DETROIT DIESEL Series 53, 71, 92, 149, & and Marine Gears Labor Time Guide aFOREWORD The labor ime guides in this Manual represent the time required to perform a repair, replacement and/or adjustment operation on Detroit Diesel products not affected by collision damage. They are representative of an average technician in a typical Gistributorship or dealership using normally available hand tools, service equipment, and all essential Special Service Toolsto diagnose and perform the repair. The use of genuine Detroit Diesel parts and repair procedures preseribed in applicable Service Manuals are the basis for these guides. PROCEDURE FOR DEVELOPMENT OF LABOR TIME GUIDES The time to complete a repair, replacement and/or adjustment operation, as providedin these guides, is developed by Company Personnel under conditions comparable to a typical distributorship or dealership, Development of most guides are generally based on the following. Produets: Pre-production and actual production units are used. Tools: Use of normally available hand tools, service equipment, and all essential Special Service Tools Indicated in the applicable Service Manual ‘Technicians: The guides assume use of competent engine technicians, not specialists in any particular operating system, who have attended company training programs and who are accustomed to following Service Manual procedures. ELEMENTS OF TIME GUIDES Each time guide includes time to perform all elements of a complete repair operation in the applicable Service Manual. Elements making up the time guides consist of the following: Repair Time: The actual time to perform the repair is obtained by timing a technician in the actual performanoe of the repair. It includes tasks such as, removal, disassembly, cleaning, reassembly, installation and/or adlustment ofthe affected component or assembly. The cleaning time in each operation is limited to that directly associated with the installation or replacement of components such as mating surfaces and/or internal parts involvedin the overhaul. It does not include cleaning other areas of the engine which may have been contaminated by failure of the component being replaced. ‘This time also includes time to perform other associated elements, such as open/close vehicle hood, raise/lower engine on hoist, procure special tools, and/or mount on overhaul stand, Personal Allowance: An allowance is added to the above repair time to provide for the personal needs of the technician during repair operation, Contingency Allowance: An additional allowance is provided, based on the total of the above times, to allow for variation in engine age and condition, seized components, and broken or seized bolts, studs, etc. Normal diagnosis requiring only limited time and no special equipment is also covered by this allowance. DESCRIPTION OF OPERATIONS TYPES OF OPERATIONS Basic Operation: An operation which is complete in itself and includes all of the steps needed to perform the operation as described in the Service Manual. The guide for this operation includes Repair Time, Personal Allowance and Contingency Allowance, Combination Operation: An operation which describes additional work which may be performed in combination with a basic operation, usually when a major assembly or component has been removed from the engine. The time for a combination ‘operation Is in addition to the time specified for the basic operation, or for any applicable basic operation, Overlapping Operations: Overlapping labor is the duplicate labor time allowance that may occur if more than one basic ‘operation is claimed for performing a repair, and the same repair steps are included in each of the basic operations. Such ‘overlapping labor is not reimburseable.To avoid claiming basic operations with overlapping time allowances, use an applicable combination operation for any added repair steps that are required in addition tothe basic operation being performed. Ifyou experience an unusual repair sfuation ‘here an applicable combination operation's notavailable, then youshould claim the actual ime required to performthe added repair steps. DIAGNOSIS AND TESTS Normal Diagnosis: This is the diagnosis time required to determine the cause of a routine service problem. Normal diagnosis. includes defining those symptoms which are readily apparentto the senses. Normal diagnosis also includes the use of common testers by technicians, such as, ammeters, compression testers, and integrated computer analysis. ‘Abnormal Diagnosis: Thisis the diagnosis time requiredto determine the cause of an exceptional service problem thatnormal diagnosis fails to identify. Abnormal diagnosts time is reimburseable only when fully explained on the AFA, Authorization to be reimbursed for such time must be obtained from authorized Company personnel Road or Dynamometer Test: A supplemental allowance for performance of a post-repair test may be included in the time quide, if such test is deemed to be required to verity correction of a problem. REAPPRAISAL REQUESTS ‘Applicable labor time guides are subject to periodic review. It should be understood that a change in guides is never made arbitrarly. Each change is associated with at least one of the following events or conditions: Design change of the component Design change in other components which affect accessibility of the repaired component ‘Change in the procedure or method of repair ‘Change in the tools or equipment used in the repair process Final review and vertication of times or review of reappraisal requests from distributors and dealers eceee ‘Systems have been established to provide assistance in understanding the labor time guides inthis manual, the process of development, the content of individual guides, and the means for performing repairs within he times allowed. The Company is prepared to review, and adjustifecessary, any time guide whichis inconsistent withthe times actually experienced by service bullets during warranty repaits, and which reflect the conditions outlined in the Foreword of this manual REVIEW PROCEDURE Dealer Action To assure accurate appraisal of your requests, the following actions by the distributor or dealer are required: 1. Verify thatthe technician has followed the procedures outlined in the applicable Service Manual and utilized all special service tools and equipment specified. 2. Complete a "Suggested Labor Time Guide Operation Change” form (18SE10}, available through normal literature distribution channels. 3. Use one form for each time guide in question (or combination of guides representing one repair job). 4. Provide specific performance time for two repairs performed by the same technician o assistin determing average time. 5. Identiy the technician involved to facilitate review of the process with him. 6. Provide comments, including time requirements for individual steps, which may help in identifying the problem area, 7. Sign and foward the form to Company.‘Company Action When the reappraisal request is received, Company will take the following actions: 1. Review the labor time guide in question, Recommendations and assistance will be offered in accordance with the results of this review. 2. Conduct review at the service outlet if necessary. Comparitative reviews at additional service outlets may also be conducted if required to provide valid result. 