TORISHIMA PUMP | HAND BOOK @®GPE PT.TORISHIMA GUNA INDONESIAPubiished 1994 FOREWORD Issuing of English “Pump Handbook” ~ Since foundstion in 1919, Torishima Pump Mfg. Co., Ld, has grown up to 4 eading manufacturer of pumps and mechanical seals in Japan and been high- sd by a number of customers in the overseas as well as Japan for and high performance of its delivered products. [As a series ofthe documentary services to customers who are dealing with andjoc using Torishima’s pumps and mechanical seals, the first edition of "Pump Handbook” in Japenese language was issued in 1968 and currently the total number of copies thereof including the revised/added editions exceeds 20,000, We believe this "Pump Handbook” could have contributed t0 our dis- tributors, dealers and end users in planning, design, operation and maintenance of Torishima’s manufactured pumps, mechanical seals and related equipments In addition tothe existing Japanese ‘we are pleased to have issued the English edition of Pump Handbook this time for many pump engineers who ‘are working abroad as well asin Japan, This English edition covers mainly the ‘basic knowledges on pumps, pump construction materials, corrosion protective ing of pumping tation, pump maintenance and control, jandbook may not cover all you need and be in many aspects, Please feel free to give us any comment and {guidance for beter modification of the contents hereof. ‘Your further unchanged patronage to Torishima’s products will be highly appreciated.Contents FOREWORD |] BASIC KNOWLEDGES AND APPLICATION ON PUMPS sneer phenomenen in pump synjuneton of piping and corespanding operating pont, ‘of pump eperaton beyond th 2.4 Elect carsion protective mated... SHAFTSEALS @ AUTOMATIC OPERATION OF PUMPS 1, Presstdy oF automation nnn vo 123 2 Bane of automate pein as . 128 - - 128 ELECTRICAL EQUIPMENTS 1, Motor output and voltage. sn 2. Nomtilty generator and ransiormer capacities, oo "4.1 Motor iypes and espoctve featires.. £5 Comparison of various canal sytem 3. Troubleshooting 3 Pump. 32 Dioso\ engine, 83 Motors @ APPENDIX 1. Conversion table... 2 S1Unit system nnn = 7, Dimensions of standard sioves. 8, Bernoull’s theorem: o 10, Froude Number... ‘Standards concerning pump test ‘Typleal installation pan,q BASIC KNOWLEDGES AND APPLICATION ON PUMPS1. Pump performance1.24 Pump types and their specific speeds: 115008, 95 1730026 , S02 29 Dmps sina to pr‘aype siz pups are fnandfctured for perormance tests and the pe Doublsucton single-stage pump ‘Tbe LL, Conversion ewan a =e Tine Rana] aan ig 1A tmpeter Type and Th Specie pes «p= = A ® © a 41.25: Similarity law of pump 4.23 Specific speed determination chart spcteepndn= 2B ttm) pe)uc Welgh per wis volume of handle gud oan rAlen anp De cre FeO =" = ven on Wig ts ee ee onet aelaet o ania te es aaa sins [Renda |e To pater ™ 1.4 Characteristic comparison fm ti em i eoree ump performances. pepe among various pumps Bach pune ype don in slo pce iy spend no Hee, mp canna desired hess en is sels. (See Table iH 41.5 Variation of pump og ec performance with speed ot = rotation Ps fice” | fae ‘As prescribed in : samen se oa Deore Saran Hed Carte. caret = - be S = toa Oscars Cut Om Teo Fig 17 Fig 110 Power Character‘These ae alio specifi in JIS BB30, which an be plied to no only the mania eicincy point of up but aloo any pola on te performance cure. (Not) Refer o Chapter 3“Caviaton’ for Net Pos tive Sutin Hea, (NPSH) 1.6 Trimming of impeller diameter and variation of pump performance ‘When the performance ofan existing pump mast be stepped: down to math it with an actual endionat revoltions of the pump, ss peseibed late frego- Ing subsecion, As onc ore method, it can be eduoed by stinming impel diameter, with the ‘pnp revolutions remained unchanged. reeponding point Ato Ais 9 pass tough “inal amo. of inpeler dancer, 1.7 Adjustable vane type and the ump characterises In the case of axa dow pum, ts perfomance can pomp efficiency i es and hence, vation atthe ‘eformineecomerponng pont is manly vraton ‘ffm ate oly. For stance, vation rae of discharge qui pe "change of vane mounting angle my be ezaded to be approximately 4 154, L- Se yo "Tig 114 Ferfrmanc Variton of Axa Flow Pap with Autbe1.8.1. Performance variation depending 1.8.2. Performance variation depending ‘on liqutd temperature ontiquid specif gravity (ito) - (0) (x0) ‘Shall power KW ‘Shall power KWo 1.8.3 Pump performance variation when handling high viscosity liquid 9163 x00 xHO XY, Go. 100 Were, Y= welahe gM) of tury per it nen isis ali" eon, = a» conectd fii 21/02 (h/t deterc I: Pet ely nd Carcon Cocet taco bio 10 88) 1.8.5 Pump performance when handling pulps A. Application ‘Tae carecton mod below eo comet rom pump perfomance forcean water oh for pulps. 1B Correction method harps qua! ‘Qo=QwiA (ais) Hwy = head saeco handing of clan water ) Ew = efficleney subject to handling of can vee) (©) Comte sat power &W) = (016300 Hox zo “y= weght ka of pulp liquor per ait ole 1.8.6 Evaluation of pulp density ae (2 Shry Dens and Correction Cae (Grain eof bel min) Fg 18) Sue, Sut Pap 2. Determination of major pump data 2.1 Total head 2.1.4 General equation ‘he head generated by pump is called “al hea”, ‘which maybe shown a eit of kes ut generals Ba ah Hl (a + + (ahd) +H H=Toat baad Hd w acta head of dahage tne = acl Deke fom pan Cee Line wp hae liu eve Hi otal hed of suo in = al eight Sa = pane el stg os dase {dnt water vee Sih Pewure hed deeace acing oo igs level hd abe ‘Vrous losses of hed incur by oe changes nto (UD, a8 shown in Fig. 1.21. From tis reistnce (ost at fw ing operation i found to Toss are compensated by pup ea isl. Hence, oly pipeline loss on dowaseam from ‘poi ie apliet fo clcalation ofthe required tol ead (@) Suimessite pumps seer equation.©) Example of long distunce pipeline (Extracts from Journal No, 234 of The Cy ES Sates = a Sawai sonido: Row nin ae ear i ok, a oS oss Pump body fe Pamp body Table 13 Table LS : f i B| a & rena mea 212 |ser| « | 2 2.3. Selection of pump ni size and pipe internal flow Meckaaton specify tse suction srs velocity tnd coesponding flow rte rage foe snd soespoding pipe sie tom. ed taking ino connderaton i es the respeaive operating comitos. However, | amp nominal sizes of 0m and lot Ba ‘Pnp nominal sta of over 40 BLD (Absolute ey) 3-108 i = AR dap woe Ne ae uy shifts above and below A line before and after cage any we ° art et ey ng . Foe | Fy gee son aa te etrom the Japancse Engineer, "Fd Ressance in Pipeline and Duet” ses 24 Loss to cob ep ti vcs ht e dct a ar 5 Were, {= Fition coofcent= 0.020 + (out coutcient for new ron pire) LaPipelengin D=Pe inede da. ‘Ve Average low velocity mis = arity accretion 98s 2 D rentings of C= 140 friton los x L 8636 ForC=50, ‘ealngs of C= 40 frton los 22646Fp 127 Moody Cast(©) Friction ss in pl pipeline 8) Pipe letra ton loss “The chars given below re he lg inteal fcon los chars based on the Calelation However, when cooereaton of pulps 2% sax, fton loss may be eegaded ns ual {otha in handling of clean water The ale calculated foe the char is atid by Sty of the coneotion coefcens piven ‘below; ough depen on types of pubs. i i if HEE YE : |__| Sh ls des in ae ‘Sr e (Concern is sbjectto AD. al ey) Inthe ata ig. 138 fer ey of aero gr sd =} coos — Ge088 e80(ham we) go98 02H elastoonmewan Soars Betoun (ete) = 018-02 atu (oa aa] (= 03-04 et@ Dig et © Pie 0 en nie uC Srey ee Fy Sep valve {allen} ‘SheaeainponeretOueay “ an eeu = == a Sos ER ce ae Feu Flap Valve Lice fects ons ie ‘Sinan C=08 > [- t fo omer on Zor eae for pann Sc Metal aoa, Pls oasis pain nt et . ma | 1a ¢ Pe eampan | AO alled co midway of pipeline) Ga08-12‘omioagnee) Ftc ig 143 Cr Value of ater Valve 1) Sesion change © Sudden engement of section (Borda For FO Cpmcaceacy Fe Fig 144 Vala Rost Valve © Sudden conimction of secon (rom yale Formas) woe (5 for sat sizes) 44 a i of oe © Gradaalconracion of seston (Weisbach Formal) 1 005.