1S 13095 : 1991 (Reaffirmed 2003) areata ATs qecqars area, ararea wrath fart Indian Standard BUTTERFLY VALVES FOR GENERAL PURPOSES (First Reprint JUNE 1996 ) UDC 621-646-25 : 669°13/°14 © Bis 1991 BUREAU OF INDIAN STANDARDS MANAK BHAVAN, 9 BAHADUR, SHAH. ZAFAR,MARG. NEW DELHI 110002 September 1991 Price Group 4Chemical Engineering Plants and Related Equipment Sectional Committee, HMD 17 FOREWORD This Indian Standard was adopted by the Bureau of Indian Standards, after the draft finalized by the Chemical Engineering Plants and Related Equipment Sectional Committee had been approved by the Heavy Mechanical Engineering Division Council. ‘The satisfactory performance of any valve depends on design, manufacture, correct installation and main- tenance. This standard specifies the requirements for design and manufacture but not installation oF maintenance. Particular requirements should be indicated by the purchaser in his purchase order or enquiry In the preparation of this standard assistance lias been derived from BS 5155 : 1984 ‘Specification for butterfly valves? issued by British Standards Institution ( BST ) For the purpose of deciding whether a particular requirement of this standard is complied with, the final value, observed or calculated, expressing the result of a test or analysis, shall be rounded off in accordance with 18 2: 1960 ‘Rules for rounding off numerical values (revised )'. ‘The number of significant places retained in the rounded off value should be the same as that of the specified value in this standard.Indian Standard BUTTERFLY VALVES FOR GENERAL PURPOSES 1 SCOPE Lt This standard covers double flanged and wafer type of metal seated, resilient seated cast iron, duc a carbon steel ress butterfly valves for general’ purposes, Valves covered under this ‘standard are manually, pneumatically, hydraulically or electrically ope- rated. 1.2 It covers valves of nominal pressure designa- tions up to and including 4 MPa and Class 300 with ends Hanged in accordance with appropriate tables of IS 6418: 1971 ‘Cast iron and malleable cast iron flanges for general engineering purposes” ‘or wafer type valves with bodies designed to be accommodated between pipe work flanges in accordance with appropriate tables of IS 6418 : 1971 or IS 6392: 1971 ‘Steel pipe flanges’ in nominal sizes DN 40 to DN. 2000._ Tt also covers valves up to class 300 and flanges as per the presure/tcinperatuse ratings given in 1S) 13159 (Part 1) : 1991 ‘Steel pipe flanges and flanged fittings : Part 1 Dimensions’ and IS 6418 : 1971 ‘Cast iron and malleable cast iron flanges for general engineering purposes’. 2 REFERENCE The Indian Standards listed in Annex A are necessary adjuncts to this standard. 3 TERMINOLOGY AND DEFINITIONS Terminology and definitions covered in IS 485+ (Part 3) 11974 are generally applicable. 4 VALVE END CONNECTIONS 4.1 Double Flanged Valves ends for connection to vidual bolting as shown in A.valve having fan Pipe flanges by i Fig. 1. 4.2 Wafer Valve A valve for clamping between two pipe flanges using through bolting, This may be single flange, Fig. 1 Burtsrezy Vatve, Douste FLANGED TyP5, lug type, U-section or flangeless type as shown in Fe234,3an060 0 Fic. 2 Burrerezy VALyg, SINGLE FLANGE Warer TYPE. INS Fic. 4 Warer Luccep Tarovon Bott Fi. $ Burrarety VALvs, FLANGELESS ‘Waren Tyres Les Fic. 6 Burtarey Vatvg, U-Ssctton Warer Typ, NOTE — This type of valve may be stable for the individual bolting of each flange to the pipe work, but this may not be assumed, (These figures are illustrative only )-AS 19095 1 1991 5 SERVICE APPLICATIONS 5.1 Valves shall be suitable for one or more of the following applications: 8) Tight shut off — A valve having no visi le leakage past in closed position under test conditions, —A valve intended for rej Purpotes may have a clea- ance between the disc and the body in close position, — A valve which has speci- fied maximum leakage rate past the disc in the closed position, 5.2 Vacuum Condition Where valves are so be, wed under, vacuum conditions, purchaser shall mention speci land the detailed design provision shall be mutu- ally agreed between the purchaser and the manu- facturer. 