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Angled Wheel Calculator: Dressing Speed Calculators ID Bore Grind Using Straight Plunge With Oscillation
Angled Wheel Calculator: Dressing Speed Calculators ID Bore Grind Using Straight Plunge With Oscillation
D2/COS(RADIANS(D3))
Copyright © 20012 [Dale Savington]. All Rights Reserved.
Fill in all the information in the Charcoal Colored cells.- Corner radius can be ###
left without an entry but all the rest of the cells need to be filled
A= A angle
a= opposite
GRINDING CALCULATOR
INCH INCH PLUNGE MULTI TRAVERSE Q'w CALC Q'w CALC
UNITS GRIND PLUNGE GRIND PLUNGE TRAVERSE
TO USE: SELECT TYPE OF GRINDING FROM SELECTED COLUMNS. ENTER WORK DIAMETER,
STOCK ALLOW., SWITCHOVERS ETC. SELECT APPROPRIATE Q'W (0-2 FOR MOST 10 HP MACH)
CALCULATOR WILL PROVIDE ROUGH, MEDIUM AND FINE FEEDS, ALONG WITH CYCLE TIME.
PROTECTED CELLS CONTAIN FORMULAS AND SHOULD NOT BE CHANGED!!
YOU CAN ENTER A DESIRED ROUGHING SPEED/AMOUNT IN THE Q'W COLUMNS, AND CALC
WILL SOLVE FOR Q'W.
GRINDING CALCULATOR
METRIC METRIC PLUNGE MULTI TRAVERSE Q'w CALC Q'W CALC
UNITS GRIND PLUNGE GRIND PLUNGE TRAVERSE
Tennessee Grinding Specialists specializes in training on CNC cylindrical grinders, with a heavy emphasis on
machines by Studer. We can provide basic to advanced training on all Studer machines, as well as Applications
support, process development, and assistance in machine specification.
U.T.S.
Kpsi Mpa
320 2206
310 2137
300 2069
290 2000
282 1944
274 1889
266 1834
257 1772
245 1689
239 1648
233 1607
227 1565
221 1524
217 1496
212 1462
206 1420
200 1379
196 1351
191 1317
187 1289
182 1255
177 1220
173 1193
169 1165
165 1138
160 1103
156 1076
152 1048
147 1014
144 993
140 965
137 945
133 917
129 889
126 869
124 855
121 834
118 814
115 793
112 772
109 752
107 738
106 731
104 717
102 703
100 690
99 683
98 676
96 662
95 655
93 641
91 627
88 607
86 593
84 579
83 572
81 558
79 545
78 538
76 524
75 517
73 503
Kpsi Mpa
U.T.S.
Qw' Calculator Recommended Metal Removal Rates
Process capability compares the output of an in-control process to the specification limits by using capability
indices. The comparison is made by forming the ratio of the spread between the process specifications (the
specification "width") to the spread of the process values, as measured by 6 process standard deviation units (the
process "width").
We are often required to compare the output of a stable process with the process specifications and make a
statement about how well the process meets specification. To do this we compare the natural variability of a
stable process with the process specification limits.
A capable process is one where almost all the measurements fall inside the specification limits. This can be
represented pictorially by the plot below:
There are several statistics that can be used to measure the capability of a process: Cp, Cpk, Cpm.
Most capability indices estimates are valid only if the sample size used is 'large enough'. Large enough is generally
thought to be about 50 independent data values.
The Cp, Cpk, and Cpm statistics assume that the population of data values is normally distributed. Assuming a two-
sided specification, if muand sigmaare the mean and standard deviation, respectively, of the normal data and USL,
LSL, and T are the upper and lower specification limits and the target value, respectively, then the population
capability indices are defined as follows:
Cp = (USL - LSL)/6*sigma
Sample estimators for these indices are given below. (Estimators are indicated with a "hat" over them).
