| oe | PRESSURE VESSEL INSPECTOR PROGRAM PRACTICE QUESTIONS |ASME SECTION IX PRACTICE QUESTIONS ALLQUESTIONS ARE CLOSED BOOK 1. The purpose of the WPS and PQR is to determine that: A. the welder is qualified B. the oase metals are strong enough C. the wveldment has the desired progerties > D. the skill of the welder 2. The WPS lis's: ‘A. nonessential variables B. essential variables C. rangas for 1 & 2 above ©. allot the atove 3. The PR must fist: A. essential variables B. qualification test & examination results C. supplementary essential variabies (when notch toughness is required) D. all of the above 4. What is the eartiest Edition of Section IX recognized by the current edition? A 1958 B. 1992 c. 1987 D. 1962 5. New Welding Procedure Specifications must meet the Edition and Addenda of Section IX. : A1962 ) B. curren: C. 1986 2. 1995 6. Each Shall conduct the tests required by Section IX to qualify the WPS's used uring the construction, alteration, or repair. A. Welde: or welding operator 8. Manufacturer or contractor C. Inspeccor ©. Allof the above 7. The records "edure, welder anc weiging operator qualification must te avaliable to the Manufacturer Welder Authorced inspector Foreman oom» 8. A welder quaiifyng with in pigte anc pipe over 2. 2 groove weld in ‘0.0. in at least in the #G pesition is quslified to weld groove welds A. Vertical 3. Flat & herizantal C. Fiat & ovemead ©. Honzental& A acicer aualfying with plate filet welds in the 3F and 4F positions is qualified to weld groove Welds in plate in the _ positions. A. Flat only 8. Flat and horizontal C. Fat and vertical D. None of the above C. 3/4" O.D. pipe in the horizontal Position ©. None of the above 11. In general, qualification on groove welds aise qualifies @ welder to make: A, Stud welds 8. Overmand welds C. Fillet welds. D. All of the above 12. Charpy V-notch tests are performed to determine a weld ment's A, Tensile strength 8. Ductiity C. Noten toughness D. All of above 18. Awelder making a groove weld using the SAW process on P1 materials may be quaitied using radiography, ATne B. False 14. When a tensile specimen breaks in the base metal outside of the weld or fusion line, the strength recerded may be at most __ below the speci tensile and be accepted. 18, Guided-bend specimens shall have n0 open defects in the weld or heat effected zone exceeding measured in any direction on the convex surface of the specimen after bending. D. None cf the above 18. When using radiographs to quality weiders, the acceptance standards used are found in A. ASME Section V B. ASME Section IX © The referencing code17. AWPS must describe: A. Essential variables 8. Nonessantial variables C. Supplementary essential variables when required for notch toughness D. Allofthe above 18. A POR must describe 3 A. Nonessential variables ' 8. Essential variables C. Results of Welder Qualification tests . Project description & NDE methods e must certify the POR as accurate. A. Inspector 8. Manufacturer or contractor C. Welder D. All of the above 20. For the SMAW process is an essential variable for the WPS. ‘A. Groove design 8. Post Weld Heat Treatment C. Root spacing D: Method of cieaning 21. For the SAW process is an essential variable for the WPS. ‘A. Supplemental powdered filer metal (if used) 8. Filler metal diameter C. Preheat maintenance D. Addition or deletion of peening 22. The basic purpase of testing a welder is to establish the welders ‘A. Knowlecge of welding requirements 8. Abily to deposit sound weid metal C. mecharical abilty to operate equipment . General attitude toward welding inspectors 23, The recard of welder’s performance test is called 2 APQR 8 WR Cc. WPS D. wea 24. Ifa welder qualified with the SMAW pracess on Jan. 1, 1994 and last welded with SMAW on March 15, 1964, would he stil be qualified on October 7, 1864? A Yes 8. No 28, Awelder quaiiting with a groove weid welced from both sides is qualified to weld A. Without 2acking &. With ail sase metals C. With backing only ©. With P1 Backing oniywere quceinieauunis COUPONS. ‘A. Must use the same method B. May use any method C. Are nat allowed D. Require Inspector approval 27. Welder performance qualification records must describe all the variables specified, A. Essential & nonessential B. Nonessential C. Essertial D. Brazirg 28. Awelder derositing 1/2" of weld metal with the SMAW process is qualified to deposit up to of weld metal, As 5. Max tc be welded 29. "P* numbers are used to designate groups of A Electrodes B. Flux C. Base metals D. Joints 30. Awelder qualifying by welding P-No. 21 to P-No. 21 is qualified to weld ALP -P-1 to P-t-P-tt & P8-Ps + C.P-21-P.25 to P21 - P25 1D. P21 to P2t only 31. Welding electrodes are grouped in Section IX by A. AWS class B. ASME specification C.SFA D. °F" number, 32. Ferrous weld metal chemical composition may be designated using A.*P* pumoer B. Welder .0. C."A" numoer. D. page number 33. For welder qualification with the SMAW process is an essential variable, A. Base metal thickness 8. Peening C. B-number . ©. Electrode diameter 34, Bach weider must be assigned a(n) A. P number &. Unique icentifier C. Head & cloves:===s SS SB BERR REESE ) ) ; 1 35. May @ welder, qualified in the 2G'position on s/2linch thick plate, th Weld @'tlinch outside diameter Pipe, “/stinch thick in the horizontal 7 Position without requaiitication’ A. Yes 8. No ©. Not enough information provided ©. Yes, provided pipe is carbon stee!, Pay 2 38. What is the basic difference between Processes? $ metal arc welding and gas tungsten arc welding ~ A. tow they are produced 8. The SFA specification of the filler metal C. The F# of the filer metal D. STAW is run with gas: gas is optional with GMAW. 57. A welder has been tested in he 6-G position, using an £7018 Ft electrode, on 5'-sch 160 (7162 ram) SA 1068 pipe. Is this welder quaitied to weld a 2 30G# ares Schedule 80 bore flange a to a2" schedule 60 SA 106 8 nozzle neck? A. Yes B. No C. Not enough information provided D. Yes, provided a backing stip is provided in the 2° weld, A. Yes 2. No C. Not encugh information provided ©. Yes, because backing is not an essential variable for a welder 38. May a GTAW welder be qualified by radiography, in lieu of bend tests? The test coupon will be P-22 matenal and the production welds will be P-22 also. ; A. Yes: 3B. No C. Not encugh information provided D. Yes, provided the P-22 is welded with 40. Who is responsible for quaiffcation of weidis A. The Inspector 8 The all ©. The Shop Foreman ©. The Manufacturer of Contractor A welding 2 ectrede has the markin: 8010, The "1" marking indicates Flat position only Honzantal position onty All pesitions Only yoad for heat reated welds ‘CAN welder quai 8 USEC 5 weld in production? Yes, welder can be used No welder cannot be usec Yes, i welderis using GMAW (Shor Arc Yes, F welder is qualified with packing oom»ae $3, Awelier may deviate from the parameters specified in a WPS if they are a nonessential “ variable, (True or False) A True 5. False “4. A repair organization has @ WPS which states itis qualified for P-8 to P-8 material welded with sitrer €308; E9081, £908, £916, electrodes (SMAW process). The POR, supporting the WES gates the weld test coupons were SA-240 Type 304L material, welded with £308 electrodes, 1G the WPS properly qualified for the tase meterial listed? A. Yas B. No . Not enough information given ©. Yes, if propery hezt treated 45. What positions are necessary to quality 2 welder forall position pipe welding? A. 3G and 4G B. 2G and 5G ©. 3G and 16 D. 46 and 5G 48. What ASME Code Section has welding electrode storage requirements? A ASME IX B. ASME Vill C. ASME 831.1 D. ASME II Part c 47, What are the number of transverse guided bend tests required for Performance Qualification in a 8G position? , a2 84 cé O03 48. May 2 GMEW, shor circuit transfer, welding procedure be qualified using raaktime ultrascnies? A Yes B. No C. Not encugh information given D. Yes, provided bend tests are done 48. Three arc walding processes are A. SMA, SMAW, EFGAW 8. FCAW, SAW, ESW. C. SMAN, GTAW, PAW ©. PTAW, SLAW, PEaW 50. You are reviewing 2 WPQ (QW~184) fer a welder testing in che pipe (7S-0,000 ssi), The test results incicat pasition; on S4-53 grade 8 the following: Jensile developed 51,000 psi, sroke in the weld ile developed §6 $00 gsi, broke in tase mezal Transverse root bend satisfactory ‘ansverse face bend satistactor;we Wil these test qualify the welder? A Yes B. No ©. Not enough information given D. Tension testis acceptable but #1 is unacceptable 51. Is a weding procedure qualified under the 1665 ASME Code Section x sti applicable? A Yes 4 8. No, must be requalified C. 's only applicabie for 1965 pressure vessels D. Zannot be used for new construction - repairs only 52. A nonessential variable must be documented on A. The WPQ 8. The POR C. The WPS D. Allof the above 53: What ara the various positions in which a welder may quali for plate groove welds? AS B33 c.43 D. Allof he above 54. .A welder was qualified witha “weldP-4 material using £2028 procedure * Using £8028 electrodes has been qualified.) A Yes B. Nc C. Net enough information provided D. None of the above I test coupon using *MAW £7018 electrodes. May the welder electrodes with backing in production? (Assume the P-4 58. What are ‘he primary classifications of guided-bend tests permitted by the Code? A. Sige and Transverse B. Face and Root C. Transverse and Longitudinal D. Sid and Face 56. A welder qualifed by welding in the SG pesition is qualified for wnat position on plate? AL EB OH v, H 909 oro H SP HH ered sie$8. Appliceble essential variables must te documented on which of the following? A. The WPS B. The POR C. The wea D. All of the above “aperermance quafeston of pipe welds to ASME Section IX. which postions requiee mare than two guiced bend saecimens fer qualification? A iGandéG 8. 2G and 4F C. 4G and 5G 4. None of the above 50. Name teo defects that would cause visual rejection of a welders test pipe or plate? A. Porosity, underfil 8. Lack of penetration/fusion C. Siag, overtap D. Any of the above ig) A Vavlable that, when changed wil cause a change in the mechanical properties ofthe weldment is called a: A. Essential variable 8. Nen-essential variable C. Supplementary essential variable D. Allof the above 52. The test that determines the ulate strength of groove-weld joints is @ A. Notch Toughness Test B. Tension Test C. Fillet Weld Test D. Guided-Bend Test 63. The procecure quaificaton testis used to determine: The skill of the welder ‘That the propesed production weidmént is capable of havin ‘The coresion ~resistance of the proposed weldment None of the above g the required properties DOp> 64, A change ir a supplementary essential variatle requires requalfication, when noten- toughness is @ consideration, Tue cr False (circle one) When using Macro-exar wen magnified at: A a ce D. ination of file: wale tests, the weld and the HAZ must net reveal cracks x 2x 10x Ne magni cured, only.BEEBE SME 2B 56. A non-essential variable may be changed without re-qualification because: ‘A. Nobody cares about non-essential variables 5. The welder is allowed to change variables at his discretion G. Non-essential variables do not atfect the mechanical or notch-toughness properties ©. Non-essential variables cannet be changed without re-qualification ) S7. The dati recorded on a POR (non-editarial) may be changed provided A, The Al approves B. ‘The test data on a PGR is @ record of what occured and should never be changed Only editorial information can be changed ona POR, Tre API 510 Inspector approves Tre date of the WPS is changed eo 88. AWPS must only address essential and, if applicable, supplementary essential variabies True or False (circle one) 59. Tension tests may be used in lieu of bend tests to qualify welders or welding operators True or False (circle one) 70. A groove weld bend test reveals a linear indication cn the face of the bend surface that measures exactly 1/8" long. No other indications are seen, Dees this coupon pass or fall? A Pass BR Fail 77. Unless nctch-toughness is 2 consideration, a qualification in any position qualifies a welding Procedure for all positions. Tre or False (circle one) ) 7. The purpose of a WPS and FQR is to determine if a welcer has the skll necessary to make sound production welds. True or False (circle one) 73. Welders can be qualified by radiograph when using P 6X materials? True 2 False (circe one) 74, Ttis permissible to sub-contract welding of couscns as well as other werk to prepare cousers Tue r False ( le one) Veriabie QW 402.4 for SMAW procedure qualification is variable A. Essential 8. Non-essential C. Supplemental essential ©. None of the above Variable QV/ 404.24 for SAW procedure qualifcation is an variable sential sssential Supgierental oom» z78. Welder variable QW. 406.1 (for welders cuaiyng with the SMAW Process) is a varizble A. Essentiat 8. Non-essential C. Supplemental essential D. None of the above 78, Te purbose of = WPS and POR isto determine it proposed welémentto be used in ConStcton is capable of providing the required properties forthe inended apciscoy, True or False (circle one) 80. A qualification in a 4G pesition qual lifes @ welder for all grcove weld posi True or False 81. AWPS must address all applicable non-essential variabies, True or False (circle one) 82. Groove weld coupons shall be tested by macro-examination when ‘qualifying a welding procedure, True or False (circle cne) 88 A welding procedure must be qualified with impact tests only when required by the applicable Construction code, such as ASME Vill Div. 4. True or False (circie one) 84. A welder qualified to weld in the 26 position on pipe would have to be qualified in which of the additiona’ positions to quality for all position groove welding on pipe? At B. 2G c 5c 0. 6c & Allof the above 88. The maximum preheat temperature decrease allowed without requailfication of a GMAW groove Weld procedure is: A 50" B. 100°F C. 126°F 0. 50°F &. Nona of the above Awelder is qualified to weld all thicknesses of material when ‘A. The est is any thickness above 3/8 inch ‘The ‘est thickness was % inen ‘The est thickness was 3/4 inch or over The ‘est pipe wall thickness 8 in None of the above moog ich and nominal pipe size was aver ¥ inches Wat is the maximum defect permit after bending, except to '@ convex surface of a welder qualification bend test mer cracks anc corresion resistant weld overtay? SOG tb nest dT88, Wihal 2eried of inactivity from 2 given welding process requis the welder to requaliy in that process? A. 3 months 8. 6 months months D. 12 months E. As stated by the Al 68, Notch-toughness requirements are mandatory A. For heat treated metals B. For quenched and tempered metais C. For hardened and tempered metals D. For annealed and tempered metals E, When specified as required by the referencing Cede section $0. Aweide: qualified for SMAW using an E7678 electrode is also qualified to weld with A E7015 & B. E6011 3 . 5010 3 £7024 \ . Allof the above moo ‘A Complete fusion and freedom from cracks, excepting linear indications not exceeding 1/32 inch at the root 8. Concavity or convexity no greater than 1/16 inch ~ ©. Not more than 1/8 inch difference in ieg lengths D. All of the above &. Both B and C above 82. Each manufacturer or contractor is responsible for the welding or brazing done by his, organization, Whenever these words are used in Section IX, they shall include: A. Designer or ari Besar see 6 arene Sate 2 eee Gyro? mates, wad groves er nceseaes sta e prepares bern ee moom»y YA stud welding procedure must seconds in te are ing. ualified it }er@ iS @ deviation of plus or minus vom»ese Ja ve wal et maybe vn quate of eter 88. Red. ced-section tensile test specimens conforming to QW-462.1 (b) may be used on all thicknesses of pipe having an outside diameter grea:er than’ A inches 8 2-12 inches © Sinches D 3.1/2 inches E. 4inches Which of the following shall be used for evaluation? A. Only bend tests B. Only radiography ©. Both radiography and bend tests D. Either bend tests or radiography E. None of the above $8. Under which of the following cenditions can a welder be qualfied during production work? A 35" lenath of the first production groove weld may be qualified by radiography B. bend test coupon may be cut from the first 12" length of weld : C. Amacro examination may be taken from the first 3” of weld length D. None of the above SO ont eet dT et| EBSts°esombow Nor B07 820000900>0MGaremagm rT RE See TEEN 20O>® oF 00mm™ voy gAPI-510 Quiz 4 Who is 'esponsible for conducting tests of welding procedures and for qualifying weiding operate to the requirements of ASME IX? (@) Manufacturer (b) Repair Organization (c) Authorized Inspection Agency (2) Both AaB For equipment that is in hydrogen service and at eievated temperature, what additional factors must the pressure vessel engineer consider prior to repairing the wtcceln |m accordance with Section V intensifying screens: (a) Can always be used. (b) Can be used unless restricted by the referencing Code. (c) Can never be used. (d) Can be used only with Type + film, s A radiogra viewed by VT-282 (2) 4.0 (b) 1.8 (2) 2.0 (13 ph is made using an X-Ray source, and two films in each fim holder. If the film is to be composite viewing, what is the minimum peri mitted density?: a Ayassel designed for 1000 psi is to be pneumatically tested (2) What is zhe test pressure for the vessel tested? (©) Is the Inspector required to examine the vessel for defects at the test pressure? {c) What wil be the acceptable pressure gage range to be uso 6A vessel h: it joint for a category B joint. Shop drawings ind! the vessel The measured crown reinforcement of the finished weld ie foune to be 1/8" on e: Does this vessel comply with § SGatesrmtedTmining ‘on Vill, Div. 1 requirements? 