6 NOMINAL SIZES ‘The range of nominal valve size (DN) in mm ‘shall be as follows: 40, 50, 65, 80, 100, 125, 150, 200, 250, 300, 350, 400, 450, 500, 600,’ 700, 800, 900, 1000, 1 200, 1400, 1600, 1.800 and 2000, 7 NOMINAL PRESSURES 7.1 Valves shall be designated by nominal pres- sure ( PN ) defined as the maximum permissible working pressure (MPa ) at 20°C temperature a3 follows: PN 0:25, PN 0°6, PN 1-0, PN 2:5 and PN 4-0 7.2 The class designations for valves specified by nominal pipe sizes shall be class 125, class 150 and class 300. ‘8 PRESSURE/TEMPERATURE RATINGS ‘Maximum permissible gauge working pressure and rating temperatures ahall be in accordance with IS 6418: 1971 and IS 19189 ( Part 1) 1991 except that restrictions on temperature may be placed by the manufacturer on valves in accordance with this standard by reason of valve type, trim materials or other factors. However, all valves shall be suitable for continuous use at their PN designation within the temperature range of 10°C to 65°C. 9 BODY ENDS 9.1 Double Flanged Body Ends ‘The dimensions of flanged body ends and drillings shall be in accordance with the requirement given, b) Regulating ©) Low leakage in Annex B, Flanges as per any other specific requirements of the purchaser may also be given as agreed to between the manufacturer and the purchaser or as per IS 13159 ( Part 1) : 9.1.1 Flanges shall be at right angles to the axis of the bore and concentric with the bore. Flanges shall be drilled unless otherwise specified and bolt holes shall be off centres. Tapped holes in the flanges may be used when required by the design of the valve. 9.2 Wafer Body Ends 9.2.1 Body ends shall be capable of being fitted between the pipe flanges complying with the requirements of Annex B flange drilling. 9.2.2 The joint faces shall be at right angles to the axis of the bore and concentric with the bore, 9.2.3 Holes may be provided, where required by the design, for the passage of the bolts securing the flanges and the valve, Where through bolting is not particable duetto the presence of valve shaft, bearing housing, tapped holes may be provided for individual belting of each flange. 10 FACE TO FACE DIMENSIONS 10.1 Face to face dimensions of double flanged and wafer types of valve shall be as per Table 1. 10.2 Face to face dimensions given in Table 1 are exclusive of the sealing gaskets at both ends, 10.3 The manufacturer shall ensure that adequate space will be available between valve flanges for bolting when flanged valve with short body face to face or wafer long face to face are manu- factured, 10.4 Tolerance on face to face dimensions in Table 1 shall be as follows: Face to Face Dimensions of Tolerance Unlined Vaive mm mm “Over Up to and Including 0 250 #2 250 500 +3 500 800 +4 800 1 000 £5 1000 2400 +6 11 BODIES Body end ports shall be circular and the numeri cal values of the diameter shall be as close as possible to the value of DN.1S 13095 : 1991 Table 1 Face to Face Dimensions (Clauses 10.1 ¢0 10.3) All dimeosions in millimetres, Nominal | Doue law | Double Flaw | Wafer Shore] Wafer | Wafer | Wafer Size” |Pged' Shore” | "sea Looe weticm | Else ecw ace dimension fg | Facesoface ditions or sonia pomre stl promos sxcediog sorereeedng Fas | axeo | Nz | EN?S [_fNaS | Neo cute 5tiso | GaetSbo | custo | diaw'bo | oumidinso | Gian 200 1 2 3 . ! Ss * 1? | DN om =n an a =m == © 105 wo o f= - | - 0 108 130 6 = a : 6s nz v0 “ = = a «0 oy) 6 = oI © wo 10 2 - a | 6 25 M0 200 % = » o 130 0 20 56 - 6 0 20 uz 20 60 - 9 n 250 X65 250 ve = us % 0 v8 m | 7 = us 8 350 180 mm | 2 mo ry 216 10 7 woe MoM 450 m2 330 - at 152 | 160, s00 9 350 - we ww ooo 267 0 = 154 me) 30 700 202 430 - - 29 | - 200 si #70 = = am | = 00 330 so} = Bi 7 1000 a0 330 - - 20 = 120 40 630 = = 230 : 1400 0 n0 = a oo : 1800 600 1 : = a 1 00 oo m | = = es 7 vow | 70 930 : = a = NOTE — Wafer type valves may not be available in all combinations of materials and face-to-face dimensions 12 DISC AND SHAFT ‘The disc and shaft shall be designed to withstand the maximum pressure differential across the valve in either direction of How. The shaft may be of one piece design or in two pieces separately attached to the disc. Any means of attachment between the shaft and the disc shall be such as to preclude components becoming loose in 13 SEATING AND LININGS Non-integral seatings, and lining where used, and their means of attachment shall be such as to preclude their becoming loose in service. 