Professional Documents
Culture Documents
Volume 8, Issue 10, October 2017, pp. 1131–1140, Article ID: IJCIET_08_10_116
Available online at http://http://www.iaeme.com/ijciet/issues.asp?JType=IJCIET&VType=8&IType=10
ISSN Print: 0976-6308 and ISSN Online: 0976-6316
STUDY ON ABSORBENCY OF
SUPERABSORBENT POLYMER IN WATER AND
CEMENT PORE FLUID AND ITS
INCORPORATION IN CEMENT MORTAR
K. Suganya
PG Student, Department of Civil Engineering,
Amrita University, Coimbatore, India
V. Poornima
Assistant Professor, Department of Civil Engineering,
Amrita University, Coimbatore, India
ABSTRACT
Superabsorbent polymers (SAP) were studied here as an internal curing agent in
mitigating drying shrinkage of high strength concrete or mortar. Cement pastes and
mortars with water to cement ratio 0.26 were studied by incorporating with and without
SAP. The absorption potential of SAP was determined by tea bag test in both pore fluid
and water. Using this absorption capacity the amount of SAP added to the concrete was
calculated. Keeping SAP and extra water amount stable, the Superplasticizer dosage
was adjusted to obtain the essential workability. In order to improve the mechanical
properties silica fume was added by various percentages of cement (0%, 10%, 15%, 20
%). Moreover internal curing could effectively reduce the drying shrinkage. When
compared to conventional curing concrete drying shrinkage was found to be less in
internal curing mortars.
Key words: Superabsorbent Polymer, Water Absorption, Silica Fume, Workability,
Compressive Strength, Drying Shrinkage.
Cite this Article: K. Suganya and V. Poornima, Study On Absorbency of
Superabsorbent Polymer In Water and Cement Pore Fluid and Its Incorporation In
Cement Mortar, International Journal of Civil Engineering and Technology, 8(10),
2017, pp. 1131–1140.
http://www.iaeme.com/IJCIET/issues.asp?JType=IJCIET&VType=8&IType=10
1. INTRODUCTION
The American Concrete Institute (ACI) defines Internal Curing(IC) as “A process by which the
hydration of cement continues because of the availability of internal water that is not part of
mixing water”. Curing is valuable for concrete structures. In association with curing comparison
between plain concrete to IC concrete, we can see plain concrete is completely dependent on
surface curing which only penetrates concrete surface by few mm whereas the concrete with IC
curing agent provides water internally which is distributed throughout the concrete matrix. IC
water is hidden with the IC agent and begins to release water immediately at the time of set.
This investigation involves Super Absorbent Polymer as internal curing agent which absorbs
water 500 times greater than its own weight. An extensive experimental program was performed
using SAP amount added by % of weight of cement. But it cannot be put in practice for SAP
having different absorption capacities. It is very difficult to get SAP with same absorption
capacity in construction industries. So addition of SAP amount may be calculated using the
absorption capacity which is obtained from tea bag test. If the absorption capacity of SAP is
100gmof water/gmof SAP, then the amount of SAP to be added is given by dividing the amount of
internal curing water by absorption capacity. So that it absorbs only the internal curing water.
The SAP to be added in water may be either before adding to the concrete or while mixing the
concrete. Or in other words SAP can be added in two forms. One in gel conditions another in
dry condition. Before start of the mixing concrete SAP and IC water are mixed together to
become gel so that curing water cannot escape from polymer. This is one type mixing. The
other type SAP and IC water can be added separately while mixing concrete. Absorption of
free water by SAP while mixing may affect the rheology and mechanical properties of concrete.
So further research on addition of amount SAP without affecting the rheology and durability
properties of internally cured HPC with additional micro filler is required.
2. LITERATURE REVIEW
Ole Mejlhede Jensen, et.al [12] examined the different techniques for incorporating of internal
curing water in concrete. One of the techniques is substances with physically absorbed water
(SAP) has the capacity to absorb the significant amount of water. It can be available in different
absorption capacity. It was proved that IC using SAP was capable of eliminating autogenous
shrinkage. But these IC agents leave pores which weaken the mechanical properties [4,5].
Mostly IC agents can be more effective with low w/c ratio which reduces the self-desiccations
and autogenous shrinkage [1, 8, 11]. However most of the works focus on cement pastes and
mortars [1, 8, 9, 11] only limited researches have been done on concrete. And it was
experimentally proved that IC by SAP has no negative effects on compressive strengths. Craeye
B, et.al [5] studied low w/b ratio HPC has negative effects on mechanical properties due to the
addition of curing water and SAP. Some studies focused on optimization of SAP where
shrinkage reduction is highly possible and strength reduction less. Christof Schroefl, Viktor
Mechtcherine, Peter Vectontobel, Jan Hovind, Eberhard Lehmann [6] conducted tests with
different SAP that shows different absorption behaviour in concrete. Due to this free water may
loss in concrete which affects the rheological behaviour and the characteristics. In order to
maintain the same rheological behaviour and characteristics of concrete preliminary
investigations are done in SAP [6, 9, 12]. Tea bag test was conducted in SAP to find the
absorption capacity of water and cement pore solution [1, 11]. Using this absorption capacity
SAP amount is added to concrete. The advantage of IC high performance concrete was reduced
autogenous shrinkage and cracking, reduced permeability and increased durability. But the
strength reduction was 10 to 30% of conventional concrete [4, 5]. To improve the strength
property additional cementitious material or micro fillers can be used [2, 3, 14, 15].
