7/17/2019 SNI 4096-2007 (IC 1.2077.140.

50) BjLAS

SNI 4096:2007 

Indonesian National Standard

Zinc-aluminum Allo y-Coated

Steel Sheets and Coils (Bj.L AS)

ICS 77.140.50 National Standardization Body  BSN

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Table of content

Table of Content ............................................................................................................................... i

Preface............................................................................................................................................. ii

1 Scope....................................................................................................................................... 1

2 Normative reference................................................................................................................. 1

3 Terms and definitions ............................................................................................................... 1

4 Symbol, classification and applications ..................................................................................... 1

5 Quality prerequisite................................................................................................................... 2

6 Sampling Method ..................................................................................................................... 8

7 Testing methodology ................................................................................................................ 8

8 Pass examination prerequisite.................................................................................................. 11

9 Marking .................................................................................................................................... 11

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Preface

Indonesian National Standard (SNI) for “Zinc-aluminum Alloy-Coated Steel Sheets and Coils (Bj.L AS)”
is the revision of SNI 07-4096-1996 for Zinc-aluminum Alloy-Coated Steel Sheets and Coils.

SNI 07-4096-1996 was revised due to:

1. The improvement of technology for processing Bj. L-AS, in order to meet the demands of domestic
and export market.
2. Protect the final consumers in regard to product quality assurance.
3. Control of non-standard imported products.
4. Implementing National Standardization System, in order to evaluate SNI every 5 years.

This SNI was revised on the fields of:

  Scope
  Normative reference
  Terms and definitions
  Symbol, classification and applications
  Quality prerequisite


   Sampling Method
 Testing Methodology
   Pass examination prerequisite
   Marking

This standard had been discussed in technical meetings, pre-agreements, and consensus meeting that
th
were held on December 5 , 2006 at Jakarta. Those meetings were attended by the members of Metal,
Steel and Steel Derivatives Technical Committee, producer and consumer representatives, testing
houses and related government instances. Later, this standard had been passed national consensus
th th
process through poll on 28  of August – 28  of October 2007.

This Standard is produced by 77-01 Technical Committee for Metal, Steel and Steel Products.

ii

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SNI 4096:2007 
Zinc-aluminu m All oy-Coated Steel Sheets and Coil s (Bj.L AS)

1 Scope
This standard establish definition, classification, quality prerequisite, sampling method, testing
methodology, pass examination prerequisite, and requirements for marking of zinc-aluminum alloy-

coated steel sheets and coils.

2 Normati ve referenc e
SNI 07-0308-1989, Testing methodology of carbonized steel chemical composition.
SNI 07-0371-1998, Tensile testing gauge for metal testing materials.
SNI 07-0408-1989, Tensile testing methodology.

3 Terms and definit ions

3.1
zinc-aluminum allo y-coated steel sheets and coil s (Bj.L-AS)
steel sheets and coils coated by hot-dip process, with aluminum mixture 50%-60%, zinc mixture 40%-
50%, and other substance mixture.

3.2
mother coil
steel coils obtained from directly cold-rolled product.

3.3
nominal thickness of Bj.L AS mother coil
thickness size at the center part of cold-rolled carbonized steel in the same direction with rolling
direction.

3.4

nomin al thick ness toleranc e of Bj.L AS mother coil

allowable nominal thickness measure deviation limit.

3.5
yield strength
lower yield strength. If yielding was not visible on the graph or measuring gauge, then the value of yield
strength is determined with offset 0.2% method.

4  Symbol, classification and applications

The classification of Bj.L-AS can be separated as lower yield strength (stretch limit), lower strain, and
zinc-aluminum weight, as shown by Table 1 and Table 2.

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Table 1 Classificatio n of Bj.L-AS based on mechanic al character with 50mm measure size

Minimum
Minimum yield
Strain
No Symbol Strength
(N/mm2) (%)  App li cat io n
Lo=50 mm
1 G1 - - Profile
2 G2 - 30 Commercial forming
3 G3 - 35 Drawing
4 G250 250 25 Structure and Commercial forming
5 G300 300 20 Structure and Commercial forming
6 G550 550 2 Structure
Note 1 G1, G2, and G3 Tensile testing gauge is 90º against rolling direction.  
Note 2 G250, G300 and G 550 Tensile testing gauge is in the same direction with rolling direction. 