| (a) \R_ pv “aan [0 (Valet aa hed) say be omied practi Dyabove formal inde tion ss. Tale 136 © Grades! enlrgemeat of section (Gibson For But it shows the valve steludlag tition Jos, siilaly 10 foregoing Pre "Graal contraction of Seton’ 8° Direction change ‘Bend (FalrFormla) eed! 50237" 2p "Tpipe (orga) oe ms Es] Pp tae fron 4) iveging and converging (rom "Hydric, Hancock’) © Divewag +: Diverging os of1=93.m 2: Divergnglossof 152 =, imsent AP insane 5 Converging las of > 3 igs: Conerig le of 23m ‘ow voy ele eet "ow vb cen oa oa $e [ses [<= [am [om | em] om | co] coe] oa] oo] om] om % em we | eer] oo] es an [ae on] ao] on | a [a [eof wan [oo | om foo] am | om[ ow] aw [ar | am #8] [e[ow [em | ew] a] ea] cof anf an] [mm] om] or ‘ ile 008 | ms | 00e ex | ax| o | om) aw | -aw| -am | 2 lpitS[a[ [se [ se} em em] asl [en] | om) a0 | | (oe) ddd pie as oO. 8 Qn. 08 bow te 0.2, <8 ‘neta Taps ms a ara(4 Seen Kier Spl Fema) 2.43 Terminal pressure a tomar pai off) < | for Pump Designing” of The eo & Fishery species Tow he oss a be in szen = Max water dep 8 Angle of ie wall Rose eon san) 2.6.2 Loss of head hl(© Curved hana 2.7 Required shaft power Bi ne en cn msi torn eee. ‘owt Piya Waterpower "(= Liga ela nin per unit volume Q= Discharge quantity min (@ Shaft power af pamp (©) Pig. 152 shows the os bead grain for eter sh Pup ffsiency (Refereace values even In Sebeeeton 2 2) Outer ave +a) above, the wae power Pw is mull by K-value tes; for Ht. QCUSGIe), 2.8 Pump efficiency “Athough depending on sich as How 10 flee ie spend, shapes of impels and cas nes many to charge quai ex faze. Tae folowing paragmpis soul prferibly be en ino consigrton in aproriateycaluling (2) “Eagloeesng Manu fr Pump Designing” is sued by The Associaton of Agriculture and Ci. Prono eT = “Le 2.9 Transmission eft i ei j= ae fe EERE mb [a ae3. Cavitation 3.1. Cavitation phenomenon Suture vapour presue conespondig 10 fd Tempera exit nth ld ad, wit eduction of ths presrire, Oui vaporizes fom is Intra. This pesomenon called sxurton boing) condition. hen id presse ences below the saturated ‘apo presse nig ump due to pi change of ow veloiy, occurense of vorex flow, passage faut, numberof fine cvies generat inte viaon comtnioas fr & lone plo, ic ‘cron of pump constuction ‘eri Therefore, special ear st be pid the {hove point in determining the suction coniion in {he design sage, Asan example, Fig 14 hows the ‘atlaton ofthe performance curve of «cena amp. mii +t Basar aS ST ig. Vara of Centr Pump Perfermance "Carve deo Cataton ae 3.2.1 NPSHav 3.2.2 NPSHre ‘Aer having own ote impel press fli: {id pampod crops temporary pric v0 being pres- ‘rized by te impllee Alga column equivalent {0 is pressure oop pus ve the ime when toil bead op against each discharge quan reaches 3% (AHH = 03). (oe) For muta pp, etn of head mk efusged rm arate pele APIO) 3.3 Cavitation-free conditions (0) Te prevent aviation nd to puts pump in sey (of pup. Geneely te use of ellowing valve is prefered. 41203 m (ut PSHE x03 205m) Hence, a shown in Fg an intersecting point A pomp operable area and the Same A'poin is th cavitaon ea 50 seu, Bo H-Q performance of pimp dops a own ‘with dated ine. ss Height fom suton water evel pete. (ote 1) Abate prsie = Gauge pose + aoe see pene (hoe) Refer to Stout 3, (0) fr coneioa Dostinex hast ed nl Fig LSS Raion of NPSHay © NPSHre 3.4 How to determine NPSHav 1) Bustin for determination of NPSHY Ps Pay oe stor tora PtP sno! ay fey tebe C2) ‘p Weigt of uit per unit volume under opertng temperate Get) Fig 156 Reference Levels Varia Paps aoesample of NPSHa clean Cae when mage roe eton tine Wace «| 0 ee a eT eee | Maen y= | fl ti | in “ie i, a == 1.9 Cae Son Tk i which Per Pe ‘egflem? abs) Acts (oe) Pu: Amoi pesue a panplcatn aise (gta (@) Care of eed sion ae smaransvap sen /eoten Papen de ig 1.8 Case of SoctonTnkin which Saturated ignores) Acts Reading of pesue gruge oven meron are3.5 How to determine NPSHre 352 NPSHr at maximum efcieney point 3.5.1 General (2) Suton specie speed [AS seen fom the pump suction pressure distribution ‘eter split. Special pumps such a: nen- logging pump, selpriming pump eae sub Joe pretesNPSHre oceasionall (NPS of ondensed wae pomp ‘Swotion specific speed $= ag alata Cane of coen ‘quired ne pov ucts had ly the suction specific speed ranging 001,300 is applied in pump desi. I or Ws and asetionpptine ig 1.62 NPSHre Conversion Coent (2) Thoms coetcent Te rq bof tsetse AAAS, 36.3.58 NPSHre at points other than max. etficiency point ‘Tee NPSHe values abitined from the above Figures sre monly tore athe kau efiency point of pimp. However, if te discharge quanty changes, the NPSHr lo changes comespondigly. ow pump shows the see , Seton z | i A if : ; g i at f bese p I Te LT ry ‘ig 16 Retaon or Dcharge Quant to NPStre 3.6 Altitude and atmospheric those conaton vals fr NPS shou be within pressure/saturatic ot NPSHr in handing of cok water. temperature sutured vapous pressure of spell gu 3.7 NPSH Correction for hydrocarbons ‘When a pump hands a yeocsron, ts NPSHre ft ig 165 Aiud and Atmoeperie PresteSatration Temperate ramp of Chart Appian 1 GA pomp that bas been selected for given capt and head segues $m NPSH to pun Example of Chart Appliton 2 (2) Hepes te comected NPSHre comes:n 5-25 = 25m, i, 166 NPSH Coren Vals or Hydrocarbon 8.3.8 Countermeasures for 3.9. Cavitation in vaives ‘ improvement of suction low control is made by changing condition calelton (5) When NPS eno etfied by a siege suction ump, alternative eof double ston pump i salable (6 Even pump which falls suction up duet a very bard surdon nd an suction up ifs 4. Surging 4.1 Surging phenomenon i _ Saving penne” mews ha. Pa i erin eee, resulting invitation of bh scion |_| tnd dcharge pipes sod cycle runing noise of pun. Pa 108 ‘be avalable, the suction conditions shall be hanged by inaling pump love than the su tion water fevelor keeping impeller unde a wate surface a an eral pump, orb using 4.2" Requirements of surging wonaimasrontt Surging ocus ony when he owing condos nae fe a long and a tank or 2 io (2g rset ost on midway ofthe Ine. Fg Fie ‘ng cavitation unless flow control is made by use of dachage valve, (© Opeang pw pet wl deve quan should be yea vais, god cre n boca NPSH in ne 4.3 Surging preventive measures ) Pum wit no droping performance shoud be Pr (@ Disshag pipe sould be installed in ile wp ward ope proven sr posts theine. a5. Temperature rise of pumped water pu [a pump ie opested under 220 or exzene low ds charge quai, the pump effiiney comes down remstlably and consequenly most of the power ea by « ocr i easfonned fo heat, wich acts tore the wae temperate a ine fy Ga, bolle feed pimp) which hanes Water of high emperare Ania demi qui ofwod olen Tp in che ey @ co Which is dtemined by adding tempenure at the pump suction and fhe ang some margin ter. aa 5.2. Effect on cavitation ultsiage punp, ee whee retire water fom a balancing device is retmedto the suction ze [PSH aval > Samed vapour pressure at T+ Nesiteg [NPSH avail > Stud vapour at(T) +8) 5.3 Overheat preventive methods os 15.3.3. Relief valve controlled by a flow