3. Provide results of the review to the service outlet, and to the appointing distributor, f such service outlet is a dealer. iiena TRUCK OER No. ENGINE — R&R Sere | 8G [COM Torens |e | no | wan 00.00-01 | Engine Assembly — R & R INCLUDES: R & R necessary parts and 353 | — | 160 | 240 | 160 | 240 | 260 equipment to perform the engine R & R. 4-53 | — | 200 | 240 | 200 | 240 | 260 Drain and refil coolant and lube oll as ev-s3 | — | 222 | 266 | 222 | 266 | 286 needed, run engine and make all final an | — | = | — |160 | 240 | 260 471 | — | 200 | 240 | 200 | 240 | 260 6-71 | — | 246 | 295 | 246 | 205 | 915 ev-71 | — | 222 | 266 | 222 |266 | 286 ev-71 | — | 234 | 281 | 294 | 281 | 301 DOES NOT INCLUDE: — A & R Radiator tev-71 | — | 255 | 320 | 245 | 320 | 340 tev-7i | — | — | — | 265/340] 360 ev-s2 | — | 222 | 266 | 222} 266 | 286 avs2 | — | 234 | 281 | 234 | 281 | 30.1 reve | — | — | — | 245321] 330 tev-02 | — | — | — | 265} 340 | 360 av-1aa | — | — | — |350|390 | 400 ravraa | — | — | — | 980] 420} 430 rev-t14a | — | — | — | 410 | 450 | 480 00.00-02 | For auxiliary transmission ar |-| 6] 56 | 6 6 00.00-03 | For (2) speed axle switch ee 00.00-04 | Trucks with belt driven air compressor aL |—| 5 -|-|- (or generator 00.00-05 | Each fender — R & R if required Cr a 00.00-06 | Steering shat — R & R aL f|-| 5s] s5s }-|s]— 00.00-07 | Each seat R&R aL }—-/ 5 | 5 ]—|5]- 00.00-08 | Floor boards — R & R |Nene xa TRUCK, (PER No. BASIC ENGINE ene | 0 [20 Toman] PU | no | wan 01.10-00 | Cylinder Block — R & R ass jisof — | — |- | -] - INCLUDES: — Drain lubricating oll, Clean engine | 4-53 [190] — | — |—|— | —- exterior, Remove starting motor and battery ev-s3 |230] — | — |-]}—]—- charging alternator, Mount engine on a7 |wof — | — |-]|-]- ‘overhaul stand, Remove all subassemblies, am |ro] — | — |-|-]- Completely disassemble engine, Clean reusable | 6-71 [217] — | — |—|— | —- parts and subassemblies, as necessary, ev ja7{ — | — |-]-]|- Measure journals of crankshaft, av-71 j2a9} — | — |—]- | —- camshaft and balance shaft, jav-71 }302] — | — |-]- | - Measure block and cylinder liners for sev-71 |as2] — | — | -|-]|- correct liner-to-blook ft and liner height, ev-s2 j2a7} — | — | —|- | - Hone glaze from cylinder liners it reusable, |DDECeV-92) 21.4] — | — | — | — | — Assemble engine using ave2 |2at] — | — |—]—-|—- — new piston rings. poecev-ee] 252) — } — | —|— | — — new gaskets and seals ieve2 |302| — |} — |—]—]|—- Cleaned, inspected or new rev-c2 |352| — | — | -—]}- | —- — main and connecting rod bearings av-igo goo] — | — |—]|—] —- — crankshaft izv-t4g fiooo] — | — | — | — ] - — pistons {crosshead or trunk type) iev-t49 1400] — | — | — | — | - — oylinder liners — camshaft & balance shaft bearings — camshaft & balance shaft — connecting rods — idler gear bearing — geartrain — vibration damper — housings — subassemblies ‘Adjust valve clearance and time injactors, Remove engine from overhaul stand, Warm up engine-perform engine tune-up 01.10-01 | Front or rear biock — R & Rand at fas} —|—-|-|-|- (muttiple block engines) 01.10-02 | Two (2) new block sections — assemble & ac jsof — | -—|-|-]|- align (multiple block engines) 01.10-03 | Main bearing (1) bore — install and tine bore | v-7i far] — | — |-|-]- INCLUDES: R & R block plugs, set up, line voz j27]} — | —-|-|}-]- boring tool, bore main bore and insert, clean block and bores. 01,10-04 | Rework each additional bore va |e | - | -}-|-]- 15) 5 |S 7Se\e 01.10-05 | Steam clean and paint engine ac fis} —|-|-|-|]- 01.10-06 | Rework one cylinder bore (per 010" cut) Aevane ENG TRIGK, PE NO BASIC ENGINE SNE | RSE [CRW omens] ee | mo | man 01.10-07 | Rework each additional cylinder bore ac fs}—]—-|J-]J-]- {per .010" cut) 01.11-00 | Pressure Test Block uss | 8 | 25 | 32 | 25 | 32 | 38 INCLUDES: — R & R air box covers, as ev-s3 | 10] 60 | 70 | 60 | 70 | 95 required. (Front or rear block on muttiple um |10] 25 | 32 | 25} 43 | 38 block engines — removed) ev-71 | 11 | 60 | 70 | 60] 70 | 95 av-71 | 14] 70 | 80 | 70 | 86 | 98 iav-71 | 17 | 80 | 90 | 80} 90 | 110 teve7i | 9} — | — | 100/110] 120 ev-92 | 11 | 60 | 70 | 60 | 70 | 95 avez | 14] 70 | 80 | 70 | 86 | 98 tev-2z | 17} — | — | 80 | 90 | 110 sev-02 | 19] — | — | 100] 110] 120 49 | so} — | — |120/ 130] 140 01.15-00 | Air Box Cover & Gasket — Sorivee | tee | es) ae le ae R & R (Each) 19 | 4 | 4) 5] 6 01.19-00 | General Operation Use this operation for work performed in the 1.1 group and not covered by an operation number. 01.20-00 | Cylinder Head — R & R (One Head) 353 | 24] a5 | 42 | 35 | 42 | 48 INCLUDES: Drain and refill cooling system, 453 | 26] 40 | 48 | 40 | 48 | 54 Clean exterior, Remove and replace: eves | 28| 48 | 58 | 48] 58 | 66 — alr cleaner & air inlet piping 371 |24| as | 42 | 35] 52] — — temperature sending unit am |26| 40 | 48 | 40] 48 | 54 — valve rocker cover e7i |28| 68 | 84 | 6s | 84 | 96 — breather tube ev-71 | 20} 50 | 60 | 50 | 60 | 69 — governor cover avi | 25] 50 | 61 | 50 | 61 | 71 — fuel control rod yav-71 | 28 | 72 | 89 | 72 | 89 | 104 — governor, 71 inline models tev-7i | 30| — | — | 69 | 84] 97 — exhaust manifoid ev-s2 | 20| 45 | 55 | 45 | 55 | 64 — cylinder head poecev-se] 12] 37 | 47 | — | — | — Clean as required: av-s2 | 25] 50 | 61 | 50] 61 | 74 — cylinder head Doecev-se} 15 | 40 | 51 | — | — | — — cylinder block top surface jave2 | 28} — | — | 67 | 82] 95 — valve rocker cover iev-22 | 30} — | — | 69] 84 | 97 Measure distance from top of liners totop of block | 149 | 1.7] — | — | 20] 35 | 40 Make necessary adjustments to: — exhaust valve clearance = injector tiring — injector rack setting — throtle delay — governor as required DOES NOT INCLUDE: R&R water manifold R& Rturbocharger(OPER. NO, BASIC ENGINE exine | eva pru | ono, | wan seaes | ABW loTHERS 01.20-01 | Cylinder heads — R & A [2 or more) ev-s3 | 30) 80 | 96 | 80 | 96 | 108 INCLUDES: Drain and fill cooling system, ev-71 | 37] 77 | 96 | 77 | 96 | 113 Clean Exterior, Remove and repiace: av-71 | 47 | 87 | 106 | 87 | 106 | 123 — Air cleaner & air inlet piping javeri | ae | it | 145 | 117 |145 | 170 — temperature sending unit 16V-71 — valve rocker covers two] 47] — | — {114 [135 | 156 — breather tubes three] 73] — | — | 147] 179] 207 — governor cover Four] 94 | — | — | 188 | 229] 266 — fuel control rods ev-92 | 37| 77 | 96 | 77 | 96 | 113 — exhaust manifold lpoecev-e] 27 | 67 | as | — | — | — — cylinder heads av-92 | 47 | 87 | 108 | 87 | 106 | 123 Clean as required lppecav-e2| 35 | 75 | 94 | — | — | — — cylinder heads 12V-92 — cylinder block top surface 16V-92 — valve rocker covers Two} 47 — [rt | 135 | 156 ‘Measure distance from top of liners to top of block Three] 73 — | 147 |179 | 207 Make necessary adjustments to: Four! 94 — | 188 | 229 | 266 — exhaust valve clearance = Injector timing — throttle delay — governor, as required DOES NOT INCLUDE: R& Rwater manifold R & R turbocharger 01.20-02 | Grind valves and seats — one cylinder Ale ee | INCLUDES: Remove and replace thermostat housing Mount and remove head from fixture Remove and replace: — {uel pipes, injector & valve operating mechanism — cam followers — fuel injector and control tube — valves and valve springs Clean as required: — head casting — all removed parts Inspect and/or measure: — water nozzles. — valve springs — valves and valve guides — valve seats — valve bridges and guides Grind valves, Grind valve seats, Adjust valve bridges 01.20-03 | Valve springs (head removed) — R & R s3,71,92,149] 3 INCLUDES: Remove and replace: — fuel pipes, rocker arms, brackets and shafts — valve springs,TAUCK oA. BASIC ENGINE BSE |S [CO Toners] ew | mo | aan 01.20-04 | Water manifold — R & R (each) un [3|s6]s|sie INCLUDES: v7 | 3] 6 | 8 | 6] 38 |t Remove and replace: vez | 3] 6 | 8 | 6] 8 fas = water manifold wo | 4] -— }|—|7] 9/10 — water manifold gaskets Clean as required — manifold casting — gasket surfaces Remove, replace & clean as