1 see meee eu ee eeaeeeeea, n a R SE EBB BEB BBE EERBRESEHE I Ari-510 Quiz 4 & seamless shell (1 course) with two seamiess ellipti Fadiograpry is performed. The attaching welds are requirements of Section VIII, Division + calculations? (Assume circumferential str Cal heads ere combined to form a vessel, Ni all Type 2. The vessel is constructed to the What joint effici lency must be used in the head and shell ress governs.) When cor ducting @ pressure tes temperature be during the test? (a) 30°F avove the MDMT (0) 30°F above the MDMT and not more th: than 120°F (c) 10°F above the MDMT and not more than 120% (d) shall be no less than 30°F above the MDMT and not more than 120°F {of altered vessels 2° thick, what is the recommended metal The definition of a confined space is: (a) large enough to enter (b) restricted means of entry (¢) not designed for continuous occupancy (d) all of the above are required Define hydrolysis as it relates to corrosion in refining equipment. A 125 psi safety relief valve may open at? (2)121.25 - 128.75 psi (0)121.25 - «25 psi (c)125 - 128 75 psi (6) 122.8 - 127.5 psi Define Cree; How do you creck for lack of bond ‘een concrete fireproofing and the protected vessel? What is the maximum period between intemal inspections B Cinteorated Trainin’= wo ee | @ API-510 Quiz 4 May an intemal inspection of 2 vessel with @ known corrosion rate less than 0.005 ine substituted with on-stream inspection? EXPLAIN per year For a vessel with an MAWP of 250 psi, a pressure maximum pressure of (a) 257.5 psi max (b) between 245 and 255 psi (©) 250 psi (d) 248 to 252 psi relieving device singly installed shall be set at Corrosion undemeath insulation and fire the steel and hidden corrosion takes operated at approximately: (a) above 250F (b) below 250F (c) below 25F (d) at 225" Proofing exist due to cracks allowing moisture to penetra Place. This corrosion normally occurs when the system is The flammable range is when a vapor exists: (a) above the ambient temperature (b) between the lower flammable limit and the upper flammable limit (c) between the extremes of the lower flammable limit (d) between the extremes of the upper flammable limit A visual exernal inspection of above ground pressure vessels is required: (a) At least every five years, (b) One quarter corrosion life (c) At least every 5 years or same as the required internal inspection, whichever is less (@) Atleast every 5 years or same as the required internal inspection, whichever is greater For repairs 2f stainless stee! cladding on P-4 materiais, what type of examination must be accomplished on the base material to detect any delayed cracking 24 hours after completion) BA wo » ‘Ez EBB BEES BERS RRP RP eee eee API-510 Quiz 5 Under ASME Code Section V, what are the up; density through the body of viewing. per and lower densities acce; Ptable for viewing if th the penetrameter on top of the shim is 2.7? As: sume single film What is the gauge reading when performing @ hydrostatic test Psi at 800F. The material stress at 800F is 12,800 psi and the temperature is 17,500 psi. The gauge is located at the bottom vertically curing hydrotesting (2) 1538 psi (©) 1560 psi (©) 1025 rsi () 1047 psi on @ vessel having an MAWP of 75 Material stress at hydrotest Of the 50 ft. vessel positioned When performing radiographic examination on a butt welded joint of 1" the weld is the penetrameter normally placed? thickness, on what side of When performing PWHT on a new vessel, the (2) Perform local PWHT to heat weld joints onl (b) The vessel has to be heated entirely in the (c) Heat the vessel with more than one heat in the furnace, is at leas: 5 feet, (d) Heat the vesse! internally with the thermocouple devise attached to the heating element, Procedure is to: ly, For minor alterations or Tepairs initially post weld heat tr alternative postweld tre: ated as @ code requirement, what atment may be used cn P-1 mat rials and what is the thickness limitation ? f essel has een corroding at a rate of 0.050" per year the retirement thickness, the remaining corrosion allowa 0.175". To comply with the Code, the next inspection 1 (2) One year end nine months since the (0) The full remaining life (c) Two years (2) One half the calcu! from the last inspection. From calculating nce of the vessel is determined to be erval should be at: maining life is three and a half year. cd remaining |i Sint eomte dT raining7 " API-510 Quiz 5 Pressure vessels shall be ins; inspection, except when: (a) The original data report has been reviewed and is satisa (b) The nameplate is verified and has (c) The original data report insepetion is not required. (d) The vessel will be inspected at ected at time of installation. This includes extenal and internal {ctory to the Inspector. the necessary information required, 's available and it satisfies the intended use of the vessel, internal a frequency established by the owner. Name three important factors in inspection of metallic linings. A qualifies person is a person designated by to perform activities in accordance with th (a) Performing the hot work as required ir {®) Be responsible for the emergency and rescue of entrants inside the space (c) Issue permit and performs attendant duties when needed (d) Verify entrants are equipped with the safety the employer as having the training and competence 1e employer's procedures such as: in the entry permit An automatic pressure-activated rel valve, depending on application is (2) Conventional Safety Relief Valve (©) Safety Vaive (c) Pressure Relief Valve (d) Control Valves lieving device suitable for use either as a safety vaive or relief Evidence of white salts seeping through cracks will indicate what type of material? oS2s 8 eee eee ee ee ee ee 2 Le j ) i ) API-510 Quiz 5 312 When isclating a vessel us 14. a ing the doubie block and bleed valve, the pipe or line to be closed mus have: (@) Inte valves closed , jock and tagged with the Grain valve between both valves opened, locks or tagged. (©) In-line vaives opened, locked and 'ag9ed with the drain valve between both valves opened. lockee and tagged (C) In-tine valves opened, locked and tagged with the drain valve between both valves closed locked and tagged. (d) In-line valves ciosed, k locked and tagged with the drain valve between both valves closed, locked and tagged. A vessel designed for 1000 psi is to be hydrostatically tested at 1500 psi 's the Inspector required 0 examine the vessel for defects at 1500 psi? How do you check for lack of bond between conerete fireproofing and the protected support stee!? st three types of records that should be included in the record file for a vessel, (a) 0.0210" (b) 0.0180" (c) 0.0236" (qd) 0.0250" Due to corrosion probiems, the owner of oT ane Vessel had both ellipsoidal head of the vessel replaced with & torispherical head. How would You as the Inspector classify this work? Repair or alteration? The lower flammable mit (LEL) is the ( concentration of a flammable vapor in air that will ignite. (a) approximat (0) maximum (©) average (2) minimum) API-510 Quiz 5 3 18. You are reviewing a radiograph of a weld that is 1.125" thick. The source side penetrameter Of a size No.40 appears on the radiograph instead of 8 size No. 30 from Table 7-278. As the Inspector how would you evaluate the radiograph? (2) Rejec: and reradiograph the weld since the penetr (b) Accept the radiograph since the density is within of interest (©) Accep’ the radiograph since the equiv: Penetrameter is equal to the 2T of the (0) Accept the radiograph since it has bees ‘ameter used is too large ‘alent penetrameter sensitivity at 1T of the larger smalisr penetrameter 7 interpreted by 2 qualified level II Ragiographer. 20. Immediate Dangerous to Life or Health(IDLH) is any condition that may poses immediate or delayed threat to life that cause irreversible adverse health effects. One example that can cause immediate dangerous to life or health is: (2) Hydrocarbon vapors (b) hydrogen fluoride ges () liquid nitrogen (d) hydrogen gas SOnteomte dt Tmaining | Code and no indication appeared on the area7 g ZEEE EE ESE SEES HEEBESB BSB NAME 4 4, API-510 Quiz 6 DATE: eee — Which condition below may not be ignored? (2) Pit depth is more than 1/2 wall thickness exclusive of corrosion allowance (©) Total area of Pits does not exceed 7 sq, inches within any 8" diameter circle. (¢) Sum of pit dimensions along any straight exceed 2”, (@) No pit depth is more than 1/2 wall ti line within the circle does not thickness exclusive of corrosion What is the maximum permissible distortion in the diameter of a cylindrical shell? Who is required to witness the aj pplication of the Code Symbol Stamp to 2 Code vessel? List three types of records that should be included in the record fle for a vessel PASO. vessel 3/8" thick is attached to a forged circular flat head as shown in Fig.34 (b-1). What is the minimum thickness required using the forged material with a stress value of 11,500 psi for the 150 psi vessel? (2) 0.635" (t) 0.528" (c) 0.565" (€)0.420" A visual external ins, REF: API-510 6.2 (2 Atleast every five years (b. Atthe same time as the internal inspection (c) At the same time as the on-stream inspection (¢) A or B whichever is less. ection of above ground pressure vessels is required: What other weiding technique(s) may be used in lieu of Post Weld Heat Treatment for P-1 and P-3 materials? SSOinteomtedTrmining aAPI-510 Quiz 6 & Under what conditions may an authorized representative of the Pressure vessel manufacturer transfer the required markings on piate material? 8. When performing radiography, where are shims placed and what kind of material may they be made from? 70. Dating an alteration, @ 18° ID circular manway is attached to an unstayed vessel head by a method similar to that shown in Figure UW-16.1 (c). The head is SA-516-60 (S = 15,000 PSI), 48” ID and 1-1/8" plate thicknecs, Working Pressure is 500 PSI. The circular manway is SA-335-P12 (S = 15,000 PS). 3/4" wall thickness and does not extends to the inside surlace of the head Calculate the size of the reinforcement window 11. Using question 10 above, If the required thickness “tr of the head to resist the £00 BSI pressure is 7/6", what is the area “A” required for compensation (@) 13 sq. in. (©) 14 sq, in, (©) 15 sq, in (6) 16 sq. in. 12. Using question 10 above, The area of the excess thickness in the head “A1” is. (3) 4.0 sq. in (©) 3.8 sq. in (©) 4.5 sq, in @ 50 sq. in 13, 4 vessel has a full penetration, double 'V" butt joint fore category B joint. Shop 2fewings indicate the vessel wall is 2 inch thick. The measured alignment of the ‘nished weld is found to be 1/4" on each face. Does this veses! comply with Section VIll, Div. 1 requirements? 14. hat constitutes @ nonessential variable cn a welding procedure? (definition not en example) SOinteorst ea dTeoaining16 7 18. 19. 20. API-510 Quiz 6 What is the MAWP for a ressure vessel where the shell measurement thickness is 1 3/8" thick, SA-516-70. (normalized). Corrosion allowance is 1/16", 1D is 42” tne proposed MDMT is -20 °F @ MAWP? Category "A" joint is type 2 weld. Material stress is 17,500 psi. ©) Are impact tests required for the above conditions in question 15? © ould postweld heat treatment be mandatory for the above conditions in Question 15? ¢) For a standard torispherical head in UG-32, what would be the dimension of ‘the crown radius and the knuckle radius be in question 15? A vessel manufacturer wants to install a 3 inch through a vessel wall 3/8 thick. The nozzle will using a fillet weld. Is this permitted ? diameter threaded coupling be welded from the outside only ‘What is the time range required for final interpretation of penetrant indication after developing method?- Y ) a j L 1 ) API-510 Quiz 7 NAME: DATE What is the minimum depth of weld cavity to be repaired by y the temper bead technique es alternative to PWHT on P-5 materials? When pressure testing @ vessel with 2 test pressure higher than the safety relief valve setting: (a) tne test pressure may be lowered at a pressure below the safety relief setting (0) the safety relief valve shall be removed in order to do the pressure test (0) may use a test clamp as alternate to hold down the vaive disk (4) turn the compression screw to apply more load to the safety relief valve A vessel made of P-3 material was found to have a crack and the excavation depth atter removal was measured to be 0.875 inch deep. A weld repair plan was generated for welc build-up of the excavated area, Which heat treatment method below complies with Code requirements. (2) Altemative to postweld heat treatment is not allowable in this case. (b) Use temperbead welding method with SMAW process and maintain Preheat temperature between 300 °F-450°F . (c) Preheat at a higher temperature of 275°F and maintain interpass temperature at 450°F as an alternative to postweld heat treatment (d) Use an alternative heat treatment method of preheating at 300°F minimum provided the Pressure Vessel Engineer have been consulted. What type of examination method(s) are normally used to analyze defects that are not visible on the surface of a weld seam? During the inspection of a pressure vessel, a nozzle conforming with Figure UW-16.1(k) was measured and found to have the following dimensions and weld sizes: 1. Shell to nozzie fillet weld eg = 1/2° on both sides 2. Nozzle thickness = 5/8" 3. Vessel thickness = 1” Does his nozzle installation satisfy the required weld proportions for this attachment? A radiograph is made using an X-Ray source, and two films in each film holder. For single viewing, the minimum permitted density of each film would be’ (ac (b) 1210, API-510 Quiz 7 A 12 year old vessel made of SA-576-70 material has @ current thickness of 0.955". Ty The mace Glameter is 58” and the MAWP of the vessel is 500 psi at BSOF Wher is the prscauim thickness required to operate the vessel in lethal service at the working pressure? The material stress at 850F is 17.500 psi (2 0.825" (0; 0.955" (0) 0.843" (6) 0.765" Inatis the inside radius dimension of a hemispherical head when the inside diameter of the head is 30 inches? A 150 psi pressure vessel rerated to 2 200 psi must be Pressure tested after all calculations have been completed and the existing record of the vessel condition is determined to be acceptable for an increase in maximum allowable working pressure. Which statement below must be applied to the vessel in order to comply with Code, (2) A pressure test of one and a half times the ori iginal MAWP multiplied by the stress ratio Between the test temperature and the design temperature must be used for test (0). pressure test using the new MAWP may be used for test pressure provided all the welds have been radiographically examined, (¢) A pressure test of one and a half times the new MAWP multiplied by the stress ratio between the test temperature and the design temperature must be used for test pressure. (d) A pressure test of one and a half times the new MAWP must be used for test pressure. Wher measuring the wall thickness within the vi ‘cinity of @ 15 inch inside diameter manway, what 's the largest dimension around the manw: jay permitted for corrosion averaging? NOTE: Answer questions No. 11 thru 15 from this situation A fiftesn year old vessel was measured to have an actual thickness of 1.20” at the shell The original manufacturer's data report indicated that the original thickness was 1.5" thick nade of SA-662 Grade B material. Category *A” butt joint type 1 and Category "8" welds are all type 2 What {ype of RT was originally stamped on the nameplate? (RT (B)RTZ (0) TR3 (@)RT4 SOrtecomted miningAPI-510 Quiz 7 12 Wes PWHT performed originally? 13. Using the original thickness of the vessel, what is the lowest MDMT of the shell plate before impact testing is required on the material? 14. What is the efficiency “E" when used for calculating the minimum thickness of the seamless head? 15. If the minimum design calculated thickness of the shell is 0.987", what is the maximum inspection interval for this vessel? temporary repair shall require the 16. Welded repair to install a fillet weld patches for accestance of the (a) Jurisdiction (0) Inspector (c) Owner/User (d) Pressure Vessel Engineer 17. What is the height of a standard ell ipsoidal head in inside dimension when the inside. diameter of the head is 30 inches? 18. The top course of a muttiple course vertical vessel is to be replaced with the same ateral and nominal thickness. The vessel diameter is 60” ID with a namepiate indicating RT-2 ‘or radiographic requirements during original fabrication. As an Inspector, which Proposed examination would be considered acceptable in order to comply with the original Code (2) Radiographically examine the entire length of the long seam and one Spot radiograph on both girth seams. (b) Radiographically examine the entire | spot rediograph on either girth seam (¢) Reciographically examine the entire length cf the long seam and girth seam: (a) Reciographically examine the long seam and girth seam using spot radiog-anhy ngth of the long seam and one C74 AotatedtTemaining19, 20. API-510 Quiz 7 10 LD. pressure vessel 2" thick made of SA-516-70 material inetanen aS designed for 400 degrees F. A 24" 1.D. SA-316-70 novela 3/4" thick is to be installed during a shutdown, It wil be installed in accordance with Fig. UW-16.1(2-1). The 2kaching filet welds will have 3/4” legs. A reinforcing pad 6 slamevee by 1" thickness wili be added. What is the size of the window ? |, minimum thickness is 4 Repair Organization making a vessel repair w eld using the SMAW welding process. anc’ preheating the material at 300 °F must quail ify @: (2) Welding procedure u welding the test coupon. (©) Welder welding to the higher preheat temperature of at least 300 {¢). Welding procedure and heat treat the coupon after ‘completion (¢) Welding procedure using 3 60 °F preheat ‘temperature during welding the test coupon. ‘sing 450 °F for interpass temperature duringAPI-510 Quiz 8 wy NAME: Date Score: This is an oper Code book exam. Circle the correct answer. 