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    273 views6 pages

    WPS - P No. 8 To P No. 1 PDF

    Uploaded by

    Salman Khan

    Copyright:

    © All Rights Reserved
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    NCC LIMITED | Project: 2x060MW NCC POWER PROJECT \ WELDING PROCEDURE SPECIFICATION (WPS) _(ASME Section IX, Bolless and Pressure Vessel Code) WPS No. NCC/UEPL/WPS-002 Rev. :0 Date :06,12.2014 Supporting PQR No(s). : NCC/UFPLPQR-002 Rev. :0 Date :06.12.2014 Welding Process (es) : GTAW + SMAW Type(s) Manual (Automatic, Manual, Machine, or Semi Automatic) JOINTS: (QW-402) Joint Design Single ‘V" Groove BRB Giaw wn pig [=] (Refer to both backing and retainers) CO Metal CiNonfasing Metal C) Nonmetatiic Md} Others BASE METALS (QW-403) - if i P-No. 8 Group No. 1 to P-No. 1 Group No. 1 OR Specification type and grade: SA3I2 TP304 Or Equivalent To Specification ype and grade: SA106 A/B/C Or Equivalent OR Chem, Analysis Mech. Prop - To — Chem. Analysis and Mech, Prop _ Thickness Range: Base Metal: Groove : 1.5 t0 12mm Fillet: All Other: NA GTAN FILLER METALS QW=i04) |] Spee. No. (SEA) | 5.9 54 AWS No, (Chss) ER 309 -L 5 309-L FNo. | 6 5 ANo. 8 ) 8 Size of Filler Metals | 1.6/2.4 mm | 3.15 mm Weld Metals Thickness Range: Groove | 15-5 mn 1.5 - Rest Fillet | ALL. ALL Electode-Fiux (Class) | NA Na Flux Trade Name | NA NA ‘Consumable Insert | NA NA Others | “Each Base metal ~ filler metal combination should be recorded individually. eee Ea PAGE | of 2 Ss £ Re eae ass ave 7 bun SHIA BUDUEE © eee Ae (eee 3 vepe Ne | POSITIONS (W-465) | Position(s) of Groove > ALL Preheat Maintenance : NA NCC LIMITED Project: 2x660MW NCC POWER PROJE UNIVERSAL ERECTORS PVT LTD WELDING PROCEDURE SPECIFICATION (WPS) (See Qw-200.4, s Temperature Range: NA. Welding Progression: UPHILI. Down NA Soaking Time : NA Position(s) of Fillet: ALLL Heating & cooling rate: NA PREHEAT (QW-406) e Preheat Temp. Min, : Ambient . ¢vie "C+ CTO Inter pass Temp. Max. : 150-200°C i clion IX, ASME Gollers and Pressure Vessel Code) POSIWETD MEAT TREATMENT QW07) Percent compasition as Flow rate | Shiclting : Aragon 99.99% B10 I2LPM | Trailing > NA ~ - = a Backing: Aragon 99.99% __ 810 4 LPM. ELECTRICAL CHARAG Current AC oc DC :DC Polarity DCEN for GTAW, DCEP for SMAW ‘Amps (Range) 80-160 Voltage (Range): 10-25 Tungsten Electrode Size and Type: NA. Electrode Wire feed speed range TECHNIQUE (QW-410) String or Weave Bead Mode of Metal Transfer for GMAW : NA NA String for Root and Weave for subsequent runs (weaving restricted to 3 x Dia of elecirode ) Heat Input NA Orifice or Gas Cup Size NA Polsing current NA Initial and Interpass Cleaning: Brushing, Grinding etc. Closed to out chamber: NA Method of Back Gouging NA Elecurode spacing NA Oscillation NA Use of Thermal