necessary: = water manifold = water manifold gaskets 01.20-05 | Disassemble & reassemble cylinder head 53,71, 92 INCLUDES: 2Cyl. Hd. | 12 Remove and replace thermostat housing, SCyLHd. | 18 Mount and remove head from fixture, 4 OyL Hd. | 24 Remove and replace all parts, Clean head 6CyiHd | 36 casting & all parts, Inspect water nozzles 9 | 8 Test all springs, Install plugs in new casting Adjust valve bridges DOES NOT INCLUDE: R&R water manifold 01.20-06 | Reface exhaust valves (2 of 4 valve head) | 53, 71, 92 INCLUDES: 2Cyl Hd. | 5 Clean exhaust valves 3Cyl. Hd. | 7 Inspect and/or measure: 4Cy.Hd. | 9 — exhaust valve stems 6 Cy. Hd. | 1.3 — edge of valve heads 1g | 2 01.20-07 | Grind exhaust valve seats — (2 or 4 53,71, 92 valve head) 2OyLHd. | 7 INCLUDES: 3Cyl Hd} 1.0 Inspect and/or measure: 4Cyl Hd. | 1.3 — valve seat concentricty 6Cyl Hd. | 1.9 — width of valve seats 149 | 6TRUCK (PER No. BASIC ENGINE gone | 0 [oom Torene| PY | nO. | MAR 01.21-00 | Cylinder Head (Removed) — Overhaul | 53, 71, 92 INCLUDES’ 2CyL Hd. | 40 Remove and replace thermostat housing 3Cyl Hd. | 59 Mount and remove head from fixture 4CyL Hd. | 7.9 Remove and replace: 6 CyL Hd. | 11.9 — fuel pipes, injector and valve operating 149 | 20 mechanism, cam followers, control tube, DDEC fuel injectors. a0yi. Hd. | 57 — fuel connectors and miscellaneous plugs | 4 Cyl, Hd. | 7.7 = valves and valve springs Replace injector hole tubes, replace rotators, Clean as required: — head casting — all removed parts Pressure test cylinder head Inspect and/or measure: — cylinder head casting — water nozzles — valve springs — cam followers — cam follower springs — rocker arms and shatts — push rods — valves and valve guides — valve seats — valve bridges and guides Grind valves, Grind valve seats DOES NOT INCLUDE: R&R water manifold, Surface grind head, Replace valve guides, Replace valve seats, Replace water nozzles 01.21-01 | Surface grind head 53,71, 92 20yLHd. | 5 DOES NOT INCLUDE: 3CyLHa. | 7 Replace injector hole tubes 40yL.Hd.| 8 Grind valves or valve seats 6 Cyl.Ha. | 1.0 149) 5 01.21-02 | Water nozzles — replace each ac |2}/—|-]-|-]- 01.21-03 | Injector tubes — replace each aie -|-|-|- 01.21-04 | Valve guides — R & R one cylinder ac |2}—-|-]-|]-]- 01.21-05 | Valve seats — replace each aL | 2Taek oneR.No BASIC ENGINE gare [BS [FBP omens] ow | mo | me 01.21-06 | Pressure test cylinder head (disassembled) 53, 71, 92 2Gy.Ha.| 4 3cyLHa | 5 40yL Ha | 7 6 Oy. Ho. | 8 149¢a. | 3 01.29-00 | General Operation Use this operation for work performed in the 1.2 group and not covered by an operation number. 01.30-00 | Crankshaft (Engine Removed) — R&R | 353 | 55 INCLUDES: — R & R oil pan (470-00), 453 | 65 front cover (1.34-00), flywheel (1.40-00), ev-s3 | 75 fywheel housing (1.50-00), oil pump (4:10:00, | 3-71 | 55 crankshaft gear & thrust washers (1.31-00), an | 65 front oil seal (1.32-00) 6-71 75 and rear oil seal (1.83-00) ev-71_ | 50 R & R main and connecting rod avn | 56 bearings (1.35-00). 12V-71 1120 tev-71 | 150 ev-92 | 50 av-s2 | 56 tav-s2 | 150 tev-92 | 180 av-149 | 350 rav-149 | 400 16V-149 | 50.0 01.30-01 | Disassemble & reassemble 2 piece ALL 7 crankshaft — removed from block, {multiple block engines) 01.31-00 | Crankshaft Thrust Washers — R & R ALL 3 5 7 5 7 9 INCLUDES: R & R rear main bearing cap, inspect thrust washers. Check crankshaft end play. DOES NOT INCLUDE: — R & R oil pan (4.70-00). 01.32-00 | Crankshaft Front Oil Seal — R & R 53,71,92| 5 | 60 | 73 | 60} 73 | a5 INCLUDES: — Drain and refill coolant, R & R 149 30) — eee eee radiator (5.30-00), damper (1.36-00), front cover (1.34-00). Support engine to R & R trunnion mounts and adjust belts.TaUGK corer Wo. BASIC ENGINE syane | exe conv pu | mo. | ama a 01.33-00 | Rear Crankshaft Seal — R & R §3,71,92] 1.0 | 68 82 | 68 | 82 | 94 INCLUDES: — Disconnect and connect U-joint, 149 24) — = 28 | 32 | 40 speedometer cables and shiter of selector cables and rods. R&R transmission, clutch, flywheel (1.40-00), Adjust clutch. R&R marine gear. NOTE: Series 149 includes R & R fywheel and rear oll seal only. 01.34-00 | Crankshaft Front Cover — R & R s3__| 21 | 90 | 16 | 90 | 116] 158 INCLUDES: — Drain and refill lube & coolant 3,4,6-71] 8 7.0 96 | 7.0 | 96 | 135 R&A radiator (60-00), and damper ev,av71| 12 | 85 | 114 | 85 | 114] 156 (1.36-00) or pulley (1.38-00), R & R oil pan ravi | 27 | 90 | 112 | 100 | 126 | 168 {470-00}, adjust bets and suppor engine to | t6v-71 | 32 | — | — | 103] 128 | 168 R& R trunnion mounts as required ev,av-o2] 12 | 85 | 114 | 85 | 114] 156 tave2 | 28] — | — | 99 | 116/158 tev-02 | 32] — | — | 103] 128 | 168 av-i49 | 30] — | — ]110] 198] 178 rav-r49 | 35 | — | — | 118] 130] 180 rev-i49 | 35 | — | — | 116] 140] 180 01.35-00 | Main Bearings — R & R 3-53 16 | 20 24 | 20 | 24 | 28 INCLUDES: — Support crankshaft and 453 | 20] 25 | 30 | 25 | 30 | 35 measure clearance with plastigage. eves | 24| 24 | 28 | 24 | 28 | 32 an |is| — | — | 20] 24] - DOES NOT INCLUDE: — R & R oll pan 47 | 20| 25 | 30 | 25 | 30 | a5 (470-00) or oll pump (4.10-00} eri | 28| 35 | 42 | 35 | 42 | 49 ev71 |20| 24 | 28 | 24 | 28 | 32 av-7i |25| 30 | 35 | 30 | 35 | 40 ravi | 35 | 42 | 49 | 42 | 49 | 56 revi | 50] — | — | 60] 70 | 80 ev-92 | 20] 24 | 28 | 24 | 28 | 32 av92 | 25| 30 | 35 | 30 | 35 | 40 rav-e2 | 35| — | — | 50 | 60 | 70 tevez | 50| — | — | 60 | 70 | 80 8v-149 | 54 |) — — | 60] 65 | 70 rav-i4a} 56] — | — | 63} 70} 77 tev-iaa | 80) — | — | 90] 100} 11.0 01.35-01 | Main bearing — R & R each L-53,L-71] 4 5 6 5 6 7 vccaive7i| es) 8 ier eee lala V-92 5 6 7 6 7 8 1 oO] 5 |= 0]TRUCK, (OP Wo. BASIC ENGINE eee |G Tew Tonvens| PY | me | wan 01.35-02 | Rod bearings — A & R (All) asa fi2} 15 | 18 | 15 | 18 | an INCLUDES: — Measure clearance with plastigage. | 4-53 | 16 | 20 | 24 | 20 | 24 | 26 ev-53 | 24] 30 | 36 | 30 | 36 | 42 DOES NOT INCLUDE: R & R oil pan (470-00) ] 371 J12] — | — | 15] 18] — or oil pump (4.10-00), 471 |16| 20 | 24 | 20 | 24 | 28 671 | 24} 30 | 36 | 30 | 36 | 42 ev-71 | 24] 30 | 36 | 30 | 36 | 42 av-7i | 32] 40 | 48 | 40 | 48 | 56 tav-71 | 48 | 60 | 72 | 60 | 72 | 84 rev-71 | 64} — | — | 80 | 96 J 112 ev-22 | 24] 30 | 36 | 30] 36 | 42 av-92 | 32] 40 | 48 | 40 | 48 | 56 iavs2 | 50} — | — | 70 | a6 } 102 rev-o2 | 64} — | — | 80 | 96 J 112 ev-14g | 62} — | — | 74 | 86 | 98 iav-i4g | 72 | — | — | 84 | 96 |108 rev-i4a | 96 | — | — | 112] 128] 144 01.35-03 | Rod bearing — R & A (each) 3792} 2] 3 | 4} 3]4] 5 149 6|—]-|7]ea}s 01.36-00 | Vibration Damper — R & R 53, 71,92, INCLUDES: — Drain and refill coolant, 149 | 6 | 61 | 74 | or | 74 | 26 R & R radiator (5:30-00}, crankshaft pulley (1.38-00}, belts (1.37-00}, disassemble and assemble damper body to damper hub. 01.37-00 | Belt Set — R&R iss [2] 4] 5] 4]6]— INCLUDES: — Adjust required brackets, ur 2}4]5 ]/4]5]— check belt tension, vss | 3] 5 | 6 | 5] 6] — evev-7i} 2) 4] 5 ]4]s5]— DOES NOT INCLUDE: — R&R fan (530-01) | tav-71 | 4 | 6 | 7 | 6} 7 | — or sefies 53 water pump belts, rev-71 | 5 | — | — | to fie] — ev,evo2] 2] 4] 5 | a] | — vor | 4} — | — | 9 | 10] — rev-o2 | 5 | — | — | 10] 12] — 149 5 | — | — |10} 12] —eva TRUCK, (PER Wo. BASIC ENGINE sess |e [eae Towers] 2 fs. |e 01.38-00 | Crankshaft Pulley — R & R uss | 4] 6 | 8 ]o]al| es INCLUDES: — R & R of rubber bushed pulley, | 3,471 | 4 | 6 | @ | 6] 8] 8 R & R belts when required. 671 | 6} 8 | 10 | 8 | 40] 10 ev,av-s3] 6 | 8 | 10 | 8 | 10] 10 DOES NOT INCLUDE: — Drain and refil coolant, | 6V,8v-71] 6 | 8 | 10 | 8 | 10 | 10 R & A radiator (5.30-00). yav-71 | 8 | to | 12 | 10] 12] 12 tev. | to] — | — |r2]r4 fre ev,av-s2| 6 | 8 | 10 | 8 | 10 | 10 yavez | 9 | — | — | 10] 12 | 12 tevez 10] — | — | 12 ]r4 fre vg fro] — | — |r2]re fre 01.39.00 | General Operation Use this operation for work performed in the 1.8 group and not covered by an operation number. 