meter ‘A bench pipe snd poeumatically-opeated ei ‘gual convened from a diferent! pesue of ven- ture low meer. seth pump charge quay is ecovered a5 ate,discharge valve of 6.2 Water hammer damages 6. Water hammer luaing che Wer hammer ncures damage ofthe system eau rents by abnormal se and drop ofthe pie ineral tage a ow possible 6.3 Measurement of water jenomenon 1% ofthe somal revolutions respectively Pump with check valve hammer phenomenon ex 6.1 Water hammer phenomenon in pump system Pump with no check valve Fig 7 ample ot Wate Hanmer Phenomenon n Oleh6.4 Water hammer reducing device Witer hammer can be redaced by making slower the normal Hse or éeop of presse, Upon les at reducing combination of several metods wil be Des pesca pendant yank SAD | Seca cea 643) | as kw Smociseea “ a8. RRR NNN 6.4.1. Negative pressure (water column ‘separation) preventive method 1) Flywheel ner efeet GD? of pump rotting ay is increased by atachmen of 2 fipwhe! techy preven api (8 lodependnt inaliation AL = 800-2000 (@ Prsiem in saring ‘Avery large GD" will case Ine staring sider the staring sytem bed on he otines ea ©) Besrag ‘muse fly condired in advance. 4 1 i 124 yb Arrangement Exampl) 2) Ordinay srg tank ‘Atarge capc surge tink esalled ca midway of Pipeline a stated in i175. Wate inte sarge Tank flows into the pipeline immediately after resFig 8 Sectional Drawing of Slow-Cesing Chek ae ig. 1.7 Quick Casing Check Va “ 6.5 Calculation of water hammer in pump cota eparatin, Z.lp0p) 0596x1020 Eiep'apNy) B +7 = Weigh of Hywbeet materia volume Fig 0 Fee Although GD of each motor have tobe ob-‘pumped liquid egtiem) Erna 207i? B= Young's modulus of pipes ¢ketfem”) viet Sel ppe 01, Cato p02 Smee eon Newens renee Peake pie0012 LPigline eng ‘ole 20 Varios Data of Forged Fywhes ample) = amy | om 200 A am | 1 ue s 290 = /—rs 250 vo am a2 lena cous {= ach pipeline Cateliion of eqlvaear wave tavel vty 2 ah ia ois ram b+ Caen i wee ne on a) , Ki tbe calcaltd by substi ‘alae determined in A2,A-4 Fg 18 Oxia Caged Motore182 Oupat of Winns Type Mate inn Fig 183? Chart for pl Submersible Mor aoe ) Chars (om “Enginesing Manual for Purp by The Minty of Ariat and Fi ‘ig. 18¢G Chart for Mat Stage Pomp (9) How o use chars ‘Minimo peer valve in pipeline an be deermied frm Chan given ‘ioe constant whieh ops in each of 05, 20% and 60% "ai of piping ls to toa bead of pump. © Pressure drop t pump (charge vale) ( Prenare drop a mide (W2L) point of pipeline (© Presure drop st 314 point of ppt. © Max. revere peed ‘om Fg. 157 ig 16 Minimum Prosar UL Pat of Pipeline Fig 187 Minimum Premara 341 Point of Pipingig 190 Minima Preset 34 Pin Fg 191 Minima Pressure at Pump Pig. Mininam Preset 314 Point e196 Time of ar Pam Speed (© From the Chan, determine presse drop st ach of apap, 1/2 L pot and 34 L point fn plot them oo the pipeline longitial © Mnimum presse curve canbe plone by connecting smovdhy each minimum pres sue pin and discharge waterevl gtr ig 199) Nos) Maxims npive pres sab ne abou “ung hs ect ueaaon ee TF f 4 li — ps el nares fe Fig 198 Minin Prost Cure osCrosson area of surge tani (a?) L= Length of pire line tetteenduchage toinsananeous aig of ow Qe m) (Parmakien Char) Ht = Hyaulicosses a Q between tink snd cscharge a n) His Suge tank dotting oss (m) Ky value bined CGD? tobe added can be detemined, fom ° ‘Surge tank mont have sulin copay that it doe ot empty to down surge aap at rg 199SureeTank balance design valves of Paralian Chars gs. 100,100. ‘Coss sectional aes of pipsline (pun tak) Gs ros setonal aes of pipeline (tank 0 eae tank) () Length of pipeline (pump to enk) (im) 2 Lang of pipeline (ask 0 discharge vant) o wali e111 Rp aan Sere) Fg L102 Pap Pipe ih eva Sure Tank a6.6 Water hammer in steady flow (om "Formas fr Hyauis” ited by ‘The Socky of Civil Engines) 41 Pressure rise due to sudden valve closure (T<2L/a) pe, pressure ise duet suse , ator a fer valve operation ‘s) Loa eth of pipe =) 6.6.2 Pressure iso due to slow valve closure (T>2La) ‘The spproximatons relating to resue ristrop caused by water hammer hve ever been iscosed by ‘mary concerned person, but sme values obtained 6.7 Surge phenomenon in water ‘tank (com (oobe's Hyde) cond is peer ful with wate, (1) Fortpideduson of ichrge quay (© Simstenoosshutdows o al pups (rapid Sp of cachacping operation) ons Ves (1222) 2228 sens Ven (8) te woe oe vests (W012 80% ‘sts Fora © Rapid near om wlsiy V« Vato V= v Hiei-va VES Setter & Har Fou @ oe ren VEE © , 7. Pump starting torque characteristic 7.1 Starting with discharge valve fully closed of atah power of pump when te raed revolutions has bee ete ‘On the other hand, the requed toque increas startin 7.2 Pum) against open e {ped seared, the water ow has reached the ted fw andthe hs been torque fas aso reached he Fg LID Staring Torque Characters in Full Open ‘Condon ot Dichrge Vane a Fe Ld85 orev Characters nFlLOpen Condon ig 1306 Starting Tague Characeriti of Al Flow7.8 Problems in starting torque raed in te foregoing Subsection, oxque oxgu mst be ive fo (2 Genel ect how in sta by eotr provides dequateacclratve true, while A = Asta tnd olageeduction st case motor torque tnd pump torque be closet each ote a, therefore, torque and ceca caer must be tance due eo shat stl and tat bearing be comes grater 8. Pump operating point 8.1.3 Valve control 8.1.5 Effect of steepness of H-G curve by contoling he ust clscharge quan (See However, the sesetng yo ‘ale shows their chargeable waerquan- re uamt Fig. 1105p Cont aSng poi ia praia or series operation, Le, Ss ig 1112 Para Series Operation Two Pup ih ‘Sime Performance Fe tan 8125 Series operation of pumps with different peri or {cond mal pimp. Reverse arangement of these to pump wil reste Pe 186 ‘ncaviton phenomenon nthe st rl pun.8.32 Feed water to branch pipe (0) Feed water opal each pies with dierent reristnce under eo sta ead Fig. 1120 show the ease where water I fod 0 two Ponte through tach pipes which ae ich and junction of and corresponding aifferent resistance oa Fein @ Rotate ac es wont 4a a siaecnerait operation of two Yemotely each other Fig. 1.124 shows te ete where water ft fom two ‘wate ow Qj of two pumps can be determined by an Intereeng pine of te pale! perfomance & wit resitnee Rs, and water ow Qian Qo for ‘ich pump cn be obnine by deaving a hoczotal Tin fromthe mereeting point. Felered fo the ong point C must be involved as own in Fig 1122.8.4 Merits and demerits of pump operation beyond the ratings operation of pump withthe highest ef- 9. Comparison of pump Tepe Comparison of horizontal, vertical and tubular pumps eesin these three per re compe wih each every noi yt een those depend on the contents of For insane, when runing nove must be edued9.2 Comparison of axial flow pump with mixed fl Wad ion pare | iegaamseae ‘Sal por Sane Pimp iy Dini manage Pass Hiss Neg daw mae tothe on Sip ml Tow pe a cone yoo ler pend nn DoW Operon Se ne i hed ah a Soupng nd seta par ive ‘ay ge ad ae doce How pp 4 50- ee Cotes9.3 Comparison of screw pump with vertical pump Tenia ata ow pang caresron opiate wali np wise are Tesi na fw pn alae oon ee Mages om 01 28, Comma Ta Row a Daher ae aesi ow pe Te ow pm Teel ow pup. Diswiengne dive Bip ‘essa Coane ve pe ‘enty otha adcton se ra 10. Selection of pumy quantity and isk ispersion 10.1.5 Combination of pumps with different discharge and different hhoad design must be carefully made 40810 avold Such “iene. a10.3 Risk dispersion and standby 11, Pump and energy-saving pump (Where pumping flue due w pomp rouble is 2 