1 What is the minimum qualified preheat temperature for the WPS wh using @ 200 F preheat when welding with SMAW process? 200 degrees F jen the POR was qualified 8 100 degrees F C78 degrees F 0 60 degrees F 2. What P Number is SA-234 WP22, Cl.1 material specification ? AP Not E PNo-5A © PNo-3 D PNo-8 3. What is the F No. of an E7010 electrode? A FNo.4 Bo FNo.3 © FNo.2 DF No.t A, What other welding processes are qualified when using SMAW welding process on the PQR? A GTAW B SAW c GMAW D None of the above 5. A PQR was welded using the 1G flat position. What welding positions can the WPS qualified for 7 A Flat only z B Flat, Vertical, Overhead and Horizontal C Vertical and Overhead D Overhead and Horizontal 5 A Welder welded a test plate using flat position groove weld is Qualified to weld in what positions? A 1G 81F B 1G2F C 1683F D 1G only 7. A Welder qualiied welding a coupon by depesiting 0.75" thick weld is qualified to deposit weld metal up to: A 36" to 1-1/2" B upto 8" maximum CG maximum to be welded in the WPS. D 4-42" BEEBE EERE ERE EH EEBHEBE HSE ; : ~ = 1 S$ y =. i : ny > xee ee oe: | API-510 Quiz 8 What is the minimum specified tensile strength for SA-106-A7 65,400 70,000 48,000 60,000 come © When qualifying a weiding procedure using 2 7/16" plate, Wh, 2 face bend, 2 root bend and 2 tensile test 4 side bend and 2 tensile test 4 side bend and radiography either A or B it type of tests are required? Dour 4 Welder qualified using a_ 1/2" thick base metal deposited a root Pass 1/8" using E-6010 and Geposited with E-7018 for filer pass. The welder may be qualified te deposit & 1/4" F-4 filer metal without backing and 3/4” F< filer metal B 14" F-3 filer metal without backing and 3/4" F-4 filer metal & 14" F-2 filler metal without backing and 3/4” F4 filer metal D V4" F-1 filer metal without backing and 3/4” F-4 filer metal 11. Who is responsible for preparin, Purchasing Erector/Manufacturer/Repairer Weld Testing Laboratory A qualified welder 1g the Welding Procedure Specification? vom» 12, What are the positions used to qualify @ welder for all Position pipe welding? A Must use the fixed horizontal (2G) and the rolled flat (16). B Fixed vertical (5G) and the muttiple position (8G) C Fixed horizontai (2G) and the multiple position (66) . D Fixed horizontal (2G) and the fixed vertical (SG) . or the multiple position (6G) 'S. A procedure qualification record (PQR) shall address the: A non-essential variables B essential variables C supplemental essential var DD bothBac bles when required 14. When changing a non-essential variable on a welding Procedure, the procedure must be. A Revised B Requaiified C No action required D None of the above Welder's quai ications shall expire if they do not wel A within a given process for 2 § month period using a given procedure for a 6 month period on a piping system for 6 months for a 3 month period SOnt eomteadTrestne.t 'E EE BE BEB BRS SB Se eee ee es = — 16. 17. 18 20. API-51u Quiz 8 Which welding process may not be used for qualifying a Welder by radiography? GMAW short circuit transfer SAW GTAW FAW com> A WPS requires addressing of Non-essential variables Essential & Nonessential variables ” Essential Variables only Supplementary essential and Nonessential variables cow» A welder who qualified using @ P-1 material for a wel: joining P-1, P-3, P-4, and P-5 provided the other Which paragraph in Section IX allows this: Id coupon is qualified to weld any material variables are within the qualified parameters. A QW-423 Bo Qw424 C = Qw422 D Qw-433 A Welder qualified in the GTAW process may be qualified by radiography provided the qualification radiograph be evaluated in accordance with the acceptance criteria found in A ASME B31.3 Code used for construction B ASME Code Section V Article iI! C ASME Code Section Ix D ASME B31.1 Code used for construction A Welder qualified using E7018 weld rod on a carbon steel weld using A (P-1material) pipe coupon is qualified to 1.25% chrome material (P-4 material) B FalseQW-482 SUGGESTED FORMAT FOR WELDING PROCEDURE SPECIFICATI ler and Pressure Vessel Codi ]ON (WPS) (See QW.200.1, Section IX, ASME B: Company Neme By Welding Procedure ¢peciication Date ‘Supporting POR the. Nous) “Revision No _ Date iepeerenenomee Welding Processiea] Types) (Automatic. Manual, Machine or Sen | YOINTS (Qw-402) Joint Design Backing RG (es) oe Backing Material Type) (Refer to both backing and retaners) Dimetai ONontusing Metal DNonmetatiic Dother ‘Sketches, Production Drawings, Weld Symbols or Written Description shoul show the general arrangement of the parts to ba welded. Where applicable, the root spacing and the details of weld groove may be specified (At the option of the Manufacturer, sketches may be attached to iustrate joint design, wele layers and bead sequence, e.g. for notch toughness procedures, for multiple process procedure. etc) "BASE METALS (QW-403) P.No, Group No, 10 P-No, OR ‘Speciation type anc grade Group No, Dewils Auio Chemical Analysis and Mechanical Properties fo Chemical Analysis and Mechanical Properties Thickness Range: Base Metal Groove Other © Specification type and grade / ‘OR a Filet Pipe Diameter Renge: Groove — Filet, “FILLER METALS (aW=03) ‘Spec. No. (SFA) AWS No, (Class) F.No. ANo. Size of Filer Metals Weld Metal Thickness aot Range: Electrod; ch base metahiller metal combi . eee eee receeeceneeeBee Se ee es ee ee 2 eee ee QW-482 (Back) WPS No, Rev, [ POSTTIONS (av 7at5) | Position(s) of Groove | Welding Prograssion POSTWELD HEAT TREATHENT [OW-AO7) | Temp. Range j Time Range || | Pestion(s) of Fitet | T__—. [GAS (Gw-a8 | Ea OW 05 eee | Preheat Temp. Min I Interpass Teme. Max, — UR Do ere Percent Composition Gasies) Mire” Flow | shietaing Prehest Maintenance | Traling | (Connor bee. ead We ASTROS TOUS Be RGSS Becxing { ECTRIGAL CHARACTERISTICS (OW=0G) | Current ac orto Amps | Range) Polanty | electrode size position ang Tungsten Electrode Size and Type Mode of Metal Transfer for GMAW (Spray arc. short creuling are ete) — Pure Tungsten, 2% Theaied, a) . |code nie espe age [TECHNIQUE ToW= Ay Sing or weave bea | oniice or Gas Cup Sice ) Initial and interpacs Cleaning Srsshing Gina SST | | Metho of Back Gouging | Osciiation Contact Tube te Wark Distance Muttiple ox single pass (per side) | Multiple or Single Electrodes Travel Speed (Rane) Peening ij Other | T | | Other | (e.g., Remar. | | Comments. | | Fravel | Hot Wire Aast | wela Type tmp. | Speed Technique, Tor | Laveris Diameter | Poiarty | Range | Range | Angle. eto))wesne (QW-483 SUGGESTED FORMAT FOR PR: C] OCEDURE QUALIFICATION RECORDS (PGR) Record Actual Conditions Used to Weld Test Coupon, ‘Company Name _—— Procedure Qualification Record No SL Welding Processies) Date ee ‘Types (Manual, Au‘omatc, Sem-Automatc) JOINTS (QW-202) {For combination qualifications, the deposited weld metal th —_- Groove Design of Test Coupon ickness shall be recorded for each filer metal or process us BASE METALS (QW-403) POSTWELD HEAT TREATMENT (QW-407) Material Spec Temperature Type or Grade — Time P.No. to PANo. otner Thickness ofTest Coupon Diameter of Test Coupon Other Ges (QW-408) ) SE Percent Composition Gases) Mitre Flow Rate ~ _ Shielding Treiing FILLER METALS (QW-404) i Backing SFA Specification AWS Classifcation | ELECTRICAL CHARACTERISTICS (QW-a08) Filler Metal F-No T Current Weld Metal Analysis &-No 1 Polarity Size of Filler Metal 1 Amps Vets Other Tungsten Electrode Ste Other Weid Metal Thickness POSITION (Qw-a0s TECHNIQUE (QW-#70) Postion of Groove Travel Speed Welding Progression Taphil, Downhii) String or Weave Bead : Other Oscilation Mutisass or Single pass (per side) —__— Single or Multiple Eectroa PREHEAT (QW-a05) Other Preheat Temp. eee ‘nterpass Temp, |a cs sen POR No 1 Tensile Test (aWw-150) Specimen] Was Thikness | area] Una Toar] URS ae | Me | Lead Sy) ep a tos pi | Locator 1 | T t + - I i j ] a I T T [ I iam L I 1 1 i ! a Guided-Beng Tests (QW-160) i “ye and Figure Na T Rest aE 5 ! Toughness Tests (QW-170) | teh "Specimen | Toa impact Valves Ne_/_tecaton | “se | temp, [Fe | Stas | Drop Weight Break (vin | | t | a L L | | I T I I j 1 1 1 a { | 1 | I 1 1 1 | i i I a { | | | | | ! I i I L I moore Fille Weld Test (QW-180) a Macro-Resuts Other Tests ‘Type of Test Bh cece anaycis Other sooraion Tesi No a: the sicienenis in this record are coved ane That ne teat MOS Wee welded, and tested m aczorsenceDa ee ——____ lors: énswer all questions using = #2 lead pencil on Provided Scantron sh; an alteration eng C. design considerations D. Inspector opinion 7 int: tion of & ni vessel is not required provided: A A. a cata report is received B. Inspector waives the inspection .. itis installed in non-corrosive service itis carbon stesi and not hazardous service a Name APL 510 EINAL EXAMINATION #4 SLOSED BOOK PORTION (2 1/2 HOURS ALLOWED) 3 Polythivnie Acid attack can cause cracking in: A. austenitic stainless steels 8. marensitc stainless steels c D. carbon steals, 4 ‘The 27 hole on an ASTM IO! that has a 35 desi A. 0 millimeters diameter B. 70" ciameter C. .070" diameter D. .035" diameter Scope of API 510 does net include: ‘A, unfirec: steam boilers 8. fractionating columng C. heat exchangers +. fired heaters Essential variables must be docume: A. WPS only B. PQRorly C. WPS ard POR only 3. WPS, PR ang weQ EES SZ SEH Per ASMEBEES H 12, 13, 14, © Pomary diference in 2 safety valve anc g relief valve is nat valve relieves ful open and closes fully ‘ety valve lifts full oper-a relief vaive presertion to pressure 5 2 pe vave s only used in steam-satety valves only come” a ‘ot Be used for any source oth tream inspection, 4. :2n never be substitutes for an internal insg: “B inay be conducted while the vessel ic in or ocr D. ‘Snnot be acne if the vassel is too hot = ieuld only be cone if the vessel is car Abo e-ground pressure vessels shall be A. 14 CRLor 5 years, whichever is less . 1-4 CRL or 10 years, whichever is lees XG. § years or at the same interval as the in ©. V2 CRL or 10 years, whichever is lece IM interval, whichever is less (eiguaity 28 an API 510 Inspector, an individual mus: have years of experience (minirium) with 2 high-school education, A. 2yzars 8. iyser >C. 3ysars D. 4 yzars Functions for vessels are almost always constructed of a steel reinforced concrete stTuctural steel fire proofed with concrete Sent’ bed with rebar inserts both A & B above Dom» ‘Above te 350°F to 500°F temperature range, steam May attack aluminum to form AL coppar 8. nitrocen gas C. aluminum oxide and hycrogen ©. stress corrosion cracking Sepplementary essential variables (it applicable) must be addressed on the: A Wes 8 PaR c. wea D. both Aa 8, stove vessel has @ namegi: 1d "RT-2". This means:irs are complet toe pressure vs sel 2 pres: t25t shall be performed it ieves one is necessery ngineer believe of the pressure team capacity MAWP of the valve lier >utsting pressure Fas 2 tube bundle that is free to move in the s sion and contraction with temperature changes is ¢ Which permits fr ee cating Tubesheet exchanger ‘ating Head exchanger ating Body exchanger xed U Tube hest exchanger The s2epe of API 510 includes: & miniature vessels (UM stamped vessels) B. Ccast Guard vessels C. vessels rated for 10 psig D. nove of the above 20, Erosio1 problems would be more likely in which of tne following conditions: A, sampling lines Ev impngement point across from a vessel nozzle inlet C. the oottom of @ fractionating tower } D. the sottom of 2 kettle-type re-boiler 21, Sensitization (or carbide precipitation) occurs in Stainless steels when heated in the ture range of °F, and then slowly ccoled. BEEEEEE EA * 22 A pressu’e vessels 4" thick and made from carbon steel (P-1 material). This vessel will have to Pe senate with 2 fush patch using a Category A butte Per ASME VIli this repair wit A. spot reciographed 8. fully rediographea C. radiog"aphed. if a joint efficiency of 1.0 is used, ©. Utvascnically examined per UW-12 requirements,quirements will have 2 density ca oducee with an X-Ray source Doms er ASME Vit) 4. plate and piste product The allowable mill undenolerance on pipin n 28, A common type of stress corrosion cracking th ‘efineries is tat caused by sodium hycrox) occurs in carbon steels in petrole, This tyoe is commonly called, ‘A choride cracking B>caustic embrittlement ©. eresion/corrasion ture embri i adding (vessels constructed Ree fA & PS base materials) he base meial in ie oats Tepair should be examined {or eracking by UT per ASME Section V. This UT inesectee oie be made a: least for ce aunsbalts have been completed for equipment in hdrocen service, Pecelly for chremiur-molyedenum alloys that could be affeciod oy Selayed cracking An B24 C36 D.42 28. For corrosion calculations the surface of the weld is considered to be: A inst on sither side of the weld er twice the minimum thickness on either side of the Weld, whichever is greater. 5 finches on either side ofthe weld or 2 times the minimum thickness on either side of the weld, whichever is greater © inchs on either sie of the weld or 4 times the minirumm thickness on either side of the weld, whichever is greater, ©. 5 inches on either side of the weld or & ti the wel. whicneveris greater. '@5 the minimum thickness on either side of Which of Ness of vessel shells? A. accusti emission shy with siec gages, Som SE BE BEES Bee eee AG 4 Orrnt-aHtT tt\Vesse production impact tests fer caracn ired when & the base metal must be impact testee 5. required by the Inspector ©. the etal will be opereted at D. Ui. 51 requires them to be Groove weld is and the POR was qualifiee win A. the VIPS canbe used 5. the VIS must be requaii he FOR musi be retesiec D. the WPS must be modified to show the co: A unique characteristic of a silot-opersied A. itis ahvays used in vapor service 5. itis always usec in hazardous service C. it will eiways have at least tws ©. it wil aways have a rupts If 2 crack is discovered during an inspection which consulted 2efore & repairis attempted? © be considered serious, who should be A. Chief Inspector 8. Manufacturer C. Mainterance Forman D. Pressur2 Vessel Engineer ASME Section Vill Div. t recommends the! the tempersture of 2 vessel and its least — Searess above the MOMT before a hydrostatic teat Finis fracture A. 120°F B. 45F c. 30°F ©. 50% contents be at is @ concern ‘The maximury allowable content of carson in ste! Used for welded Code construction is AL 38% 5 2a% C. 20% D. 3.5% ‘The purpose ct Welding Procedure Specification and its Procedure Qualification Recere is; A. fo make sure everyone involved in the revair process as a listing of nonessential variables make s "1@ welder follows the essential variables Aabrove the weld will provide the required oropenion sting labs in business Pow els may be iraced to SO st cy rrat on tTfollowing types of 0) 3) A, safety vaive 7 B. pilot operated C. rupture oisk . pressure vacuum vent Of he following heads whic is normally the thickest? 4. Mendaré 20 1 Eliptical 8. “orispherical +. 3ircular Flat Unstayed D. Hemispnerical s On ty 2s exceecied its yield point upon the removal of pressure and heat it wi: A. Tetum te is original shape 8. contain 2 permanent deforma ©. splivrupture D. be scrap “1 Of the types of stresses placed on a thin wa cylinder, the most severe is: A. circumferential B. loraitudinal C. compressive D. racal The ultmate ioad’on a 510" }eter tensile specimen is 15 KS} on this sp r The ultimate tensile strength AL 73,528 psi B. $0230 psi ©. 85.130 psi D. 18.358 psi 43, The *Piezoelect ic” effect is used in, AR B PT cur D. eT On the PH Scale, a ding of 7.0 would be. in the rect pass of a weld is47, 48. 49. 50, & leck o © tungsten inclusion D overiae ‘ewing cate from the sar m Seterminations shallbe mace ats mathogs and 2 sion rate is vice ressels er esti What estermings the inspection interval of @ orase lieving device? Fie iterval is determined ty ine authorized pressure vessel inspector 8. Tre interval is determined by the owner 5 aig ime" is Geterminec by the performance or service of the cevice D. The interval i determined by the Size of tne esos a5 20" 888 (4-285 GR C) vessel must be repaired by 1g in a flush patch (replacing a the ead 3€8). The vessel isin caustic service and Wes originally post weld heat treated, When of the following is correct, & No post weld heat veatment (PWHT) is required E. ThE repair may be predreated to 300 degrece While welding and PWHT waived 5 Fhe fepair may be made by using the tenses bee welding technigu D. The repair must be post weld hest testee n that the electrode has: Awealding electrode is marked £2078. The fist two digits (80) A. 80 KSI yield strength B. 80 psi stress C. 80.000 KSI tensile strength D. 80.059 psi tensile strength The electrode in #49 (above) is, tly wood for tat position welding E2000 for fiethorizontal welding only ©. is god for all positions ©. will reauire full rediography per ASME V The elect-ode in #48 (above) is A. low hydrogen SMAW reg Cellulose SMAW rod STAW roe GMAW roo 900By 25 2 pressure /essel) the vessel should be hydrocarbon ne above “adiogrephing a pressure vessel repai racioaraph. This is probably caused by: 2 Gark image Df 2 "8" is noticed on the 5. 