01.40-00 | Flywheel — R & R usa |e | 12 | 17 | 12] 47 | 20 INCLUDES: — R & R botts, scuff or lock plate, | v-53 | 1.0] 17 | 20 | 17 | 20 | 23 and torque as required. un | 4 | 10] 15 | 10] 45 | 18 va | 5] ia | te | 14] se | 19 DOES NOT INCLUDE: — R & R transmission | v-92 | 5 | 14 | 16 | 14] 16 | 19 (911-00), PTO (8.10-00), clutch or 19 | 14] — | — | 18 | 22 | 20 drive plate. 01.40-01 | Ring gear (fiywheel removed) — R & R ac |z7}—]|-|-]-]- 01.49-00 | General Operation Use this operation for work performed in the 1.4 group and not covered by an operation number. 01.50-00 | Flywheel Housing — R & R uss |10| 15 | 17 | 19} 15 | 20 INCLUDES: — Loosen mountings and suppot | v-53 | 15 | 20 | 22 | 17 | 20 | 25 engine, R & R bolts and gaskets, 34671] 6 | 11 | 16 [14] 16 | 21 torque bolts as required. 6,8, 12v-71| 9 19 | 14] 19 | 24 sev-71 | 14] — | — | 19 | 24 | 29 DOES NOT INCLUDE: — R & R transmission | 6,8v-92} 9 | 14 | 19 | 14] 19 | 24 (211-00), PTO (8.10-00) clutch, drive plate, rave2 | 12) — | — | 17 | 20] 27 starter (7:30-00), fywheel (1.40-00), reve2 | 14] — | — | 19 | 24] 29 or oil pan (4.70-00} vg [20] — | — | 35] 40 | 45 01.50-01 | Gear train (complete) — R&A 53,71, 92, 19 | 7 | 12 | 17 [12 ]17 [a7 DOES NOT INCLUDE: — R & R flywheel (1.40-00), flywheel housing (150-00), transmission (8.11-00}, PTO (8.10-00) or blower (3.40-00} 10ENGINE ea TRUCK OPA No. BASIC ENGINE SRE |S COR Toren] PY | mo | mar 01.50-02 | Each gear — R & R (when complete aL [3] 4]s5]/4]s5]<6 ‘gear train is not removed) 01.50-03 | idler gear bearing — overhaul 53 ae mef{s|—-|-}|-];-]- 01.50-04 | Blower drive hub — overhaul Alo 01.60-00 | Cylinder Kit — R_& R (One) 353 | 50] 63 | 80 | 63 | 80 | 116 This operation is to R & Rone cylinder 453 |52| 70 | 80 | 70 | 80 |124 kit on either bank of a "V" engine ev-s3 | 53] 76 | 96 | 76 | 96 |134 ‘or one cylinder kit on an inline engine, 371 |s0] — | — | es |e2] — 471 152] 68 | 89 | 68 | 89 | 122 INCLUDES: — R & R (1) cylinder head (120-00, | 6-71 | 53 | 100 | 129 | 100 | 129 | 168 cil pan (4.70-00), R & Frings, clean ev-71 | 53] 89 | 115 | 89 ]115 | 157 ring grooves and replace rings, hone av-71 | 58 | 94 | 120 | 94 | 120] 162 or clean up block bores, measure tav-71 | 60 | 122 | 149 [122/149] 194 liner height, iner bores and O.D. tev-7i | 62] — | — |122/149]190 for proper liner to block fit ev-s2 | 53 | 89 | 115 | 89 |115]157 jovecev-sz} 45 | 81 | 107 | — | — | — DOES NOT INCLUDE: — Block Boring (1.00-02), | av-92 | 58] 94 | 120 | 94 |120| 162 replacement of connecting rod or jpDec avo] 48 | a4 | 110 | — | — | — piston pin bushings in trunk type pistons, tev-22 | 60 | — | — |120]140] 190 or R-& R of oil pump (4.10-00) tev-2 | oz} — | — av-aa | 45] — | — | 77] 94 {128 tava} 55] — | — | 87 | 104] 138 rev-49 | 56] ~ | — | 89 | 106 | 140 "TRUCK (OPER NO BASIC ENGINE gore | ee [eam pw | oo. | mar 01.60-01 | Each addtional cylinder kit A & R ssa71 }ia] 13 | 13 | 13] 13 | 13 oo [1s] 15 | 15 | 15] 15 | 15 ue |a7| — | — | 49 | 55 | 60 01.61-00 | Cylinder Kit — R & R Two — One On | ev-53 | 80 | 126 | 152 | 126 |152} 194 Each Bank av-s3 | 90 | 134 | 164 | 134] 164 | 204 ev-71 | a7 | 139 | 175 | 139] 175 | 224 This operation is to R & Rone cylinder kit on | av-71 | 97 | 149 } 185 [149 | 185 | 234 each bank of a "V" engine. iav-71 |100| 195 | 233 | 195 | 239 | 288 sev-71 105] — | — | 185 | 221 | 270 INCLUDES: — A & R (2) cylinder ev-92 | a7 | 139 | 175 |139] 175 | 224 heads (1.20-01) oil pan (470-00) av-92 | 97 | 149 | 185 | 149] 185 | 204 R & R rings, clean ring grooves, rave2 [100] — | — | 175 ]211 | 260 replace rings, hone or clean up tev-s2 [105] — | — | 185 |221 |270 block bores, measure liner height, av-isa | 90] — | — | 129] 156] 191 liner bores and liner O.D. for java fos] — | — [139] 162] 201 proper liner to block ft rev-r4g | 96 | — | — | 141] 164] 203 DOES NOT INCLUDE: — Block boring (1.00-02), replacement of connecting rod or piston pin ‘bushings in trunk type pistons, or R & R of oll pump (4.10-00}. 01.69-00 | General Operation Use this operation for work performed in the 1.6 group and not covered by an operation number. 01.70-00 | Camshaft — R & R (One) 353 |3s| 65 | 75 |e5|75 | 75 INCLUDES: — R & P cylinder head (1.20-00, | 453 | 37) 70 | a1 | 70 | 81 | 81 upper front cover, balance weights or ev-53 | 33 | 85 | 100 | 85 | 100} 100 accessory drive pulleys, end bearings (bolted, | 371 | 35} — | — | 80] 85 | — ‘camshaft gear and intermediate bearing 471 |37| 83 | 95 | 83] 95 | 95 Drain and refil coolant. 671 |39| 81 | 102 | 86 | 104 | 114 ev-71 |32| 64 | 73 | 64] 73 | 86 DOES NOT INCLUDE: — R & R flywheel (1.40-00),| av-71 | 37} 69 | 78 | 69 | 78 | 91 flywheel housing (1.50-00), starter rav-71 | 80 | 135 | 155 | 135 | 155 | 170 (730-00), radiator (5:30-00}, fan (6:30-01), rev-71 | 90 | — | — [150] 175 | 200 fan hub (5.30-02}, betts (1.37-00), ev-s2 | 32| 64 | 73 | 64 | 73 | 86 brackets or water pump (5.10-00} poecev-e2| 24] 56 | 65 | — | — | — av-02 | 37 | 69 | 78 | 69 | 78 | 94 lpoecav-s2| 27 | 59 | 68 | — | — | — yav-ez | ao | — | — | 140] 165] 190 iev-22 |90 | — | — |150}175 | 200 av-ia9 | 20] — | — | 25 | 30 | 30 rav-rag | 25] — | — | 30] 35 | 35 tev-r49 | 30] — | — | 35 | 40 | 40 12OPER No, BASIC ENGINE ps | mo. | man, 01.70-01 | Rear camshatts only on multiple tev-71, 92] 94 | — | — |155 | 180 | 210 block units — R & R tav-149 25] — | — | 30] 35 | 35 tev-149 | 30 | — | — | 35 | 40 | 40 01.70-02 | Both camshafts on same side — R & R hev-71, 92] 184] — | — |305|355 | 41.0 rav-taa | 50] — | — | 60 | 70 | 70 rev-149 | 60 | — | — | 70 | 80 | 80 01.70-03 | Camshaft on opposite side ~ R & R ev-s3 | 30] 65 | 78 | 65 | 78 | a0 ev-71 | 30] 59 | 66 | 59 | 66 | 79 av-71 | 30] 59 | 66 | 59 | 66 | 79 tav-7i_ | 50 | 113 | 135 | 113/135 | 150 tev-7i | 54] — | — | 85] 95 {105 ev-22 |30] 59 | 66 | 59 | 66 | 79 poecev.ez] 22 | 51 | sa | — | — | — ev-e2 |30] 59 | 66 | 59 | 66 | 79 poecav-ee] 22 | 51 | 58 | — | — | — tav-s2 | 50] — | — | 80 | 90 |100 sev-92 | 54| — | — | 85 | 95 |105 ev-i49 | 20} — | — | 28 | 20 | 30 wav-14g | 25} — | — | 30] 35 | 35 rev-149 | 30] — | — | 35 | 40 | 40 01.70-04 | Both camshafts on opposite side R&A |r6v-71,92/108} — | — |170|190|21.0 INCLUDES: — R & R cylinder heads (1.20-00). | 12v-149} 50 | — | — | 60 | 70 | 70 rev-149 | 60 | — | — | 70 | 80 | 80 01.70-05 | Rear camshaft only on opposite side — R&R |i6v-71,92154 | — | — | a5 | 95 | 105 rav-149 | 25} — | — | 30] 35 | 35 teva} 30] — | — | 35 | 40 | 40 01.71-00 | Camshaft Seal — R & R Each uss |14] is | 18 | 16} 18 | 20 INCLUDES: — R & R pulley and belts (1.37-00). vss | 16] 18 | 20 | 18 | 20 | 22 7 6| 8 |10 | 8 |r] 12 DOES NOT INCLUDE: — Drain or refill vez | 6] 8 | 10 | 8 | 10] 12 ‘coolant, R & R radiator (5:30-00), fan (6:30-01) or heat exchanger (5.50-00), 01.74-00 | Balance Weights and Cover — R & R uss [13] 1s | 47 fis [17] 1s INCLUDES: — Inspect and replace as necessary. | v-53 | 18] 20 | 22 | 20 | 22 | 20 um |e |e | 10 | 8 |10] 8 DOES NOT INCLUDE: — R & R filters, heat vii fe} 9 fat foo far faa exchanger (5.60-00), radiator (6,30-00}, fan vee [6 | a fas ]o far ]ar (6:30-01), brackets, belts (1.37-00) or water pump (6.10-00) on V71 and V92 models. 13TRUCK (PE No. BASIC ENGINE game | 29 [COW Tomena| Pe | mo. | wa 01.75-00 | Pulse Wheel — R & R DDEC INCLUDES: — R & R balance weight or Os ea pulley, pulse wheel from weight or pulley, vibration damper, as required. 01.79-00 | General Operation Use this operation for work performed in the 1.7 group and not covered by an operation number. 