The estimator for Cpk can also be expressed as Cpk = Cp(1-k), where k is a scaled distance between the midpoint of
the specification range, m, and the process mean, mu.
Denote the midpoint of the specification range by m = (USL+LSL)/2. The distance between the process mean, mu,
and the optimum, which is m, is mu- m, where m <= mu <= LSL. The scaled distance is
Chat(pk) = Chat(p)(1 - k)
where ppm = parts per million and ppb = parts per billion. Note that the reject figures are based on the
assumption that the distribution is centered at mu.
We have discussed the situation with two spec. limits, the USL and LSL. This is known as the bilateral or two-sided
case. There are many cases where only the lower or upper specifications are used. Using one spec limit is called
unilateral or one-sided. The corresponding capability indices are
C(pu) = (allowable upper spread)/(actual upper spread) =
(USL - mu)/(3*sigma)
and
C(pu) = (allowable lower spread)/(actual lower spread) =
(mu - LSL)/(3*sigma)
where muand sigmaare the process mean and standard deviation, respectively.
Estimators of Cpu and Cpl are obtained by replacing muand sigmaby Xbarand s, respectively. The following
relationship holds
4.23
Target 1.00000 0.167450 0.37523 0.20200
Total Tolerance 0.01000 0.000100 0.00015 0.00200
USL 1.00500 0.167500 0.37530 0.20300 0.00000
LSL 0.99500 0.167400 0.37515 0.20100 0.00000
Example
Part Number ID 0.16745 OD 0.37523 OD Face 0.202
1 1.0010 0.000050 210.000000 170.000000
2 1.0030 0.000050 275.000000 180.000000
3 1.0010 0.000050 300.000000 170.000000
4 1.0000 0.000050 290.000000 170.000000
5 1.0000 0.000045 260.000000 170.000000
6 1.0000 0.000050 270.000000 160.000000
7 1.0010 0.000040 280.000000 150.000000
8 0.9990 0.000040 300.000000 150.000000
9 0.9999 0.000030 280.000000 150.000000
10 0.9999 0.000035 300.000000 150.000000
11 1.0000 0.000025 300.000000 150.000000
12 1.0000 0.000025 300.000000 150.000000
13 1.0000 0.000020 310.000000 150.000000
14 1.0000 0.000020 320.000000 150.000000
15 1.0010 0.000020 300.000000 150.000000
16 1.0020 0.000030 320.000000 160.000000
17 1.0000 0.000015 330.000000 150.000000
18 0.9999 0.000005 310.000000 150.000000
19 1.0020 0.000005 320.000000 150.000000
20 1.0020 0.000000 320.000000 150.000000
21 1.0010 -0.000005 320.000000 150.000000
22 1.0000 -0.000010 310.000000 150.000000
23 1.0020 -0.000010 330.000000 150.000000
24 1.0020 -0.000010 310.000000 140.000000
25 1.0010 -0.000015 310.000000 150.000000
26 0.9999 -0.000015 310.000000 170.000000
27 1.0020 -0.000020 310.000000 140.000000
28 1.0020 -0.000025 310.000000 140.000000
29 1.0010 -0.000030 310.000000 140.000000
30 1.0020 -0.000035 310.000000 130.000000
31 1.0000 -0.000040 310.000000 130.000000
32 1.0020 -0.000045 310.000000 120.000000
33 1.0020 -0.000045 310.000000 130.000000
34 1.0010 -0.000055 300.000000 140.000000
35 1.0020 -0.000066 300.000000 150.000000
36 1.0000 -0.000060 300.000000 150.000000
37 1.0020 -0.000070 280.000000 110.000000
38 1.0020 -0.000080 290.000000 110.000000
39 1.0020 -0.000085 280.000000 130.000000
40 0.9999 -0.000090 290.000000 120.000000
41 1.0020 -0.000090 280.000000 140.000000
42 1.0020 -0.000095 280.000000 120.000000
43 1.0010 -0.000100 260.000000 130.000000
44 1.0000 -0.000120 250.000000 140.000000
45 1.0020 -0.000125 240.000000
46 1.0020 -0.000130 250.000000
47 1.0000 -0.000130 250.000000
48 1.0020
49 1.0010
50 0.9999
51 1.0020
52 1.0020
53 1.0000
54 1.0020
55 1.0020
56 1.0010
57 1.0020
58 1.0000
59 1.0020
60 1.0020
61 1.0020
62 1.0000
63 1.0020
64 1.0010
65 0.9999
Example
Min 0.9990 0.167320 0.375210 0.201100 0.0000
Max 1.0030 0.167500 0.375330 0.201800 0.0000
Mean 1.0011 0.167429 0.375294 0.201457 #DIV/0!