11.1. Review from the viewpoint of cnergy-2aving PUMP CONSTRUCTION MATERIALS AND CORROSION/EROSION PROTECTION4. Construction materials for pumping various liquids 4-1. Material selection or resistance table recommended by american hydraulic institute standards. (Edition 1975) te lowing tbe, Mater of Const fer Pig Veo Lis, the Ines A, B, and Cave te pane ofthe pump indict cotct with he iui pumped are made of ie made of cst on andthe impair of troze. The pel (endtmes) on =“TABLE 1 (Continued) [MATERIALS OF CONSTRUCTION FOR PUMPING VARIOUS LIQUIDS it Fastin oftoee iene — ciao, ae trea = a Besa niz0.240 a‘TABLE 1 (Coninaed) MATERIALS OF CONSTRUCTION FOR PUMPING VARIOUS LIQUIDS. ee Summary o Material Scns National Soi Standards Desenatont a Coreen Nn orm sss Sods Destin aaDetail description of material selection le, repeat 3 | rane acaomerl ga of carom si fr innon code apicons and whee py pers oper ose of gy oe eae 4 | stato orang mi como et erat, ler fd 5 | Tisnaexcter sac tol fh wae anon of id cl amoeba cor 7 | Sula fortonsog vig solans, uc aig cose of i 11 | miscorea ses of propery el ae ly cng can, tbe, and oe elon nd sly 2 pret ro ring hyn nals cesta aos 15 | mis ovr comme ia eaigs which re equi wed fbi rong. ot aan sop a (inde were pre we pros cre Nil acl snc nko ay ene 2. Corrosion/Erosion and protection 241 Metal potential 2.1.2. Metal potential under seawater2.2 Types and causes of corrosion/erosion and corresponding oa cena countermeasures Taare [fear i aia be yo aloe “Giles cri arma te gr santa) onion 03800) Tia aig Gavan atade ston nade [ Erieal power eave ystam nate exe poner sion oa 3 7 fs ‘Sees cat Double potent emsal. 2.43 Comparison of galvano cathode ‘system with oxternal power ‘source system (Grom "Pings a Apps” of 198 My 1 Ushibor sa Hyak) Teese age 3 SHAFT SEALSSine pin a Fie | a‘oe 3 Lap tne =a, oa mamma upc ‘® ‘ ace : porary —— “a ‘Combined Ha e312 Aasiiary Gland Example see g (ee ig 38 Bumple of Boer Feat Pump ‘Tale Airy Devito Gland Packing oway dees | ee feats | sion on Taiipaiats [Repco iat [iments | epee eenivereae a [tavern | ae | amor Tei [Tae Baitang) | apap ii [Line ae ! ef Tara aa | a [Tae 2 aria TEI i I eening Fen somal | Aaliy roe y (4 naa = a conposton Sta Sea sina erameewecore — cing Fig 33 Laternrog | = ne | aoa"Te 38 Trouble Shooting Gand Poking Tae ia Tin wi gh Pi Sia rei Sealing Water Flow Rte Char for horizontal, ig 340 Dinersions of Stating Ho (per 8030) oe‘ci aig pi a oe = ; | SES . ie) ‘ii ad io gh pment cn seed wih nll Tia ave yee Tic an ic ts a ps eid pe gon tebe id asap Bowe pS soem | PHOS ee tomcat at leo a i ai ‘apie shige | a Ses “etage us beds cance, Raley pe a "Nena orp dp onde se ai. “nw pra a aba tanga lig i ct on se ga Taw ih pas fal wit sched ah Ty pe si en tomer | aT aay Tig Si Unbalced Seal‘ale 310 Condon for Mactan Stl Component Seton ee Thea on apegaad aon mea poplin afar pnb Sh Mesa SB opi he. ufte Matera According FV vale Rakion 3688 Tan] Coonan mara [Wee a Catamaran Tater e } S11 p> ig 314 Power Lost Duet Maca Se se »“Table 313 Materia Combination According Liquld Quay - Ca oct aa alg | Sonempome soe prio Tia mit | eeoas| eames [Cex | 7 suse Two See a far abo ee nae ae ipa Sd | Cro in Na cs Cote Sain Ta a ivan Tap sa | ate (Dx xe eons ra Gaba eae i od Trott eal | Cn xa wae] ate oe ana 7 ae Tapia ed | Caen ie ro ‘cen Bie te re Tet Teich Tle tie [ILE Re aver] Ae 7 1 Dye ae ete tet Teor pea Gina [ea Now) Cato Fane prepaid crtn, Caron (Basen ipa xton SESE Sera ear rd mol pe te NBR or von Fo crbon «set cerac is evely ‘std eat It i Fp 318 Pshing Mtods 10“Tle 1 auiary Deis for mecha Seat esa Soran "np i Sa sone | Bok ipa (ace et oe (ep amig aloe ig 318 Coating Warming ig 319 Se Ppa Stems a1 “im‘nutes of fd esage fom mechanical sea ‘Table 317 gives te mechani seal weublesiootng MECHANICAL SEAL TROUBLESHOOTING ‘nwa Sowootnteressue, 7 Regenesis ae Teeny ipa 3 Rainer ae ao ‘eprint 5 ata ie Aap epg #3 LOHAN. erin fa ag 7 A pig * Rpg aah eso ecu. Teanga ora 7 Cec nad i ig. 321 Matng Ring Sel Cota Sten4 DESIGN OF PUMPING STATION1. Procedure for discussing the design conditions 1.4 Discussion procedure for + Eximated ato + Dateof wok ampli “le whole work dvied into seve contacts or {Capacity aed wargn rte of ver Gaarieed pump efficiency + Deve syste * Upper nd lower ages o * Upper and ‘nrning Tower ranger of charge st ening + Pa rutin reton + Maris of main pp components * Horizontal leve of pump an ive eit n praton wih existing pumps. Yen wut speed contol ad Ife, conta * Commercial poe supaly avalible or ot tion drovingsregtrting bling, wate tank and foundation + Des * Deslgntion of entry or (or euipment caving a) 1 Types and quate of aucary equipments * Drive anit and ving systems for above axa 1.2 Procedure for discussion about water hammering countermeasure * Procurement of longitudinal secon drawings of + Mm an minimum ution level * Maximum, minimum an average of tal charge ‘quantly + Quay of ump in ranning in the above cae1.4 Procedure for discussion about electric equipments 4.44 Incoming facility 3 countermeasure against sl corrosion 4.3 Procedure for discussion mitor about automatic operation 142 Boocirlo mane * Manan lca driven pickup of brs ‘or without pump thrust spp and is 4.43 Distribution board “Type and grade (high tension, ow tension, ope “Types of operation sees + Detals of instrument, ee. * Operation power source * Clacton ‘of fate aldiiona) portion and <0 4.5 Procedure for discussion about diesel ens © Alay machine sd aly engine 2. Design of pumping station 2.1 Design of suction sump 2.1.2. Types of vortexes generating in suction sump nd one end thetcf reachesitemitenty ump, bat pump peror- tohanged since such & st nt dwn int the i> Pett Type Vortex aneig 4.2 Stay of Scie Condat Shapes 2.1.8. Shape of suction conduit and dimension of suction sump 4 Bel _S) L _ see @ ig. 4A Meares of Preven Ar Suck From Walersurface 1 = 6-1 ~€ ig 4A Prevention of Sagnant Vortex ae as1g ASB Pevmtonot St ow 2.2 Design of discharge sump 22.1. Dimension of discharge sump ig. 47 Submerged Dep of lap Vave For pump ses of 1.8009 and Ines; the shape of fp valve should Ye changed fom round shape 10 resanglar shape. OS one (Values possibly lamer tan shove values are petemed) e419, ig. 412 Rand ange a expand pipe 2.3 Load acting on foundation loud taut be filly cosigeed in eeulaion of he vee, 23.1. Requirements for machine founda secur the svurey and Fanci of mache. 