01.80-00 | Valve and Injector Mechanism — 53,71, 92 R & R (One) 2oy.t} 5 | — | — | 6] 7] — This operation is to R & A one mechanism | 3Cyl | 5 | 6 | 7 | 6 | 7 | 8 con either bank of a"V" engine or cwiiaaitas) || eet a7, | reali? ||) fone mechanism on an injine engine. ecy.Ha] 5 | 6 | 7] 6] 7) 38 wo |e |-—-|-|]7}] 8] 9 INCLUDES: R & Ri rocker cover (1.85-00), fue! jumper lines, and all necessary paris to R & R rocker arms, shatts, brackets, push rods, and cam followers. DOES NOT INCLUDE: — R & R fuel manifold {(2.40-00), water manifold (1.20-04), valves, injector, or cylinder head (1.20-00} 01.80-01 | Each additional on same head — R&R sa,71,92,40] 3 | 4 | 5 | 4] 5] 6 01.80-02 | Each addtional (head removed) 57,10) 3 | — | — }-]}-|— 01.80-03 | inspect and overhaul rocker arm, 53,71, 90, 148] 8 bore and rebush, as required. 01.80-04 | Cam follower overhaul — roller & pin — R&R AL | 2 14(OPER NO, BASIC ENGINE ENGINE SERES ena, exe come loHEas pw | wo, 01.81-00 Valve & Injector Mechanism — R & R Two - One On Each Bank This operation is 10 A & R one mechanism on each bank of a "V" engine, INCLUDES: — R & R (2) rocker ‘covers (1.85-00), fuel jumper lines, and all necessary parts to R & R rocker arms, shafts, brackets, push rods, and cam followers. DOES NOT INCLUDE: — R & R fuel manifold (2.40-00), water manifold (1.20-04), valves, injectors, or cylinder heads (1.20-00) 6V, BV-53, ev, av-71 12V-71 16V-71 eV, 8V-92 12v-92 16V-92 149 10] 12 10 | 12 10 | 12 10) — 10 | 12 10 | — 10] — 12] - 12 | 14 12 | 14 12 | 14 12 | 14 12 | 14 12 | 14 12 | 14 14 | 16 16 16 16 16 16 16 16 18 01.83-00 Valve Springs (Head Installed) — R & R (2 or 4 Valve) This operation is to R & R one set of valve springs on either bank of a “V” engine or ‘one set of valve springs on an inline engine, INCLUDES: — R & R rocker cover (1.85-00), injectors (210-00), valve operating mechanism (1.80-00). Test spring tension and lash valves. NOTE: — Use this operation to R & R one (1) or more springs per cylinder. ALL 01.83-01 Each additional (either bank) — R & R. ALLV's 01.84-00 Valve Springs — (Head Installed) R & R ‘Two Sets — One On Each Bank This operation is to R & Rone set of valve springs on each bank of a "V” engine. INCLUDES: — R & R (2) rocker covers (185-00), (2) injectors (2.10-00), (2) valve operating mechanisms (1.81-00}. ‘Test valve spring tension and lash valves. NOTE: — Use this operation to R & R one (1) or more springs per cylinder. ALL aa] ot 14 ely tcl 14 01.85-00 Rocker Cover — R & R (Each) 3,71, 92, 149] 01,89-00 General Operation Use this operation for work performed in the 1.8 group and not covered by an operation number. 15eNaINe ans, TROGK OFER.NO. FUEL SYSTEM gine | a6 [Ca Toners] PY | mo | maa 02.10-00 | injector — R & R (One) 53,71, 92 INCLUDES: — R & P rocker cover (1.85-00, ]2GyLHA} 4 | — | — | 5 | 8 | — valve & injector mechanism (1.80-00}: acy. | «| s | 8 | 5] 8 fas sset rack and injector timing, lash 4cy.Ha| 4 | 5 | 8 | 5] 8 } 12 valves (14,00-00} ecy.Ha | 4 | 6 | 9 | 6 | 9 } 12 ao | 7 | — | — | 9 [10] 13 DOES NOT INCLUDE: — Overhaul ovecavez} 3 | 6 | 7 |-|-—]—- injectors (212-00) oecavez] 3 | 6 | 7 |—|-]—- 0210-01 | Each additional injector s371,0,14, 3 | 4 | 5 | 4] 5] 6 voecevez} 2] 3 | 4 }—|—|—- ooeceve2} 2] 3 | « |-|—|- 02.10-02 | Compression test (each cylinder) 37,10, 3] 4 | 5 | 4] 5 |] 6 02.10-03 | Pressure test fuel system | oo) toe [arog] 10) | 10 02.10-04 | Cylinder leak down test (each) 02.10-05 | Injector solenoid — R & R (one) pec | 16] 16 | 16 02.10-06 | Each additional injector solenoid ppec | 3] 3 | 3 02.11-00 | Injectors — R & R Two — One On Each| 6v-53 | 8 | 1.0 | 16 | 10 | 16 | 22 BankiFront And Rear On 60. ev,av-71| 8 | 10 | 18 | 10 | 16 | 22 INCLUDES: — R & R (2) rocker covers (1.85-00) | 12v-71 | 8 | 12 | 18 [12] 18 | 24 valve & injector mechanisms (1.81-00), rev-71 | 8 — | 10] 16 | 22 sset racks and injector timing, ev, av-22| 8 | 10 | 16 | 10 | 16 | 22 lash valves (14.00-00}. poecevs2} 9 | 11 | 17 poecavs2} 9 | 11 | 17 tav-s2 | 8 — | 10} 16 | 22 16v-92 | 8 — | 10} 16 | 22 14g | 14 | — | — | 18 | 20 | 26 0211-01 | Each additional injector — R& au} 3) 4 | 5 | 4] 5] 6 02.11-02 | Compression test (each cylinder) 37,210] 3] 4 | 5 | 4] 5] 6 02.12-00 | Injector — Overhaul (Removed) s 5 N 8 16TRUCK, FUEL SYSTEM evan | ene Too PS] pu | mo 02.13-00 | injector — R & R (With Jacob's Brake) | 53,71, 92 R & R (One) acylHa | 7 | 9 | 14 INCLUDES: — R&R rocker cover (1.85-00},and |4GyLHd} 7 | 9 | 44 Jacobs Brake (2.15-00) and injector eoyHd | 7 | to | 12 operating mechanism {1.80-00). poec | 7] 9 | 14 0213-01 | Each additional injector (with Jacob's brake) | 53,71,92] 6 | 6 | 7 | — | — poec | 4} 5 | 6 | — | — 02.14-00 | injector (With Jacob's Brake) — R & R_ | 53,71,92 Two — One On Each Bank acyiHd. | 14] 18 | 22 | — | — INCLUDES: — A & R rocker cover (1.85-00) |4CyLHe] 14] 18 | 22 | — | — and Jacobs Brake and injector 6oy.Ha | 14] 20 | 24 | — | — operating mechanism (1.81-00}, poec | 14] 18 | 22 | — | — 0214-01 | Each additional injector (with Jacob's brake) | 53,71,92| 5 | 6 | 7 | — | — poec | 4} 5 | 6 | - | — 02.15-00 | Jacob's Brake — R & R (One) 53,71, 92 INCLUDES: — R & R rocker covers (185-00) }3Gy.Hd} 4 | 7 | 141] — | — soyitd | 4} 7 faa J] - 6cyitd | 4 | 9 fis | — | — poe |e) oat 02.15-01 | Each addtional assembly s3,71,92| 3 | 4 | 5 | — | — poec | 2} 3 | 4 |—|— 02.16-00 | Jacob's Brake — R & R Two — One On| ev-71 | 8 | 14 | 22 | — | — Each Bank avn | 8} 14 | 22 | — | — INCLUDES: — A & R rocker cover (1.85-00, | 12-71 | 8 | 18 | 26 | — | — and valve & injector operating ev-s2 | 8 | 18 | 26 | — | — mechanism (1.80-00), avez | a | 18 | 26 | — | — poec | 8 | 18 | 26 | — | — 7TRUCK (OPER NO. FUEL SYSTEM 26 [eam Torene | PY | 02.18-00 | Electronic Distribution — R & R 92 2}s|7]-|- INCLUDES: — R & R cold plate, heat shield, mounting brackets, E.D.U. to E.U.|, connectors at EDU and fuel lines, as required. 02.18-01 | SRS/TRS assembly — R & R 92 1] 15 | 16 INCLUDES: — R & R injector (2.10-00) locate #1 cylinder TDC. Set SRS/TRS location to pulse wheel gap, as required, 02.18-02 | SRS/TRS — adjust 92 ales INCLUDES: — Adjust SRS/TRS assembly to pulse wheel gap. 02.18-03 | System diagnostics — each step aL fata fa f-|- INCLUDES: — Time to perform one step as outlined in diagnostic manual 0218-04 | DDEC connector — R & Fi (each) ac | 2]2]2]-]- 02.18-05 | DDEC sensor — R&A ac fafa ]a4f-]- INCLUDES: — R & R turbocharger boost, cil pressure , oll temperature or coolant level sensor 02.19-00 | Electronic Control Module — R & R s | 13 INCLUDES: — R & R ECM. to EDU. connections at ECM, both 15 amp fuses. 02.19-01 | Programmable Read Only Memory —R&R | DDECI | 1 | a | 1 | — | — INCLUDES: — R & R PROM with ECM removed 02.19-02 } Reprogram DEC II (per module) ceil || |b | |G 02.20-00 | Fuel Pump And/Or isgi7t] 3] 6 | 9 | 6 | 9 Coupling — R & R vs3v-7i1] 4] 8 | 13 | 8 | 13 voz | 4] 8 | 13] 8 |1s 149 |1o| — | — | 15] 23 02.20-01 | Fuel pump — overhaul (removed) at fa} —]—]J-|- 18TRUCK OER No. FUEL SYSTEM SSS | BG POO omens] PY | mo. | oan 02.29-00 | General Operation Use this operation for work performed in the 22 group and not covered by an operation number. 02.30-00 | Fuel Strainer Assembly — R & R ac |2|2]{sf2}a]a 02,33-00 | Fuel Filter Assembly — R & R (Each) at |2|2]safe2{sa]a 0233-01 | Fue! fter element — R & A (each) ac |2|2/]3f2]a|a4 02.40-00 | Fuel Manifold — R & R (Each) Cages |e ley erie INCLUDES: — R & R connectors, rocker cover (1.85-00), and fuel jumper lines. 