2 welders stamp indenteg in the metal C. alzad reference mark ©. an artitzct on the fim es mene ating 2 leek repair. a “scab” patch is fillet welded to th 1 $10, this method of correction would be A. allewed 2B. disellowed . an aiteration D. are-rating * 87. Per ASE IX. longitudinal bend tests are allo only when: ‘A. the | ase an¢ filer metal is the same 8. the tase and filler metal is non-ferrous C. the tase and filer metals are of ditferent D. the weld is fillet weld t compositions 58. ASME Ss. steam bi ion Vill requires 2 symbol to be plat 8 symbol is under the Code stamp to denote an unfired AB 3B. uss C. "Beir 0. us npmm SEE RE BPR BEBE ee eee«@ he complete vessel satisfies the rules for “sect” rag 7 the seamless heads have had a &" radiogresn iaken stops a: joint By ged connect C. the first stop valve 5 ©. te frst pine nanger Pe" API 510, an alteration can be pert A y stamp holder 8. only by an "R" Stamo noiger ©. by any authorized resair organization ©. ay anyone with a qualified welding procedun nent of crude oil? 52, Whsh of te following is not a corrosive cor A. bysrogén sulfide and mercaptans 8. Pare oll with no contaminants 5: Hvsrogen chloride and organic and inorganic chlovides D. Dissolved oxygen and water 53, Wha’ isthe term used when certain feritc steels Operated between £25 degrees F. and 1400 sees F and the cementite oF carbide which gives tortie eee qe, Strength is unstable ang Secorposes into iron (ferrite) crystals and grapiite (on 10) nodules, A. Incipient melting B. Graphitization, ©. Grain growth D. Grephitic corrosion, 54. In casas where the remaining safe operating lf is estimated to be less than ¢ years, the years, eral may be the full remaining safe operating ife up toe meaman ce years Ad B.2 - cs ~_ D.4 SS. Per ASIAE Vil the test :emperature suring 3 pneumatic test A. tous: be at least 30°F above MOMT. 's recommenced to be at least 30°F 's recommended to be between be at least 70°F at ail times above MOMT Pow© 2 2oding structural (wind loading) suspen E heiping fish tools out of a vesca) © guiding 2 level cauge t D prep etal thickness are Raclegraphy of zirconium (P61 ~ 262 metais) for purposes of welder qualifications ie A. permitted by ASME Ix 8. rot allowed by ASME IX » C. net addressed by ASME Ix D. ecceptable per ASME Vi) 70, Relieving devices in 8 eiry, corrosive service mu Pe removed and inspected at least every A. 10 years 5. year C. 5 vears ©. 1C years ifthe inspector approves 71. The primary diference between GMaw and FCAWis. A. the wire feeder used 8. the cas used + C. the wire used ©. the power source used 72, Ifthe ownership and locaton of @ vesse! re changed the vessel must be: 2 state B. re-heat treated after installation ©. cleaned before moving 5. inspected afer instalation at the new location 73. Arupture disk should have a On the cownstream side t indicate if leakage or rupture has occurred, A. indica: 8. level © plug ©. alarm 6 glass or hole PourYsrogen attack will usually occu: at temperatures above nique is used in lieu of lemperature shall be the ng tne maximum interpass te 77 Cathodic pr ‘econ systems are normally supped in either one of two ways: A. expressed current or impressed current 3. impressed current or sacrificial anode C. sectifcial anode or impressed anode. D. secrificiei anode or artificial cathode 1 78 Before a hydrostatic test of an existing vessel is Pe formed: A, the vessel should be che the water 8. the vessel must be fully radiographed ‘cKed fo ensure it can withstand the loadings from the height of C. the vessel should be PWHT'g DB. the vessel should be purged of air by opening = cznnection atthe owest point on the vessel, 78, The these types of infermation that should be retained in a Pressure vessel record file (eccorcing to API 510) are: specifications Progressive, historical . operating and inspection history, construction design and repair, alteration and ‘erating information. D. Basic data, field notes, date accumulated in a “continuous fe" 0. ‘An Authcrized API Inspectors duties may i de: A. authowze repairs & alterations 8. approve re-rating designs ©. pertorm radiegraphy. D. install nameplates ‘The prime zeuse of deterioration in @ vessel is: @=a@a ERE EBE ESE, ERE EB SEE EE &§2, Pe ASME IX, a welding op AL est plates (banc tests) 3. reduction weld radiography C. Radiography of 2 test pipe ©. ull of tne above examinat '8Y Not follow the etnar? fi sorescent may not follow vi follow fluorescent tonal may not follaw longitu exponential may not follow subnotetiona’ 54 Wher conducting external vessel inspections, specific attention should be directed to: A. trey support rings B. cowncon ©. skirt tachment area . D. antivorex devices 85, The gish of torispherical head wil normally be than an elliptical head, and therefcre will have to be thicker for the same preSGUre A. thinner 8. rourder C. flattar ©. mor ebround 88. A pressure vessel that reduces vapor to iquid is called e A. heat exchanger B. reboier C. condenser D. mutti.chember vessel / 87. Dezincification is @ condition that occurs in Stainless steels coppe~zinc alloys (bress) copper-nickel alloys mone! pomp, 88, A relief vavve repair organization must have A, 2 Quality control system B. a training program ©. qualified person: all of the above: pe he discretion of the =a ape ae Ee EP ES BEE BSE REE a aés) { corresion is known to be fess than O05" per year Mile field Indicator is maze up of now many “PIs sections furnace ie ) 5s vy —ee & wi 20 eo 2g person nna ean Eta “Se stele hae igh tere fone sé eons era becsnesver ha Thaw eae nt oF ae eee 94, The scope of ASME Vil includes which of the following. ho an 18g &: cata oss movesble esa) ovr 1 lg B. Saganc atone, Seeger engatealcaes ung ne wT net sh mgt esse be orieneg to the cracks, A. paral! B. perpendicular ©. aligneg D. simile els op arate for a long time in the38. valiity, 100. 107, iy back to 2 plant atier they has sipped laying down ipped is sealed containers tipped in the upright posit tion in excess of % of the DAC must be investigated to determine ins Anche: belts (holding @ vessel in place) should be examined visually and also should be te: for sourcness by ‘A, tapping with @ hammer B. ultrasonics . edcy current D. excavating and checking any available Ni = methed ‘An owner-user is responsible for developing, documering, implementing, executing, and assessing pressure vessel inspection systems end inszection procedures thet will meet the requirements of AP! $10. These systems and procedures will be: ‘A, maintained in a engineering procedure document, 5. kept as 2 standard procedure. C. contained in a quality assurance inspection manual. ©. in hane and available at owner-user headquarters. A pressure testis normally required after A. an alteration. 8. a repair C. a lightning strike, D. a unit upset, The external inspection of @ pressure vessel should star with ‘A. vesse foundation and anchor batts. 8. ladders, sigirways, platforms, or walkways connected or bearing on the vessel, C. nozzles and connecting piping. D. protective coatings and insulation should be done? Gip the valve ine cleaning jeving presi107. 708. eagimum allowable working pressure for the continued use of a pressure vessel based on computations determined by using the tion Code or the construction code to whi la est edition of the the vessel was built, n code to which the vessel was ion code to which the vessel was Code or tne construction code to whi latest edition of the Undenwrit: the vessel was built CUI rust be investigated for vessels operating between which may have -d by which of the following formulas: ‘The Remaining Life of 2 vessel is calcy t acvual -t pressurel t minimum tmin-t previous! corresion rate tactual-t minimum! corrosion rate actual -1 minimum / corrosion allowance pomp Corrosion in refining processes are divided in 3 major groups. One ef these groups is: ‘A. corrosion from components in crude oil 8. cortesion from chemicals used in the refining process . environmental corrosion ©. all of the above Carburization differs from de-carburization by: decarburization removes it from ste A. carburization adds carbon to st B. deleting iron from steel C. softening steel atter placing in service D. carburization makes steel tougher - decarburization makes it stonger Which of the fellowing should not be considered alterations per API 510. & replacement of 2 6 nozie with a 6" nozzle (both reinforced) 8. replacement of an un-reinforced 8" nozzle with 2 72" reinforced nome ©. replacement of @ 12° reinforced nozzle with an 18° reinforced nozzle D. all of the above should be considered alterations eeSure vessels in non-cont nium paried between intern, tions shall be: A in !T examinations 5. in RT examinations ©. in MT examinations D. in £E exeminations ao A re-te'ing namepiste must include ‘A the 1ame of the owner/user The amg of te organization responsible for the revrating me of the API 510 Inspector the ¥ of the welding procedure c. D. tuted for 360 deg: + 114. Local PLVKT may be substi BE EWHT is monitored by temperature-indicating & the EAWHT is reviewed and approved by the Inspec & the EWHT is monitored by at least two themocourice D. the PWHT is at least 1500°F +115. Plctoperated safety relief valves are not generally used in w low-pressure storage tanks where short blowdown is required where back-oressures are very high din, viscous service poor banding on local repairs i: '80 from corrosive service, the.)Name When a conflict exists between the API-519 Cede and the Jurisdictional requirements Which requirement must be complied with? 2 The primary Code for the inspection of Pressure vessels after they enter service ig (2) ASME Section Vil (©) API-S10 (©) AWS Welding Code (4) All of the above What must precede the name of the manufacturer on pressure vessel Code stampings? (2) ASME Authorized Shop number (6) ASME. (©) API Aporoval Symbol (2) Certified By equioment (2) An independent third party consultant o What type cf pressure vessels are Sxempt from periocic inspection requirements? © What is @ meterial test report and what is the Shop inspector's interest in this document? What is he minimum thickness of she IS anc heads exclusive of corrosion allow: ama ee Beeeae Ene ee m= x 9 g 3 > 3 & dq A ) 3 ) 7 } aAPI-510 Quiz 1 ©F structural factors which Name two chemical effect the hardness of ste! What is the maximum carbon content of carson anc low allo y Steels to be used in welded Construction er to be shaped by thermal cutting procest’ 10, 1 bar? (Assums no F List at leas: six items which can be found on a material mill test report: inch circumferential pipe weld in the horizontal Position using the SMAW process with or P number change) 12. A weider is qualified in the 26 sing pestenate with Backing using the GTAW process. Is the ‘welder qualified to use the following positions? (a) Pipe groove welds in the F and H position (Yes or Noy itions (Yes or No) (b) Plate groove welds in the H and V cos,14. 16. 17. 18 oe A ) - ) : ~ API-510 Quiz 1 (a) What ASME Code Section has welding electrode storage requirements? (©) Are they mandatory or recommended? May a weider who is qualified using a double-groove weld, make a single V-groove weld without Backing on @ Section Vill, Division 1 vessel without requalification? Welding Procedures and Welders performin, ig repair to vessels shall be qualified in accordance with which Code section of the ASME Code? ‘The owner of a pressure vessel requires a head of the vessel to be replaced with the same head Because oF corrosion. Would this be classed as a repair or alteration? What part cf Section Vill applies specifically to low alloy and carbon steel (@) Part UC_ (b) Part UL (c) Part UCS (@) Part UC_A | fabrication of vessels? When is rerating of a pressure vessel considered complete? What is the proper application for each of the Pressure Relief Devices (2) Safety valve. (0) Relief valve (0) Safety rel efAPI-510 Quiz 1 0. Describe t he responsibility of the Inspector during the welded repair to @ pressure vesselAPI-57< Quiz 2 ) Namz. Date. Would it be permissible for a welder to use 5/15" lectrodes with @ procedure qualifiee 18" electrodes without any change to the Wes? 2, What is the maximum length of slag inclusion allowed in @ welded seam, 2s seen on sf radiograph for a thickness of 1 1/2°plate? 3 A location marker as used in radiographic examination of welds must not be: (@) placed on the film or source side (©) placed on the surface of the specimen (©) placed on the cassette for ease of radiographic pro cess (@) an image on the radiograph 4. What are the two forms of spring faiiures and what causes the failure? . & the following characteristics measured of determined? (3) radiographic sensitivity or quality. (©) radiographic density, (¢) During radiographic examination of @ butt weld joint 1” thick, on what side of the penetrameter normally placed? (b1 If found to be impractical to use th cempensation must be made in pen: object to be radiographed? (c)What identification is required to indicate Normal location or source side? the weld i ir Penstrameter in its normal position, what 'strameter thickness for use on the film side of the that @ penetrameter is used in other than its 's the acceptable maximum re ich thick circumferential v ‘cement Section Vill, Div, 4= EBB BBR Ree ees essed w 10. " 12. 13, After repairs are completed, who det When reviewing PWHT charts, n Section Name thr} API-510 Quiz 2 fermines if pressure test is req, uired? |Vill, Division 1 heat trex '© PS of records that should be included in the record file for a vessel, Lis’ the material product form(s), (plate, always regi When cond temperature be during the test? The operati ™ using rupture disk should operate at rapture disk/predetermined bursti (2) 65-80% (b) 65-85% femetive pos Pipe, bar, etc.) for which a Material Test Report is ired by Section Vill, Div. 1. icting @ pressure test as part of a 'epair/alteration, what shall the shell 19 Pressure of a syster of the INg pressure ations oF repairs intially cost weld heat treated 88 a code requiremer weld treatment may be used? what Cl ore 2 -iTr .BER RRR RRR REET EET API-510 Quiz 2 4 single film technique was used to make a radiograph using a Cobalt-80 source. The Tinimum permitted density in the area of interest is a) 4.0 b)18 te) 2.0 (1.3 17. Repair organizations of pressure-relievin, 19 devices are required to have a control program. List 5 of written quality the minimum requirements of the program. 18 What items are inspected first when doing an external inspection? 18. When a low differential pressure exist between the set pressure of the valves, (2) Safety vaives (b) relief vaives (6) rupture disk (A) pilot operated safety relief valves the normal vessel operating pressure and are normally used. 20. How does hydrogen blistering form? SeAPI-510 Quiz 3 Name, 1. “After a tepairialteration, 2 When the requirements of API-510 is in conflict with ‘he original construction Code, which Code takes precedent? (a) 20, 18, $ ftbs (b) 16, 12, 18 filbs (©) 13, 14.17 feibs (6) 12, 18, 17 flbs Temper bead weldin; cavity not more than: (a) 1/2" (b) 1-1/4" (©) 3/4" @r 9 technique may be substituted for PWHT when welding P-3 material with a 5. Describe the responsibilty of the Inspector Curing the weided repair to a pressure vessel Name three important factors in inspection of metallic linings. Temper bead welding may be used as an alternative to PWHT on P-3 materials.Provided that the preheated temperature of ras to be maintained and is limited to a maximum y go cavity depth o Inch, P-1t0 P-5 ma erials, what is the lower and the upper temperature transformation limit? ~Y : SO nt eorat at resistio 10, " 13. 44, 18, a a API-510 Quiz 3 A pH is @ relative measure of the acidity and alkalinity of materials which statement below does define pH? (2) @ pb of 7 indicates neutral (2) a ph values above 7 indicates alkalinity (c) @ bh value below 7 indicates increasing acielty with increasing numbers (©) @ pF value above 7 indicates increasing alkalinity with increasing numbers What is the definition of an attendant? What AP’ publications addresses the precautions to be followed in an entry permit for a confined space? ‘When is the only time monel is subject to stress corrosion cracking? t is the fluidized-solid principle? what temperature are austenitic stainless st Prone to intergranular corrosion? Which meta would be the least likely \Aluminu: be used for cath ‘odic protection as sacrificial anode?API-510 Quiz 3 }18. A 12inch dia. pipe, 1/2" wallis to be install of 1/16" what is the minimum thickness pipe? (a) 0.509" (b) 0.375 (o) 0.43" (0) 0.4 @ @8 2 Nozzle on the shell. With a corrosion allowar allowed to be used for calculating the MAW of tre 17. Heat exchanger shelis should be checked for. after repair or alterations so ; to allow "eassembly of exchanger tubes. (a) buiging (b) deformation (0) defects due to cracks (@) welding appearance Foundation and vessel supports are normall Stee! fireproofed with concrete. Visual inspections are normally performed for deterioration cause by what three items? 