14 BEARINGS 14.1 The bearings shall be suitable for the maxi sum loads imposed by the shaft during testing4S 13095 : 1991 14.2 For valves DN 350 and above, a bearing shall be provided to take the axial ‘thrust, spring retaining clips (circlips ) shall not be used as thrust bearing. 14.3 Suitable sealing shall be provided for the shaft where it passes outside the pressure contain- ing enclosure. 15 MATERIALS This standard is based on materials specified in Table 2. Unless otherwise agreed, the matetials shall be of a grade equivalent to those given in ‘Table 2 or superior. Other material may be used as per agreement between the manufacturer and the purchaser. Table 2 Busic Materials (Component Material 1S Refersed Grade Body Case icon. 210; 1978 FG 200, Min Spheroidal graphite ion 1865 | 1978 SG 400)12 Chrbon steel 2004 1978 Chor ch, § 1g75 : 1998 G2 or as 2856 : 1987 Gl orG Dise Gast ieon 210: 1978 FG 200, Ain Spheroidal graphite ion 165 | 1974 SC 400/12 Carbon steel 2008 1978 ior cis 1975 : 1978 2856 : 1987 Stainless steel 544g: 1987 Gon’ metal 3181987 ‘Aluminium bronze 305; 1901, Shaft ‘Stainless steel ons : 1972 ~ Carbon steel 1570 Pare 2): 1979 ‘Aluminium bronze 308 1981, ‘Nickel copper alloy Seating ring! eas steel 6603 : 1972 0¢ Gr 1g Ni 10 7 Seal retaining ring 08 Gr 17 Ni12 Mo2 444 1907 Gen Greer Gr? Gon metal 318: 1981 Gr E18 or LTB ‘Aluminium bronze 508: 1901 Gra Deposited metal-suitable for uty or. resilient material (ae Note } Seat Elascomers - Nitrile, Neoprene, EP D, M. Rubber ‘Shaft bear Manufacturer's standards — - vale be for duty Toternal fastenings Staintes steel Manufacturers Suitable for dure anand Carbon steel, te th 380 Nima® oF [external bolting NOTE — When the resilient seals forms parts of 8) the body and the disc is made of grey cast iron, spheroidal graphite iron, oF carbon steel ini recommen that the dir should be provided with » ine facing, deposit om the edge or coated all aver 1b) the dine and the body ie made of grey cant iron, pheroidal graphite irom or carbon stoel at iy reuumauenuied that the body should be provided with a facing Ting, deposit on diameter in cogtract with wesibut seal ot Coated all over,19 OPERATION 16.1 Manual Operation Al valves shall be capable of being operated at a differential pressure across the disc as marked on the valve. Lever, worm gear/travelling nut type or any other suitable type of operator can be used. 16.1.1 Divection Unless otherwise specified, manually operated valves shall be closed by turning handwheel or lever in a clockwise direction when facing the handwheel or lever. The design of lever when fitted shall be such ‘that the lever may only be assembled to the valve so that it is parallel to the direction of flow when the valve is open. 1641.2 All gear travelling nut operators shall be provided with suitable stops to prevent movement Of the shaft beyond the limit correspnding to the fully closed position of the disc. 16.1.3 All. gear/tcavelling nut operators shall be packed with grease for life time operation. Gear) travelling nut operators shall be totally enclosed and whether proof for general application. For special applications such as marine, submerged service, buried service etc. the purchaser may specify special enclosure. 16.1.4 All. gear/travelling nut operators shall be self locking type. All lever operated valve shall be capable of being locked at at least three inter- mediate positions, 16.2 The operating handwheels shall be marked CLOSE’ or SHUT” to indicate the direction of 16.3 The operator shall be provided with arrange- ‘ment to indicate the disc position. 