02.50-00 | Fuel Lines — R & R BO 1) 9 | 5 |e 5 {10 | 15 | 14] 15 | 18 5 | 10 | 15 | 11 | 15 | 18 s | — | — 11] 15 | 13 02.70-00 | Mechanical or Hydraulic Governor — 3,453 | 15 | 25 | 30 | 25 | 30 | 35 R&R ev-53 | 20] 40 | 48 | 40 | 48 | 55 INCLUDES: — R & R air cleaner piping 3471 |15| 25 | 30 | 25 | 30 | 35 (3.10-00), control island, floor mat, e71_ |15| 28 | 34 | 28 | 34 | 39 engine cover & hood (0.00-08}, governor ev,av-71| 20 | 68 | 82 | 6a | a2 | 94 control and weight housing. R & R iev-71 | 20.] 68 | 82 | 68 | 82 | 94 generator (7.10-00), fuel pump and tev-71 | 40'| — | — | 88 | 106] 121 bracket (220-00) and blower (3.40-00) ev,av-2| 20 | 68 | 82 | 68 | 82 | 94 when necessary. fave | 30 | — | — | 76 | 96 J114 tevez | 40 | — | — | a8 }r1o6| 121 ag fea | — | — |102]122| 140 02.70-01 | Governor — adjust at | 5 | 8 | 10] 8/10] 12 02.70-02 | Governor cover — R & R alte |e) toe) 10) oe ere 10) 0270-03 | Governor cover bearings — R & A at |s]|3a]s3af]s]sa|s 02.70-04 | Governor solenoid — R & R AL | 2] 5 | 10] 5] 7] 10 0270-05 | Throtlie delay — R&R A se ie 19TAUCK oFen no, FUEL SYSTEM 3. Toraene| * | 02.70-06 | Throttle delay — adjust ac f2|s}4])-|- 02.70-07 | Mechanical governor — overhaul ac Jo}—-|-]-|- 02.70-08 | Hydraulic governor — overhaul ac fw} —]—-}-]- 02.70-09 | Hydraulic governor SG, PSG — overhaul ar f2of — | — |-]- 02,90-00 | injector Control Tube — R & R 53, 71,92 INCLUDES: — R & R rocker cover (1.85-00), |2Cy.Hd} 3 | — | — | 5 | 7 | — disconnect fuel control rod, set soya} 4 | 6 | 8 | 6 | 8 | 10 governor and injector rack acyl | 5 | 8 | 19 | @ | 10 | 12 eoyltd | 7 | 10 | 13 | 10] 13 | 15 woes | 5 | — | — | 8 [10] 12 02.90-01 | Load timit screw on power control — A & R ac |s|6|7f[6]7 02.90-02 | Load limit screw on power control adjust au | 2 4|a]a 02.99-00 | General Operation Use this operation for work performed in the 2.0 {group and not covered by an operation number. 20(OPER. No. AIR SYSTEM ENN SERES ‘COW. omens an, 03.10-00 Air Cleaner and Adaptor — R & R INCLUDES: — R & A piping and connections, clean, inspect, and reassemble. Ls3 6V-53 34-71 6-71 ev, 8V-71 12V-71 16V-71 ev, V-92. 12V-92 16V-92 149 SSSS5555 Roe 03.10-01 Air cleaner element — Ri & R (each) L-53 ev, 8V-53 2,3,4-71 6-71 v7 v-92 149 loners won haon 03.10-02 Air inlet housing or manifold — R & Ls3 6V-53 34-71 671 ey, 8V-71 12V-71 16V-71 eV, 8V-92. 12V-92 16v-92 149 wsorur DaRoORRONoRY Noononnrnuon 03.10-03, Air shut down mechanism — R & R ALL 03.10-04 Ar shut down mechanism — adjust linkage ALL 03.20-00 Air Silencer — R & R 3,4-53 6V, 8V-53. an 671 ev, av-71 12V-71 Zeoror aTAUCK (OPER No. AIR SYSTEM sone Shaw. pu | imo. | oar 03.40-00 | Blower Assembly — R & R (One) iss |10| 25 | 35 | 25 | 35 | 42 (Front Blower on Multiple Blower Units) vss | 15] 45 | 55 | 45 | 55 | 65 INCLUDES: — Drain & refill coolant (when 3467 [14] a4 | 43 | 34] as | 51 required), R & R air cleaner & piping ev,av-71| 15 | 56 | 69 | 56 | 69 | 81 (8:10-00), governor {2.70-00) and fuel pump tev-71 | 35 | 66 | 79 | 88 | 79 | 91 {2.20-00) when necessary, control island, sev-71 | 35] — | — | 66] 79 | 91 generator & bracket (7.10-00) when necessary | 6V, 8V-92/ 15 | 56 | 69 | 56 | 69 | 81 and floor mats. ooecev-e} 15] 56 | 69 | — | — | — ooecevee| 15 | 56 | 69 | — | — | — DOES NOT INCLUDE: — Overhaul or adjustment | 12v-92 | 30 | — | — | 56 | 7.0 | 90 of any removed assemblies rev-s2 | 35} — | — | 6s] 79 | 91 14a |60| — | — | 72] 85 | 96 03.40-01 | Blower assembly — R & R (both) 1av-71,92] 50 | 86 | 99 | 86 | 99 | tt rev-71,92| 60 | — | — | 90 }103|115 rag |105] — | — |110]130]148 03.40-02 | Blower drive shat — R & A sq702u0] 3 | 4 | 5 | 4 | 5] 6 03.40-03 | Blower drive support — R&R 453 |13| 29 | 40 | 29 | 40 | 48 INCLUDES: — R & R blower (340-00) wnen | ov-s3 | 3 | 8 | 10 | 5 | 8 | 10 required, and all necessary connections 471 | 23] 49 | 59 | 49 | 59 | 68 and parts to complete operation em | 5 | 9 | 12 | 9 | 12] 14 ev,sv-7i] 18 | 59 | 72 | 59} 72 | 84 rav-71 | 53 | 90 | 105 | 90 | 105] 115 vev-71 | 63 | — | — | 95 | 108] 120 ev, av-22| 18 | 59 | 72 | 59 | 72 | 84 tav-c2 | 52] — | — | 85 | 98 | 110 rev-02 | 63) — | — | 95 | 108] 120 149 | 80) — | — | 120] 130] 140 03.40-04 | Blower drive support — overhaul an fro} —-|-—]-|-]- 03.40-05 | Blower drive coupling — R & R Me |) GG |G a | 03.40-06 | Biower drive coupling — overhaul Ae 03.40-07 | Blower assembly — overhaul standard | cece eles ames [is Se | reduction} 71 |4o] — | — |— |—] — vg faol — | —}—-]}-— | 03.50-00 | Turbocharger — R & R (One) 3.71,92,149] 6 | 8 fit | 8 fis |i 03,50-01 | Turbocharger — overhaul sr,a,uis} — | —|—|-]- 22evs OPER No. AIR SYSTEM Bee | SE TERE Toners] eu fom. | san 03.54.00 | Intercooler — R & R av fio} — | — | - | — Jes INCLUDES: — Drain & refill coolant yv-7i |20} — | — | — | — | 50 R & A air inlet housing (both on muttiple tev-7i | 20} — | — | — | 50] — blower units} (9:10-02) and all necessary avez |10} — | — |— | — ]2s ‘connections rav-rag | 30] — | — | — | 55 | 60 rev-r4s | 30) — | — | — | 55 | 60 DOES NOT INCLUDE: — R & R turbo (3.50-00}, or air cleaners or piping (8.10-00), 03,99-00 | General Operation Use this operation for work performed in the 3.0 group and not covered by an operation number. 23OPER Wo. LUBRICATING SYSTEM gene | 9 [ee omens] ee | 0 | mae 04.10-00 | Oi! Pump — R&R L-3,v-s3] 21 | 90 | 116 | 90 |116 | 158 INCLUDES: — Drain & refill lube and coolant, | 3,4,6-71| 10 | S1 | 73 | 51 | 73 | 108 R & R radiator assy. (5:30-00}, crankshaft ev, av-7i| 12 | 85 | 114 | a5 | 114] 156 pulley and oil pan (4.70-00} rav-71_ | 27 | 90 | 112 | 100} 126 | 168 tev-71 | 44] — | — [roe fiat |174 ev, av-92| 12 | 85 | 114 | 85 | 114 |i56 tav-e2 | 40] — | — |100]125]170 reve | 44] — | — |ro8}i94]174 149 | 60] — | — |125/145 | 185 04.10-01 | Oil pressure regulatorireliet vawe — R&A fa374s249] 2] 2 | 2 | 2] 2] 2 (pan removed) 04.10-02 | Oil pressure regulator or relief valve — aL |2}—-]- )-]-]- overtaul (removed) 04.10-03 | Flush lube oil system uss | — | 15 | 18 | 15 | 18 | 28 vs3 | —| 18 | 20 | 18 | 20] 37 aan | — | 15 | te | 15] 18 | 25 671 | — | 18 | 20 | 18 | 20 | 37 ev,av-71| — | 18 | 20 | 18 | 20 | 37 tav-r1 | — | 20 | 22 | 20 | 22 | 39 tover1 | — | — | — | a5 | 98 | 5: ev,av-92| — | 18 | 20 | 18 | 20 | 37 woz |— | — | — | 30] a5 | 45 teva | — | — | — | 35 | 38 | 5: vo |] — | — {45 | 48 | 60 04.10-04 | Oil pump (removed) — overhaul ss fro} — | — |-]-]- un j2ol — | — }-|-]- ev,av-e2| 3 | — | — |-]—]- rav.tev-7i| 20] — | — |— | —]— ev,ave2| 3 | — | — |-|- | - yavez | is} — | — |-]-|- tevez |20) — | — |—-|-]- we fos} —} —- ]}-|-]|- 04.20-00 | Oil Filter Element — R & R ac |2{7]9|4]7|a 0420-01 | Oil fiter adaptor — R&R sari.9u9] 5 | 12 | 20 | 7 | 15 | 18 24TOOK, OPER No LUBRICATING SYSTEM eva FeoW. Tomans]| 2 | me. | wan 04.41-00 | Oil Cooler Element — R & R Ls3t71] 5 | 22 | 26 | 22 | 26 | 30 INCLUDES: — Drain & refll coolant and lube | ev-sa | 5 | 26 | 31 | 26 | 31 | 36 if necessary. R & R oil cooler 6V, 8V-71 | 7 56 ee ee ee housing, oil filter (4.20-00) and exhaust 12V-71 | 3.0 | 60 72 | 60 | 7.2 | 83 manifold (610-00) as required sev-7i | 30] — | — | 60] 72 | a3 6V, 8V-92 | 7 56 a ee eee iav-92 | 25 | — - 55 | 70 | 80 rev-2 |30| — | — | 60| 72] 83 v4 30] — | — | 60] 72] a3 04.41-01 | Oil cooler, pressure drop test ALL & & 5 )10)15 04.41-02 | Oil cooler, pressure drop test (removed) ALL 6 — = -|]-|- 04.41-03 | Oil cooler adaptor & gaskets — R & R 153,71, 92,149) 6 1.0 15 8/10) 15 04.70-00 | Oil Pan & Gasket — R & R 383 | 7 | 10 | 20 | 10 | 20] 50 INCLUDES: — Drain & refill lube and clean 453 | 8 | 12 | 22 | 12] 22] 52 oil pan. Lift engine as required evss | 8 | 10 | 20 | 10 | 20 | 50 ‘on marine models only an | 7 | — |= |r2}e2]— an | 3 | 14 | 27 | 14] 27 | 54 em | 9 | 1a | 24 | ta | aa | sa ev71 | 5 | at | 24 | at | 2a | sa av71 | 5 | 12 | 25 | 12 | 25 | 52 tav-n | 14 | 20 | 30 | 20 | 30 | 60 tev. | 14} — | — | 30 | 42 | 70 eve | 5 | 1a | 24 | 14 | 24 | 51 ave | 5 | 12 | 25 | 12 | 25 | 52 tavg | ia | — | — | 30 | 42 | 70 seve | 14] — | — | 30 | 42 | 70 ravt4a is | — | — | as | 46 | 75 vev-i4a is | — | — | 7] 48] 77 04.99-00 | General Operation Use this operation for work performed in the 4.0, ‘group and not covered by an operation number. 