18, Hydrogen blistering in vesseis containing acidic corrodents are more likely to be located in areas _ the liquid level and the vessel (a) above, inside (b) below, inside (c) below and above, inside (d) above, outside 8 What should be looked for when performing visual inspections of ladders, stairs, walkways or platforms? le Ie ,rr————~— ly constructed of steel-reinforced concrete or structur:NAME: +e API 510 COURSE ASME SECTION Vil! TEST (ALL OPEN BOOK) DATE, ———___ Spica ay A BTRSSure vessel's stamped “RT-2" and is constructed of seamless 2-4 ee --————— joints are Type #2 FF hr——U—C—C——_CUC~C“=EE and hess es ,r—— eee according ranimamatturer's Data Repor. Stress is 14,760 ps, MAWe oes Psig @ 870°F. The (minimum thickness ofthe shell, considering Nydrostate hese 7 he recuired thickness of tne bottom head on the above vesse! will be: 788" 701" 650" 500" A pressure vessel has been designed for extemal pressure Using SA 516 GR 60 material The total length of support is 8 feet. The maxinane 2llowable working pressure (external) Sambeg on the vessel is 250 psig @ 500°. The O. mee oe this vessel be safely oPersted with 2 minimum shell thickness of [250° (yicia strength = 28 KSI) A Yes, vessel is acceptable B, No, vessels net acceptable 5 Net enough information given to form an answer ee A oct 280" thick circular manway has been welded to an existing pressure vessel with {ul Senetrtion weld into the shell The shellis rede at SA 516 GR 70 material, is 625" thick snc 72" LD. The manhole is SA 106 GR Cand extenae ast the vessel wall" 3" on the phe Manway is flush to the LD. of the vessel, MAWE a 250 psig @ Ss adequately reinforced without @ repad 5. Sees not need to be calculated for acdhional reinforcement 5 wilineed reinforcing pad to be acceptable, D. et enough information to form an enewer 2 aoe Ont so pat ea dtTestateBEE BEEBE EBEEHEEEEEEE EEE EI SU emai Pressure vessel has been inspected en a given year, and found to be 750" thick in Shel one Meee gine REX inspection is performed 3 years later, and the hice of the gral and heads is shown to be .S60" (uniform). Calculations show that the vecce’ required thickness is 450°. From this information determine the foliowing infomation ses Act 510. Total metal loss Corrosion rete Corrosion allowance = Remaining life = Inspection interval = ee Se BOS rocessing vessel is stamped for an MAWP of 60 psig @ 300°, and ¢ MOMT of 20, 2,50 PSIG. Various materials have cracked andior corroded on the veseer oe wil SER ees pairs. Circle which of ine following materials, any, wil require ar impact ‘ested welded procedure to be used. ‘An ANSI B16.5 finge, SA-105 material, 2" thick SA 862 Grade B normalized piate, 16" thick $A 364 bolt material. &" thick «Grade 3A + Grade BC + Grade BD SA 108 GRC material, 2" thick vom coe nSiametes opening in a shell thickness of 3/8” does not requie reinforcement, and does fot have to be calculated, (Assuming, not subject to rapid fluctuations and all welding complies to Code rules) 4. The 5 False C. not enough information C Allnozzies must be calculated for reinforsement es —— al intervals not more than ft along the welds he makes A maw B c. D. PVIKT is not mandatory for P-4 materials that comply with all the following: + Circumferential but welds only + Maximum O.D. of 4" * Maximum nominal thickness of 1" or jess ‘+ Maximum carbon content of 25% ‘+ Minimum preheat of 200° A Tre False ©. not enough information given D. AIIP-4 materials require PWHT per ASME Vill \Whet are the volume and pressure limits for vessels that are stamped “UM"? 2 u.ft. volume, 250 psi design pressure 5 wf. volume, 700 psi design pressure ft. volume, 800 psi design pressure cu.ft, volume, 250 psi design pressure Sh pt esomtadTesining13, 14. 16. 16. when the vessel is rated for -20°F and above 5. when the base metal is a Curve A or 8 and will require impact tests © when required by the thickness of the base metal ©. when the vessel is not fuly radiograpned What is the minimum size of a liquie ral NPS2 NPS 3 NPS 4 NPS 172 stress relieved, and made for lethal service ie Stamping? ‘A.welded carbon steel vessel, fully radiograph should have what markings under the ASME Cox 2 P.BRES.W.L 2 ULUW, UM, UGs fi RT-1, W, HT, HU, RT, BW, L ‘At Sanium butt welded joints shall be ragiegrachically examined for thei ful length “rue or False (circle one) AILYeSse§ over 36° LD. shall have a manhole, except those that have 2 shape or use that Tiakes one impractical, in which case they shall have at least two hand holes 4" X "ie sze, Tue or Feise (circle one} What are the non-destructive examination requirements of welds on Pneumatically tested vessels (over and above that required by design considerations)? 2 MTor PT all butt welds b. MT or PT welds around openings « MT or PT attachment weids (including 1/4" non-pressure to pressure attachment weids) d. both Band C, above ‘The allowable offset for e Category A butt weld that is 1 1/2" thick is: ae yp ce Tat a ane AL-2 Manufacturer's Deta Repor is used for 2 UM" vessels b. field erected vessels vessel pans shop fabricated vesselseeessine tassel is carbon steal and 3" thick. The manufacturer applies a joint ett 2(c). what amount of radiegraphy must be done on ne but wane a Full b Spot c Partial 6 None a $C intesormtedTrainingANSWER SHEET MAWP - 300 psig @ 670°F + HH = 312.99 1S = 500 th= 500, 15,000 50 = 600 700 = 14,400 12X20= 312.99 x 33 = 10,328.67 = 10,328.67 14,760 X 90-6 xX 312.99 13284 - 187.794 13,096.20 = 788" required ANSWé Heads = = t a 312.99 X65 2X 14,760 X1.0-2X 312.69 7 o 20657,34 = 701 28520 - 62.588 29,457 402 701 required ANSWER - B 3A 516 GR 60 yield = 32,000 or 96" 250 © = 3400 Pa=4X3400 13600= 23.544 3( 182)” 576 15.54 30 (1X 625 - 1X.518)-0= 3.24 ATS 20828 + 280)(1 X.625-1 X 518 +0) = 1.8 X 107 = 1996 51.280 - 216) + x 625=.20 (280 - 218) 1 X20 = ‘asgAPI S10 FINAL EXAMINAT| snould not snow P 22 Shoule snow B1 to Pt only &. snouid be 1/16 ©. snouid be 3 D. snoule be ane Sel Would be: ick piat & welded elliptical neac ting (forged) Ngth Of SA-108 B pipe +s fadiograph is produced to “tui fed Siag inclusions a "8 radiograah thst are measurad leng. 34" long, and 3/8" long thick, The interpretation of this recy Seen in ceptable Slag inclusions are not factor in RT sancard seamless torispheric The matenal stress value al head hes 2 skirt od, of "aNd @ comoded thickness of 1.27 fest and the heedis anacheg tots bottom of a vertical vessei Bic vns a fl of water. the vessels sigmmes RT-2", what approximate MAW wos oo allewad on this vessel? 300 psig 402 psig 704 psig 302 psig Pom» ‘SE material, 3 112" 0.4. pive, 3/8" thick, Carbon content of 10%, and a F is maintained, is PWHT C. depends upon service D- depends uoon joint efficiency 'eel pressure vessel is to be Posiweid heat treated. The 10 1100°F) on this vessel shail f heating DL 600°E mr Ate SSel's ultrasonically inspected when itis new re aoe in June 1987 and found to be 800° thick mint inspection is done in June 1898 srcine Vessel is foun tobe inimum thickness, ihe (appreximately) should the next "2m inspection be scheculed 107 05 D. Octorer 2002 view" would be.API 510 FINAL EXAMINATION 4 - OPEN BOOK COP (RIGHT 2000 IRCISCHINDLER & ASSOCIATES ~ ALL RIGHTS RESERVED DO OT CoP 22S weltine eperator is qualified by making a raciogtaph ef ner Misi prose )) vessel tnatis 112° thick. The weld shows save ‘at are interpreted as gross porosity. This weine: 'Y OR DistRIBUTE ion weld on @ spot (RT- rounged ingications that are 1/2" gis: woule pe: to weld in production, but only i Fo! accepted to weld in produ sutomatically requaified 5 2 2G position ‘est coupons sel 1 1/2" thick using 8 joint config 6 fillet wate threat for this or soTe Patss 2nd sacs atached to the outside of a vessel wit filet vets eel win at least one tell-tale hole with 2 maximum tap size of NPS & A hicrostatic testis conducted on a vessel that is 6C' tal Up irom the botiom of the vassel. If the at whet approxi A pressure gauge is lecated 35° tio Is 1.0 anc the MAWP ofthe vessel is. 100 psi, mate pressure should the gauge read to mest ASME Vill equiremenn> PA ‘41 psig B. “45 psig C. 30 psig D. “86 psig Awtider hes been qualified in the 6G position an 3/” thick material. How many bend tests will be requires? A. 4 side bends 2 side bends ©. 2 rect bends ©. nc bend tests - tension tests only All of he folowing statements concerning a UM" vessel are true except A UM y els are exempt from inspection by API 519 [U" vessels Mfg, Data Reports are net signed by an Al S: (UM. vessels are exempt by ASME Vill from the scxpe of the Code st D. "Uw" vessel manufacturers intain an inspection agreement with an AIA A tens on test specimen is made fr fen is 500" and the load is ‘The diameter of the tumed jen meet ASME IX requirements? “Cintegrated Training P.O. Box No. 7274, Damar 31462, Saudi Arabia «7 7 0006 «FAX 066) 857 info gotOITC com a ww gotcitC coegi ® 5. Neti oPeratr is sualfied by making a zadiograph of her fist production weld o partial ats 12" hick. The weis shows several rounces Racoon that are 12 breted a5 gfOSS porosity. This welder wouls be A accepted to a ted to weld in production, but only in @ 2G position #C not accepted to weld in procuction ©. autematcaly requalified ay welding two ma: in production t coupons & rossi is 1" thick and is attached to a pressure vessel 11/2" thick using & 18.1 Sketch (2). The required fillet weld throat for ines int configuration iguration (te) woule Feiaerene Plates and sadcles atached to the outsize ofa vessel with filet welds shall be Provided witn atleast one tell-tale hole with e maximum tap size af NG “ 2 B pom» A hydrostatic testis concucted on @ vessel that is 60' tall A pressure gauge is located 35° hat aprons eee VeSSel: Ifthe stress ratio is 1.0 and the MAWP af tne verccr cs 100 psi what spproximate pressure should the gauge read to mest ASME Vill mqurt esos TA. 181 psig BL 125 psig sig D. 186 psig So velser has been qualified in the 6G position on 3/4" thick material, How. many bend tests will be recuirea? A. 4 side bends B. 2 side bends ©. 2 ret bends . no bend tests - tensien tests only All of tye fol lowing statements concerning ¢ “UM TUM vessels are exempt from inspection by API 510 TUM" vessels Mig, Data Reports are not sighed by (UNT vessels are exempt by ASME Vill from the scope of the Code “OM vessel manufacturer's must maintzin an inspection agrasment with an AlA > com> ‘sin test specimen is mace from welded plete, SA: Pecimen is 500" and the cad is 15 KSI. Does, 1 Giameter ofthe tuned iS Specimen mest ASME IX requiraments? vom» ~CintegratedTraining 274, Dam nam 33462, Saudi Abia eTEL 966) a5ee oe ee eo el ‘ED FORMAT FOR WELDING PRO; (See QW-200.4, Section IX, ASME Boller Se Welding Procedure § I Revision No.:_0 Welding Processie): JOIN"S (QW-ata) point Design:__DOuBLE vez Groove owiy Backing: (Yes) x (No) Backing Material: Type} _WELD May av ONC (Refer to both backing & XMeval + Nonfusing Me: *Nonmetalic — + Other Stetenes, Production Drawings, Welz Symbols or Wa Shou show the general arrangement ofthe on applicaole, the rect spacing and tne des to be'weices. Where alls of wale gro Seeine Rion of Me Migr. Sketches may be atiached ti Srocedues ee, and the beac sequence, eg, for sone ignness Brocedures. for mutiole process ore @) URE SPECIFICATION (wos) sure Vessel Code) ROOT OPENING - 1/16" - 4/8" GROOVE ANGLE --E0° - 7 cedures, ate) “BASE METALS (QW-403) P-No.__ 3 Specification type and grade Bate Groove: ates an, Pipe Dia Range: Groove: "asp Other:_NO PASS GREATER THAN TETHER ite Group No, + to PNo. Pa. 3. = eee oR 1. Grou, wo, 4 to Specification type and grade oR j Chem. Analysis and Mech. Prop, fo Chem. Analysis and Mech, Prop” Thickness range: Fillets ate Files aur “FILLER METALS (QW-a0a) Spe:.No.(SFA): ___ sea s.26 — AWS No. (Class): eit ay 4 ——____ ller Metal E-No.: 6. ——___ Chem. Comp. . Film density. 85. What is radiography? 86. What is the minimum allowable density through the i radiographs made with: 2 A 2000 kV tube? © cobalt 60 (C060)? 87. 4 sincle film minimum Permitted density in the are2 of interest is: ‘echnique was used to make a raciograh using a Cobalt-60 source, The fer ASME Code Section Vii viewing if the density througn the body ‘what uoper and lower density limits are ecceptabie ‘he Penetameteris 2.77 Assume single fim viewing SOG st sera x fT eties atop Se cceraey SOoiN9 tached wie tact rset woe CE these radiographs be acceptable? Explain your aneer $9. What isthe minimum number of penetrameters required for the following: 2. A complete girth seam containing 30 r ographs shot with a single exposure? b. Twelve radio. excosure? * 072 longitudinal seam shot from the outside with ag; gle 91. A radiograph is made using an Xray seuree, and [wo fms in each fm hoider. Ifthe fim is to be viewed separately the minimum permitted Gensity would be: a b «. a ©. None of the above? 52. weld with a nominal thickness of 1.5 inch is to be radiographed using a fim side Penetrameter. The penetrameter designation should be: 2. 25 >. 30 © 35 4. Both a and b are acceptable? SES BBE $3. (c)What are hole-type penetrameters and what are they used for? (©) What are wire Penetrameters and what are they used for? In dlographing 2 but wekied joint of 1" thickness, on what side of the weld is the penetrameter normally placed? $8. What type of flaws may be detected by: 2. Liquid Penetrant testing? ». Magnetic Particle testing? Radiographic examination? © Ultrasonic examination? Wha*is a densitometer used to determine? = 8 enatls the purpose of shims when performing radiography? Where are they placed? What kind of material may they be ‘ade from? Descre how the fellewing surfacs hall be prepay fer Ultrasonic examination: Contact surfaces. Weld surfaces, Base matenal SOnteorat ed rainina~100. Name two radiation sources permit 102, 104. Ifthe density thro Why are lead intensifying screens used in the X-ray examination process? ‘Clagraphic exemination in ASME Boller and Prassure Vessel Code, When this ‘dicate an unacceptable radiograph? evewing radiograph, 2 dark image of the letter B can be seen on the film, Does esetbe Now liguid penetrant examination should be performed in order to detect ¢:scontinuities which are open to the surtace » Per Article 6 of ASME Code section V, ~ # l'Penetrameters are ct placed on the source side, what rues apply? » For materials being radiographed other than welds, where are the Penetrameters placed? ugh the penetrameter is 2.50, what would the maximum allowable density 2rd minimum allowable density be through the weld represented by this penny? 108. On a set of cassettes containing markers (ie., 1-2, 2-3 ‘acceptable? Explain your answer. gm for @ seam just radiographed you notice the lead Ioeation are taped to the cassettes. Would these radiographs be‘@. ASME V PRACTICE QUESTIONS ANSWER KEY AGING PRACTICE QUESTIONS ANSWER KEY mmm i wy True) False 8 OuU>w0m» 26. _Itcontains code requirements for NDE, to the extent they are specifically referenced and Fequited by other sections of the Code, 27. The manufacturer is responsible for ensuring that ‘examination equipment conforms to ASME v. 28. Only to the extent that the resulting radiographic image is free from irregularities that may ‘mask or confuse discontinuities, 29. se-797 30. Dipping, Brushing, Spraying 31. a) Nickel base alloys ©) Austenitic stainless steel or titanium 32. To the referencing Code section, = 8 fone for straight beam, one for angie beam, 34. Atleast one. a & accordance with the referencing Code section 36. fe8 7-287 (a)-(k) 37. Lead etter F i 38. i i SOnteomteadtTresign.wy BEE Ee mm mi 48, 49, 50, ‘naications, 52 (a) -(e) Attechnique sketch Cracks, laps, seams, cold shuts, laminations 27.4 (a) - (g) Curved or spherical components whose concave side is towards the source, or 28 an aitemative where the radiograpn shows coverage beyore he location verap of examinations Grinding, machining, or other methods a) water washable bi pastemaiias, €) soent renee 7.522 (a)-(0) wr foe See the prescribed hole or wire on the designated penarameter and compliance with density requirements. On the part ‘ole or wire types Complete calibration records must be included in the "por, including calibration block identity Source side T 750 (a) -(g) Fogging /e screens rant removal SFist yee ox PT86 Ferro magnetic particles 87. 2} Beginning and end of each examination b) When personne! are changed ©) Anytime malfunction is suspected 68. Atleast one on each radiograph Industrial radiography fim 70. Single wall and doubie wall 7 By compliance win density and penetrameter image on the production or technique radiographs 72. Surface discontinuities only 73. The procedure must be qualified using 2 quench-cracked aluminum block, 74, Atleast once each year crf the yoke hes been damaged. 78. REF: Section V, T7220 UW-35 he Weld ripples or surface irregularities on both the inside if accessible) and outside shal be removed by any suitabie process to such a degree that the resuting radiographic dec eeg® aPY iegularties cannot mask or be confused wit the image of any discontinuity. 78. REF: ASMEV An2 False, 77 REF: Section V Article 7 , 3 Direct current is normally used because it produces a feld that penetrates deeper } Sroughout the part. It is more sensitive than altemating current for the detecte of sub-surface discontinuities. 5. High amperage, low voltage. Sreace GUY YP Magnetic particle examination will give 2:better indication of sub- Surface discontinuities and the equipment is more portable, 78. REF: Section V, 7-522 Pulse-Echo Type. 78. BF: Section V, T940, Te41, Ta43 2 Direct Indirect or (remote visual ransiucent 80, Section V, 3 ‘4 Of radiographically sirvilar material to the object a1, Section V Art. 7 22, ASME V An.2 6 rrr8. REF: Section V, T110 2 An examination of 2 welded joint at will disclose surface and sub-surface Giscontinuities without physical harm to the welded joint Such examinations can be conducted by radiograpny, ultrasonics, liquid penetrant ot magnetic particle testing. ) 2 Radiographic Examination Ultrasonic Examination Magnetic Partie Examination Liquid Penetrant Examination, Section V, 7282, 2 Penetrameter 6 Densitometers or step-wedge comparison films. 85. REF: Section V Definitions 4 radiograph is @ shadow picture produced by the passage of X-ays or gamma-rays through an object onto a film. When the rays pass through the objact. part of the relation 86. REF: Section V, T-282.1 2 1.8 -4.0 (for any X-ray source) &. 