AGEETA” PRESENTATION ON ABS PIPING SYSTEM Our aim To be the preferred ABS supplier by * Meeting the customers’ requirements + Timely delivery of quality products + Prompt after sales service Polymer performance pyramid AZEETA PIPE SYSTEM SDN BHD Established in December 1997 Ourbrand : 436874 Objective : Provide ABS piping system to the water and general industries INTRODUCTION OF ABS MATERIAL ABS is a copolymer blended with Acrylonitrile Butadiene StyreneStrength Rigidity.) , Hardness Chemical resistance Features Principal features of ABS are + No scaling + Excepl I smooth bore + Excellent resistance to abrasion + Nocorrosion « + High impact strength + Ductile (The failure is localised) + Non-toxic COLD WELDING HOMOGENEOUS JOINT impact Strength Toughness ) (Abrasion}resistance Principal features of ABS are Ductilty, + Wide temperature range : 0 °C to 60°C + Size range : 15 mm to 630 mm + Working pressure range : 2.5 bar to 15 bar + Fast and reliable solvent cemented joint (Results in a homogeneous joint) + Light weight + Significant saving in installation time and costs + Designed to last 60 years NON-HOMOGENEOUS JOINT 7 e poWhat makes a good ABS * pipe? MANUFACTURING STANDARD ABEETA” ABS pipe and fitings comply with the following Malaysian Standard MS 1419: Parts 1 to 3-199: Standard MS 1419: Part 4: 1998 Part 1&2: 1988 Australian Standard AS 3691: 1989 British Standard British Standard BS British *Suitab potable water ‘non-metallic products for use in contact with ded for human consumption’ APPLICATIONS OF ABS PRODUCTS SCHEDULE AUTHORITIES APPROVAL a _Internal Cold Water PlumbingBoulevard - Subang Jaya SP Setia Walk - Puchong ‘Twin Damansara - Damansara Height “The View Penang wsserw apeere Empire Shopping Gallery ~ Subang Jaya Solaris ~ Jalan Duta, KLwasn Bentong Prison - Pahang UITM — Puncak Alam ase tad 5 Institut Genom Malaysia - Bangi UKM Syariah Court ~ Jalan Duta, KLternal Potable Water Reticulation 500mm diameter Pipe Tapping FLANGED JOINTS FLANGED JOINTS (FULL FACE FLANGE) (STUB FLANGE & GI BACKING RING) aa ey i a ae-insulated Pipe for Chilled and Condenser Water Circulation System of Sewers Under Authority of JPP \Jabatan Perkhidmatan Pembentungan) PIPE STIFFNESS (PS) AT 5% DEFLECTION (ASTM Designation: D 2751-96a) i WALL PS@ 5% rie THICKNESS SDR | DEFLECTION am (mm) kPa (Psi) 50 an and Waste Water Treatment Plant ROUGHNESS COEFFICIENT FOR ABS Relationship Between Temperature & Working Pressure PIPE CLASS DESIGN une | 43 [6 | 9 | 22 | a5 (YEARS) DERATED WORKING PRESSURE (BAR) TEMPHOPE | VCP | DI/MS Joining Methog [ PES | ABS [op em] ats |p | mi a be [ | | oo DN} op | 2] | 6 5 ID io} "2 \olw = hia 20 | - [20 data aa 79 405 PRICE COMPARISONS. PE 80 (PN 12.5) VS ABS (PN 9) PE 80 (PN 12.5) ‘ABS (PN 9) PRICE ovat DN (io) | FAC Vitrified Clay Pipe (VCP) PRICE COMPARISONS PE 80 (PN 16) VS ABS (PN 12) PE 60 (PN 16) ‘ABS (PN 12) 180 (136 PRICE COMPARISONS VCP VS ABS SEWER ABS SEWERPROPER INSTALLATION OF ABS PIPE TO HDPE TANK INSTALLATION OF ABS PIPING SYSTEM rt SUSPENDED PIPEValves were not supported indepRECOMMENDED MAXIMUM SPACING OF IMPROPER WAY OF INSTALLATION OF SUPPORTS FLOWMETERBending the pipes to suit the connections and u flame to bend the pipes are strictly not allowed DESCRIPTION OF CENTRIFUGAL AND __AXIAL-FLOW PUMPS + Impeller — Rotating element of a centrifugal pump Types of flows 1. Radial flow — Water direction at right angles to impellers axis 2. Mixed-flow ~ Water is given an axial a radial velocity 3. Axial flow Water in the axial direction alone OPERATING POINT OF A PUMP e selected so that oe < system characteristic curve intersect near the BEP. TYPES OF PUMP IMPELLERS Wwe? PERFORMANCE CHARACTERISTICS OF PUMPS‘ORMANCE CHARACTERISTICS OF PUMPS PERFORMANCE CHARACTERISTICS OF PUMPS System Mismatched Pump Installation — Ui Pressure Reducing ValveFlow vs. Pressure Drop Curve WATER HAMMER SS mm ae, Ae eee | Water hammer is frequently recognized by a “thump” or “bang”, usually throughout the water line (if you have metal pipes, you will tend to hear the noise throughout the house)see +_CAUSES OF WATER HAMMER | * The primary cause of water hammer is the ‘ulck closing valve and high velocity of flow. * Yelocity of pressure wave ina water pipe can range ‘tom 400m's to 1200m's. (Mach 1 in air = 240m3) A "The pressure causos by wate hanmer canbe $ times the system presoure * The sfowerthe valve closing time, the lesser the magnitude of pressure wave created, Effects of pressure waves: * Noise in the Pipe + Damaged Pipe * Damaged pump, valves and other equipment * Cavitation pseu 2. Improperly sized pump in relation to diameter’ of pipes, Bigger pump creates a higher tow rate (02) ana higher aecity ofl ate some surply pressure () wth te ameter °F pipe remains the same Hence, he wateshammer pressure wave created is higher 7 Water Hammer | of Propagation much higher than the veloay of the flow ‘offen Upto 1400 mis for ste! tubes. ‘The following causes changes in fluid velocity: * Valves are closed or opened, * Pumps are started or stopped, * Resistance in process equipment such as valves, filers, meters, ate * Changes in tube Dimensions. * Changes in flow direction, ase Pressure Wave, Flow Rae and Velocy Graph N25 P12 ABS Pipe = Fone Wve hat pian Pena act i a aT ue & ' img | Slow-closing flushing valve Water hammer arrestor ‘Surge tank Automatic relief valveABS PIPE EXPOSED TO SUNLIGHT EXPANSION AND CONTRACTION water-based, ld be cov TightJOINING ABS PIPE PROPER JOINING METHODS Holding Time. 15 — ON 5 10-60 se \ipe and fittings * Do not thin solvent cement with primer. * Do not use thin > replace ABS prime: EFFECT OF APPLYING : EXCESSIVE SOLVENT CEMENT net are shoul of s taken ni apply an excessive amount /ent cement as this will damage the fing. HYDROSTATIC PRESSURE MS 1419 : PART 4: 1998 1, Acceptance Criteria of test pressure f leaks of the test fluid after at least after the time ne completed si in under pressure, or ints in 1. Test Fluid gh pressure air testing shall not bS CS <=) cS