25ENGINE exe (PER No. COOLING SYSTEM con. pu | ino. | wan senes | few | CON | omens 05.10-00 | Water Pump — R & R usavss} 4] 8 | 10 | 8 [10] 18 INCLUDES: — Drain & refill coolant, R & R u7 | 3] 8 | 13 | 18 | 13 | 12 belts and check belt tension on Series 53. ev,av-71] 4] 11 | 13 | 9 | 11 | 16 Check gear lash on V-71 models. rav-71 | 8 | 15 | 21 | 15} 21 | 27 tev-71 | 8 | 15 | 21 | 15 | 21 | 27 DOES NOT INCLUDE: — Water pump overhaul | ev, ev-92} 4 | 11 | 13 | 9 | 14 | 16 (5.10-04}, revs2 | 6 | — | — | 13] 19 | 25 rev-2 | 8 | — | — | 15] 21 | 27 19 J 14] — | — | 23] 30 | 39 05.10-01 | Water pump drive — R & R um |13] 15 | 16 | 15 | 16 | 16 05.10-02 | Cooling system — flush ac |}-]7}a7]ai7)7 05.10-03 | Cooling system — reverse flush ar | —|19 | 19 | 19] 19 | 19 05.10-04 | Water pump — overhaul 53,710,140] 5 | — | — |-]- | - 05.20-00 | Thermostat & Cover — R&R (All) is3L71] 3 | 8 | 10 | 8 [10] 13 INCLUDES: — Drain & refil coolant, R & R Vs 4] 8 | 10 | 8 |} 10] 14 bypass on “'V" engines. DOES NOT INCLUDE: — R & R thermostat cover seals {520-01} 05,20-01 | Thermostat cover seals — R & R aL [2|2]2j];2]2]2 05,20-02 | Thermostat housing — R & R saree] 2] 2 | 2} 2|2]2 05.30-00 | Radiator — R & R as3 | — | 12] 17 | 12] 25] - INCLUDES: — Drain & refil coolant, R & R 45a | — | 12 | 17 | 12] a0] - hoses and overfiow connections, eves | — | 15 | 19 | 15] 19} — am | — | 42 | 17 fiz }a7 | — DOES NOT INCLUDE: — R&R fan (5.30-01), | 471 | — | 12 | 17 | 12/47] - belts (1.87-00), or parts such as e71_ | —| 19 | 36 | 19] 36 | — hoods and fenders. ev,av-71] — | 19 | 36 | 19 | 36 | — sav-71 | — | 23 | 42 | 23 | 42 | — sev-71 | — | — | — | 43] 62] — ev,av-s2] — | 19 | 36 | 19 | 36 | — rave2 | — | — | — | 33] 52 | — sev-92 | — | — | — - we |— | — ] - - 26(OPER. NO, COOLING SYSTEM evoine SERIES waa. 05,30-01 Fan —R&R Ls3 3,4-71 671 ev, 8v-71 12V-71 16V-71 ev, 8V-92 12V-92 16V-92 149 05.30-02 Fan hub assembly — R & R 1ev-7t 16V-71 16V-92 149 OTHERS. 05.30-03 Fan hub assembly — overhaul ALL 05.50-00 Heat Exchanger — R & R INCLUDES: Drain & refill coolant, R & R [ines and connections as required, 3, 4-53 3,4-71 6-71 6v-53 ev, 8V-71 12V-71 16V-71 eV, 8V-92 12V-92 16V-92 149 30 3.0 35 35 35 50 60 35 50 60 80 05.50-01 Heat exchanger core — R & A INCLUDES: — Drain & refil coolant, A & lines and connections as required, 34-53 3,4-71 6-71 6v-53 ev, 8V-71 12V-71 16V-71 ev, aV-92 12V-92 16V-92 149 10 10 12 12 12 14 16 12 14 16 20TRUK, Pen no. COOLING SYSTEM 20. COW Torna] PU | NO. | wan 05.60-00 | Raw Water Pump — R & R INCLUDES: — Drain raw water system, 3463} a] — | — | —|—- |r2 R & R connections, 347] 3] — | — |-|-]12 en | s | —- | — |-]- ]15 evs | 5 | — | — |— | - [15 evav-7i} 5 | — | — |— | ]is ravirevei} 6 | — | — | — | = faz 6V, 8V-92] 5 - - —]-)]15 rav,reve2} 5 | — | — | — | - Jaz 05.60-01 | Raw water pump (removed) — overhaul ALL 15 = - -|-]- 05.60-02 | Raw water pump impeller (pump ALL us on == oe 4 installed) — R & R 05.99-00 | General Operation Use this operation for work performed in the 5.0 ‘group and not covered by an operation number. 28TRUCK. NC ENGINE) ENG. Conv. Pru | ino. R ore wo EXHAUST SYSTEM goss | 8 [0 Toners ms 06.10-00 | Exhaust Manifold — R & R (Each) 53, 71,92 zona} 3 | — | — | 5 | 10] 13 acid | 3 | 5 | 9 | 5 fra] is 4oytd | 3] 6 | 10 | 6 [12] 45 eote | 3 | 7 | ta | 7 | 13a} 16 v9 | 6 | — | — | 10] 16] 19 06.10-01 | Exhaust manifold — R & R (each) L-53,L-71]} 5 = > 5 5 5 {water cooled) vexv7i} ss} — | —] 5] 5] 5 ivicop | oi eee | sel 149 J to} — | — | 10] 10] 10 06.10-02 | Exhaust manifold outlet connection — ar) i rr R & R (each) 06.99-00 | General Operation Use this operation for work performed in the 6.0 group and not covered by an operation number.TRICK, OPER No. ELECTRICAL INSTRUMENTS gone | 22 [COW Toren] Pe | ne | san 07.10-00 | Generator and/or pulley or bracket 5371.92, 140) 8 ] aa | 13 | 14] 13 | 15 (belt driven) — R-& R 07.11-00 | Generator and/or Coupling or Bracket Ve eno las! los top| ae (Flange Mounted) — R & R 07.13-00 | Voltage & Current Regulator — R & R aL |4]4]4]a4a|4|4 07.30-00 | Starter Motor and Drive Assembly — [i-sat-7i] 2] 7 | 12 | 5 | 7 | 13 R&R vs3,v-71] 2 | 15 | 19 | 15} 19 | 19 voz | 2] 15 | 19 [15] 19] 19 wo | a | — | — | 21} 25 | 2s 07.30-01 | Starter solenoid — R & R (starter removed) aL |2}|2|2/2])2)2 07.40-00 | Instrument Panel — (Complete) — R & R lO |e 07.40-01 | Gages (pane! removed) — R & R (each) Al 07.41-00 | Gage (Panel Installed) — R&R (Each) | au |—| — | — | 7 }- | —- 07.45-00 | Tachometer Adaptor — R & R vsav-7i] 2] 5 | 10 | 5 [10/12 iod es | 21) ers) || eon Sh 108i vo | 4] — | — | 10] ts | 18 07.45-01 | Tachometer drive — R & R sa71,0,140) 5 | 5 | 5 | 5] 5] 8 07.47-00 | Alarm System, Shut-Off — Check and aL |10] 15 | 20 | 15 | 20 | 25 R & R as Required 30ELECTRICAL INSTRUMENTS. ENG (OPER NO, Sp | SE [COW omens] PY | mo | wan 07.50-00 | Power Generator — R & R 3,453 | — | — | — |20}—]— eves |— | — | — Jas} — |] — 2347] — | — | — |20|—|- en |—j) — | — |as|/—]— ev,av-71] —| — |. — Jes] —] — wert | — | — | — Jao] —]—- tev-71 | — | — | — roo] — | — ev,av-s2] — | — | — Jas] — | — rave | — | — | — roo] — | — rev-22 | — | — | — J100} — | — v9 f— | — | — |r2o} — | — 07.50-01 | Power generator connections — R & R ac J-—|- |] -— Jaol-—]- 07.50-02 | Control cabinet — R & R ac |—|—-— | - Jso]—]- 07.99-00 | General Operation Use this operation for work performed in the 7.0 {group and not covered by an operation number. 31(OPER. NO, POWER TAKE-OFF eyaIne TRICK, Cow. Pru soars | pew | CON Jomens 08.10-00 | Power Take-Off Assy (Short Shaft) 3,453 | 15 — |17}20} - Rear Direct Drive — R & R aan [is | — | — | 17] 20] — em [17] — | — |19}e5] — INCLUDES: — R & R components attached ev-s3 | 17 - |t9] 25] - to flywheel and removal of PTO from ev-71 | 18 = | 20} 27] - flywheel housing. av-71 | 19 ~ |2t|2a] — rv | 20] — | — | 22] 30] — DOES NOT INCLUDE: — R & R pulley, iev-71 | 25 — {27} 35] — sheave, sprocket or flange ev-o2 | 18 = | 20] 27] - av.s2 | 19 — |21]2s| — igv-92 | 25 — | 27} 30] - iev-92 | 25 = | 27] 30.) - 08.10-01 | PTO rear 8" and 10” direct drive AL | 25 -|-|-|- short shat — overhaul 08.10-02 | PTO rear 11%" and 14" direct drive aL jas} —}|—}-|-|- single plate short shaft — overhaul 08.10-03 | PTO rear 18° direct drive single plate ac fao} —]| — |-|-]- short shaft — overhaul 08.10-04 | PTO rear 14" and 18° direct drive Au | 40 -|-|-|- double plate short shaft — overhaul 08.10-05 | Pilot bearing (PTO removed) — R & R AL | 3 -|-|-|- 08.10-06 | Long shat PTO — R&A AL | 5 ee eal 08.14.00 | Power Take-Off Reduction Rear Mounted — R & R INCLUDES: — R & R components, s3,L-71f25| — | — | 30] 35] - install and align. vss |25| — | — |30]35| — ev-71 |25] — | — |30]} 35] — DOES NOT INCLUDE: — R & R pulley, av-71 | 27 — |s2}s7]- sheave, sprocket or flange. 