2.0-4.0 (for any gamma source) 87. REF: Section V Art. 2 ) ic 88. REF: Section V, T282.2 15% = 2.295 430% = 3.510 8 REF: Section V, 7-233, T-284 No, as a check on backscattered radiation, a lead symbol “B" with minimum dimensions of 112" height and 4/16" thickness shall be attached to the back of each fim holder. lta ligne mage of the “B" appears on a darker background ef the radiograph, protection from backscatter is insufficient and the radiograph shall be considered unacceptable. A dark image on a lighter background is not cause for rejection, 90. RI T2772 Reauires at least 3 penetrameters spaced 120° apart. ». Requires at least 12 penetrameters, one on each film a Section V Art.2 Section V An 2 SOnteormted maining33. REF: Section v, 1233, T- Gesignated as the essential hole, i.e. the radiograph. Penetrameter thickness and tables in Section V of the ASME Cace. seacpenetareteris identified with 2 number mage of lead which is spinner THS Number incicates the thickness of he perce’, attached to the ster in thousandth of A benetameter is used for evaluating radiographic technique in that it serves as ay SES Indicator, proper technique should cigpiay the Penetrameter image and the specified hol nage {0) Wite type penetrametars use thin wires to ascertain Sensitivity instead of holes, The s0llty o see the wire required by tne Code indica Quality radiograph. $4 REF: Section v, 1275, T277 Fowever, where inaccessibilty prevents this, the penetrameter may be placed on the Ihe iar te material being raciograpned provveds an eee atleast as high as 98. REF: Section V a Surface discontinuities b. _ Surlace and siignt sub-surface discontinutes § Surface and sub-surface discontinuities Surface and sub-surface discontinuitics / 98. REF: Section V, T-282 A densitometer ( or step wedge comparison firm) shal be Used for judging film density requirements. Flim density is @ measure of overall readability, 97, Section V, T-277.3 {fabter than) the radiographic density through the penetrameter. [They are placed under the penetrameior © Aradiographicaly simitar material to that being examined 86, Section V, T-542,7 = The fitished contact surtace shall be tree from weld splatter and any roughness oe ag Mould interfere with tree movement of ins sence impair the 'Smission of ultrasonic vibrations 7g weld Surfaces shall Ds finished so they cannct mask or be confused wi ceflectons fom defects, and should merge smosihiy cee surfaces of adjacent base materials. The volume of base material through which the sound wil travel in angle beam rehectoes amare Be compietaly scanned witha straight soon nce unit to ‘Sfleciors which might fact interpretation of angie hove results, 2 "7s ee eee eeeeeeE EI A S | :101 102, 103, er. gecnon v, Arucie Z: 2.1, SES. ag Lead fall intensifying scresns used inthe X-ray examination may be placed direct in front of the fim. The screen provides an intensifying action and, in addition, the back one aoe 28 a fiter by preferentially absorbing backscattered radiation from the specimen twice improving image quality. REF: Section V, 1-272 The two common radiographic sources in industrial use today are X-ay machines and arcficially-produced radioactive isotopes of certain metallic elements REF: Section V Art 2, T-284 No. REF: Section v-T620 The partis frst thoroughly cleaned of oil, dir, etc., then a liquid penetrentis applied to the surface to be examined and allowed to enter the discontinuities. All excess penetrant is then removed, the partis dried, and a developer is applied. The developer functions both as a blotter to absorb penetrant that has been trapped in discontinuities and as a contrasting background to enhance the visibilty of penetrant indications. ‘The dyes in Penetrants are either color contrast (visible under white light) of fluorescent (visible under Utravioiet light), REF: Section V, 277 3 The penetrameter should be placed on the source side of the material being radiographed. However, where inaccessibility prevents this, the penetrameter may be placed on the film side of the material being radiographed provided a lead letter “F" atleast as high as the identification number is placed adjacent to the penetrameter. 6, For material other than weld a source side penetrameter shall be placed in the area of interest. REF: Section V, 1282 Minus 15% to plus 30% allowed, 5 + 30% =25+.75=3.25 5+ 15% =2.5- REF: Section V, 1-275, Article 22-15,2 No. Location markers that are to appear on the radiographic ‘iim should be placed on the Fart being examined and not on the cassettes,below are mratier experts Correct Answer 4 ‘BJThe nondestructive examina Be determined by the meted to be used for a partcular inspection should } availablity of certified NDE examiners 2 length of tme since tne lastinspeesay, } 398 of the component to be inspecios aXb® location, and orientation of te expected flaws, thathas contained sion Would you expect 1. Hydrogen biisterin 2 Hydrogen embnttlomant in 3. Hydragen bistening near th 4. Hydregen embnitlement b 19 in the vapor space the vapor space je liquid level low th liquid level heduled for pneumatic testing using the Bowens ey cr ASME Code, Secton Vil, Divsion } see es maximum 25 Sig at 375" F The vessel ie ined The eet ears O85 mataral andis nether tnamees nor Gummer a og Sst Metal temperature willbe a minimum caer er the achieve the eeastons, Haw many pressunzaton sigs are noeace, prose iminium requied est pressure, anaar ohor eet Pressure wil the visual exeminaton be pentereta 1. 6 steps: 635 psig 2 6 steps, 783 75 psig 3 9 steps, 635 psig 4 9 steps, 78: iiaibiiememe ci oMtect Answar 4 3 the body tnexness inte grated Training. tennant TGR SR Set eae Corser answer 1 ? EA pressure vessel has been “of corrasion over ts service ite rent thickness is 1 service for 12 years and has a history fhe onginal thickness was 1 9375 405 incnes. What isthe corrasion rate 0.044 inch per year 0.089 inch per year 0.266 inch per year 0.832 inch per year ‘Stn asec ae a = Comec: Answer 3 F. What can be done to extend the ife in the shell plate 6 inches tr and 2 corrosion thickness ou thickness? of a vessel with a cortoded area 2m the weid, a joint efficiency of less than 1 rently near the minimum recuired 1. Recalculate t minim, Concitions using E «1 2. Recalculate f minimum f Conditions using = = 7 3 Recalculate t fet wm for curtent operating ‘or current operating ‘minimum for design conditions using 4. Monitor the thickness dunng the run, S. Temporary repairs to pressure vessels: 4. must be replaced wth peemanent repairs during the Next scheduled shutdown 2 may femain in place for long pencds i approved by the pressure vesse! engineer 3. may remain in pla the APtautnonzed pres: for long penoas if approved by Sure vessel inspector 4 ay femain in place permanenty it approved by the pressure vessel engineer and tha AD! autharved Pressure vessel inspector ssi Geerrummettteceame 4. Who must be consulted before th e repair of a crack ata di 4 neanvations may where sass sericus? The owner-user ‘The pressure vessel engineer3. The Nationa Board nso 4 The vessel manufacuce | The WPS and tie OR are use: 1. the welders able to 2 the welders abie to 3 the welders abilty to faciographically fr 4 if @weldment nas the intended appication a S Correct Answer 3 J. ln a certain are welding by an are Detw obtained from a gas or gas mitre Or may not be used. This process is 1. FCAW. 2. GMAW, 3 GTAW, 4 SAW 10 determine epost scund weid metal Operate welding equipment, procuce welds that are 2 cf ostects, ‘2Quired properties for the 19 Process. coalescence of metals is produced /een a tungsten electrode an; \d the work, and shielding is Both pressure and filer metal may called: CintegratedTraining) API 510/570 COURSE @& ‘ASME SECTION IX AND V TEST (ALL OPEN BooK) DATE, ls d A.WPS's primary purpose is to NAME quality the POR qualify the WP Frou @recton to the welder curing aroduction welding document all non-essential variables Apoe 2 4 POR's primary purpose is to: 3. 5 1 qualify the WPS > qualify the WEQ provide direction to the welder when making the test welds ©. botha&e, above + WPQ's primary purpose is to: show the ranges qualified by a welder/operator Sfow the actual variables used to qualify a welder/operator show the weider/operator test results all of the above ‘The ron-destrucive examination that will be covered by the API 10/570 examination is: RT ET ar AET ‘What types of flaws may be detected by PT? surface only sub-surface only surface cracks, only Surface and slightly subsurface Serd test acceptance criteria is specified in Paragraph of ASME Section IX. 2 Qw-153 b. Qw-is0 © Qw.163 4 QWw-451.1 (Ghe" utllzing the SMAW process, a decrease of more than 100°F in the pre-heat temeerature qualified is an variable, —— a Essential b. Non-Essential e ‘Suppiementary Essential Not 2 variable SCintesratedy TRinin>o10. 1" 12, 13, 14. 15, ‘us sown A penetrametar is used for? 2 Judging RT fim density DB. Judging RT fim sensitivity © Judging RT file exposure 4 Judging UT acceptability What is the minimum frequency range of utrasonic instruments to be Sed for ASME Code examination? a 2.5 MHz b. 1.5 Khz, &. 3-10 MHz a one of the above What isthe difference between X and Gamma Rays? @ — Xisa longer ray than Gamma ®. Gamma is a harder ray than X & The origination ofthe ray source vs. machine) % —_Xis only used in alloy analysis, MT using AC yokes is: 3. acceptable to find all discontinuities 5. acceptable to find surface discontinuities, only acceptable to find sub-surface discontinuities 4. acceptable to find cracks, only ‘What cevice or devices may be used to measure RT fim density? 2 Calibrated density strip 5. Calibrated densitometer © Calibrated penetrameter d Both a &b, above Tensior tests may be used to: a Qualify a welder b Qualify a welding operator a Prove the ductity of a proposed welding procedure cI ualify a welding procedure Essentic' variables must be addressed on: a. Wes . POR ©. wea 4 All of the above What ND method er methods de not require a wntten procedure, per ASME Section V, a Rr b, Mr c us 4 Both b &c, above17. 18. ee 19, 20, 24 24. The Inspector is responsibie for an NDE procedure, drafting b. submitting © accepting 4. originating Grension test breaks in the plate outside the weld or HAZ. The pate is rated for 50,000 fensile strength. The minimum strength of the tension test mee oe 2 47,500 2 46/500 0,000 48,200 NSRess may qualify by radiography utiizing the SMAW process on which of the following atenais: 2 Nickel base alloys © Zirconium’ © Titanium (with SMAW) ¢ Aluminum (with GMAW) ‘What is the test position for plate groove welds in the overhead positon? i b 6G © 46 a 5G ‘#35 penetrameter has a 27 hole diameter of a 03s" b. O70" c. 130" 4 007" ‘An ASTM wire penetrameter with a ‘set 8" designation has a large wire diameter of O10" 00s" 025" 032" When is a quench-cracked aluminum block used? a For PT procedure qualification when temperatures are outside 60-125°F = _ FOr T procedure qualification when temperatures are within 80-1252 _FOrMT procedure quaiification when temperatures are above S00-= For UT procedure qualification when aluminum will be checred reduction, sider has not used 2 specific process for over months, he must be prior to performing production welding,¢-Bend tests can be used to: @ a Quality 2 welder b Qualify 2 groove welding procedure e Qualify a welding operator ch allof the above EXTEA CREDIT (5 POINTS) * Name at least 10 elements that must be addressed in a Safety valvelsatety relief valve renair firm's writen quality control system per API $10. (516 students, only) * Name at least § environmental cracking mechanisms per Apt 870. (870 students only) WELDING PROCEDURE QUESTIONS Questions #26-35 apply to WPS and POR #GMAW.-SP-4 (attachea) 28. The P# range shown on the WPS js: correct as shown sould be PSA to PSA only should be PSA to PSA, P43, or pt should be PSA to PSA, 5B, 5c’ apge 27, The POR must be to be "Code legal” 2 notarized 2. plagiarized © certified c witnessed 28, The base metal thickness range shown on the WPS. is acceptable should be 2/16" - 1° should be 1/16" - 500" should be 3/16" - 2° 28. Tne preheat temperature shown on the WPS. a is acceptable 5. should be increased to 250° & should be decreased to 50°F should be increased to 150°F 30. The tension tests shown on the POR: are acceptable as shown are dimensionally unacceptable to the Code ‘must be “dog-bone" specimens eed to be changed to full 31. The bend tests shown on the POR: 3 ate acceptable as shown 5. should be all side bencs unacceptable because the 1 d Tone of the above Bend has @ comer crack$2 ne ulumate svess snown un wie PUR. 2 is unacceptable for T- b is unacceptable for T-1 cis too high for both specimens 4d, should be at least 75,000 PSI for both specimens 33. The joint design specified on the WPS is, a acceptable as shown D. should show only a single vee groove weld ©. should not address backing d. should be drawn on the WPS as a sketch 34, The POR is unacceptable because: 2. the position of welding does not match the product welded 5. the gas backing mixture doss not match the WPS the joint design is not shown as a sketch on the POR 4. the travel speed is too fast 35. ‘The A# shown on the WPS and PQR: 2. is acceptable 2s shown +5. is unacceptable because it does not correlate to chrome filer metal 3 is unacceptable because air should have been used 4 is unacceptable because A-1 filler metal requires PWHT per ASME IX fC lntesrated i mining1 ‘Wy API510 COURSE ASME V AND IX T ANSWER SHEET am x E *toraroo AO BAToMMowGaavonTonON wane g 1 7PCinte sratecTrainingQW-482 SUGGESTED FORMAT FOR WELDING PROCEDURE SPECIFICATION (WPS) e (See aW-200.1, Section IX, ASME Boiler & Pressure Vessel Code) Company Name:__ XYZ COMPANY By: _ JOE SLOW SR Welding Procedure Spec. No.:__GMAW-SP-1 Date: 82 Supporting POR No. (s): Revision No: __ Date: _2.28-82 Welding Process(s):_GMAW-SPRAY ARC _ Type(s):__SEMIAUTO (Automatic, Manual, Machine, 7 SemcAS) JOINTS (Qw.402) Joint Design: _SEE PRODUCTION DRAWINGS Backin, x (No)_X es) x Backing Material: (ype): WELD METAL IF USED (Referte both backing & retainers) X Metal + Nonfusing Metal “Nonmetaic — other Derats ‘Skertes,Precustn Davngs, Wek Symbols oe Weten Descnpton ‘Boule show te general arangement oe prs oe wees, Taney spall, re rot seacing anne seis cf wed grove nab Beate {Ax te onsen of he Mis. Sascnes may be atacned Wists ont esign, wei avr. andthe baa sequenea eg fr reen eeoee Proceces, or mute process procedures, “BASE METALS (QW-403) P-No,__ 5a Group No.__1 to P-No, _5. 4.3. OR 1 Group No. oR Specification type and grade__SA 387 CL 1 GR 22 : Gm Pecitication type and grade ANY P'S. 4.3. ORT MATERIAL oR Chem. Analysis and Mech. Prop. to Chem, Analysis and Mech. Prop. __ Thickness range: e Base Metal: Groove: _ 4/16". 1" Fillet: Pipe Dia. Range: Groove: — ALL Fille, are Other: ___NO PASS GREATER THAN 7/2" IN THIGKNEss * FILLER METALS (QW-404) Spec. No. (SFA): _5.9 AWS No. (Class): ER80 S52 feesrssneecnaeaeest Filler Metal F-No, 8. Weld Metal Thickness range: Groove: __2" MAx Filet: ALE Electrode-Flux (Ciass| Flux Trade Name Consumable insert: iS Cther: SOLID WIRE ONLY.NO SUPPLEMENTAL FLUX ————_ POWDER, FILLERS. OR USED —— 2388 m:taifiler metal combination should be cecerded incvicual | 7 nte sratecdTrainine-H————. Hoo Qw-482 (Back) Om WS No: ev, | POSITIONS (QW-408) POSTWELD HEAT TREATMENT (QW-407) | Position(s) of Groove: ___ ALL Temperature Range NONE Welding Progression: Up__X Down x | time Range { Positions(s) of Fillet “4\| | PREHEAT (aw-i0e) GAS ((QW-408) “|| Preheat Temp. Min: ___100° MINIMUM | Percent Composition | Interpass Temp. Max: 650° MAXIMUM Gas(es) (Mixture) Flow Rate } Preheat Maint. YES 400% AR 10-15 CEH | NONE YES "T5ARI25602___2GFH CSRS Sac hag a A TE BO RSET ELECTRICAL CHARACTERISTICS (QW-408) Current AC or DC _De Polarity_REVERSE Amps Range _ 100-120 _ Volts (Range) 24.37 (Amps ane vts range sould be ecoed reach sleczoce ae Boston, and Bickress, ex. Ths normaton may be iice a ‘autem sma te tat shown Seow) ‘Tungsten Electrode Size and Type (Pure Tungsten, 2% Therated, a) a Mode of metal Transfer for GMAW SPRAY OR SHORT ARC (Spray arc, shor ceuiing are. a=) Electrode Wire feed speed range —- TECHNIQUE (QW-410) String or Weave Bead STRING Orifice or Gas Cup Size 412" Initial and Interpass Cleaning (Brushing, Grinding, et.) BRUSHING AND GRADING Method of Back Souging AIR ARC Oscillation REVERSE Contact Tube to Work Distance qa" 2" Multiple or Single Pass (per side’) MULTIPLE Muttipie or Single Electrodes ‘SINGLE {Travel Speed (Range) 45 1PM - 30 IPM Peening NONE: Other i T Fier tar T cae | | | Pont | Type Tevet | Shae he Wed Oi, |” Petr ame | vee | Spee As, vets) | proces | cass | | | rare | Range | _ rete ALL | SMaw EROS 82° [16-392 | DoRP | 700-40 | (246-27) 75-30 PM | i | serv | I | i i t { 1 1 t 1 1 1 C 1 T T r T L T 7 1 T T T f 1 t 1 T i 1 t 1 | t t 1 i T r T + T T —— r 1 T 1 i I T) (QW-485 SUGGESTED FORMAT FOR PROCEDURE QUALIFICATION RECORDS (PGR) {See QW-200.2, Section IX, ASME Boiler and Pressure vessel Code) =—— @® Record Actual Conditions Used to Weld Test Coupon Company Name. _ XYZ COMPANY. Procedure Qualification Record No.:___ GMAW-SP-1 —SMAW-SPf ate WPS No GMAW.SP-4 Welding Process(s}: GMAW (SPRAY ARC) ‘Types (Manual, Automatic, Semi-Auto. ): SEMIAUTO JOINTS (QW-403) ‘Groove Design of Test Cosson (combination quifiston, the deposed wid metal Eines shat oe fecorted or ech Ser meta ar proces used) ‘BASE METALS (QW-403) POSTWELD HEAT TREATMENT (QW-407) Material Spec.:___SA.387.CL 1 ‘Temperature: ‘Type or Grade: GR 22 Time: