TRAILERSAUCE

www.trailersauce.com
www.trailersauce.co.nz

info@trailersauce.com TOW DOLLY ©Trailersauce 2014

BILL OF MATERIALS

TRAILERSAUCE.COM / TRAILERSAUCE.CO.NZ
Project Location PROJECT
Tow DollyTITLE A
 9 11, 12, 13 40

8
5
4
3

6
10

14 36, 37
1

7 39

35 41
26
38

17
16
19

15

24

18
25

20
21, 22, 23

TRAILERSAUCE.COM / TRAILERSAUCE.CO.NZ
Project Location PROJECT
Tow DollyTITLE A
34

32 29

33

31

28
27

30

TRAILERSAUCE.COM / TRAILERSAUCE.CO.NZ
Project Location PROJECT
Tow DollyTITLE A
 12°
110

1850

SIDE ELEVATION

180 530

PLAN VIEW

33
Material - 65 x 65 x 5.0 SHS R 10.5

32.5
TILT HOLE DETAIL

DRAWBAR
TRAILERSAUCE.COM / TRAILERSAUCE.CO.NZ
Project Location PROJECT
Tow DollyTITLE A 01
 65
R25

65
38

160

5
195

50
PIVOT SUPPORT TUBE
Material - 65 x 65 x 5.0 SHS 22 R 10.5
Quantity - 1 off TILT PLATE
Material - 50 x 5 Flat
Quantity - 2 off

TRAILERSAUCE.COM / TRAILERSAUCE.CO.NZ
Project Location PROJECT
Tow DollyTITLE A 02
 100

Ex 75 x75 x 4.0 SHS

70
25 x 5 Flat
25

50
45°

END ELEVATION SIDE ELEVATION

TILT SHROUD
5
31

45°
Material - 75 x 50 x 5 Angle
Quantity - 2 off
65

Material - 50 x 5 Flat
Quantity - 2 off

45°
DRAWBAR ANGLE
BRACE PIVOT BRACE

TRAILERSAUCE.COM / TRAILERSAUCE.CO.NZ
Project Location PROJECT
Tow DollyTITLE A 03
 Diameter as per stub axle
(See Note below)

150
132

100
AXLE DROPPER
Material - 75 x 50 x 5.0 RHS
Quantity - 2 off
150 5
NOTE - Height given from base of 50 50
dropper to axle centre is for overall
tyre diameter of 650mm. Adjust
height to suit tyre diameter.
Where the stub axle diameter
is larger than 40mm, fit the stub
AXLE STRAP
50

axle over top of dropper. Material - 50 x 5 Flat

Quantity - 2 off

BOTTOM PLATE
Material - 50 x 5 Flat
Quantity - 2 off

TRAILERSAUCE.COM / TRAILERSAUCE.CO.NZ
Project Location PROJECT
Tow DollyTITLE A 04
 1960 50

75
AXLE BEAM
Material - 75 x 50 x 5.0 RHS
Quantity - 1 off

°
36°

54

35
1350

65

DRAWBAR BRACE
Material - 65 x 35 x 3.0 RHS
Quantity - 2 off

TRAILERSAUCE.COM / TRAILERSAUCE.CO.NZ
Project Location PROJECT
Tow DollyTITLE A 05
 20 80 80

20
20

93
80
80

360

785
360

WEAR PADS
Material - 8mm UHMWPE or Nylon
Quantity - 2 off each
4mm Diameter hole
with countersunk rim to suit

93
rivet head diameter and
height.
Recommended rivet size

20
5-10

35 8

TRAILERSAUCE.COM / TRAILERSAUCE.CO.NZ
Project Location PROJECT
Tow DollyTITLE A 06
 310 340

RAMPS
Material - 3mm MS Plate &

360
3mm Diamond Plate
Quantity - 2 off

NOTE - Complete ramp to be

fabricated with plain steel plate and
steel or alloy diamond plate can be
overlayed on top. Front section must
be plain steel to allow wear plate to be
mounted

245

75
105

162°

154

TRAILERSAUCE.COM / TRAILERSAUCE.CO.NZ
Project Location PROJECT
Tow DollyTITLE A 07
 2065

855

545
20

SUB CHASSIS
PLAN VIEW

1096

TRAILERSAUCE.COM / TRAILERSAUCE.CO.NZ
Project Location PROJECT
Tow DollyTITLE A 08
 Hub face measurement dependant on
tyre width and rim offset. Ideal rim offset
is 30P or more with maximum tyre tread width
of 195mm. Maximum overall width from outside of
tyre to tyre is 2500mm.

20mm gap between

drawbar and pivot support
tube

Pivot Brace central on axle beam

face

Drawbar brace flush with top of

drawbar

When sub frame fully welded

drill and rivet wear pads to
both drawbar braces and
ramps.

