=>R= 2 .85 * a’ ( a" from Fig. 2.6.3) : ape ae 2 AKER KVERNER™Aker Kvaerner Stord AS PROCEDURE ENCLOSURE 27 Design Loads Main padeye fore, (P=, * DH Where Pa ling force, see 2.4.2, equation (5) (All dimensions are in mm) + (0,03 * a") +2 (W from Fig. 2.6.3) L25*ders2*d = Rertte ty= (085% a')/2 (a from Fiz. 2.6.3) te= (0859/4 (a' from Fig. 2.6.3) h=2%r 0 DF = design factor for padeyes, see Table 22:6 NozP0189.02 Rev:4 Page 21 of 42 AKER KVAERNER’Aker Kvaerner Stord AS PROCEDURE ENCLOSURE ‘The padeye design to fulfill the following criteria: No: Poras.02 1. Tear-out Stress P (12) 2 (2) 2. Design stress for pin hole Design stress ee (Ref. NS3472 a ow = ge12°M Seetion 5.7.3) Pin hole bearing stress Pp ou= (13.1) wea L Bearing hole interaction ratio 6 a <10 13.2) ow where ‘up = design stress for pin hole sress in Ninm? Oy = bearing stress in N/mm? R— =padeye radius fi ultimate strength MF = material factor (=m = 1,15) a bolt hole diameter in mm tp = padeye thickness in mm Rev Page 22 of «2 AKER KVERNERAker Kvaerner Stord AS PROCEDURE ENCLOSURE 3 let Weld heek Plate Cheek plate fillet weld to be defined by equation 3, where force distribution will be according to thickness of padeye plate and cheek plates. Effective weld length is assumed to be (7x1) as shown Pr * ty (14) Cre ee (ty + 2te) © where 1 = cheek plate radius in mm Pp = max sling force in N padeye plate thickness in mm. cheek plate thickness in mm. 4, Lateral force The padeyes to be designed to take some lateral force (in addition to actual lateral force) not less than 3% of the maximum sling force applied at the point of action, e.g, at the shackle bow, at the trunnion stopper plate, etc. NoxPoiag02 — Rev.i4 Page 23 of a2 AKER KVERNERAker Kvaerner Stord AS PROCEDURE ENCLOSURE ‘a Inside length Full pen.weld 5. Welding connection to structure. References are made to Fig. 2.71 & 2.73. By control of connection to structure, the following load effects to be considered Shear due to Pru Shear due to P, Axial stress due to Pry Longitudinal bending due to eccentricities of Po & Prv Lateral bending due to eccentricity of P. Torsional bending due to eccentricity of P namnan 2.7.1 Inspection Categories ‘The welds are divided into four inspection categories, which are depending on selection of design class and steel quality level. The inspection categories to be clearly specified on the prefabrication/installation drawings. The inspection categories for specific design class and steel quality to be determined from the fabrication specifications. Normally Norsok standard is used, [ 2.8 Other Lifting Equipment and Lifting Point Attachment 2.8.1 Lifting Lugs for Material Handling Lifting lugs for material handling, permanent and temporary, to be designed according to Norsok ‘Standard, [] Padeye for material handling is defined as lifting appli authorities prior to use, and certificate to be issued. fied by competent Documentation (Declaration of Conformity, see 2.9.2) for lifting lugs, permanent or temporery, and documentation for connection to structure to be issued to the competent authority for certification, ‘Standard lifting lugs, see Appendix 2.8.1 No=P018802 Revi Page 24 of 42 AKER KVARNER™Aker Kvaerner Stord AS PROCEDURE ENCLOSURE 2.8.2 Lifting Lugs Mechanical Packages Mechanical packages (including required lifting equipment) to be lifted separately not within a container or basket, to be designed including the dynamic amplification factor (DAF). Lifting load factors to be established according to 2.2, Lifting equipment for the package (including DAF) to be subject for verification by competent authority, and certificate to be issued Package supplier is responsible for lifting arrangement is certified upon delivery of the package: 2.8.3 Spreaderbar and Lifting Frames Design of spreaderbars and lifting frames for weights below 50 T will normally increase prefab costs and do not be beneficial during lifting and handling offshore. It should