wykinedom of Saudi Arabia Gap ty ad tela iinistry of Higher Education ; RX ‘gla pa 5139 f Highe Lede 7 Qassim Universit Passings ‘Reals erie College of Engineering oe Lasgh als Mechanical Engineering Dept. Rat Lesigsl aed Manufacturing Processes ME 335 — (Fall 381) Assignment (No. 1 1. The partis east by pouring liquid cast iron into a sand mold. The dimensions of the part are shown in the following figure, Heat is withdrawn equally from all sides of the product. If the cast iron is poured at 50°C above its melting point. The mold is initially at 25 °C. Determine the solidification time? 2100 mm Figure for Problem #1 2. A hot upset forging operation is performed in an open die. The initial size of the workpiece is Do = 40 mm, and ho = 70 mm. The part is upset to a diameter = 60 mm. The work metal at this elevated temperature yields at 98 MPa (n = 0.16). Coefficient of friction at the die workpiece interface = 0.2. Determine: (a) Final height of the part? (b) Maximum force in the operation? 3. A plate that is 200 mm wide and 20 mm thick is to be reduced in a single pass in a two high rolling mill to a thickness of 15 mm. The roll has a radius = 600 mm, and its speed = 25 m/min, The work material has a strength coefficient = 210 MPa and a strain hardening exponent = 0.23. Determine: (a) Roll force? (b) Roll torque? (©) The required power?Assignment (No.1) Manufacturing Processes (ME335) Fall-381 4. Consider the production of punching shapes in the following sheet metal. The final dimensions of the shapes are displayed in the following figure with the thickness of 1.5 mm, The initial stock material is a flat sheet of metal that has (300 x 200 x 2) mm the ini dimensions. The metal has an ultimate tensile strength of 420 MPa. The coefficient of friction is 0.18. For the metal, K = 380 MPa and n= 0.21. Determine the total force required to punch these shapes from the sheet at one time. 3 Holes (#10 mm) a sis Figure for Problem #4 Good Luck