2.82 Caton of oad eadoveight (nluding water and oll pie Ys Pp mere ow vty Specie weight of water £000?orga by driving power kan Revolutions, ro. Devin power kv) a6 pet, 5 = 102 Gs) 22° yas = 1022Q%V VIT-aay tea Fe HogoApel000-2 (kt) Teen, tena aw, easel tet) (oe 38) = TPAsin ko) 2.3.3 Cautions (0) For diese engine, the wet weight shall be In- «yeas 30% as dynam loud porn, consider ever, he hydaui thrast cts onthe bexing foundation, Futhemere, he yale tt onder ave severest rani co don tal apie (4) Fig 414 may be refered for approximate cal- claion of hydealic trast acing on vets! © Fig 446 Al Trt ond ena of ageing Sa nage Pony The sy 2.4 Foundation for bend (from "Gude and Commentary to Cy Warr Fasity Design’) (1) Foundation fr 4" bands (159 ~ 3504) (2) Foundation fr 4" bends 4009 24008) '8|8| 8|8)/8|8)8/s|z)z|3|8) ~ ae(6) Foundation for 90 bends (758 ~ 3500) (6) Foundation for 45" 45" bends (4009 ~ 24008) (6 Foundation foe Tx pipe (59 ~ 3509) (9) Foundation for Te pip 4009 ~ 15008) mt = om 3 et fe fel wpe = a | Ts eo ate or [a = i= ween) i ae(Foundation or Tepe (16008 ~ 24000) 3.1 Classification of auxiliary equipments 5 thon goat pup ar compressor. AUTOMATIC OPERATION OF PUMPS Ea [6 [509 | 50) ts 4 |ted and tine in advance ro acquire the esse als and techniques.2. Example of automatic . operation | ane noe Sresvomnsens | ~ctosef pens a13. Valves cn 7 Geeatiapecs [= 7 ig ai [oa a] ow a, ae | ae 7 Sci = oei 6 ELECTRICAL EQUIPMENTS a11. Motor output and voltage incidingdiibtion Sos and ssulaton wor Fig 61 Relation Between Rated Outpt nd Wotag of pase Induction Mate oieeee) eer ena)24.2 Equations for capacity calculation _(4) Hone power of driving engine 136 (PS) KW, to Pot" pr, VA) PE Raed power factor of generar EW: Tot load KW (Oupur KW) ‘no Generator efceney “Tbe. Geert Emini Tata [eae =m wy Pipe ava. xa as (©) PGS (Generator ouput capacty KVA convened ‘Hom eagise erp in loud switch ON) Pot QVB xPR, BxPE vA] Pas Toad inpot KW Gostuding input tion motors typical load fora generator PP: Rated power factor of geet 08 3. Motor revolutions sondern tins 2) =!22F gy Rea revolutions #2=m, Frequency Gt) P=Pole nun (rolonia oem tree nig ed4. Motors 4.1” Motor types and respective features _ Leman | raat Motors ae mainly clase’ ln indocon moto, Syactrooous rott, DC moter and AC commutator oor yes Of hese indaction motors wd most aque t9 a6 Sie To fequen sing © cue he eager ingucion mtr cae meas Kremer sy 4.13: Comparison of cage-rotor ty ‘with wound: rotor {ype regarding respective characteristics, Tater apt ea War pe ‘Synchronous motor a-Tbie6.2 Rel for Retry Else Machines (From 1S C408) did wa whol edn 180 aac wi ene yea) es oe) oe Tata Te ‘mtn 7 = ‘ ST = “an San eel sn a A HR a ~ Finca ~ sae i ee t 5. Motor start system and starting characteristics oases 81. Motor start Sea aT ae | vesyete for eageotor iénmotor : Sa i mane 1 i (4) Autoanaformer Sit Frayed one ‘This system is 1 sa using 2 stating i tttomes sequent ode! be 7 | Aen ne ie arte eer scon a la aaa ' Induced from tet a9“ile 64 Compan of Mater Sat Systems ee = i motor = a j g Ed é ql Renee y i 4 : i ‘ote lndueon mote. 5.1.2. Directon starting time for ow to determine acseratin coaficent Fig. 67 shows the elation song the mar eeli- ‘ons torue abd cures. Tis 1 "Tie Able GUY and Tot GO" of Captor pase nduton Mot Lo Vag) | ry tem by Te niyo Aare an Pen) oeiis High Voge Depot ger nducton ators jee a 1 the gh de 20ne from the maximum forge line in Fig 67 to ott t atablerottiooal Ta moor egos ad pups a3] 25] 5 3] 25/8 5] és] 25/8 8] 85) 83) eae 3 #)55|33| nue BeesE|Ee az 8|55|3 3 EEGE 23 Blsala3| EE[EGEREE|EGEESE|E EE! eulss|aa| 8 els sl ze) a zal a8 a6. Induction motor speed-control T ies) Major aped contol aysens avalible for induction selected upon baving oe Fe se aaeas gees bag|eseaay "epude important should be selected, + $8888) 328885) 6.1 Pole change sagigeese ee6.2 Frequency control 6.4 Sub-synchronous converter 6.5 Comparison of various control systems cascade control “bie Spnt Contr Caparo 6.3 Secondary resistance controlTia a ie rin ne Seas mr Tiemann rie 66 Revolutions efficiency of variable speed motors “able Reveatin or Variable eat {EEE _— 197 MAINTENANCE CONTROL1. Cautions for pump installation thru operation start 1.4. Piping Wha a oars a ET oa socom sump over the suction 44.1. Suction piping rater vel, inlsion of inthe rr cnsing use using and Toss of [Tas suction pipe as sony an ead tobe mimes iran, Tarte he tein end of eum 6) When insning a sneroa _nidway of aston pipeline, we 1015 mesh tal screen a, pate fom Fig.72 Return Pipe Configuration | and to thereby maintain pump suction velo | his fw iy wil cae mil erormance. Preven curvature radius of ach bend age Bead haul preferably note sonnet del tothe scion owl of pam, Fe-74 Equator “1ow veloc scarp ange of pumps determine by pump design (tot in igh hea pump ii Diacare pipe size must be selected [Connecan a vent oa partot charg pipeline whee ar pockst 1 pipe and eaton loud fom Mud Pipe jmesion (couoeee) pipe, ave wih proper means sear cack of ncn pipes as proper ih oa to esa puliag and temperate or eyogens igi, nee an expansion pint on midvay of water hae phenomenon is 1.4 Lubrication (@ Oiseizaion Prior o operating check i evel suply ol to there evel (6) Litieion oi bands ‘Use the brat recommended by the pup ker 1.5 Pump operation 1.5.1. Starting - o-ioad operation ‘Tonperstre — Bearing temperate in pump and moto gud temperate shalt seal temperate ‘Votage, cant Lesage rom from shaft ses, pipeline cack pat ‘iran nd — pp, motor piping. 4.52 Shut down pump2. Inspection of pump A156. 2.2 Long-term rest of pump mp after longer ret fallow 2.3 Bearing unit inspection procedure = ast2.4 Shaft seal inspection procedure { 2.5 Pump inspection procedure Raa cae Pain TOMBO #35002.8 Allowable close running 2.83 Sha protective sleeve clearance Te shat protest sleeve wear abnormally or gland scking”dteontes,leskage fom the gland in- 2.7. Pump inspection and maintenance record sheet LL (Nou 1 npn Gade ATote cud wit BT te execu boutons ero pectin eee EReccsene oe peive =e pectn els 2, Check wrest ys 5. Oe than "God" (Veal ers ina eae. a0 a63. Troubleshooting 3.1 Pump ‘be 75 Troubhstneting Fig | Areasinaeyo a sigs aca aoe Fae | Se re sais rat (eas ce) [smear Drei Treen aero [aig ae ia tar | Suter ber Te at ayia | mca pe ‘sia se ni Gawain a a6 3.2. Diesel engine "Tbe 76 ()Trobeshotng starting trouble rte ae nar (Se aoa jersaee |3.3. Motors ‘e727 Tolan axtaige | Nonmenioad | Noncmatply nee as ena ny Seino 2 eat Bangor Roan i ee so wna od be. | Soe Teseand noma | ae Schnee oes ie Taco ney ages a165-Appendix1. Conversion tables 1.4 Length axe) | 301 ry : an ase tT cou 5 a tee 12 Area T Semen 2) | Some Poae) 1.3 Volume ease wa) Fern Cato a asset tn he? to 1.4 Mass Kiveam_[_ Poms) | awiTon@) | Logie | Soest r 225] oaot cone Sass t noo | Goose 1000 as t ose i 20 toi t son oo are 01925 (Pk. Kg= 1am 1691.9. Temperature Depew? F=2C+99 Deg Coient¢ C=B0P-2 1.10 Viscosity, dynamic viscosity 1.10.1 Viscosity (Viscosity coefficient) Sheaing ton reiace * genes when some ‘at of uid dos eave enoton with acne me sont ay Bs sped spe Eogicering wit) = 00672 es 1.10.3 industrial viscosity {depend on he manna of operatic. kw = 1298606134100 -170- INT OINay, et eg wont | me 1.7 Pressure Ta a im ‘n om 7 os ro 307 oie coer oss nse S010 1 oss fe | a Tone Keene | aes | eeetente wo =| ass % sas ake ‘607 sa 1 sr 6 no f zeny anmur sur sone of spinby ejoeds yo SonISOOsiA ELLE (somo fiesta aveson wos) “ogg vane seen pomea fie cn ayy se aumodion in undp see soa, ‘aanyesodusa} pur AYSODSIA LIL ‘ssoupleH ZI'b ® : af ~ Hl pvacacasastesssnenesanise | suveoseusave:sorenead] ff1.13 Relative humidity il[aa] aa] 2. Sl unit system conversion table 2.1 Conversion of various units 2.2 Temperature conversion Comerton ils oe 2.3 Equation for pump shaft power calculation Ken 5+ #8 vt etombdo Fale ae 3. Physical constants Sand gavin sccsenton Sona bar Max density of water (sanard ba) iy of mere surest ee “Thermal euialen of work Sandan atmosphere pressure Indu bar ‘Asiabac soutien fie Snes set ‘Orda ste (Cason White mest pve Potetyene uss Concrete Ceramics le abber 9H0665me* 10132 999.972 kgm = 1083360? = Jeong 13585 kgm? isk n= Lato deg! na03 u 6s 21 ie 1 10- 0-12 2» 70-90 100180 5 7-13 xn W 1 64, Vapour pressure 4.1 Vapour pressure and specific weight of water jiom kS5% "Pure Hendoooky tenpenie’C Pe igourmet s) Spe ARAB GouE le |2|e|e|u|2]elz]e[a]s|e|s|>| zlsly|a|s|a}a|¢ 's}e) |] 8\s 176. * Cit ps ce eerie4.2 Vapour pressure of special liquid 5. Specific weight of various materials 5.1 