be avoided. if possible. If lifted object structure can not be lifted without spreaderbar, temporary reinforced steel in the lifted object structure could be to less cost than use of spreaderbar. Temporary steel can always be removed after installation. Spreaderbars and lifting frames integrated in lifted object structure will not subject for extra load testing and certification “Loose” spreaderbars and lifting frames is defined as lifting appliance: ‘competent authorities prior to use, and certificate to be issued. and need to be verified b 2.8.4 Monorails Monorail mounted on offshore platforms is also categorized as lifting appliances and are subject to the requirements for "Declaration of Conformity” and certification prior to used. Design to be carried out according to reqognized norms, [1] and Monorail is defined as lifting appliances and need to be verified by competent authorities prior to use, and cert issued. 2.85 Trunnions ‘Trunnion is a lifting point on a structure consisting of a tubular member with a stopping plate at the end. The sling / grommet may be laid around the tubular member such that a shackle is not needed, Trunnion solutions can be a god alternative when the lifted object needs to be rotated while hanging, in the lifting arrangement. This can often be the situation for items lifted from the supply boat horizontally and rotated vertically for installation, or items lifted down vertically through a hatch and then rotated horizontally for installation For establish the design loads, see 2.2. A trunnion example is shown below in Fig. 2.8.1. No:Po18302 lew: 4 Page 25.0 42 AKER KVAERNER"Aker Kvaerner Stord AS PROCEDURE ENCLOSURE 2.8.6 Plate Shackles Plate shackles are shackles where the bow is replaced by two steel plates and an extra pin. Plate shackles are normally not used for smaller units, and will therefore not be discussed within this document 29 Certification of lifting appliances 2.9.1 General OD requirements for certification of lifting appliances state that certification to be carried out according to a recognized standard. Lifting appliances for lifted object below 50 Tis partly covered in ceveral standards or recommended guidelines, but none covers the total range especially not for single lifts. The best standard to be used will be the requirements of regulations of 19 August 1994 relating to ‘machinery etc. (the machinery regulation) [3], but this regulation is meant for lifting onshore. For using this regulation, the higher dynamic movements for lifting from a supply ship on toa fixed platform to be included in design. ‘To accommodate this, the lifting arrangement (slings, shackles, master links, lifting chain, etc) to be ified according to design loads as described in this document, where dynamic factor is ‘The work limit load (WLL) the lifting arrangement to be certified for, according to the machinery regulation [3], is then the weight of the lifted object (incl. weight inaccuracy) multiplied by the dynamic factor, 29.2 Declaration of Conformity According to the requirements set forth in the EU’s Machinery Directive, the responsible for design and prefabrication of the spreaderbar or lifting frames and padeyes for offshore use have to issue a "Declaration of Conformity” as documentation for the structure to the certification party... The form "Declaration of Conformity” to be prepared by the engineering department in the project and become part of the prefabrication job card. Upon completion of the design, competent person signed No:Po1e.02 Rev: Page 260 42 AKER KVAERNER’Aker Kvaerner Stord AS PROCEDURE ENCLOSURE the form as responsible for the design. Upon completion of prefabrication, competent person in the workshop to sign the form “Declaration of Conformity” as responsible for the prefabrication. Note: If spreaderbar or lifting frame is required, make sure that a ctaddle arrangement is made for sea transportation, A “Declaration of Conformity” form