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ŶĂĐŝŵŝĞŶƚŽĂůĂƌĞǀŽůƵĐŝſŶŝŶĚƵƐƚƌŝĂů

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ĐĂŵďŝŽƐƌĂĚŝĐĂůĞƐĞŶůŽƐƐŝƐƚĞŵĂƐĞŵƉƌĞƐĂƌŝĂůĞƐ ƉƌŽĐĞƐŽƐƉĂƌĂůĂŝŶŐĞŶŝĞƌşĂLJĞůŵĂŶƚĞŶŝŵŝĞŶƚŽ
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ĐƌĞĂĐŝŽŶĞƐƚĞĐŶŽůſŐŝĐĂƐ͕ŵŽĚĞůŽƐůŽŐşƐƚŝĐŽƐLJĚĞ
ŵĂŶƚĞŶŝŵŝĞŶƚŽ

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ǀŽůƵĐŝſŶ,ŝƐƚſƌŝĐĂ

>ĂŝŶƚĞůŝŐĞŶĐŝĂĂƌƚŝĨŝĐŝĂů
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dĞƌŽƚĞĐŶŽůŽŐşĂ
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ĐŽŶĐĞƉƚŽƋƵĞŝŶǀŽůƵĐƌĂůŽƐĐŽƐƚŽƐĞŶůĂŐĞƐƚŝſŶĚĞů
ŵĂŶƚĞŶŝŵŝĞŶƚŽ͕ďĂũŽůĂŽƌŝĞŶƚĂĐŝſŶĚĞů>͘
/ŶƚĞŐƌĂĐŝſŶĚĞƚŽĚŽƐůŽƐĞƐĨƵĞƌnjŽƐĚĞůĂĨĂďƌŝĐĂĐŝſŶ͕ƉƌŽĚƵĐĐŝſŶ͕
ŵĂŶƚĞŶŝŵŝĞŶƚŽLJŽƉĞƌĂĐŝſŶƉĂƌĂŽƉƚŝŵŝnjĂƌůŽƐƌĞŶĚŝŵŝĞŶƚŽƐĐŽŶ
ƵŶĞdžĐĞůĞŶƚĞŵĂŶƚĞŶŝŵŝĞŶƚŽĐŽŶƵŶĞŶĨŽƋƵĞĞŶĐŽƐƚŽƐ͘
>ŽƐşŶĚŝĐĞƐĚĞƌĞŶĚŝŵŝĞŶƚŽƐŽŶ͗ŽŶĨŝĂďŝůŝĚĂĚ͕ŵĂŶƚĞŶŝďŝůŝĚĂĚ͕
ĚŝƐƉŽŶŝďŝůŝĚĂĚLJůŽƐĐŽƐƚŽƐĂƐŽĐŝĂĚŽƐĂŵĂŶƚĞŶŝŵŝĞŶƚŽ͘
WůĂŶƚĞĂĞůĐƵŝĚĂĚŽŝŶƚĞŐƌĂůĚĞůĂƚĞĐŶŽůŽŐşĂĂƚƌĂǀĠƐĚĞƵŶ
ŵŽĚĞůŽĚĞŐĞƐƚŝſŶĚĞŽƉĞƌĂĐŝſŶLJŵĂŶƚĞŶŝŵŝĞŶƚŽŽƌŝĞŶƚĂĚŽƉŽƌ
ůĂƚĠĐŶŝĐĂLJůĂůŽŐşƐƚŝĐĂŝŶƚĞŐƌĂů͘
ĞŐĞƐƚŝſŶĚĞƉĂƐŝǀŽƐĂŐĞƐƚŝſŶĚĞĂĐƚŝǀŽƐ
ĞŶĐŚŵĂƌŬŝŶŐ
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ĞŶůĂŐĞƌĞŶĐŝĂ͘
WůĂŶƚĂƐŶƵĞǀĂƐϱйĚĞĐŽƐƚŽƐĞŶŵĂŶƚĞŶŝŵŝĞŶƚŽŚĂƐƚĂĞůϭϱйĚĞ
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ŽƐƚŽĚĞƌĞƉƵĞƐƚŽƐĚĞƵŶĂŹŽĚĞŽƉĞƌĂĐŝſŶϱĂϭϬйĚĞůĐŽƐƚŽĚĞ
ůŽƐĂĐƚŝǀŽƐ͘
ZĞƉƵĞƐƚŽƐŵĞĐĄŶŝĐŽƐϲϬй͕ůĠĐƚƌŝĐŽƐϮϱй͘/ŶƐƚƌƵŵĞŶƚĂĐŝſŶϭϬй͕
ŽŶƐƵŵŝďůĞƐϱй͘
ŽƐƚŽĚĞůŵĂŶƚĞŶŝŵŝĞŶƚŽĚĞůϮϬĂůϯϬйĚĞůŽƐĐŽƐƚŽƐƚŽƚĂůĞƐĚĞ
ŽƉĞƌĂĐŝſŶ͘