3. EXPERIMENTAL PROGRAM
3.1. Materials
Ordinary Portland cement with specific weight of 3.12 and silica fume widely available in
powder form with silica of 95%, river sand as fine aggregate and gravel as coarse aggregate of
nominal size of 10mm were used. Super absorbent polymer is spherical in shape with the
particle size of 300 microns. Tea bag test method was used to find the absorption capacity of
SAP by immersing the SAP in water and cement solution which was shown in fig1. In water it
has maximum absorption capacity of 100g of water /g of SAP and in cement solution 30g of water /g of
SAP. When it reaches the maximum absorption capacity after a while desorption of water or
cement solution from SAP takes place, which indicate that it will release water for concrete
during hydration process. Superplasticizer used CERAPLAST 400 which is of sulphonated
melamine formaldehyde condensate type. Mortar mixes used for experiments are:
C- Conventionally cured specimen
C1- Internally cured specimen without Silica fume
SF1- Internally cured specimen with 10% replacement of cement with Silica fume
SF2- Internally cured specimen with 15% replacement of cement with Silica fume
SF3- Internally cured specimen with 20% replacement of cement with Silica fume
Figure 1 Dry SAP and SAP presoaked with internal curing water
SAP will be available in different absorption capacities in market. So while adding SAP to
the concrete in percentage of weight of cement it may absorb free water from concrete or leaves
the curing water in concrete. This leads to slump reduction or bleeding which reduces the
mechanical properties of concrete. In order to avoid these problems preliminary test like tea
bag test was done in SAP to find the absorption capacity. 1gmof SAP was taken in tea bag and
immersed in cement solution and water. Then teabag was weighed at certain intervals of time.
Table 1 & 2 shows the absorption capacities of SAP for several intervals of time.
Absorption capacity in gm
Absorption capacity in
40
30
20
gm
10 absorption capacity in gm
0
5 10 15 30 60 90 120 180
Time in min
120
100
80
60
40
Absorption capacity in gm
20
0
0.5
10
15
30
60
120
180
210
240
1
2
3
5
Time in min
Spread diameter in mm
200 190
150 180
100 170
Spread Spread
50 diameter 160 diameter
0 in mm 150 in mm
0 1 2 0 1 2
SP dosage in % SP Dosage in %
(a) (b)
200 200
150 150
100 100
Spread Spread
50 diameter 50 diameter
0 in mm 0 in mm
0 1 2 0 1 2
SP dosage in % SP Dosage in %
(c) (d)
Figure 5 SP dosage vs Spread diameter for (a) C1 (b) SF1 (c) SF2 (d) SF3
specimens were cured in water tank for 28 days. The remaining cubes were subjected to air-
dried curing (in room temperature for 28 days).
3.6. Slump test of fresh mortar and compressive strength of hardened mortar
The fresh state property slump was checked immediately after mixing mortar. The mortar was
hand mixed in pan with the proportion as mentioned above. Fill the slump cone, lift it
immediately after pouring mortar and leave them to take 25 jolt. Then spread diameter of mortar
was measured in mm for all the mixes. The mix and spread diameter of mixes were shown. For
compressive strength test, mortar cubes of 7cm were cast and tested under compression testing
machine with load capacity of 2000kN. Mortar cubes internally cured were tested on 7th and
28th day.
Figure 6 Compressive strength of internally cured mortar on 7th day with different absorption
capacities (AC)
70
60
50
N/mm2
40
30 28th Day (100gm AC)
20 28th Day(30gm AC)
10
0
C C1 SF1 SF2 SF3
Mortar Specimen
Figure 7 Compressive strength of internally cured mortar on 28th day with different absorption
capacities (AC)
Drying shrinkage in %
0.06
0.05 7days
0.04
14 day
0.03
28day
0.02
0.01 56 day
0 90 day
C C1 SF1 SF2 SF3
Mortar Specimen
5. CONCLUSION
One of the considerable conclusions is internally cured mortar specimens shows high
performance than conventionally cured concrete. The effect of internal curing on durability
properties and on the mechanical strength of concrete can be summarized as follows:
SAP was added to mortar as dry and pre-soaked with internal curing water. When dry SAP
added directly to mortar it absorbs cement pore solution or alkaline solution from mortar and
its absorption capacity was less due to ionic composition of liquid. SAP pre-soaked with
internal curing water swells and becomes gel. Their size and shape will be more than the dry
SAP. When pre-soaked gel or SAP added to mortar it may leaves large pores which weaken the
mortar strength when compared to dry SAP. From the tea bag test it was observed that water
desorption for hydration process is faster for dry SAP than the pre-soaked SAP. It releases water
in very slow rate and fails to achieve early strength. From the results of7th day and 28th day
compressive strength for pre-soaked SAP shows less strength because of large size pores which
weakens the concrete. Dry SAP added directly to the concrete uptake the alkaline solution and
releases them before the initial set of the concrete for hydration process. The deceleration of
water also takes place throughout the curing period which was observed from tea bag test with
cement pore solution. Thus effective internal curing takes place in dry SAP with silica fume.
The results have indicated the higher performance of mortar containing 10% silica fume in
internal curing. The incorporation of silica fume and SAP improves the shrinkage reduction in
internal curing concrete when compared to conventional curing. Further research can also be
done in concrete by adding dry SAP directly to the mix low w/c ratio or high strength concrete.
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