Table 2 Classificatio n of Bj.L AS based on coating mass

No Symbol Coating mass per meter square

2
1  AS 50 50 g/m  

2
2  AS 70 70 g/m

2
3  AS 100 100 g/m

2
4  AS 150 150 g/m

5  AS 200 200 g/m2 

Note 1  AS 50 is only used indoor.
Note 2 Based on coating mass testing on two surfaces –  triple spot test. 

5 Quality prerequis ite

5.1 Material

5.1.1 Nominal thickness measure and tolerance of mother coil are stated on Table 3.

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Table 3 Nominal thick ness and tolerance of mother coil

Nominal Tolerance
No.
Thickness L ≤ 630  630 < L ≤ 1000  1000 < L ≤ 1250  630 < L ≤ 1000 

1 0.20 ± 0.010 ± 0.010 ± 0.015 -

2 0.25 ± 0.025 ± 0.025 ± 0.025 -
3 0.27 ± 0.030 ± 0.030 ± 0.025 -
4 0.30 ± 0.030 ± 0.030 ± 0.030 -
5 0.35 ± 0.040 ± 0.040 ± 0.030 -
6 0.40 ± 0.040 ± 0.040 ± 0.040 ± 0.040
7 0.42 ± 0.040 ± 0.040 ± 0.040 ± 0.040
8 0.45 ± 0.050 ± 0.050 ± 0.040 ± 0.050
9 0.50 ± 0.050 ± 0.050 ± 0.050 ± 0.060
10 0.55 ± 0.050 ± 0.050 ± 0.050 ± 0.060
11 0.60 ± 0.050 ± 0.050 ± 0.050 ± 0.060
12 0.65 ± 0.050 ± 0.050 ± 0.050 ± 0.060
13 0.70 ± 0.060 ± 0.060 ± 0.060 ± 0.070
14 0.75 ± 0.060 ± 0.060 ± 0.060 ± 0.070
15 0.80 ± 0.060 ± 0.060 ± 0.060 ± 0.070
16 0.85 ± 0.060 ± 0.060 ± 0.060 ± 0.070
17 0.90 ± 0.070 ± 0.070 ± 0.080 ± 0.080
18 0.95 ± 0.070 ± 0.070 ± 0.080 ± 0.080
19 1.00 ± 0.070 ± 0.070 ± 0.080 ± 0.080
20 1.10 ± 0.070 ± 0.070 ± 0.080 ± 0.080
21 1.20 ± 0.070 ± 0.070 ± 0.080 ± 0.080
Note L is mother coil’s width

5.1.2 Coating material composi tion

Coating material composition is made up of mixture of aluminum 50% - 60%, zinc 40% - 50% and other
substances by hot-dip method/process.

5.1.3 Mother coil chemical compos ition

The chemical composition of mother coil on Table 4 is complying with AS 1397 – 2001 (Steel sheet and
strip – Hot-dip zinc-coated or aluminum/zinc-coated).

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Table 4 Mother coil chemical compo sition

Chemical composi tion (% of mass), maximum

Symbol
C Mn P S
G1 0.12 0.50 0.040 0.035

G2 0.10 0.45 0.030 0.030

G3 0.08 0.40 0.020 0.025
G250 0.12 0.50 0.040 0.035
G300 0.30 1.60 0.040 0.035
G550 0.20 1.20 0.040 0.030

5.1.4 Mechanical character

The mechanical character on Table 5 is complying with AS 1397 – 2001, Steel sheet and strip – hot-dip
zinc-coated or aluminum/zinc-coated.