example for a spreaderbar is enclosed for information, Appendix 2.9.1. Definition of lifting arrangement elements, and lifting arrangement certification requirements with and without spreaderbar, see Appendixes 2.9.2, 2.9.3 & 2.9.4 respectively. No:P018902 Revd AKER KVAERNERAker Kvaerner Stord AS PROCEDURE ENCLOSURE 3. DESIGN REPORTS 3 General Design calculations and drawings for objects to be lifted, shall be subject for verification prior to start prefabrication and procurement, ref. ['] Contact with the client should be established early in each project, to clarify how verification should be governed during the project design phase, either by the client's own organization or by 3” party authoriti Prior to start lifting design, design criteria to be specified in a "Design Premises” -document. The dlesign premises to be issued to the party conducting the verification for comments, and the design criteria agreed before issue of any calculation for verification. 32 Design Criteria ‘The “Design Premises” document to state the main criteria, and the document to be accompanied by the relevant standard used, stich as - This document for lifts below 50 tons (this document) ~ Rules for planning and execution of marine operations for lifts above 50 tonnes (DnV), [12 = Certification Notes 2.7.1 for offshore containers (DnV), (13] - Be Design calculations and drawings for the lifted object, including lifting arrangement drawings, to be subject to verification according to the agreement with the client, and the agreed design criteria stated in the “Design Premises” Relevant comments to be implemented into the design prior to start prefabrication 33 Index Internally, calculations to be carried out in the same manner, and the list of content should be. similar in all projects, see Appendix 3.3.1 No:P018902 Revd Page 28 of 42 AKER KVRNERAker Kvaerner Stord AS PROCEDURE ENCLOSURE 4 APPENDIX Appendix 2.1.1 Procedures for Design Appendix 2.1.2: Procedures for Construction Appendix 2.1.3: Weighing Procedure (Example) Appendix 2.1.4: Weighing Appendix 2.8.1: Padeves Appendix 2.9.1 “Declaration of Conformity"- Form Appendix 2.9.2: Lifting Arrangement Dx Appendix 2.9.3: Lifting arrangement use of spreaderbar Appendix 2.9.4: Lifting arrangement without use of spreaderbar Appendix 3.3.1 Index for Lifting Calculations No:Pot8e02 Reva — Page 296442 - ‘AKER KVAERNER’Aker Kvaerner Stord AS Appendix 2.1.1: Procedures for Design PROCEDURE ENCLOSURE I (wat now aa?) =o ectae ent) Sanat ested (Extra tte ertin ! Tune me peas ; AKER KVARNERAker Kvaerner Stord AS PROCEDURE ENCLOSURE Appendix 2.1.2: Procedure for Construction ‘What “para No: P018302 Rev. 4 Page 31 of 42 AKER KVERNER:Aker Kvaerner Stord AS PROCEDURE ENCLOSURE Appendix 2.1.9: Weighing Procedure (Example) GROSS WEIGHT VERIFICATION PROCEDURE AND REPORT PURPOSE TO WEIGH PACKAGE UNITS WITH A SINGLE POINT LIFT | EQUIPMENT — SYSTEMA : Digital Scale 0-5 Tonnes ; SYSTEM B Dial Gauge 0-10 Tonnes SYSTEMC Dial Gauge 0-20 Tonnes SYSTEM D Digital Load Cell 0-20 Tonnes. | Any equipment used would be validated by Certfication to recognised Standards METHOD, - 1 {Suspend the weigh Scale from an overhead crane (Factory or Mobile). 2 2 Attach dedicated contract Lifting Frame and Slings ( it provided) OR Use other certified equipment. 34 2 Zero the Digital Scale OR 32 2 Record the weight of the Lift Gear (DIAL). = m 4 Attach the lifting Equipment to the Package. 5 Raise the Package from rest and allow to settle. 