NONE, Pa 5A toP-Noi_ BAe | Thickness of Tesi Coupot S00 Diameter of Test Coupon: N/A Other: COMPOSITION - 27/4% CHROME, 1% MOLY PASS THICKNESS 1/8” | Other: _24/4% CHROME | POSITION (QW-408) Weld Metal Thickness: 500 ‘GAS (QW-408) | FILLER METALS (QW-404) Percent Composition SFA Specification: 59 Gas(es) (Mixture) Flow Rate AWS Classification: ER 90582 yes 100% ARGON _20-30 CFH Filler Metal F No.: é NONE Weld metal Analysis No _/4 Backing: YES 100% ARGON —40-15 GFH ‘Size of Filler metal: _1/8 ELECTRICAL CHARACTERISTICS (QW-409) Current:__DC. Polarity: REVERSE Amps. 125 Volts: 24 Tungsten Electrode Size:__ NIA FILLER METAL | Other: | Position of Groove ae Weld Progression (Uphily Tea TECANTGUE TaWaiDy | Other: Travel Speed: 212M ' | String or Weave Bead: STENG | PREHEAT (QW-406: Oscillation: REVERSE. | Preneat Temp... —_2s0° Multipass of Single Pass (per side). MULTIPASS | Interpass temp.) — B50" MAX | Single or Muttise Electrodes: SINGLE | Other: SOLID WRe ONLY. NOSUBBLEMENTAL— | Ouro POWOER, FILLER OR FLUX USED PK Integrated TrainingQW-485 (Back Tensile Test (QW-150) Uniimate —] —“Uitimate | Types Totiltow | untSiess | rslure (Aron ans psi Locatio yt TH A eet G12 Aaa ee, 47.200 56.852 * | DF-HAZ T2 NIA 500 DIA. 7-196 12,000 81.2247 | DF-HAZ eames Width, Thickness I 1 L | T L I l T I i i 1 Guided Bend Tests (QW-160) Type and Figure No. i Result FACE [4Hi6" CRACK OK ROOT | CORNER CRACK OK FACE [NO INDICATION OK [Roor [1i4” CRACK OK Toughness Tests (QWw-170) ! I ' q I I impact Values Specimen | Notch | Specimen| Test No. | Location | Size Temp. |_Ft bbs. | shear Mits i : 1 T ! I I I I I I | | Drop Weight Sreak (YIN I i I t 1 T L 1 i i L I Comments: [ [ T T i i I I { I | ' Fillet Weld Test (QW-180) Result — Satisfacto No: Penetration Into Parent Metal: Yes: No: Macro — Results: _ Other Tests Type of Test: Deposit Analysis: Other: Welder’s Name: Tests conducted by: Clock No.: ‘Stamp Ne Laboratory Test No: = ee ‘ents in this record are correct and that the test welds were the requirements of Section IX of the ASME Code. We centty that the statem Prepared, welded, and tested in accordance with Manufacturer: —_-- Date:NY, it API-510 Final Exam Date: © thick bolted flange is equivalent to the thickness muning impact test requirements The governing thickness ofa of___ which is used for deter: ats -0)6" ©) 0.375" aa" + 2, What is the alignment tolerance of 2 Category “A* weld Joint, where the thinner of the two plates is 1-1/2" thick? -(@) 1116¢ (b) 178" (co) ante" (2) 118 4 i % Proto Pressure testing an equiament, determination must be mede whether People test can be conducted on such equipment by constonra yn 2) Supporting structure & foundation design i ) Location of other equipment €) Location of personnel property 1 4) Location ofthe gauge 74 © What is the maximum reinforcement permited for a1 inch thick circurnter weld? (2) 3/32" : (b) 114" . (o) 3/16" (@) 178" rential pipe A seamless shell (1 course) with two seemlsssteliptical heads are combined to form a © SeeSek No tadlograshy was performed on tne attaching type 2 2.welds. What joint etficiency/quaiity factor mist be used for the heed circumferential stress governs.) (a).80 (b).85 (c) 1.00 (¢).70 8; 8 SAW welding operator is atternting to qual ify by radiography on al6)inch thick test “upon. What is the permitted siongated Slag inclusion? a) 173¢" 1) er +13) 34 3) 3/8" Sto7, API-510 Final Exam What is the permissible percentage of distortion ina eyindrical shel? (aS : (18 (c)1 (a2 5 What positions are used to qualify 2 welder for al positon pipe welding? (3) Must use the fixed horizontal (2G) and the fixed vertical (56) (®) Fixed vertical (56) and the mutipie positon (66) (c) Fixed horizontal (2G) and the muttipie position (8G) (@) Fixed horizontal (2G) and the fixed verical (5G) , or the multiple poston (66) 8. tow many i's are required for examining @ complete gith seam containing 30 adiographs shot with a single exposure? = ~ a)3 b)15 o)6 (a) 30 10. at what temperature do austenitic stainless steels sufer grain growth? (2) 1,650 F (0) 885 = (2) 1,100 F (4) 700 # 11. Sensitization of austenitic stainless steels occur between what temperatures? (2) 700/1,100 (0) 850/950 (¢) 750/1,680 (€) 1,200/1,400 Questions 12 to 18 are answered from the set of conuitions below: Gfitger year old vessel made of SA.203, Gr. 8 was measured as having @ thickness of EAS The inside diameter is 42" and the MAWP is 450 psi at 650 degrees F the Sgcking ing was left in place and the vessel did comply with UW-11 (a)'SVb), Material Stress is 17,500 asi. The previous reading on tre materal nad a thickness Oe uring the fst 1G year interval. Data report indicated thatthe material Redo oe ral thickness of 0.75". 12. The corrosion rate is — : ° (2) 0.007 (6) 0.07, c) 2.035 (3) 9.0035%g 13 14, 16. in 18. “49 API-510 Final Exam The required minimum thickness is: (a) 0.548 (b) 0.645 (0) 0.810 (0) 0.788 The remaining corrosion allowance is: (2) 097 (b) .00350 (6) 035 (¢) 0087 The remaining service life in years is: (a)5 (0) 2.5 (0) 13.8 (4)69 Sihatis the minimum holding time for postweld heat treating a weld inches thick? (2) 3 hours (b) 2-1/2 hrs (c) 2 hrs, 45 minutes (A) 2 hrs, 15 minutes joint of P-1 material renee cot9ed Svlindrical vessel having an outside diameter of iGlinches was Fat eat fo have an actual shell thickness of 0,312" Both ends ot the circular forged flat head ie!¥43nch. Using fig. UG-34(b-1), what is the madman allowable pressure for both heads? $=17, 500 psi (ey) (e) 148 psi () 123psi ) 138 psi Describe the eppearance of chloride stress corrosion, (2) Triangular and branching (b) transgranular and branching (¢) intergranular and branching (4) Primarily boundaries ‘azalfications requirements for personnel performing magnetic particle examination on ‘repair welds are found in: (a) ASNT-TC-1A 3) Sect V ¢} Sect Vil API-510 Page Cntesrated raining@* API-510 Final Exam 20. A rounded indication 1/4” diameter was found during spot radiography of @ 1/2" thick vessel weld. Your interpretation would be that: (2) the indication is not acceptable to ASME Vill UW-51 (b) the indication is not acceptable to spot radiography ASME Vill UW-52 (c) the rounded indications are not a factor in the acceptability of welds not required to be fully radiographed (0) the rounded indications are not a factor for fully radiographed welds 21. A valid heating consideration when performing temper bead welding is: (2) Maintain @ temperature of 500 plus/minus 50 degrees F for 2 hours after welding — () Maintain @ temperature of 500 plus/minus 50 degrees F for 24 hours afier welding (c) Maintain an interpass temperature in excess of 500 degrees F (d) Maintain a preheat temperature of at least 300 degrees F 22, Backscatter radiation is indicated by use of a lead letter “B" whose dimensions are: 'a) 1/2" thick by 1/16" high ) 1/2" thick by 1/8" high c) 1/8" thick by 1/2” high d) 1/16" thick by 1/2" high 23, When performing ultrasonic examination for wall thickness measurement, calibration is performed on : {a) three measurements measurements (b) at least two measurements ) (c) two or three measurements (3) two measurements where the thickness covers the range to be measured 24. Sample removal to spot check welds is used to detect: (2) Laminations (2) Chemical properties (2) Physical properties (3) Tensile strength 25. What type of corrosion affects the threaded parts of a turnbuckle? (a) Fatigue (b) Crevice (c) Erosion (©) Pitting 26. A groove weld WPS is qualified using an 8 incn thick test coupon. The testing equipment far tensile and bends only accommodates 1-1/2 inch wide by 1-1/2 inch thick srecimens. Only one welding process, F-number and base material is usec. How many bend and tensile of tests are required? (2) 24 bends & 12 tensiles (b)4 bends & 2 Tensiles (c: 12 bends & 24 Tensiles (d: 12 bends & 6 Tensiles Page + ClatesratedTrainine} @ API-510 Final Exam 27 What is the minimum hvdrostatic pressure for a pressure vessel given the following? Shell material is SA-2477 204 S= 10200 asi @ 900 °F tue S= 10000 psi @ 100°F Corrosion allowance = 0 Design temperature = 900°F MDMT Category “A type 1 welded joint, RT-1 Diameter Not for lethal service (2)271.2. (b) 499.8 (c) 408.8 (0) 749.7 28. Ar individual using the automatic SAW process may be qualified by radiography on Production weld. How much ot the weld must be radiographed? @e {b) 12" (c)3° (a) 3 Question 29 thru 31 comes from these following sets of conditions: oy 2re designing a vessel to contain water, with multiple course vertical vessel using rolled and welded plates without RT on al oins, The design parameters are: Service - Water Tank Head and shell material = SA-516-70 ‘Temperature: 400°F Type 1 welds Shell height = 24 feet ID= 24" - Stress = 17,500 psi 2:1 seamless Ellipscidai heads 28. What is the minimum material thickness you can use for the bottom shell course? (a) 0.2587" (b) 0.2479" ()0.2126" (@) 0.1988" 30. What is the minimum material thickness yeu can use for the upper head? (a) 0.2020" (b) 0.2104" (c) 0.3141" (2) 0.2288" What is the minimum material thickness (a) 0.2020" (®) 0.2104" (c) 0.3141" (¢) 0.2288" you can use for the lower head? Cnt corte easining32, 33. Questions 34-45 are in API-510 Final Exam Longitudinal joints that are not staggered at distance of at least 5 times the thickness of the shel: = (2) Must be radiographed 4" in length on each side {b) Is not permitted by code (c) May be acceptable provided calculations are being performed (¢) Must be radiograpned 6" in length on each side ‘What is the length of a discontinuity permitted in a weld joining 0.575" thick plates when found by the radiographic method? (a) vst (0) 174" (c) 3/4" @us" ference to attached WPS 101 & POR 101 Questions 34-45 are in reference to attached WPS 101 & POR 101, 34, 38. 37. Which condition below best describes the (2) Test T1 & 72 are acceptable. (b) Test T1 & T2 are unacceptable. (c) Test 11 is acceptable & T2 is unacceptable, (d) Test T1 is unacceptabie & T2 is acceptable. ‘result of tensile tests reported on the PAR? What condition below describes the results of the guided bend test. (2) The three bend test is acceptable and the fourth one is not acceptable (b) The test result overall is acceptable (c)The test result is not acceptable due to tne linear indication (@) The bend test result is indeterminable The supporting POR qualifies the WPS to be used for? (2) Manual welding, (b) Semiautomatic welding. (c) Automatic welding, (d) Allof the above. ‘The minimum qualified preheat temperature for the WPS is? (a) 200 degrees F (b) 100 degrees F (c) 75 degrees F (d) 60 degrees F What welding process is qual (2) GTAW (b) SMAW (c) GMAW (a) SAW ied by this POR?2a BEER BEB EE HRHEEHE HEHEHE HRARR SS 38 40, 44. 42, 43. bh b & API-510 Final Exam What is the P Number and the tensile strength of $4-106.C? (2) P No.1 and 70 ksi (b) P No.1 and 60 ksi (©) P.No-3 and 70 ksi (6) P No.-3 and 60 xsi What it the maximum interpass temperature? (2) 350° (b) 450° (c) 200° (2) not required (eyrscordance with the PQR, the WPS is qualified for what welding positions? (2) Flat and Horizontal (b) Flat, Vertical, Overhead and Horizontal (c) Vertical and Overhead (d) Overhead and Horizontal What is the F No. of an £7010 electrode? (a) F No. 4 (b) F No. 3 (c) F No. 2 (@) F No.1 The Welder who welded the test plate for POR 101 is qualified to weld in What position? (a) Flat (b) Flat and Horizontal (c) Flat and Vertical (d) Flat, Vertical and Horizontal What P No. materials is the same welder qualified for? (2) P No. 4 (0) PNo. 4 (©) P No. 4,3,2,1 (d) P.No. 1 through 11, and 4x ‘The seme welder would be qualified to weld what minimum size pipe OD? (ay (b) 2.875" (c) 10" (c) 24° Replica transfer techniques are used to (2) Another name for a portable hardness tester (0) Part of the Brnnell Te <) Detect metallurgical changes in place ©) A sub part of an Eddy Current testAPI-510 Final Exam litions. A 250 psi vessel 100 ft tall is to be pneumatic tested in accordance withthe original ASME Section Vill Div-t rules. The material is SA-516-70 and has a design stress of 12,000 tor and @ stress of 17,500 psi at ambient test temperature. 47, What is the pneumatic test pressure required? (2) 455 psi {b) 548 psi ‘0) 375 psi 4) 313 psi 48, What is the minimum temperature at which a fabricated vessel can be tested? ‘a) 10 degrees above operating temperature b) 10 degrees above MDMT (c) 30 degrees above MDMT 1d) 30 degrees above zero What isthe first test pressure reacing of the vessel gage when pneumatically tested 7 (2) 313 psi (2) 227 psi 43) 187 psi (4) 273 psi 50. What is the pressure readin: (a) 344 psi (b) 412 psi (©) 225 psi (d) 318 psi ig on the gage after the THIRD step in testing the vessel?59. 60. ‘64 13897 API-510 Final Exam {ihe is responsible for the preparation of design calculations to show compliance for the G36 tales for construction of vessels to be stamped with the (U) stamp? (2) The Manufacturer (b) Authorized Pressure Vessel inspector (c) An Engineer (d) ASME code committee {i is required to verity the application of the Cade Symbol Stamp to'a Code vessel? (a) The Manufacturer (0) Authorized inspector (c) An Engineer (d) ASME code committee A relief valve is a valve that; (2) 2 pressure relief device whose main relieving valve is controlled by @ smal spring- loaded pressure relief valve. (0)'s an automatic pressure-relieving device characterized by a full opening pop action Itis used for gas or vapor service. (6) is an automatic pressure-relieving device which opens further with an increase in Pressure. Itis used primarily for liquid service. (¢) is an automatic pressure-activated relieving device suitable for use either as 2 safety valve or relief valve, depending on application. Ps rerated by changing the temperature or the maximum allowable working pressure, {2) Calculations from @ manufacturer or owner-user engineer with pressure vessel experience and knowledge to justify rerating, (6) Rerating isin accorcance with the requirements ofthe construction code, or by formula from the latest edition of the ASME Code (©) Rerating is acceptable to the Inspector. (d) Rerating is acceptable to the ASME Quality Control Committee The first step in an intemal inspection is to: (2). Inspect all ladders, stairs and walkways (b),Obtain a confined space permit (c). Review the previous inspection report (¢). Review the es built records An example of a non-typical pressure relieving device is: (2) Safety vaive ‘b) Relief valve ‘¢) Control vaive 4) Pilot-Operat: Neto nn63. 64, 66. 66. 69. API-510 Final Exam What may a pressure vessel manufacturer do to transfer the required markings on pi material? (a) Keep a record of such markings (2) Tate 3 Stee foreman remember which plates have been cut {c) The Authorized Inspector must stamp cut plates (¢) The data report must state that unmarked plate was used late Under what conditions may surface defects in ms (3) By prior approval of the Authorized Inspector spiaining after completion approval of the Authorized Inspector () By a certified NOT lab (2) Approval of an engineer ‘terial be repaired by the manufacturer? What is the permitted undertolerance for plate mater material specification permits plate to be furnished i (2) 0.01" or 6% of plate thickness (b) 0.01" or 4% of plate thickness (©) 0.001" or 6% of plate thickness (4) 0.02" or 6% of plate thickness ial in Section Vill provided the fo an undertolerance? Aw example of a treating agent added to the process is: (a). Carbon dioxide {b). Nitrogen compounds ‘c). Organic acids (d). Mercury What is the maximum carbon content of car: weled construction or to be shaped by ther: (a) 3.5% {b) 15% ‘c) 30% ) 35% ‘bon and low alloy steels to be used in ‘Tal cutting process? Which mater (a) Bar (9) Pipe (2) Plate (4) Structural shapes ‘el product form always requires @ Material Test Report? Yihich welding process may net be used {e) GMAW short circuit transfer fe) Saw ic} GTAW c) SMAW for Gualitying a welder by radiography? ClatesratedTrsiningAPI-510 Final Exam 70. Awelder is qualified in the 2G position on plate with backing using the GTAW process. Which below welding would not he oermitted? 2 (2) Pipe groove welds in tre r and H positions (b) Plate groove welds in the H and V positions (c) Fillet welds in the F and H positions (2) Pipe groove welds in the F position 71. Erosion on an internal ins; (2). smooth (0). bright (6). confined to a local area (@). all of the above: ection would usually appear l I OO -——r——————. ‘The welder wants to use 400 amps to weld a groove weld. What must be ene ox = minimum? i (2) Requaliy the procedure (b) Revise the WPS. (c) Make a new coupen with a new PAR i (a) Revise the old PAR 78. Awelder was qualified with a P- test coupon using SMAW E7018 electrodes. What below would net be permitted for this welder for this qualification? (2) PS or P-8 (0) P1 to P1-P.5 (c) P25 to Pe (d) P8 to PB 74. What is the minimum (ay (b) 30” oe" 18" ‘est coupon length for 2 welder to be qualified by radiography. 75. The maximum interval between a) 5 years 1b) 10 years (o) As per vendor recommendations (3) dependent of service Bressure relieving device inspections is; 3 ‘etalic linings that are bulged or buckled are usually an indication that. (3), The vessel s cracked behind the fining I (2). The lining is fatigued 2). The lining is cracked or leaking in that area 1 (11). That no holes or cracks exist 1 . i Sate sratedTrainineey pressure vessels? (a) The certifying Lab (0) The repair organization (c) The Authorized inspector. (¢) The welder 78. What other welding technique may and P-3 materials? (2) None (b) SAW never needs PWHT (c) Twin arc weiding (2) Temper bead welding. 