'ĞƐƚŝſŶĚĞůŵĂŶƚĞŶŝŵŝĞŶƚŽ
ŶŵĂƌĐĂĚĂĞŶůŽƐŽďũĞƚŝǀŽƐĚĞůĂĞŵƉƌĞƐĂ͕ůŽĐƵĂůƐĞĐŽŶĐƌĞƚĂĞŶ
ƵŶƉƌĞƐƵƉƵĞƐƚŽ͘
ƌĞĂĞŶĐĂƌŐĂĚĂĚĞĂƐĞŐƵƌĂƌůĂƉƌŽĚƵĐĐŝſŶ͕ůĂĚŝƐƉŽŶŝďŝůŝĚĂĚĚĞůŽƐ
ĞƋƵŝƉŽƐ͕ŵĞĚŝĂŶƚĞůĂƉŽŶĚĞƌĂĐŝſŶĚĞůĂƐŝŵƉĞƌĨĞĐĐŝŽŶĞƐĚĞů
ĚŝƐĞŹŽ͕ĚĞůĂƐŽďƐŽůĞƐĐĞŶĐŝĂƐƚĞĐŶŽůſŐŝĐĂƐ͕ĚĞůĂĂĐĐŝſŶĚĞůƚŝĞŵƉŽ
LJĚĞůŽƐƌĞƋƵĞƌŝŵŝĞŶƚŽƐůĞŐĂůĞƐ͕ŵĞĚŝŽĂŵďŝĞŶƚĂůĞƐLJĚĞƐĞŐƵƌŝĚĂĚ͘
>ĂƐůŝŵŝƚĂĐŝŽŶĞƐĚĞůŵĂŶƚĞŶŝŵŝĞŶƚŽĚĞƉĞŶĚĞŶĚĞůĂĚŝƐƉŽŶŝďŝůŝĚĂĚ
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ĚĞƉƌŽĚƵĐƚŝǀŝĚĂĚ͕ĐŽŶĨŝĂďŝůŝĚĂĚLJŵĂŶƚĞŶŝďŝůŝĚĂĚ ĚĞůŽƐĞƋƵŝƉŽƐ͕
ǀŝĚĂƷƚŝůĚĞůŽƐĞƋƵŝƉŽƐ͕ŽďƐŽůĞƐĐĞŶĐŝĂƚĞĐŶŽůſŐŝĐĂ͕ĐĂůŝĨŝĐĂĐŝſŶLJ
ĐĂůŝĚĂĚĞƐĚĞůƉĞƌƐŽŶĂůĚĞŵĂŶƚĞŶŝŵŝĞŶƚŽ͘
ĞŶĐŚŵĂƌŬŝŶŐ
Ɛ Ğů ƉƌŽĐĞƐŽ ŵĞĚŝĂŶƚĞ Ğů ĐƵĂů ƐĞ ƌĞĐŽƉŝůĂ
ŝŶĨŽƌŵĂĐŝſŶ LJ ƐĞ ŽďƚŝĞŶĞŶ ŶƵĞǀĂƐ ŝĚĞĂƐ͕
ŵĞĚŝĂŶƚĞ ůĂ ĐŽŵƉĂƌĂĐŝſŶ ĚĞ ĂƐƉĞĐƚŽƐ ĚĞ
ƚƵ ĞŵƉƌĞƐĂ ĐŽŶ ůŽƐ ůşĚĞƌĞƐ Ž ůŽƐ
ĐŽŵƉĞƚŝĚŽƌĞƐ ŵĄƐ ĨƵĞƌƚĞƐ ĚĞů ŵĞƌĐĂĚŽ
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ƉƌĞƐĞƌǀĂŶĚŽ Ğů ǀĂůŽƌ ĚĞ ůĂƐ ŝŶƐƚĂůĂĐŝŽŶĞƐ͕ ŵŝŶŝŵŝnjĂŶĚŽ Ğů ĚĞƚĞƌŝŽƌŽ ĚĞ ůŽƐ