Metallic materials 5.3. Fluids 5.2 Non-metallic Sa ape oa ween) oi an6.3 Baume degree ‘When pump hale speci “is cacy and constcton (2) Where the At to A seein is subjected wo fi sion ander oss MEP MEE ponte Conan BeBe Be zernt=(Consany Had oss min Ac Aa section be arly selected And variation af ce depending on isi Qualys 6.4 pH (Hydrogen ion exponent) value (1) The concenration of hydrogen on HE) and Wa War we (Coneeneton = ised onde he mine lume pm ended it In thie cbar, pHS.7 under 200°C temperance is reat, os — ie Weight of Sy rio aga snes =| v= Dynamic peRlulddesiy kgio? i= Vc coe gts \ =Elow velocity me pesttng the pipe or he machine 2100 «Re < 3000. ranston condion 10, Froude number rows Nanber Fa 3 MEPL YES 7 oon BB ae Pez (cneany ‘Hel om relrenc evel an11. Applicable standards list Bein Fact tom We aie | Storing “Five Snr avaing sr vee ala ning He sade i pe TRE Sina for aoa, eas al nal aes aS | Se pope THEN Sans ating fie poesia Up was, SAT | Beer ea Narn das of igh ay open BN ‘eer Beach ‘in esther gear ai 12. Standards concerning pump test 12.1 JIS 8301-1976 1. Scope np head, dlacure, number of evolton, owe, eon condiond” and operating com ygems The inspection sal be made on pnp head and dichars, stat powe, fceney, opsaing conions and Measuring points The measuring poins xe specie’ allows(0) In the testing of a oenitagl pump, meas ete eall Be taken om ot fs than five di fc rarisfdchag aes in ton osdichage se pole, and at FReasred af a head lower than the specified head pst within a range of over and blow the ‘pest eas, (9) Inthe testing ofan aint fw pump, measur I bs tke on at lest thin fie ees of dichage vies exe ‘tom fll ope tate wa slr ischarge values fs far s posible anda feast one of the shal te meatred at x bead higher than he specifi head Testing method “The tng of pump sal be conde, by diving 5.1 Total pump head 5.1.1 Measuring instruments ber presse ges Remick 1. Weigh per uni volume of mereuy at rempenture 00 135 kg Gensiy: 1385 10kgin)- luge cock or eonnecing pipe may be ote pope hare Mange of the pump oF atthe (2) nthe case when the pressure i not mare than 5.2.1 Measurements ‘The measurements ofthe charge shall be in se cordance with measuring metiode pected ia IS B (@) Measuemestby meas of orifice plates end. nor ee ices @. 22)Nonates (24) Conia Ven es (©) Measurement by mean of continess © Measurement by means of measuring inet Iw of water rather bnui 5.3 Number of revolution’?! a5. 5.4 Shatt power!” 6. Pump performance testing using model7. Conversions in the cases of different number of revolution and different weight per unit volume 7.1 In the case of different number of revolution When the pnp is ested a a numberof revolton Discharge at ihe specified numberof evolution = Discharge tees number of evoluon x ‘Total pump head a te specified number of reel ton ‘Teta pump bead st the test umber of evelusion Pump power atthe specified number of volution= Shaft power a he tx numer of eevelaion x wher, nthe speed umber of elution ‘the est aumber of evolution Remark: In the cate when «pumps deven by an tpelled acre 8. Test results table for he discharge and the lems eonoemed 10 the formance curves chart shall susty anyone of te (F975 10 1065 ofthe specified teal pump es 9.4.2 Bearing temperature ‘The tetng Towable temperature Tbe 9.5 No-discharge total pump head aly tad sl be ier perfomance of the es Spans Indl Sunde 9.5 Discharge for the highest point entotal pump head the pug sacar fu the resstance eae of i instal 9.7 Range of service running ‘The lovable vase, which guaran Tesbanes edhe pun peoomnce 9.4 Operating conditions be taken speci for te vir the bearing pars.| 12.2 HIS 13th edition Refrnc i, 2 Standard Values of Viteton Hydowai test pressres shal be mina frat leat five mines a amano | Tae ode deserbing te vaous ‘tare | Siatepenare meg | Abe | accrue | “oa | er = 3 | Sa ‘The insets sl, when pat, be water ray be pated Before or aT = ie = ding es ~ - 7% » | ‘Alignment of pnp and ver Dict ons Plezonter openings (Operation of sug bes an ltcaton ‘ysem Wearing clerics Liquid pseageson should bea os as possible ovale aed preferably preceded bya nlp rn of pipe “Te locaton ofthe messing ston should be the fection in the clachare pipe where the aximan head preva, say be requ be conecad or an accepuble tolerance determined. Liquid meters Reciprocating piston Rosary piston using ise Rate Mes "ead (Kinet) Meter, such eat Nowe Orie pine Phot ute ‘Area (Geomenc) Meter, ch as ‘Gat Orifice and pg (Cone ae ie Cylinders piston ead-Area Meters, sch Wale Flame Sait velo “Tatoo Measurement of speed ‘Meararement of sped shall be made by means of ‘evolution counes, tchometers, or srobosopic evs. For sped measurements taken by means of evoli- Yin counter the eng period shall be of sui Cleeiseleeronc speed. sesing ‘Seton oun readout ated, tal be checked ‘gains tale wcondary frequency standard vale rng the period each test reading is en 1 ‘etraine an accurate messarement of average speed ‘ver that ein pero. son damon fnuge pe trgue mewaring vies, BY telboedeve. ‘When pum ings honepower iat be deine by transl anonerr fe nade dnl ‘ed djnamomter mast the est at se spot a whic hes 10 es, oeson dynaromet CCaltaed laboratory type lect meter and rane. Posie inte for neorporation ia the protoype oomars shall be wed meatus power inpt tal Correction to rated speed yan not some conventional metiodf ering snrbar effieny. Cavitation tests ‘Tee pica arangements ae shown fr detein- Ing the cavaon craters of paps. Nae t= RE xt shore hp =hotsopower test spend aswore [NPSiy = Net postive suction hes atest sped infer INpSHig= Net posive suction heat at rated speed ine Test tolerances In king tests oder hi Code no minus wlerance or mugin sal be allowed with rect © capaci, foal bend orefiincy at the rated or speci con Aion Pumps sal be within the following tolerance: ten readings sould nol exceed tose tabulated alone ‘Test Quntes Acceptable Fracreons* 22 percent x bp ‘Not: The values given in tis column are ap lable ator near te faite the conde of hes. <9 12.3 BS 5316 part 1 (class C) Scope and field of application ‘This rnsina Standard coastiaes codeforac- the ways of masuring the quate volved according to lass C0 a ase the per emmances ofthe pamp ado compare them Wit manuf’ guarantee, Grown ote fat tat ‘cous ofthe ests. (See als Append ‘Were a aumber of Ideal pumps are be pur chased, the number of pumps to be tested sal be ged between the purchaser and manufacture, 4.22 Range of performance test oie and rion an necessary examine this Ine ight f 80 pablo 5. Organization of tests 5.1 Place of testing cig ob eer a he itmavely a a plce fo 5.2 Time of testing “Te ue of tesing stall be unallyagrend by he manafcturer and the purchase Smet by bth he asus 5.6 Testing apparatus When the measrngprocefurei being deci on, the measuring and recording appara equie stall All ofthe messing sparas shall be covered by ‘poms showing by clration fy comparison with ‘Sher ISO docunees ta it eamplie with the ro (gems of $12. Thse repr all be reseed require 4.2.3 Liquid used in testing 8.1 Characteristics of “clean cold water” ‘Tee characte of the water omesponding fo wha called old wae” all be within the ‘bes. TABLE 8 Speen len 5.8 Speed of rotation during test, (see 42. 