1av-71 | 30 = | 35 | 40] - tev-71 | 40 — | 45 | 50] - ev-92 | 25 — | 30] 35] - av-s2 | 27 = |s2]sa7]—- iav.2 | 40 = [45 | 50] — iev-92 | 40 — [48 | 50} — 08.14-01 | PTO — reduction rear mounted overhaul AL | 60 = lojoio 08.14.02 | Pilot bearing (PTO removed) — R & R ac f|3s|—|-]s3]3]-OPER NO, POWER TAKE-OFF Bans | BG [COW Tonens | he | mo. | owe 08.16-00 | Power Take-Off Reduction an |is{ — | — | -]- Jes Front Mounted — R & R em |iz7| — | — |-—]- | 27 ev71 Jig] — | — |—]|— | 28 avi Ji9| — | — | — | — | 29 sav |20] — | — | — | — | 30 tev-71 25] — | — | — | —- | 35 evo2 Jig] — | — | — | — | 28 av-oz J19] — | — | — | — J 29 rav-g2 |25| — | — | — | — | 35 sev-2 |25| — | — | — | — | 35 08.18-01 | PTO reduction front mounted — at [ao] —- |] -—|-|-]- (removed) overhaul 08.16-02 | Pilot bearing (PTO removed) — R & R sa7.e,a] 3 | — | — |-]|-] 3 0816-03 | PTO adaptor & drive assembly aL |20] — | — |-—|-— Jes (front mounted PTO removed) — R & R 08.99-00 | General Operation Use this operation for work performed in the 80 group and not covered by an operation number. 33TRUCK, magne (OPER No, MARINE GEAR/TRANSMISSION me | BE [OS omens] PU | we. | san 09.11-00 | Marine Gear — R & R 502 -}- | - ]-]- fro INCLUDES: — R & R all lines and components.| so10 | — | — | — | — | — |100 050s ee | |= oo DOES NOT INCLUDE: — Support engine 507 -]}- | - |=] = }r00 as necessary. sot | —~ | — | — | — |} — }100 | S| Sir 509 -}-] - |=] }roo sit | —}| — | — | — |] = Ji00 514 | | | noo 516 Sl = | || fon sie | — | — | — | — |] = fr00 518 -}- 1] - [=] - }r00 520 =] - | = | = |] = }r00 530 -|- | - |=] - }r20 540 -]|-]|-]-]- |200 09.11-01 | Marine gear — overhaul INCLUDES: — Disassemble, clean, repiace pats | 502 |s8o0| — | — | — |} — | — as necessary, Inspect and repair charging soio Jao} — | — |—~]—]}— Pump and control vaive as required. so50 fio} — | — | —]—|— sor fio} — | — |— J] sor fizo} — | — | J}—]— sot fi2of — | — |—]}—]— sot fizof — | — |— ]— ] ~ soo fi7zof — | — |} — |] — a oe pee eS pie eo eS Stel 200 SS Sie eS oe sco ee Sl s0 fszo] — | — |- | -—] - Se |coole SSS | 09.11-02 | Front seal (gear removed) — R & R eo | 09.11-03 | Rear seal (gear installed) — R & A ac |5/—|]-|-|-|sWABAE TRUK, (OPER. NO, MARINE GEAR/TRANSMISSION EAL | RET Toners] re | mo. | wan 09.11-03 | Rear Seal — R & R (gear removed) AL | os 09.11-04 | Clutch repair (both packs) soe faof — | —]|-—J-]- socio Jao} — | ~ | —J-—]— 5050 Joo} — | ~ |—}|-—]-— el eo ee |e or 60 ee oe ee ae On CO ee ee eo ae |e at oe eS | 514 }6o} — | — |—-j}—]— bier 60 ee sist feo} —~ | — ;—-|—]— sia fio] — | —- |- |] —]— sz fio} — | — |-]—]— 530 }ieo} — | — |-]|-—]— sa soo} — | — | -—]—] — 09.11-05 | Pump or valve — R&A AL fio] —~ | — |—-]-]- 09.39-00 | General Operation Use this operation for work performed in the 9.0, group and not covered by an operation number. 35TAUCK OPER. No. SHEET METAL, gone | 0 [CW Toners | 0 | 0 | san 10.10-00 | Engine Hoods — R & R ee 453 |—| — | — Jrr|—]- DOES NOT INCLUDE: — R&R air cleaner a | ev-ss | — | — | — | 20] — | — piping [3.10-00} or exhaust muffler am |—|— | —- [ra] —]- {10.10-01) i |e 313 eS |S en |—|—|- Jzo|/-]- ev,av-7i| — | — | — 20] - | - hav revi] — | — | — J 2s] —]— ev,ave2z} — | — | — |20] — | — r2v,tev-02] — | — | — Jas} —] — 10.10-01 | Exhaust muffler — R&R ss | -]|-—|-|7]-]- INCLUDES: — R & F piping and clamps. ass |—-]|—|- |a]—|- evs3 |— | — | — Jo} —]- an |-|-—-|-|7]-]- am |—-|—|-]e]l—|- em |—|— |] — |ro}-]- ev,ev-7i] — | — | — | 10} — | - havitev-ri] — | — | — fra] =] — evave2}—| — | — [10] —] — Hav, sev-s2} — | — | — Jro} — | - 10.99-00 | General Operation Use this operation for work performed in the 10.0, group and not covered by an operation number. 36wane | en. [Gone Pu seacs | rem | SOM |omeas ee lise (OPER No, ENGINE MOUNTING 11.10-00 | Engine Mounts — R & R INCLUDES: — R & A required components. ALL DOES NOT INCLUDE: — R & Rof any ‘components which have an operation number. 11.99-00 | General Operation Use this operation for work performed in the 11.0, group and not covered by an operation number. 37TRUCK, PER Wo. MISCELLANEOUS enone BW. Torna] PY | me | mee 12.40-00 | Air Compressor or Vacuum Pump — R&R |{-53,V-53| 10 | 21 | 25 | 21 | 25 | 29 INCLUDES: — Drain & refll coolant, R & 3471 | to] 21 | 25 | 21 | 25 | 29 strainer, pulley or accessory drive hub, 671 | 15 | 25 | 30 | 25 | 30 | 30 vi | 15] 25 | 30 | 25 | 30 | 30 DOES NOT INCLUDE: — Mounting brackets vez | 15] 25 | 30 | 25 | 30 | 30 and adaptor. 19 [15] — | — | 25] 30 | 30 12.40-01 | Additional time for flange mounted models. ac [s|s]|s5|s]s5]s5 12.40-02 | Air compressor bracket — R & R ac fz|a7f]ajriar|7 1240-08 | Air compressor hose — R & R ac |s| 5s] 5] s5]s5]s 1240-04 | Drive coupling & drive disc (air compressor ac |s|6|6]s6]s6] 6 removed) — R & R 1240-05 | Air compressor drive assembly — R & R 12,50-00 | Hydraulic Pump — R & R 53,71,92,149] 10 | 15 | 20 | 15 | 20 | 25 12.60-00 | Hydrostarter Starting Motor — R&R |L-53,L-71] 5 | 10 | 15 | 8 | 10) 15 Vem) ot ln | ase |u| 25) |25 1260-01 | Hydrostarter starting motor — overhaul at fio} —|-]-]|-]- 12,60-02 | Engine pump — R&R ac | 5] 5]5]5]5]5 12.60-08 | Engine pump — overhaul ac fs}|—|-]|-|-]- 1260-04 | Hand pump — R & R aL [10] 10 | 10 | 10 | 10} 10 1260-05 | Hand pump — overhaul ac fs |—|]-—]-|-]- 1260-06 | Accumulator — R & R aL f15] 15 | 15 [15] 15] 15 1260-07 | Accumulator — overhaul ac fis} — | -—-]-—|-]- 12,60-08 | Hydrostarter system — fil & purge ac [s|s|s]s5s]s5]5 12.99-00 | General Operation Use this operation for work performed in the 12.0 group and not covered by an operation number. 38exaINe ma TAUCK ‘PER No. DYNAMOMETER TEST B88 | BS [COR Tomnens | ee | mo. | wan 13.20-00 | Engine Dynamometer Test asa fas] — | — |-|]-]- INCLUDES: — Set up and warm engine. 453 |a7] — | — |—]-—] — Perform basic engine run-in, torque evs3 si] — | — |—|-]- head bolts, set idle and an jas] — | — |-}]-]|- no-load RPM. Complete dyno test an ja7] —] —-]-][-]- report and remove engine from dyno. em {sof — | — |-]|-]- ev-71 |sa] — | — |-]-—]- av-7i |}se| — | — |-]-—]- wer |so}| — | — |-|-]- rev-7i Jaa} — | — |—] —] — ever |sa| — | — |—]—]- avez |se| — | — |—|-—]- ravez Jao] — | — |-]-]— tev-e2 |aa | — | — | —} — | — av-iga [roo] — | — |— |] —] — rav-149 Jos} — | — | -— | —]- rev-raa fro] — | — |-— | —]- 13.20-01 | Chassis dynamometer test aL |—| 10] 10 }—|—]- INCLUDES: — Set up and warm engine. Perform basic run-in and complete dyno test report 13.22-00 | Engine Performance Test aL | — |} 10 | to | 10] 10 | 10 Use this operation to check engine performance by vehicle road test or by operating equipmentivessel when necessary to test the engine without the use of a dynamometer. 13.99-00 | General Operation Use this operation for work performed in the 13.0 group and not covered by an operation number.TAUCK PEA No. ENGINE TUNE UP gene | 26 [OW Toners] eH | so | mR 14,00-00 | Engine Tune Up 353 [is] 17 | 19 [17 | 19 | 2s INCLUDES: — Warm engine, adjust valves, 453 | 15] 19 | 21 | 49 | 21 | 23 time injectors and set rack, check ev-53 | 25 | 27 | 29 | 27 | 29 | 31 maximum no-load speed and erly | ris ian, | salon (a, atte 2 emergency stop. ari [1s | 19 | 21 | 19 | 21 | 23 671 |20| 22 | 24 | 22 | 24 | 26 ev-71 |25 | 27 | 29 | 27 | 29) 3a av-71 | 30 | 32 | 34 | 32 | 34 | 36 tav-71 | 35 | 37 | 39 | 37 | 39 | 41 rev-7i | 50 | — | — | 52] 54 | 56 ev-92 | 25 | 27 | 29 | 27 | 29 | 31 poecev} 8 | to | 12 | — | — | — av-o2 |30| 32 | 34 | 32 | 34 | 36 ppecav} 9 | 11 | 13 | — | — | - tevez | 45s | — | — | 47 | 47 | 50 sev-2 | 50 | — 52 | 54 | 56 av-149 | 90] — | — | 92 | 94 | 96 rav-tag [100] — | — | 102] 104} 106 sev-r4a [120] — | — | 130] 140] 145 14.99-00 | General Operation Use this operation for work performed in the 140 ‘group and not covered by an operation number. 40NOTESNOTESNOTESNOTESDETROIT DIESEL Eeneor ane & a ive, West Detroit, Michigan 46289-4001 3-592-5000 13400 Outer Telephone’ 3 129619 9611 De 1 Diesel and the Spinning Arrows It Diesel Corporat