Processes | NA, Contact Tube 1 Work Distanee : NA Multiple or Single Pass (per side) : MULTIPLE Multiple or Single Electrodes» SINGLE Travel Speed (Range) Refer table Peening NA Others. ENA ] T Travel Weld Layer | Process Filler Metal Conrent Speed | Others jeer tt Range Tipe [Amp mm __| __ Class Dia. | Polarity | Range v MIN. Roor GTAW | ERI |24mm |DcEN | 80-100 | 10-20 ~ HoTPass | sMAW | £3001 [25mm |pcEP | so-100 | 10-20 FINAL SMAW | F300 315mm |DcEP | 100-160 | 15-25 Sree He NCC- EPC NCcPPL__| Non Sri agudNeE wv 9. Pumlnon Letcrae SIGNATURE oe Ssusia a 4 PAGE 2 of 2 Rae NCC LIMITED Project: 2x660MW NCC POWER PROJEC1 aw QW-483 Procedure Qualification Record (PQR) (ASME Seetion IX, Boiler and Pressure Vessel Code) Procedure Qualification Record No: NCC/UEPLIPQR-002. Rev. Date: (16.1 Welding Procedure Specification No: NCC/UEPLIWPS-002 Rev.0 Date: 06.1 Welding Process(es) GTAW + SMAW Type(s) Manoal (Automatic, Manual, Machine, ar Semi-Auto) JOINTS: (QW=i02) Refi Annexure ! BASE METAL(QW-403) H POST WELD HEAT TREAT MENT(QW-407) Material Specification : SA312TP304TO SAIOGR | Temperature Range iA ‘Type or Grade Soaking Time : NA P.No,_Unassigned Group No. P8 TO PL Heating & cooling rate: NA Thickness of Test Coupon 6mm Diameter of Test Coupon $8.9mnm Other NA Percent Composition Mixture ___Flow Rate 99.99% 8-12 LPM Shielding NA NA 99.99% 10-20 LPM “HILLER METAL(QW-404) GTAW & SMAW RISTICS(QW-409) SFA Specification 59 &5.4 AWS Classification ER3091 & P3091, | Polarity DCEN for GTAW & DCEP for SMAW Filler Metal F. No. 6&5 | Amps 80-160A Volts. 15~25V Weld Metal Analysis ANo. 8 | Tungsten Blectrodes Size__2.4mm__ Size of Filler Metal 2.4mm & 2.5.3.15 mm | Others NA. Other __NA Weld Metal Thickness 6 mm_ Weave for SMAW POSITION(QW-405) Position of Groove _6G. qe Welding Progression (Uphill, Downhill) UPEEL, | Side' or $4 Other. jae PREHEAT(QW-406) Preheat Temp Ambient (min 10°C) | Inter Pass Temp Max 15 j Others NA | : PAGE 1 of ves - wee Cee ee a RSAC Sty Abe Dyce w Meceere. wh Rl uur PL, Tensile ‘Test (QW-150) lr. ‘Ultimate Tensile ‘Yield Specimen | width | Thickness % ; His Stiength in Strength | ciyeieion | Tope of fila oFloeation No. Inm | iam Mpa Mpa Elongati TI 195 5.0 7.43 410.86 26.8 | Broken at outside weld (SA106 CS) T2 19.3, 5.0 546.25 413.65 25.4 Broken at outside weld (SA106 CS) Guided Bend Test (QW-160) Specimen No. "Type oF Bend Rent Remark RBI 7 Root Bend No cracks or Fissures observed | Satisfactory RB? Root Bend S or Fissures observed | Satisfactory FBI "Face Bend or Fissures observed | Satisfactory FB? Fave Bend ‘or Fissures observed | Satisfactory ness Test (QW-170) Specimen [Notch] Specimen] Tew impact values Drop Weight No. Location _| Size Temp. [aks % Shear Mis Break(ViN) Na [NA a Ee ‘Comments: i NA. Fillet Weld