Tabl e 5 Mechani cal charac ter

Tensile Testin g Transversal bending test

Minimum Minimum Minimum Bending Bending

Symbol
yield strength pull strength strain (%) angle thorn
2 2
(N/mm ) (N/mm ) Lo=50 mm (º) (º)

G1 - - - 180 0t
G2 - - 30 180 0t
G3 - - 35 180 0t
G250 250 320 25 180 0t

G300 300 340 20 180 1t

G550 550 550 2 - -
Note 1 G1, G2, and G3 Tensile testing gauge is 90º against rolling direction.  
Note 2 G250, G300 and G 550 Tensile testing gauge is in the same direction with rolling direction.  
Note 3 t is testing g auge
Note 4  Lo is gauge length 

5.2 Bondin g strength of zinc-aluminum coating

Bonding strength of zinc-aluminum coating requires that there is no peeling of steel sheets and rolls
after bending test is done.

5.3 Bending ability

Bending ability of Bj.L AS requires that there is no cracking on the outer part of mother coil after
bending ability testing is done.

5.4 Visible nature

On Bj.L AS surface, there must be no hole, rip, spots without zinc-aluminum coating and surface
defects that may affect performance.

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5.5 Measurement

5.5.1 Width and tolerance measure of coil Bj.L AS is consistent with Table 6.

Table 6 Width and tolerance of Bj,L AS

Width Tolerance
+ 7 mm
L < 1250 mm
0
+ 10 mm
L ≥ 1250 mm 
0

5.5.2 Length and tolerance measure of flat sheet Bj.L AS is consistent with Table 7.

Table 7 Length and tolerance measure of sheet Bj.L AS

Length ( P ) Tolerance
+ 10 mm
P < 2000 mm
0
+ 15 mm
2000 mm ≤ P < 4000 mm 
0
+ 20 mm
4000 mm ≤ P < 6000 mm 
0
+0.5 % (weigh)
P ≥ 6000 mm 
0

NOTE Particularly for coil Bj.L AS with length ≥ 6000 mm, it is measured in weigh unit

5.6 Surfac e steepn ess

Bj.L AS steepness is stated in steepness ratio, calculated with determining maximum height across two
waves on sheet’s surface divided by the distance between those waves.

Maximum steepness ratio for class A Bj.L AS with ≤ 1.7 mm thickness is 1.2%, please see Figure 5.  

5.7 Camber

Maximum value for Bj.L AS camber is 0.20% of actual size, please see Figure 5.

5.8 Bj.L AS estimated thickn ess

Bj.L AS estimated thickness is stated in Table 8, where those thicknesses are the nominal thickness of
mother coil added with equivalent thickness of zinc-aluminum coating (confirmed with material nominal
thickness).

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Table 8 Bj.L AS estimated thickn ess

Nominal thic kness Bj.L AS (mm)

Nominal Thickness  AS 200 AS 150 AS 100 AS 70 AS 50
Notation Mother Coil
Two surfaces equivalent thickness (mm) 
(mm)
0.060 0.046 0.027 0.019 0.015
Bj.L AS-20 0.20 0.260 0.246 0.227 0.219 0.215
Bj.L AS-25 0.25 0.310 0.296 0.277 0.269 0.265
Bj.L AS-27 0.27 0.330 0.316 0.297 0.289 0.285
Bj.L AS-30 0.30 0.360 0.346 0.327 0.319 0.315
Bj.L AS-35 0.35 0.410 0.396 0.377 0.369 0.365
Bj.L AS-40 0.40 0.460 0.446 0.427 0.419 0.415
Bj.L AS-42 0.42 0.480 0.466 0.447 0.439 0.435

Bj.L AS-45 0.45 0.510 0.496 0.477 0.469 0.465

Bj.L AS-50 0.50 0.560 0.546 0.527 0.519 0.515
Bj.L AS-55 0.55 0.610 0.596 0.577 0.569 0.565
Bj.L AS-60 0.60 0.660 0.646 0.627 0.619 0.615
Bj.L AS-65 0.65 0.710 0.696 0.677 0.669 0.665
Bj.L AS-70 0.70 0.760 0.746 0.727 0.719 0.715
Bj.L AS-75 0.75 0.810 0.796 0.777 0.769 0.765
Bj.L AS-80 0.80 0.860 0.846 0.827 0.819 0.815
Bj.L AS-85 0.85 0.910 0.896 0.877 0.869 0.815
Bj.L AS-90 0.90 0.960 0.946 0.927 0.919 0.915
Bj.L AS-95 0.95 1.010 0.996 0.977 0.969 0.965