6 Record the lifted weight = m 7 Final package Weight 7 By Dial Gauge (= Line 6 — Line 3.2) = m 72 By Digital Cell = m PROJECT | | PACKAGE Valid Certification was viewed at the time of weighing: | Inspectors / Client Inspectors / Vendor ignature : Signature : Rev. : Date of Weighing WocPOrese2 Revd Paesaalee AKER KVERNER™Aker Kvaerner Stord AS PROCEDURE ENCLOSURE Appendix 2. Weighing ¢— Fore runner from crane hook Pressed sleeve Shackle with load indicator e tor Master Link s Lifting arrangement Lifted object Load indicator recorder Ground No: P018302 Rov 4 Page 35 of 42 AKER KVAERNERAker Kvaerner Stord AS PROCEDURE ENCLOSURE Appendix 2.8. Padeyes ‘Type 1: Recommended dimensions permanent padeyes with WLL between I and 3,25 tonnes Le Padeve Type 1 - Load Angle 180’ 0" No:PO183.02 ev Page 340 42 AKER KVERNER’Aker Kvaerner Stord AS PROCEDURE ENCLOSURE Appendix 2.8.1-2: Padeyes ‘Type 2: Recommended dimensions temporary padeyes with WLL between 4,75 and 9,5 tonnes Table B-2 [wit] & E a R h at K ey | tom | om tm) | tm | tm) | tomy_ | tmm) 4.75 65 85 95 — AKER KVARNER NozPo1ae02 Revd Page 35 of 2Aker Kvaerner Stord AS PROCEDURE ENCLOSURE Appendix 2.8. : Padeyes ‘Type 3: Recommended dimensions padeyes with WLL between 4,75 and 85 tonnes Table WLL 5 i d Rr h iL Kk a (F}__| fmm | fmm] | fmm} | fom] | fmm) | fmm} | fm] | fmm) | fmm} 4,75 | 65 85 | 12.0 | 135 170 25,0 35,0 | 35,0 35,07 I * See Clause 5.6.2 (Recommended Padye Connection fo Structure) for padeyes with large WLL. | { _t I | I Padeye Type 3 - Load Angle 135° 45° Fig. B-3 NozP01e302 Rav4 Page 26 of 42 AKER KVERNERAker Kvaerner Stord AS PROCEDURE ENCLOSURE Appendix 2.8.1-4: Padeyes ‘Type 4: Recommended dimensions padeyes with WLL between 2,0 and 13,5 tonnes md Load Angle ag Padeye Type 4- Load Angle 135" < a> 45° Fig. Ba No:Po1802 | Revi Page 37 of «2 AKER KVEERNERAker Kvaerner Stord AS PROCEDURE ENCLOSURE Appendix 2.9.1: “Declaration of Conformity” Form Aker Maritime ‘SAMSVARSERKLARING (DECLARATION OF CONFORMITY) ‘PRODISENT Manufacre "AKER OFFSHORE PARTNER AS Posts 589 Suonsezen Na001 STAVANGER TESKRIVELSE Desesion PRODUKTNR Prod, Drawing No: Soucetbae > 035560 79.02 9100 mem sus.z7on.01 512-AES.27905.001 SRSVARER MED Cooter 6 7 Reglverisaniig peoleumevirksombsten ‘ipaeoaIe Foraker om miner Fostiner om brokav sabe TROT OO ma og gat 19406-60608 snbedsmij og sikkere Design sealing to Prosaenng 37 sSkostsjner (Geragn &dimmenson = Conieation Notes Offshore enanee (any 5 appropiate) ‘Noe Santardsarags forbind| Det norsk Veritas Nn0.271 On) TARRATON I Fabrication according Sica sist fistion iar NORSOK “Santard psc: Design Trane Hereby del eat delgnav newts Sedat es desian of metoned pret in ‘pa san ang oveter nacordaceas spied above /ARUIG SIG) ‘Authored sn, ‘SLD Pace DATO Baie TARASION- Fabien sand! Theda nevis pros er oDaRen a loging 0g agit Sania esc dele prefab of mensoned prt in accordance wih drugs an epeied SNSVARLIGSION, Suonesdgn Pics: Das aa NozPo1e9-02 © Revz4 Page 38 of 2 AKER KVERNERAker Kvaerner Stord AS PROCEDURE ENCLOSURE Appendix 2.9.2: Lifting Arrangement Definition TOPLINK (oplskke) Intermediate Links (Balanseringer) SLING LI | (Loftestropper) | Wire el, Kjetti SHACLE (Sjakkel) MASTER LINK ASSEMBLY = MASTER LINK + INTERMEDIATE LINKS. (Loftehode) (Hovedlakke + balanseringer) NozPo1e02 Rava Page $9 of «2 AKER KVAERNERAker Kvaerner Stord AS PROCEDURE ENCLOSURE Appendix 2.9.3: Lifting arrangement use of spreaderbar ors = al Topplokke Utstyr som ‘skal serlifiseres for forste gangs bru prpreweeeeey |_Leftestronper | ["spresaeroa \ | Lotte. | \_stropper Lofteorer No:Po1e9.02 Rav 4 Page a0 of 42 AKER KVAERNERAker Kvaerner Stord AS PROCEDURE ENCLOSURE Lifting arrangement without use of spreaderbar rn 8} Topplokke a8” Appendix 2.9. 1 Foroper | utstvr som skal | ‘sertitiseres for | forste ganas bruk Struktur belastet ved lofting AKER KVERNER™ No:Potes.02 Rew: 4 Page 41 of 2Aker Kvaerner Stord AS PROCEDURE ENCLOSURE Appendix 3.3.1: Index for Lifting Calculations Recommended index for lifting calculations: Introduction Summary of Results, Basis of Design General Material Quality and Allowable Stresses Lifting Load Factors Calculation of Weight and Center of Gravity (COG) Slings Arrangement Forces in Padeye Determination of Shackles and Slings Padeye Calculations Structure Check Calculations Spreaderbar Check Calculations Reinforcement for Lifting References, No: Potea02 Revd Page 42 of 42 AKER KVERNER