ĞƋƵŝƉŽƐ͕ ůŽ ĐƵĂů ƐĞ ĚĞďĞ ůŽŐƌĂƌ ĐŽŶ Ğů ŵĞŶŽƌ ĐŽƐƚŽ ƉŽƐŝďůĞ LJ Ă ůĂƌŐŽ ƉůĂnjŽ͘
͞ůďĞƌƚ ZĂŵŽŶĚ͟
ŽŶƐĞŐƵŝƌ ƵŶ ĚĞƚĞƌŵŝŶĂĚŽ ŶŝǀĞů ĚĞ ĚŝƐƉŽŶŝďŝůŝĚĂĚ ĚĞ ƉƌŽĚƵĐĐŝſŶ ĞŶ
ĐŽŶĚŝĐŝŽŶĞƐ ĚĞ ĐĂůŝĚĂĚ ĞdžŝŐŝďůĞ͕ Ăů ŵşŶŝŵŽ ĐŽƐƚŽ͕ ĐŽŶ Ğů ŵĄdžŝŵŽ ŶŝǀĞů ĚĞ
ƐĞŐƵƌŝĚĂĚ͕ ĐŽŶ ƵŶĂ ŵşŶŝŵĂ ĚĞŐƌĂĚĂĐŝſŶ ĚĞů ŵĞĚŝŽ ĂŵďŝĞŶƚĞ͘ ͞EĂǀĂƌƌŽ͟
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ĐƵĂŶĚŽ ůŽ ƌĞƋƵŝĞƌĂ Ğů ĐůŝĞŶƚĞ͕ ĐŽŶ ůĂ ŵĄdžŝŵĂ ĐŽŶĨŝĂďŝůŝĚĂĚ LJ ĨŝĂďŝůŝĚĂĚ
ĚƵƌĂŶƚĞ Ğů ƚŝĞŵƉŽ ƐŽůŝĐŝƚĂĚŽ ƉĂƌĂ ŽƉĞƌĂƌ͕ ĐŽŶ ůĂƐ ǀĞůŽĐŝĚĂĚĞƐ ƌĞƋƵĞƌŝĚĂƐ͕
ĞŶ ůĂƐ ĐŽŶĚŝĐŝŽŶĞƐ ƚĠĐŶŝĐĂƐ ĞdžŝŐŝĚĂƐ͕ ƉĂƌĂ ƉƌŽĚƵĐŝƌ ďŝĞŶĞƐ Ž ƐĞƌǀŝĐŝŽƐ ƋƵĞ
ƐĂƚŝƐĨĂŐĂŶ ƐƵƐ ŶĞĐĞƐŝĚĂĚĞƐ͕ ĚĞƐĞŽƐ Ž ƌĞƋƵĞƌŝŵŝĞŶƚŽƐ͕ ĐŽŶ ůŽƐ ŶŝǀĞůĞƐ ĚĞ
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 Diagrama Lógico RCM
Es la falla generada por la
causa simple de detectar
H Funciones ocultas
Funciones Evidentes
si no