Test (QW-180), Result-Satisfactory (Yes/No): _NA_ Penetration into Panvut Metal CYesNo): NA Macro Results:_____NA Orher Tests ‘Type of Test: Radiography Test RT Report No. Deposit Analysis _Na Other NAL Welder name Mr, Subash Chanda Stamp No. LP-02 ‘Test conducted by: M:s. Omega Inspection & Analytical | abs Lab Report No. : OTAL/2014/12-170 Di. 05 Dee 2014 ‘We certify that the statements in this Record are correct i= dt dhe test welds were prepared, welded and tested in accordance ‘with the requirements of section DX ofthe ASME BOIL FI: AN} PRESSURE VESSEL CODE. UEPL [ Necn- Ere NCCPPL NAME. SHA RUDACEN 1S. Phamebaenar. “gneee AIM SIGNATURE 5 Persp is ote ea" PAGE 2 of 2 Annexure - I JOINTS: (QW-402) oot Sim i 7 : ‘Weld Layer | Filler Metal T Current Voletage Travel Speed css en s Others No | MOST AWSNo Dita) | Polarity [Amps Range(V) ; Range - 1 | GTAW __ER309L 2.4 DCEN | 80-100 10-20 | 33 mmvmin 2 | SMAW E3091, 25 DCEN_ | 80-100; 10-20 | SS mminin 3) SMAW | £3091, 315i CEP |_80-100 | 10-22 1 55 mm/min | 4 | sMaw ' B309. 3.15 | CEP | 80-100 | 10-22 55 mm/min UEPL "_NCC- ERC NCCPPI, NAME SHMABED AEE |) S Paamchawn aera - ‘pase SIGNATURE _ Svs Goon 2014 Case) POIAL SOIAL OILS OILS CIAL ¢ OIA Teleiax : 044 2250 0127, 2250 0523 Mobile : 94442 $6041 rs Esmail_: omega_ial@ outlook.com OMEGA INSPECTION & 4 150 /TEC: 170 Recognised by: 947 : 2005 Accredited Fy : TS. No. 57 & 58, GUINDY INDUSTRIAL C- YVTICAL LABORATORY € GUINDY, CHENNAl - 600 032. INDIA. ne Dept, of Science & Technology, india | Test Reference : ASME SEC IX SAMPLE SIZE ‘TENSILE YTZELD S! Cu) STRENGTH mp (Mpa) TL 5.0x19.5 537.43 410 12 5.0x19.3 546.25 413 CIAL #O1AL # IAL $ O1AL# OIAL# OIAL & OIAL@ OIAL € OIAL # CIAL 4 OIAL 4 OIAL 4 OIAL4 OAL # IAL cea BEND TESTS ROOT BEND = RBL : SATISFACTORY. = Ra2 i SATISFACTORY. © FACE BEND - FB : SATISFACTORY. ~ FB2 : SATISFACTORY. goaseor® WINK KARTHICK le Tested /Verified By. Note : Gortiies thet se test enumerated ab spacifications. ne Cavilleatarafa’s ONLY athe areas. per custsme’ dasenption. Al Gi tedate 0. i668 & Yow fOpON. Ine Teper ene Tet CIAL OIAL S01AL# OALS OAL SOIL SOILS “orm No. : OFS: O.AL 4 OAL $ OIAL 8 OIAL$ DIAL 2 O1AL DAL, FORD, BHEL 9 1%, IRS, IL, NLC, BIS, RITES, CPWD, Etc.,| Tas oe z eal Report 5/oec/2014 Customer : TR.NO ; OTAL/2014/12-170 w/s ce LurTED sample petails : Nellore 3 i Me ere aE 9 89,x 300 x 6 mn Weld Pipe atl.: A 106 CS to $s304 Our Ref. TOCR Nos 14-3358 Isample Drawn By :Party : Ref _: NCCL/UEPL/T6/; i fap etal GecggRetZZOl4-1 rest started on :05-pec-14 Nature of Test Sechanre aa ‘vost Completed on :0S-pec-14 page 1 of 1 26.80 BROKEN AT OUTSIDE WELD Cal06 cs) 25.4 BROKEN AT OUTSIDE WELD (A106 Cs) Eu. Kom CHIEF EXECUTIVE OFFICER Avthorised Signatory

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