164 Electric Operators 16.41 Electric motor drives shall be equipped with limit switches and torque switches for both ‘open and closed positions, 16.4.2 Any gearing in direct association with elec tric motor drive shall be totally enclosed and shall, operate in a lubricant. 16.4.3 Each electric operator shall be provided with an auxiliary handwheel for manual operation, 16.5 Hydraulic Operators 16.5.1 With cylinder operation, pressure shall maintained on cylinder piston'at each end of its stroke unless other means are provided to prevent rifting. 16.5.2 Cylinders shall be equipped with drt wiper 1 ean the ison rod beore"t etete Sinden Is 13095 : 1991 16.5.3 Rod seals and piston caps shall be of nitrile rubber or other material equally suitable for hydraulic service. 16.6 Pneumatic Operators 36.6.1 With cylinder operation, pressure shall be maintained on the cyclinder piston at each end ofits stroke unless other means are provided to prevent drifting. 16.6.2 Cylinders shall be equipped with a dirt wiper to clean the piston rod before it enters the cylinder. Alternatively cylinder with its linkage should be housed in weather-proof enclosure. 16.6.3 Rod seals, rod wiper and piston caps shall be ‘of neoprene, nitrile rubber of equivalent material suitable for air service, 16.6.4 Cylinders shall be equipped with adjust- able cushions at each end of the stroke, if 30 specified, 17 TESTING All valves shall be hydrostatically tested by the ‘manufacturer before despatch. ‘The pressure shall be obtained without any significant hydraulic shock. Testing shall be carried on before applica- tion of paint or other similar treatment unless otherwise agreed between the purchaser and the manufacturer. There shall be no air entrapped within the part of the valves subjected to test pressure, 17.1 Performance Testing Each valve shall be shop operated from fully closed to fully open position and reverse, under no pressure and no flow condition to demonstrate hat the complete assembly is workable. 17.2 Body Test Completely assembled valve shall be tested as follows: ‘The body ends shall be blanked s0 that the valve is subjected to the full pressure in all directions induced by the test pressure wafer valves may be tested in any suitable manner agreed between the purchaser and the manu- facturer. ‘The valve disc shall be in slightly ‘open position and. pressure equivalent t0 1-3 times the maximum permissible working pres- sure shall be applied with water. The duration of this test shall be as in Table 3.” 17.3 Seat Test ‘The seating surface of the valve shall be cleaned unless «surface treatment fora an integral part othe design or the ute ofa temporary surface treatinent has been agreed hetween the, manufac: turer and the purchaser to avoid she posbilty ot damage under the conditions of the test - 5Table 3 Test Durations ( Clauses 17.2, 17.3 and 17.4) ‘Minimuse Test Duration | Nominal Dis in Minutes for at Body Test | Seat Test Whes Applicable ‘Up toand including 50 | 0-25 025 650 150 200 to 300, 350 t0 1 000, 1200 +0 2000 [NOTE — Daring the body test, there shall be no leak fge through the metal end joints or the vaive shaft teal, ‘Ror shall any part be permaneatly deformed, 17.3.1 Each valve shall be shop tested for leaks in closed position. The test shall be conducted with the body flanges in a horizontal position. Pressure shall be applied to the upstream end of the valve, the downstream being open to atmos- phere. The duration of test shall be as per Table 53. There shall be no indication of leakage past the valve disc during test and valves shall be drop tight, Seat test shall be carried out in both the directions of valve if agreed between the manu facturer and the purchaser. The seat test pressure applied on upstream side shall be equivalent to I-1 times the maximum permissible working pressure ‘at 20°C and shall be applied with water. 17.3.2 For regulating type valves seat test shall not be applicable. 