¿La falla que se genera de esta

causa afecta la seguridad de
trabajadores o medioambiente o
el daño
Yesconcecuente? No S
si no

La falla o el resultado de esta falla

Consecuencias Proveniente de esta causa afectan
Seguridad/Mediambiente Consecuencias a la producción directamente P Concecuencias Consecuencias de
Yes No
Mantenimiento Programado es necesario Productivas de Mantenimiento fallas ocultas
para reducir el riesgo de falla Manteniemiento programado
Mantenimiento programado es usualmente Mantenimiento programado no es usualmente
necesario si loscostos asociados a este son necesario a menos que el costo de reparación es usualmente necesario para
menores que las de pérdidas de producción sea alto reducir el riesgo de múltiples
fallas

¿Puede usted detectar facilmente ¿Puede usted detectar facilmente ¿Puede usted detectar facilmente ¿Puede usted detectar facilmente
una advertencia de perdida una advertencia de perdida una advertencia de perdida una advertencia de perdida
gradual de la función? S1 gradual de la función? P1 gradual de la función? M1 gradual de la función? H1
Mantenimiento si no Mantenimiento si no Mantenimiento si no Mantenimiento si no
basado en la condición basado en la condición basado en la condición basado en la condición

¿Puede usted reparar y restaurar el ¿Puede usted reparar y restaurar el ¿Puede usted reparar y restaurar el ¿Puede usted reparar y restaurar el
desempeño del item, y reducir la desempeño del item, y reducir la desempeño del item, y reducir la desempeño del item, y reducir la
taza de fallas? S2 taza de fallas? P2 taza de fallas? M2 taza de fallas? H2
Mantenimiento si no Mantenimiento si no Mantenimiento si no Mantenimiento si no
basado en el tiempo basado en el tiempo basado en el tiempo basado en el tiempo

¿Puede usted reemplazar ¿Puede usted reemplazar ¿Puede usted reemplazar ¿Puede usted reemplazar
facilmente el item, y con esto facilmente el item, y con esto facilmente el item, y con esto facilmente el item, y con esto
reducir la taza de fallas? reducir la taza de fallas? reducir la taza de fallas? reducir la taza de fallas?
S3 P3 M3 H3
Desecho basado en si no Desecho basado en si no Desecho basado en si no Desecho basado en si no
el tiempo el tiempo el tiempo el tiempo

¿Puede usted facilmente aplicar Corralo hasta que falle o Corralo hasta que falle
¿Puede usted testear facilmente el
una combinación de tácticas, y rediseñe si es crítico
item para ver si ha fallado, y con
con esto reducir la taza de fallas? esto reducir el riesgo de falla?
H4
S4 si no
Combinación de si no Testeo de busqueda de
Tácticas fallas

Rediseñe si es
Rediseño crítico
 Diagrama Lógico RCM: Ejemplo
Es la falla generada por la
causa simple de detectar
H
Funciones Evidentes si no

¿La falla que se genera de esta

causa afecta la seguridad de
trabajadores o medioambiente o
el daño
Yesconcecuente? No S
si no

La falla o el resultado de esta falla

Proveniente de esta causa afectan
a la producción directamente P
Yes No

Mantenimiento programado es usualmente

Consecuencias
necesario si loscostos asociados a este son Productivas
menores que las de pérdidas de producción
¿Puede usted detectar facilmente
una advertencia de perdida
gradual de la función? P1
si no
Mantenimiento
basado en la condición ¿Puede usted reparar y restaurar el
desempeño del item, y reducir la
taza de fallas? P2
Mantenimiento si no
basado en el tiempo
¿Puede usted reemplazar
facilmente el item, y con esto
reducir la taza de fallas?
Desecho basado en P3
el tiempo si no

Corralo hasta que falle o

rediseñe si es crítico
 METODOLOGÍA PARA LA IMPLEMENTACIÓN
DEL PLAN DE MANTENIMIENTO BASADO
EN LA CONFIABILIDAD SEGÚN SAE ESTANDAR JA1011
 METODOLOGÍA PARA LA IMPLEMENTACIÓN
DEL PLAN DE MANTENIMIENTO BASADO
EN LA CONFIABILIDAD SEGÚN SAE ESTANDAR JA1011
1. ¿Cuáles son las funciones?
Establece 2. ¿De qué forma puede
objetivos, Define el fallar?
problema y recoge la 3. ¿Qué causa la falla?
información básica 4. ¿Qué sucede cuando
falla?
 Consecuencias de 5. ¿Cuáles son las
las fallas consecuencias de la falla?

6. ¿Qué se puede hacer para

 Estrategias de predecir o prevenir la falla?
mantenimiento
7. ¿Qué hacer si no se puede
predecir o prevenir la falla?
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