79. — Which below is unacceptable for ide production? (a) Welder ID Stamping every 3° (b) Welder ID Stamping every 4° (c) Welder ID Stamping every 2" (@) A record of welded joints and the Qualified in accordance with (2) Section Vill, Division + (Appendix) (©) Section Ix (c) SNT-TC-iA-1980 (d) ASME Code Section V 81. Cracks in concrete or fireproofing: (2). may be caused by poor material (0). may be caused by mechanical sh (¢). may be caused by extreme heat ‘¢), all f the above 2. n accordance with Section V, a lead I a) Source and the film 5) The film and the examined object \¢) Object and the source Who is responsible for the quality of Section Vill, Division 1 magnetic particle nondestru API-510 Final Exam welding and welding qualifications in a repair of be used in lieu of Post Weld Heat Treatment for P-1 ntifying welder identification performed in Welders making the joints ictive examination personnel shall be ) standards 1ock letter “F" is used and placed between: (2) On top of the abject for better sensitivity £3, \What item below is not part of a pressure relieving 3) Determine physical condition, (>) Determine operating condition, ) That pertormans (1) That the vendor is o: GtesratedTrining 19 device inspection?API-510 Final Exam aA radiograph (2) A step wedge comparison film, (b) A densitometer, (c) A penetrameter. (d) All of the above. is 8 device used to determine the image quality of a 85. Under ASME Code Section viewing if the density throug viewing, (a) 2.29510 3.510 (0) 1.890 to 3.105 (0) 1.8 to4.0 (2) 1.30.40 ™, what are the upper and lower densities acceptable for h the body of the penetrameter is 2.7? Assume single fim (88, The first step in an external inspection is to ~~ (a), Inspect all ladders, stairs and walkways i (0). Obtain a confined space permit (c). Review the previous inspection report i (2), Review the as built recoras 87. A rupture disk is 2; ‘2) Thin diaphragm held between flanges that ruptures at a predetermined ‘b) Thick diaphragm held betwee: °c) Thin diaphragm placed within 4) Thin diaphragm held between >perator. 88.190 2 pressure vessel of welded steel construction, the hydrostatic test pressure must ‘rot be less than __ times the maximum allowabie working pressure. (2)14 (2) 1.28 (3)2.0 ays G8. When conducting @ pressure test 2s part of a perocic inspection, what shall the shel temperature be during the test for a 1” thick vessel ? (e) 10F above MDMT to 120 (t) 30F above MDMT to 135 (¢ SOF above MDMT to 120 (©) MDMT - not to exceed yield point —CintesratedT raining8 @ API-510 Final Exam How does the API-510 define Alteration (2) A physical change in any component or a reratin, affect the pressure containing capability of a pressus items described in the existing data report, {b) The work necessary to restore a vessel to a condition suitable for s (©) Can be the addition or replacement of change the rating of the vessel ig that has design implications that ‘afe operation. ¥ pressure and nonpressure parts that do not Galvanic corrosion requires @ metallic cornection, an anode, @ cathode and (2). A second metallic connection (b). A less noble element (0). An electrolyte (d). Amore noble element For alterations or repairs initaly post weld heat treated as a code requirement, what Postweld treatment altemative may not be used? (a) Preheat to not less than 300°F (b) Temper bead technique (c) Duplication of the original heat treatment (d) Preheat to not less than 885° Rerating of @ pressure vessel is considerec complete when; (2) the first production use brings the vessel up to preseuro and temperature limits {b) the original manufacturer has reviewed the calculations (c) only efter the local jurisdiction has made its inspection {G) te inspector oversees the attachment of an additional name plate or additional required stamping The owner of a pressure vessel requires @ head of the vessel to be changed with the same head design due to corrosion. This will be classified as: (2) Either 2 repair or alteration (0) An alteration (c) A repair ) Neither @ repair or alteration ‘Nhicn item below is not an important factor in inspection of metallic linings, a) That no corrosion exists. 5) That they are properly installed. ¢) The corrosion resistance of the material +} That no holes or cracks exist Page 15 a ——API-510 Final Exam ar 96. High Temperature Sutfidic Corrosion requires a temperature in excess of before it occurs at an accelerated rate (a). 450 (b). 885 (6). 1,100 (@). 350 degrees F 97. What item is not a factor in the selection (2) Accessibilty to both sides. (0) Accuracy desired (c) Equipment availability »(d) Desire for NDE methods. * tools for thickness measurements, 88. _A visual external inspection of above ground pressure vessels is required + (2) At least every five years or the same as the interval as intemal inspection whichever is less (b) At least every four years. (c) At least every three years. (d) At least every two years, 99. What item below does not apply to entering a vessel that has been in service? ) (2) Concem for fine particulate enguifment (b) Assure that the vessel is property secured and blinded. (c) Assure that someone outside the vessel is designated to assist in the case of emergency. (¢) Obtain an entry permit from operations or safety. Which of the following is not a method for determining actual thickness of a pressure vessel? (2) Any suitable nondestructive examination. (b) Measurements taken through drilled test holes. (c) Gaging from uncorroded surfaces in the vicinity of the corroded area. (d) Calculations based on a deterministic of ‘oundation method 101. Corrosion by water is 2 concern for: (2), Crude stocks stored in tanks that accumulate water by the breathing of the tanks (b). Light stocks stored in tanks that accumulate water by the breathing of the tanks (c), Water bottoms are normally drawn off removing most concerns from water id). Water is eliminated by the accition of ammonia402, 103. 104, 108, 107. 108 134, API-5:10 Final Exam Creep is defined as: {2) The flow or britle deformation of metals held for long periods of time at stress lower than the normal yield strength (0) Ths flow or plastic deformation of metals held for long periods of time ata stress in the upper yield strength. ~ (©) The flow or plastic deformation of metals held for long periods of time at stress lower than the normal yield strength. {0),The flow or plastic deformation of metals at stress lower than the normal yiold strength, Relative to concrete foundations what below does not cause spalling? (2) Mechanical shock (0) Corrosion of reinforcing steel to close to the surface (c) Excessive heat (¢) Excessive pressure on hold down bolts If caustic is stored or used in a vessel, the vessel should be checked for: (a) Caustic cracking >) Caustic corrosion c) Caustic embrittlement ¢) Caustic erosion Jessels containing acidic corrodents are more likely to be subject to: 2) Hydrogen blistering \) Heat blistering Acidic blistering (4) Internal blistering (ap atmust precede the name of the manufacturer on pressure vessel Code stampings? (a) ASME Authorized Shop number (0) ASME (5) Certified By (:) API Approval Symbol ‘Tre reasons for in-service inspection are to ascertain: (2), Physical condition, types of corrosion (¢). Physical condition, causes and types of corrosion (©). Physical condition, causes of corrosion (c). Physical condition, ications of any indications Vihich item below would not permit exempting 2 vessel with a known corrosion rate less than 0.008 inch per year from an internal inspection, {31 Itremains in same service. (> Extemal inspections are periodically made per code, {© Contents are sudject o inadvertent contamination by corrosives, (a losed by external inspections. © No questionable conditions are} 408, 110. 112, API-510 Final Exam A pilot-operated vaive is a valve that; (2) IS a pressure relief device whose main relievir loaded pressure relief vaive. (0) Is an automatic pressure-relieving device characterized by Itis used for gas or vapor service. (6) Is an automatic pressure-relieving device which opens further with an increase in Pressure. It is used primarily for liquid service. (3) Is an automatic pressure-activated relieving device suitable for use ei valve or relief valve, depending on application ing valve is controlled by a small spring- a full opening pop action ther as a s: Hydrolysis that forms hydrochloric acid uses what chemicals and water? (a) Potassium and magnesium (0) Potassium and calcium (c) Magnesium and calcium (¢) Magnesium and mercaptans Decarburization is usually the result of (a). Low temperature oxidation. (0). Cast iron’s ready supply of surface carbon, (c). Hydrogen embrittlement. (¢). High temperature oxidation. H Is a relative measure of the acidity or alkalinity of materials. The definition of PHis; (a) All BH values below 7 indicate alkalinity increasing with decreasing numbers 7 ic oy aiard values above 7 indicate increasing acidity with increasing numbers up to 14 (©) All DH values below 7 incicate caustics increasing with decreasing numbers, F <2 (5 Ao ovalles above 7 indicate increasing acidity with increasing numbers uo te 14, 14 {@) AllbH values below 7 indicate increasing alkalinity with increasing numbers, 7 is reultal and values above 7 incicate increasing aciity wih increasing numbers up to 14 Repair work shall be authorized by the inspector: a) Prior to commencement of work, 8) Prior to completion of repair plans being drawn ) After the work is completed: \d) After the successful hydrostatic test Under catalytic conditions, 5 converted to: (3) Calcium hydroxide. (2) Sodium carbonate. (2) Hydrogen sulfide. (1) Sodium hydroxide, n as in catalytic reformers, almost all detectable sulfur is Cintesrated Training116. API-510 Final Exam What is the principal type of atmospheric corrosion? (3) Organic (b) Stress (0) Intergranular (2) Galvanic, Stress corrosion cracking is: (2). Spontaneous failure under the combined effects of (0). Long term failure under the combined effects of (¢). Spontaneous failure under the combined stress (2). Spontaneous failure under the effect of corrosion or tensile stress. Corrosion and tensile stress, corrosion and tensile stress, effects of corrosion and compressive Which item below is not wher occur? (a) Under bamacies (0) Washers ) Valves 4) Threaded joint pockets ® crevice corrosion (contact corrosion) will most likely ‘Nhat type of failure is a stress rupture? (2) Creep (b) Brittle (2) Tensile (2) High Yield Define structural changes to a metal. (@) Any change that occurs in the grains or crystals, (b) A change in the chemical composition (c) A change in the physical properties (©) A change the carbon content A. what temperature range Is sigma most likely to be found in furnace tubes, furnace farts and equipment? ~ fa) 885 to 1100 F. (21 1200F to 1400F. (c 1,800-2200 F, (6 650-850 F. Bnitle fracture often appears as. (2) Chevrons (b) Beach marks (C} Non-faceted (d) Smooth and bright a Gi IntegratedTrainine122, 124, 128, 126, 127. 128, API-510 Final Exam What is the smallest size opening used for (a) 3/4" (0) 3/8" (6) 172" 1" liquid relief vaives? Which item below is net an example of a (2) Thermal shock (6) Extemal Loads (¢) Constant internal pressure (@) Cyclical changes use of detrimental mechanical forces. What type of deterioration normally occur in foundations? (2) Spalling (b) Cracking (¢) Setting (6) all of the above What normally causes cracking of foundations and supports? (2) Nitrogen compounds in the concrete (©) Unequal settlement ‘c) Design of material ) Low temperature Suckling caused by over-pressuring generally is found: '). Mid way in the longitudinal portion of the vessel (0). Mid way in the head portion of the vessel The area of shell to head (2). Above the liquid level, [ spection of Pressure-Relieving devices enesmpasses such items as: (3) Rupture disks, relief vales and pilot-operased vaives (b) Explosion doors (©) Fusible piugs (c) Control vaives W hat item below cannot be found (e) Manufacturer's name (t) Heat number {c: Chemical properties (G1 Corrosion resistance matierial test report. CintegratedTraining— oe oe == aaa ae — er 132. 133, 134, API-510 Final Exam Fe wean Safety valves can cause matfunction in valve relieving capabil ty in that seenigg ened SPrings can cause reduction in set pressure and possibliv ot remanent opening {b) Total breakin the spring can cause uncontrolled valve opening (6) Complete break in the spring can cause the valve to close and Prevent relieving of excess pressure. - (8) AandB above may result from failed springs ee r———~S—rt—S (2) Water (b) Hydrogen sutfide (c) Hydrogen chloride (2) Carbon dioxide When does the API-510 Inspection Code apply to vessels? (2) After the contract to fabricate is signed (0) After the code symbol has been affixed (c) After they have been placed in service (6) After they leave the erector's shop What part of Section Vill applies specificaly to low alloy and carbon steel fabrication of vessels? (a) Part UCL (b) Part ULC (c) Part UCS (d) Part UHA Where is cavitation most likely to occur? (a) The discharge side of pump impellers (b) The suction side of pump impellers {c) The intake of regulating vaives (d) The acute bend in a pipe Which below does not permit widely scattered pits may be ignored? {3} (lal area of its does not exceed 7 sq. inches within any 6° dlameter circle, 2) No nit depth is more than 1/2 wail thickness exclusive of corrosion allowenco 1g) Total area of pts does not exceed 7 sq, inches within any 8 diameter eves, ©) Sum of pit dimensions along any straight line within the orcie does not exceed 2° One type of authorized inspection agency is 2) An inspection organization wno does insgections 15) An insurance/Inspection agency which dees not write pressure ve ‘An owner-user of pressure vessels who 'S equipment 3) An independent third party con. /essel insurance aintains an inspection organization oniy for ‘ant Page 21 GinteomtedTmining136, 137, 139, 140. 441 142, API-510 Final Exam How should the MAWP for the continued use of a pressure vessel be established? (2) By only using the current edition of the Code to which the vessel was fabricated. (b) By using the Code to which the vessel was fabricated (c) By any method acceptable to the Inspector. (2) By calculations provided by the local jurisdiction Most cracks that ocour in pressure vessels are found: (a). in weids and heat affected zone (b). In materials that ere subject to brittle fracture (c). When notch toughness is below 20 degrees F (6), Structural supports What is the minimum thickness allowed by the Code for plate under pressure? (a) 516" (0) 3/16" (0) 16" (a) 118" Which welding below would not be permitted for a welder who is qualified using 2 double-groove weld? (2) Alap weid (©) A filet wela (c)A single V-groove weld with backing (d) A single V-groove weld without backing The frequency of inspection for pressure relieving devices: ‘a) Is the same as the extemal and intemal inspections ) Varies widely with operating conditions, ¢) Is determined by the repair concer @) ls the same whether they operate in a sat'sfactory or high exposure environment, ‘When subcontracting @ nondestructive examination, who has the responsibility for assuring the acceptance criteria are met? '2) Cerificate Holder 1b) inspector ) Level Ill Examiner Both (a) and (b) Pressure vessels shall be inspect inspection, except when: original data recor is available and it satisfies th intemal inspection is not required 9) The nameplate is verified ang h: The original data report has 61 ne vessel will be inspe d at time of installation. This includes external and intended use of the vessel, ation requ) API-510 Final Exam 143. Which item below is not an organization permit pressure vessels? (a) The hoider of a valid ASME Certificate of Authorization that auth appropriate ASME Code symbol (0) An owner or user of pressure vessels who rey with this inspection code. (©) A contractor whose qualifications are not acceptable o the owner or user and who makes repairs in accordance with any nationally recognized code. (q) An individual or organization that is authorized by the legal jurisdiction, ited by the code to make repairs to izes the use of an Pairs his own equipment in accordance 144. What are the most commen corrodents in refinery vessels? (a) Carbon dioxide & dissolved oxygen (©) Sulfur & chloride (c) Organic sulfur compounds & water (d) Organic acids & nitrogen compounds 145. Vessels containing acidic corrodents are ‘normally found inside the vessel? (a) Below and above liquid ievel (0) Around manways (0) In longitudinal welds ) (d) Iniet nozzles Subject to hydrogen blistering, where is this 148. The use of any number of NDE procedures to establish the continued use of a pressure vessel is: (a) Off-stream inspection () Inservice inspection c) On-stream inspection ‘¢) Defect inspection 147. At what temperature does hydrolysis take place? a) 300 to 400 degrees F. b} 350 to 450 degrees F. 1c) 2412 to 360 degrees F. 4) 400 to 500 degrees F. 148. \Which item below is not used to neutralize cooling water to control corrosion and carbonate scaling? 3) Caustic 3) Sulfuric acid ) Carbon dioxide (4) soda ash SCTnteormted TrainingAPI-510 Final Exam 449, Which item below is not one of the three m: “are normally divided in refining operations? {2} Corrosion from lost cathodic protection (b) Corrosion from components present in the crude oll, (c) Corrosion from chemicals used in refinery processes. (¢) Environmental corrosion. ‘ajor groups into which corrosion problems On which material would a spark-tester not be used.

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