5.8.2 For efficiency: 320% Fora combined wor pump unit he motor ec 15.8.3 For (NPSH) tests: 220% provided that the pump flow ate dung he tex lo within 0% and 1208 ofthe ow rae cor- ‘responding to anima efficiency. (62.8. Liqulé column manometers se of diferent! qu eolamns ess ‘be avoided. I this impose ‘peck dawn 0 errs of “Tae length ofthe gui alu may be moe by ‘sing on snore tigi in place of enter For readings below 100m of lig, th bore oF ‘manometer aes sll be 6mm at es for merry doe lig. ‘Te lenlness ofthe liquid in the manometer shall ‘be maltined fo avoid enor duet aration of su face eon, ‘The design of he manometes shall be such that pala oor re minisVolumetric tank method 6.1.4 Notches, weirs and flues 62.62 Bourdon dial gauges practice where Ks elelated forthe flow rt con: ‘espondliag the maximum eficeny, "ening 6.3 Measurement of the speed of rotation “Ta speedo rotons be measred by coumting revolutions for 8 messed diet inating acme 6.2.1 Pressure tappings and instrument . ‘connecting lines Static pressure pings ©) within our diameter of sigh pipe all. Inga sudden concton, of otber discon tui of costal aes ‘When interpretation of readings in norstandard co. dion i teng nepotse, conan shall be vento 1) wheter the val of inlet Rea tf sim pump. 6.4.1 Measurement of torque ‘Torq sl be measured by a uitabe dynamomets, capable of complying wih he eqazement of 6.4.2 Electric power measurements 57.1.2 Outlet pressure tappings Under normal condos the owt presi tapping should be loeted wo daetes covasyeam fom the pup outlet ange. the scurcy obainale wit his method CPublienton 193", the plane of the volute or any other bed formed by ‘he pump casing. 3.2.6 Type number K ‘The type mumber, + dimension Iss quay, Is peasuring system hl be ken into aecount ote | ined byte flowing orn times ofthe Inennediate diversion fom tank 10“The ype and rade of scarey ofthe tiating in ‘traments for measrng seca power hall Be in EC Publication 5 7. Cavitation testing 7A General ‘When the ontct species a (NPSED, atest ny Be Hgts? Pe=Pee? (sPsing = ovrst) CF w=" 9.5 Test report -196- inept fom te vals fhe pablaod carve y 6% for tl ead 28% for raz o ows 285 for power inp 9.4 Verification of the guarantee 9.4.1 Curves QH and Qn Gunantee pots QoHa and Qono ae ploted on & (pap ands coninuous curve then dawn through fhe measured pointe QH md another tough the points QM of which Q is measured andi al fe ‘ecied feaueacy. “Tolerances Xa and Xi sespectively sal be ap Pld wo the gusenteed duty point QH. These tern “imi of ‘vel error eq and (ee Table 7) and the con euedonal tolerance. Inthe absence of a apeiic agreement a6 10 the ‘ales 1 Be se, he following values may be ake: {es onion at ot been achieved. 9.42 Efficiency ‘he efficiency sal be derived fom th it carve wheres inersctet by he psig through te specified dy point ‘he aepof he OH sce. “Te fliency a the pin of Intersection shall beat leas 958 of that specie. For combined motor pump units is values 95.5%. ‘These value ret ony fom the mesa ees (ee bie. 9.43 Pump power input "The pimp power input within te range defied in 9441 bythe toerncos = Xa end Xi sll ot x ceed tat agreed between the manufictuer and pu ‘hasr a th ne of conc. Tis value applies to the enodtons of use ofthe pump as ei in the Such an agreement may have ket account i= ferent tranmision loses and fret gland and teal ngs between works est nl option. 5.11 Test conditions 8.11.1 Definitions For the pupae ofthis Intenutonl Standard he fol owing deflnions py oscilntons: Short osilaoe cycles about mean tions being te variations: Those change in value which ake place ‘between oe reading and the ne 5.11.2 Permissible oscillations in readings and use of damping Restricted damp De values gen in Table 4 TABLE 4 Masi permis alias of coc ars pgs fen ano gy keg este 5.11.3 Number of sets of observations. ‘5.113: Steady conditions. cs teu the flowing procedure shal be followed: ‘Tre tings, et shal be eft completely unde, eps reatings of signed tm ensure that thee kan together wits th syste "ble 6, wl rein overall Ieasoremest eres ot greater han tose given In ‘Tible TABLE S-Linis of sno been speed estrone one qa Cased on 3% ‘tes i) Sree oar a912.4 BS 5316 parts 2 (class B) 1 Scope and field of appl 4 Guarantees 441 Subjects of guarantees (© NPSH squid by th pep he aed S Tests 5.1 Organization of tests 15.1.1 Place of testing 3.28 Type eumberkFigs 21 6 show th apni of he rortet 1 measure the este State pressure tappngs shall comply withthe re- Gulenents sown in fgre Sand stall be free fo ‘ons and iegalarte snd Nuh wth nd poral, ‘he ier wal ofthe pie. Pipes connecting pressure uppigst posible damp ing devices (ae 3.3.22) std to insurers sal be tear equl in bre the bre of he pres p= pag. The syeem all be fie fom leaks. It 6.1.3 Orifice plates, venturi tubes and nozzles “The measurement of flow see may be cara out pecan fom the prem dileence device, esp ‘The characteritie ofthese devies are caelated sig the Intmaional Standard quoted above and ‘alot not ei 6.1.4 Other flow measurement devices Otter meshods of Dow measurement (iin pate ‘lladoncondtons and obanable aesurcy. 9.5 Test report ‘Aer stl serainy, the test resus shall be sum ‘marized ina opr, tat ssigned by the chi of tes lone: tga, by and representatives othe ‘manufacturer an ofthe purchaser All pres the contact must recive 2 copy ofthe feport a an exon condton forthe completion of the conc. 9.4 Verification of guarantee 9.4.1 Curves q\H and avn {err egy and (cele 7) and he eonstactonal tolerances, be usd te Flowing values ay beaker Seal trgues betwen works 5.3 Test conditions 5.3.1 Execution of tests “The duration of he est shal be scent wo bia consent reslsbving regard the degree of 1 tury 0 be achieved beater of agreement between the pares con- cent ‘erin ofthe guranteed pot shal be bined ‘aitons: Those changes in value which ke place beceeen oe reading tnd he nex. 53.22 Permissib osilations in readings ‘he values given in table TABLE 4 Maxum pe Meedgenty Spf 201{59.2.3 Number of sets of observations Repeited readings of te measurements fnaie at the_guraseed point, aly speed and "Throtle umber of ens i ine equa of rine ean Ireasuteent errs ot greater han those given In tube? ‘TABLE S—Linits of aio vee ened ern an 12.5 DIN - 1944 - 1968 1. Extent and scope 4.1 Extent of this code testo engl pomp. I ona (Clee detains of alt quanes necessary comparivon of uaranieed vals and For sarge pumps the code DIN 4325 i being prepare, Tels tration of TEC Publication 18, lamational Code for Feld Acceptance Tess on Sorge Pumps in Power Pins, ‘Aceptnce tess on model pumps ste not wend i thi Code “The following wat not adopted ino thls Code: 1) Recommendations f recat epulains ues of the supply coo the pump delivery (scarp and head (pee pump affiney. le shape of headischarge charac, [No-lchage bead (pce no-scarge pomp Minimum pump bead (ininum specific pump ergy or maxim dha, Revere rman ses, Leakage ost of shat slings, Sound level of pump. 4, Test conditions 4:1 Location and date of tests Loeation and date of ts shoul aeady be aeed po he cont 4.1.1 Location of tests Acceptne ests can be prfomed 1) intext station ofthe supp, purchaser ora sata initio oF ) onsite pefomed one, tha the asretaoe tet hall be peforned in ac- cordance ih fe quirements of tls Code ay eves fom this Code sal be ay sad 5.2.2 Test program ‘nergy, ad power os ow eat of the xia thst balancing devi; Seaing for adueable pumps ~ suber and osion of he consol deve ©) number and duration of readings or reer ings oes pint lection and speietion of all measuring tection, eve of tose used for possible checking measurements ©) for seve! equal pumps ~ umber and ‘Speciation of pumps on which the accep- vo be psfomed far acceptance tests with liguids ober dan ‘wer = umber and date of liquid fusraneed valves with respect to the new Fred 5.23 Instruments, {52.2.1 Commission and installation of uments ng the measuring methods (Compare pretence of repesenatives ofboth pares. Te ae jeton and conect operation of inte ler andthe manufacrag number and de. The heck lastments can be combined wit the oombers fhe esting eh{52.3.2 Calibration of instruments ‘Allmeasuring instrument shoul be calibrate!” on ‘fore and, if ecesary, aftr the tex, The ‘with he lstituon which performed the calibration td ube aad date elation mentioned. 