Bj.L AS-100 1.00 1.060 1.046 1.027 1.019 1.015

Bj.L AS-110 1.10 1.160 1.146 1.127 1.119 1.115
Bj.L AS-120 1.20 1.260 1.246 1.227 1.219 1.215
NOTE 1 Notation indicates mother coil’s nominal thickness,
NOTE 2 Equivalent thickness of zinc-aluminum mixture of two surfaces Bj.L AS, which
is calculated empirically.

5.9 Zinc-aluminum coating’ s mass and its tolerance

Minimum required mass of zinc-aluminum coating of Bj.L AS is consistent with Table 9.

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Table 9 Minimum mass of zinc-aluminum coating

2
Minimum mass of zinc-aluminum coating (g/m )
Two surf aces One surf ace
Symbol
Triple spot Single spot test Single spot test
test (average) (individual) (individual)
 AS 200 200 180 80
 AS 150 150 135 60
 AS 100 100 90 40
 AS70 70 63 28
 AS 50 50 45 20

Calcu lation for Bj .L-AS sheets and coils mass

Calculation for Bj.L-AS sheets and coils mass, theoretically stated with M with kg mass unit :

2
Mother coil mass/m  calculation is:

M = ρ d 
1000

with:
2
M is mother coil’s mass per m ;
3
Ρ is steel’s density (7850 kg/m );
d is steel’s thickness (mm).

Calculation of Bj.L-AS mass per m2 is:

m (Bj.L-AS) = M + coating’s mass constant.

Example:

1) For a mother coil with thickness 1.20 mm AS 200;

2
M = 7850 x 1.2 = 9,420 kg/m  
1000

2
2) Coating’s
2 mass constant for AS 200 = 0.2000 kg/m ; 2
3) 1 m  Bj.L-AS’ mass = 9.4200 + 0.2000 = 9.6200 kg/m ;
4) Decimal place for this calculation is 4 (four) digits behind comma.

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Table 10 Coating’s mass and class const ant for mass calculatio n
(total two surfaces)

2
Symbol Coating’s mass con stant (g/m )
 AS 200 200
 AS150 150
 AS 100 100
 AS 70 70
 AS 50 50

6 Sampling

6.1 Sampling is conducted only by authorized officer, according to regulations.

6.2 Rolled Bj.L-AS with the same specification weighing up to 50 tons is represented by 1 (one)
sample sheet with 1 (one) meter length, subsequently every 50 tons fold will be taken 1 (one)
sample sheet, and at most 10 samples.

6.3 Bj.L-AS sheets amounting up to 3000 sheets with the same specification is represented by 1
(one) sample sheet. Subsequently, in every 3000 sheets will be taken 1 (one) sample sheet,
and at most 10 samples.

6.4 Sampling is conducted randomly.

7 Testing methodolog y

7.1 Visible nature testing

Conducted without using magnifying glass / microscope.

7.2 Chemical compos ition testing of carbon ized steel

Mother coil carbonized steel chemical composition testing is conducted by using spectrometer or by
following SNI 07-0308-1989, Testing methodology of carbonized steel chemical composition.

7.3 Thick ness testing of mother coil

The measurement of mother coil thickness Bj.L-AS is conducted after the zinc-aluminum coating is
removed.

It is measured at least by three in-line spots, 90º against rolling direction, one spot in the middle part of
sample, two spots at the outer sides, not less than 15 mm from both sample’s tips, using tolerance as
stated in Table 3 (Nominal thickness and tolerance of mother coil).

7.4 Dimension measurement

Dimension measurement uses measurement gauge with 0.5 mm accuracy degree.