TRAILERSAUCE.COM / TRAILERSAUCE.CO.NZ
Project Location PROJECT
Tow DollyTITLE A 09
 40 40

200

200
900

900
70 50

75 50
40 40

350 350

°
60

60
°

75
75

RH WHEEL TRAY LH WHEEL TRAY

Material - 3mm MS Plate Material - 3mm MS Plate

TRAILERSAUCE.COM / TRAILERSAUCE.CO.NZ
Project Location PROJECT
Tow DollyTITLE A 10
 1877 50

75
TOP DECK FRONT MEMBER

60
°
60

°
Material - 75 x 50 x 3.0 RHS
Quantity - 1 off

450
35

°
60

60
°

65
1090 R 30 Hole
37.5 165

TOP DECK REAR MEMBER

50
Material - 65 x 35 x 3.0 RHS
Quantity - 1 off 75

TOP DECK PIVOT SUPPORT

Material - 75 x 50 x 5.0 RHS
Quantity - 1 off

TRAILERSAUCE.COM / TRAILERSAUCE.CO.NZ
Project Location PROJECT
Tow DollyTITLE A 11
 380

16mm Solid Round

60
°
10
10 50 100 50

REAR TIE DOWN BAR

203
Material - 16mm Solid Rod
50 x 10 Flatbar
Quantity - 2 off each

60
°

127
10
0°

71
TYRE STOP
Material - 3mm Steel Diamond Plate
Quantity - 2 off 350

TRAILERSAUCE.COM / TRAILERSAUCE.CO.NZ
Project Location PROJECT
Tow DollyTITLE A 12
 6 61
61

5
41
°
64
R20mm

See Note
100

40
°
64

63
40

TOP PLATE
80 Material - 5mm Steel Plate
Quantity - 2 off

Hole Diameter
62
RATCHET MOUNT to suit Rachet

Material - 6mm Steel Plate

5
Quantity - 4 off

See Note
40
FRONT PLATE
NOTE -
Width of rachet mount to Material - 5mm Steel Plate
be fabricated to suit ratchet. Quantity - 2 off
Ratchet is fitted over ratchet
mount.

TRAILERSAUCE.COM / TRAILERSAUCE.CO.NZ
Project Location PROJECT
Tow DollyTITLE A 13
 75

Diameter 10mm Solid Round

50
40

20
40
TIE RINGS
Material - 10mm Diameter Solid Round
Quantity - 4 off

65
ANGLE STOP
45°
Material - 75 x 50 x 5.0 Angle
Quantity - 2 off
50

320

WHEEL TRAY BRACE

Material - 50 x 5 Flat
Quantity - 2 off

TRAILERSAUCE.COM / TRAILERSAUCE.CO.NZ
Project Location PROJECT
Tow DollyTITLE A 14
 350
275
285

TOP DECK

1800
1880

350

160 PLAN VIEW

275

18
175

TRAILERSAUCE.COM / TRAILERSAUCE.CO.NZ
Project Location PROJECT
Tow DollyTITLE A 15
Fit wheel tray brace up
3mm from base of top Rear tie down bar
deck rear member

Wheel tray
Top deck rear member
up 3mm from base of
wheel tray

Mount wheel stop flush with

front edge of front member

Fit Ratchet mount

centrally in wheel tray

Mount eye rings flush with

top of front member

TRAILERSAUCE.COM / TRAILERSAUCE.CO.NZ
Project Location PROJECT
Tow DollyTITLE A 16
 25 5

260
GUARD SUPPORT
FRAME

150
Material - 5mm Steel Plate
50 x 5.0 Flatbar
45°
275 275
25
150

50
150 75

50

150

325 5 215 5
5

25
25

180 365

HORIZONTAL BRACE VERTICAL BRACE

Material - 50 x 5.0 Flatbar Material - 50 x 5.0 Flatbar
Quantity - 2 off Quantity - 1 off

TRAILERSAUCE.COM / TRAILERSAUCE.CO.NZ
Project Location PROJECT
Tow DollyTITLE A 17
 25
GUARD STRAP
Material - 25 x 5 Flatbar
Quantity - 2 off

5
Note - Guard straps can be attached to
the guard by welding or drilling for coachbolts
or similar.
198

Rolled/Chamfered Edge

335
705 200

GUARD
Material - 2mm MS Panel
Quantity - 2 off

TRAILERSAUCE.COM / TRAILERSAUCE.CO.NZ
Project Location PROJECT
Tow DollyTITLE A 18
 R 2.0 40
6.3
M16 x 2.0
1.6

-0.016
+0.00
40
75 52
50

3 3
6.3
44
+0.016
-0.00

PIVOT SHAFT & HOUSING

1.6
Material -MS Solid Round
Quantity - 1 off each

50 60

TRAILERSAUCE.COM / TRAILERSAUCE.CO.NZ
Project Location PROJECT
Tow DollyTITLE A 19
 50
17

3 44

PERMAGLIDE BEARING
Part No. - PAP 4050 P10
Quantity - 1 off
Permaglide bearings/bushes are designed with a special porous
PIVOT CAP surface that impregnates lubricant onto all running surfaces.
Permaglide bearings do not require any lubrication and doing so can
Material - MS Solid Round reduce their lifespan and cause premature failure.
Quantity - 1 off
They are largely maintenance free if installed correctly and are
economical and easy to replace should it be required.

TRAILERSAUCE.COM / TRAILERSAUCE.CO.NZ
Project Location PROJECT
Tow DollyTITLE A 20
 Run fillet weld
around top face of
pivot support tube,
protect bearing
surface from weld
spatter

Weld pivot shaft flush

with bottom face of pivot
support tube

Weld pivot bush flush with top

face of top deck pivot support
Fully weld top and bottom.
When cool, clean bore of weld spatter
measure bore dimensions and
hone if necessary, press permaglide
bearing into position.

TRAILERSAUCE.COM / TRAILERSAUCE.CO.NZ
Project Location PROJECT
Tow DollyTITLE A 21