5.2.3.3 Reference datum of potentis! heads Shall be gubered in raving and aed fo he test por 5.33 Number of measuring points ‘ng pins ins fo be increased ~ fo the carve 10 be ‘early determined ~ 10 aot ess than 7 plas ve joins shold fall within te goarneed ge and ‘ne pont each above snd below tinge. Meret of ss te specie presse cover? (in Biam ns Pint aN mine ori) © iu manometer for Bac 15m inthe range of 04 m<(@) 15. or maxi fusions Ah ia m of 10° for lager lunatins Ah iam with xd weigh manometer a0 4) witcatbesed sping pressure gauges for preiion dass 0.6 Several presse pings should be used on ‘ach measuring section, © allow individual ‘oins ofthe pephery and, therefore ofthe Dress distbuton ofthe periphery. Four ‘8:1 Discharge {8.1.1 Summary of methods of measurement, “The pump dcharge canbe determined by meas 1) ofthe volue of liquid delivered in cern vith eh Allene velocity metod, 1) ofthe iferenal head of ard orice, ‘sundae aeze, ‘standard Verne: oft porkon of Hoang ody ina apered ‘messing be; witha Phoebe, 12 ofthohend above crest of wer the dilation grade ofan ingodaced salt the elec voltage induced bythe auld flow ina magni elds 1) lads, fom the measured values of ead Gpecific pump energy), power input, specie weight (Jesty), and eeincy (its the herodyaamic met). 8.3 Speed smeared vry carefully at accu wit) an inc ‘acy in mestarement ot exceeding $10 = 05%, ‘The speed an be mesued tier wit nsruments which relly acca the momentary vales see, or with counters which cour he number of evolutlons of the pan shat win cr with wibrationtqueney meters which fequncy of ibeaon of he amp nit 8.4 Power input be determined 8.4.1 Measurement of torque {8.4.1.1 Principle of measurement ‘Te tomue needed for driving the pomp at red pedi deveined for a tosion dynamometer by the angular flea. ‘The rlalonship between toque and angular twist mast etka fom a calibration curve cb 1) for an electorate dymamomeer by the torque can be smeasured with precision teal The orgue is tasted fom he turn the eles by ever arm of exacdy known ent, 84.12 Measuring instruments and rosin dynamometer which stall be- ten pup and diving machine so that no tional foes on the pump Dessngs ae two polts of te periphery. The sale ‘ould be chosen so that he value obtained stmaximum tore coresponds fo 00 of te vale ange weighing ineramen precision sales shal be eed preferably{14.1 Permissible net positive suction head (permissible net positive 8 (eed ect mo pie enon a icc Yes sates ee) eee Geri ei ote aa ct ttn es 7. Final report 7 Writing of report ‘or 6) the observable propagation of the vit tone eet ced te en esainesot tea i dared one “ ‘Sossamon 4124 Fluctuations of average test SS 6.2 Reference conversion to us Saaranmnae (eapemma om ‘guaranteed conditions i crac 6.2.1 Purpose of conversion: icant son 208 8 State a s 23 ro an Ped 8 ne = sh Ek 6.22 Reference conversion to guaranteed speed re13. Typical installation plans2. Vertical double suction pumps + : i ‘PASIRGUDANG, JOHORE, THE STATES OF MALAYA Pump ype_+ Verizl doi ton pumps CDMY aan = 20—3. Horizontal double suction pumps 4, Horizontal mixed-flow pumps | ;6. Vertical volute casing pumps with mixed-flow impeller (No. 1) Jj sane6. Vertical volute casing pumps with mixed-flow impeller (No. 2)8. Vertical axial flow pumps with movable blades fo [DRAINAGE PUMP PLANT FOR FLOOD CONTROL, np ype + Vela flow pus with morale —m—10. Tubular pumps14. Torishima products guide Torishima’s wide range of products and technologies meet diversified market needs 14.1 Selection table by applications f Industrial Sectors Markets ~ooromn — a g i ‘ z | Products. | | | it Helele ‘ an tlie i NEL ate lili | HAE =26-F'TB, S'SUset~ a nd pour es snd Bapes smn AY hind ung won me ApeMECHANICAL SEALPT eC em ed 2. MECHANICAL SEAL RELATED PRODUCTS =245-RUBBISH SCRAPERS CAST IRON PRODUCTS 5A Aksoes Formula and mosphere peste tn stration emperare of waterjet Allowable close runing clesance B Busey vive as Bemeulls Theor Baume degree Bord Formula c Coops invpeson procedure cose Check aves of butt rave mee 58 182 12 2 2 1a 2 12 1 12 3 38 ts oto valve Conenttion| Cove oroion CChrstertic curved ergranale— lcs — proeive method D Dias engine Darcy Formula Dimension of eves E Engler Excel power ture sytem Equal Etiiney Pump— ney sving F Foundation for bend Frequency coma Fiywhee abt of — Ctl rvs of — = serangement (emp) Flashing Froude nimber Fuller Formela Frow veoaty saleeionof — 180 86 49 86 86 36 86 86 87 87 163 16 181 38 19 31 139 icon Gibson Forma Gland packing ‘Leogt of — Insertion of — Power losedueto— ‘Trove shot Proper eka Avr devices Galvano cathode syste for H nen. Willams Formula Heda mean depth Harness ‘tore— aww Soukowsky Formula K Krsemersysem Kutter Formula 2s o 156 2 98 158 93 “6 a7 L Lui speci Labiation Linea expansion cefiient Lamina ow Loss ty shape change en of diverging and converging “ante ag Meta poten Motor —tesablshootag ‘—oupat aed voluge types nd respective fetes —ehacteisie Manning Formule Moody Chaz Mode conversion Margi factor Mechanical set Power loi due — Untaloced — Balnced— Howto tempo — Neste. ow wo deena — —conersion coefficient FSH conection for nydroesrbone Newon Pit NEMA Neg rss preventive method —19- 155 181 103, Py 3 2 36 a 3 38 mn 182° Operation Single Sees — Parte — (open channe! Flow velocity eine — ‘Means orace — re wave wal ine ave nate seed cat — Polechange Pomakin Cos Pulp valuation of — densiy Ping seta — Discharge — Physica consts operating point “Temperate ric of —ed water performance @ Quenching R Rules forotary lectie marines 1s o a a » 8 30 in as ss 101 8 Reference eve Required shat power Relative humidity Rouges neice Reactors Reynold umber Sweat sorosion cracking ‘Sound wave velocity Surg tank One-way — suring Reguicements of — — phenomenon SchitbennerFoesla Sart Auoransfores — Rese — Sarde Suction Design of — samp — ping pci speed ‘Shape of — conduit ‘Sub-aynhronos conver cascade contol Synchronous revolutions Specific peed Conversion of — — determina chart Suction — standby pam T ‘Temperate uo 140 2 5 a ao 6.8.8, 10 65 o in seady tow = Waterpower » Weihaeh Formal ”° Opetoa Ps — ® sm @ Pralel— @ persis ‘asin » 8 Onypncncrnoncst % one ‘ope 2 P _ Meso tae—se 8 Secret > creer et ® ital Sua poche 5 5 is 15 rye ssa ts Pose mm Pimp — ss pene @ Touro ar ofc wae ° reg orm chi > torrie of se Cement 92 Inge Witerhaamer phenome in pun system —etfciency 101 Rules foro eestrie machines us Referee equi shat power Relative hui Roughness Reacorsiat 19 Reypolés umber 181 Redwood mm Rockwell ares 13 at —pienomeron a, 38 itbenner Formula 38 osm Awotanstorer — Restor — StaDeta— Fly volage— serew pap Section Design of samp m pining 153 aeciesend 36 Shape of — conduit, in Sai sheras yster 7 5 a us 6 1s 3 6 Standby pump 74 T Tegra ores ‘ami—eviee va tna Vogt Formate Wate power Weise Fs ot pu 6.8.9.10, m mm 8 “s 8 st 46 » n(rorisHimal TORISHIMA PUMP MFG. D. Tat Oy, Ob