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7.5 Bondin g and bend ability testing

7.5.1 Tested sample measure is 75 mm x 125 mm, taken transversally against rolling direction.

7.5.2 Tested sample is bended 180º and then the point of bend is observed. If there was no
peeling/cracking, then its bend ability is zero t (0t).

7.5.3 Tested sample is bended 180º and then the point of bend coating is peeled and then the
surface is observed. If there was no crack seen, then its bend ability is zero t (0t).

7.5.4 The first bend is called as zero t, then the second bend is one t (1t) and so on.

7.5.5 Testing results must consistent with Table 11.

Table 11 Maximu m bending thor n (t) for coating bondin g testing

Maximum bend
Symbol  AS 200 AS 150 AS 100 AS 70 AS 50
Bj.L-AS-G1 0t 0t 0t 0t 0t
Bj.L-AS-G2 0t 0t 0t 0t 0t
Bj.L-AS-G3 0t 0t 0t 0t 0t
Bj.L-AS-G250 0t 0t 0t 0t 0t
Bj.L-AS-G300 1t 1t 1t 1t 1t
Bj.L-AS-G550 2t 2t 2t 2t 2t

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7.6 Weight testing of zinc-aluminum coating

Coating weight testing is conducted on testing sample with three criteria:

7.6.1 Triple spot test – two surfaces; conducted on three testing samples that derived from one
testing sample plate source (generally measure 300 mm x full width); one piece is cut from the center
part and the other are from both sides of the plate, yet not closer than 25 mm from each tip.

7.6.2 Single spot test – two surfaces; conducted on one testing sample that derived from one of
whichever three testing samples from triple spot test.

7.6.2 Single spot test – one surface; conducted on one of whichever side from triple spot test.

Figure 3 Determini ng spots for weigh t testing sample

for zinc-aluminum c oating

7.7 Tensil e testing

The methodology of tensile testing is conducted in comply with SNI 07-0408-1989, Methodology of
metal tensile testing and SNI 07-0371-1998, Tensile testing gauge for metal.

7.8 Steepness testing

Steepness measurement is conducted based on below formula:

Figure 4 Surface steepnes

Legend:
P is wave’s length (mm)
T is wave’s height (mm)

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Steepness ratio is calculated with the following formula:

Steepness ratio = T x 100%

P
Specification of steepness ratio refers to Table 8.

7.9 Camber testi ng

Camber testing is conducted based on the following formula:

Figure 5 Camber
Legend:
P is the length (mm)
L is the width (mm)
K is the camber (mm)

Camber value (Kc) is measured using the following formula:

Kc = T x 100%

P
Maximum camber value is stipulated at pointer 5.7.

8 Pass examination prerequisi te

8.1 Product lot is declared passing the examination if it meets all of quality prerequisites.

8.2 Should part of quality prerequisites can not be fulfilled, then re-examination can be conducted
with twice of testing sample amount from the same group.

8.3 If re-examination produced fully fulfilled quality prerequisite, then product lot is declared pass.

9 Marking

9.1 Bj.L -AS sheets

The marking is applied towards every packaging and product sheet at least with the following tags:
- The name or identity or symbol of producer and of trade mark.

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- Complete specification of Bj.L-AS, for example: Bj.L-AS.20- G300;
- The size of length x width x thickness of mother coil, in mm;
- The symbol of Zinc-Aluminum Mixture coating’s mass, for example: AS 150;
- Production code

Product marking must use the clear and permanent letters, and must also state manufacturer’s name
and registered trade mark.

9.2 Bj.L-AS coils

The marking is applied towards every product at the beginning and at ending points of roll, at least with
the following tags:
- The name or identity or symbol of producer and of trade mark.
- Complete specification of Bj.L-AS, for example: Bj.L-AS-G300;
- The nominal size of width x thickness of mother coil, in mm;
- Coil’s weight measure, in metric tons;
- The symbol of Zinc-Aluminum Mixture coating’s mass, for example: AS 150;

- Production code

Product marking must use the clear and permanent letters, and must also state manufacturer’s name
and registered trade mark.

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Bibliography

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