STDEV 0.0010 0.000055 0.000025 0.000159 #DIV/0!
Pp (Cp without subgroups) 1.7187 0.301572 0.9810 2.0956 #DIV/0!
Ppk (Cpk without subgroups) 1.3522 0.173757 0.0821 0.9573 #DIV/0!
Difference 0.000180 0.000120 0.000700
# of Parts Ran 47.000000 47.000000 44.000000
Change per Part 0.000004 0.000003 0.000016
Trend Correction Amount 0.00001 0.00002 0.00010
Trend Part Value* 3 8 6
G9336 A= 3 X= 0.00001
← Insert Nominal Size
←
0.00000 ←
Insert Total Tolerance
Calculated Upper Spec Limit
ID 0.16745
0.00000 ← Calculated Lower Spec Limit 0.000060
350.000000
300.000000
250.000000
200.000000
150.000000
100.000000
50.000000
0.000000
1 4 7 10 13 16 19 22 25 28 31 34
200.000000
180.000000
160.000000
140.000000
120.000000
100.000000
80.000000
60.000000
40.000000
20.000000
0.000000
1 4 7 10 13 16 19 22 25 28 31
60.000000
40.000000
20.000000
0.000000
1 4 7 10 13 16 19 22 25 28 31
1 9 2 2 25 28 3 1 3 4 37 40 4 3 4 6
ID
0.16745
Colum
nD
6 19 22 25 28 31 34 37 40 43 46
Colum
nE
16 19 22 25 28 31 34 37 40 43
16 19 22 25 28 31 34 37 40 43
Wheel 1 Width (939) 0.51300 inches (10060)
Dress Angle (940) 90.00000 Degrees Wheel 2 X Offset (12368)
SD= Snap Depth (960) 0.01000 inches Wheel 4 X Offset (12384)
Back Angle (961) 5.00000 Degrees Wheel 4 Z Offset (12385)
R=Radius (962) 0.14600 inches Wheel 4 C Offset (12386)
C=1/2 cord (967) 0.05310 C=SQRT of SD(2*R-SD)=SinB=C/R
SIN B (968) 0.36372 Radians of X Swing Angle
1/2 Wheel Width (938) 0.25650 inches
Sine of Angle (964) 0.08716 Factor amount to calculate Start X Position
Move Rad to Left (970) 0.11050 Offsets True radius to left side of wheel
Length For Taper (939-976) 0.36700 inches Used for Back Taper Calculation
Sine of Dress Angle (975) 1.00000 Factor amount to calculate Start Z Position
True Radius for Offset (976) 0.14600 Depends on Dress Angle
X=Swing Angle (969) 21.32906 Degree (ARC SIN OF 968)
START Z POS. (972) -0.11050 Right Side of Wheel Z position inches
START X POS. (971) 0.06397 Finish Depth Right Side X position inches
Profiling allowance Profile Allowance needed when going from small
Input to Large Radii (roughly the difference)
Output
Calculations
(Variable Number)
Z Start #VALUE!
RADIUS(#962) 0.14600
TRUE RADIUS FOR OFFSET 0.14103
0.31390
0.54720