174 Disc Strength Test The test shall be conducted with the body flanges i mntal position. The test pressure shall be 1-5 times the maximum permissible pressure at 20°C. With disc in closed position, hydrotest pres- sure shall be applied to the lower ace of the disc for duration as. per Table 3. There shall be no damage to the valve disc nor any part of valve or disc shall be permanently deformed. by the test ‘The purpose of this testis to provide evidence of the adequacy and structural integrity of disc and body. Any leakage past the seat shall not be the criteria for rejection of the valve ( Sampling test sample as per IS 2500). For regulating type valves, dise strength shall not be applicable, 17.5 Maximum permissible leakage shall be as given in Table 4. 18 TEST CERTIFICATES When specified by the purchaser, the manufa turer shall issue a test certificate ‘confirming that the valves have been tested in accordance with this standard and stating the actual pressures and’ medium used in the test. Table 4 Leakage Rates ( Clause 17.5) Tight shutoff Low leakage O- mmtfs x DN ( 405) ‘Not specified, Outside the scope ofthis standard Regulating NOTE — Applicable to si Leakage rates for larger this wandard. DN 40 te DN 1 200, cn are outside the soy 19 INSPECTION If inspection is required, this shall be stated in the enquiry/order. ‘The purchaser or his authori- sed representative shall have access to the manu- facturer’s works at all reasonable times to inspect serembled valve to his order 20 WITNESSING OF TESTS ‘When the purchaser desires to witness the tests, this shall be specifically agreed in advance. 21 MARKING Marking shall be cast integral_on the body or on aplate securely attached to the body. ‘The mark- Ings shall be in accordance with 1S 8866 : 1981. 22 PREPARATION FOR DESPATCH ) Valve shall be complete in all respect when shipped. Each valve shall be drained, cleaned, prepared and suitably protected with 2 Coats of red oxide on unmachined surfaces and rust preventive coats on machined and flanged surfaces for despatch in such @ way as to minimise the possibility of damage and deterioration during transit and storage. Painting other than. specified fon the finished valve shall be as per the agreement between the manufacturer and the purchaser. b) Disc shall be unseated when despatched, but care shall be taken to ensure that there is no risk of damage to the dise ©) When specified, the body ends shall be suitably sealed ‘to exclude foreign matter during transit and storage 4) Components shipped unattached shall be adequately protected and identified to permit correct field assembly.23 INFORMATION TO BE FURNISHED BY ‘THE PURCHASER IN AN ORDER OR ENQUIRY 1) General requirements i) Size of the valve pressure v) Design pressure vi) Maximum differen- tial pressure ( when valve shut ) 18 19095 + 1901 ii) Low leakage rate iv) Suitability for flow in both directions 3) Mode of operation i) Manual with “ever or handwheel or chainwheel ii) Power/voltage/frequency/No. of phases] air supply pressure/type of operator Direction of rotation of handwheel iv) Orientation of handwheeljlever with reference to pipeline 4) Type of construction vii) Maximum flow ......00.mlh and Seca iy Flanged or wafer [lug wafer single/ sorrespondingpre- wale HanplfangelenYater/Useton vi) Normal ow ern i) Pace to face dimension (short o long ix) Temperature of _K series ) iy Range etn a a a ‘column ) are required xi) Operating time s v) Valve installation — whetner horizontal pl pees ie 2) Service floor stands, ete. Liatad i) Tight shut off 6) Any other, information not covered in the ams soses st ANNEX A ( Clause 2) ter op naranano nm evaxunne IS No. Title IS No Title 210 : 1978 Grey iron castings (third 1875 : 1978 Carbon steel billets, blooms, oe) Soret Bers 305 : 1981 Aluminium bronze ingots and (fourth revision ) castings (stond revision ) 2004: 1978 Carbon steel forgings for gene- ral engineering purposes ( second 318 : 198) Leaded tin bronze ingots and revision ) ig taser (Part 2):1979 Part 2 Carbon steel ( Unallo- butes and by count of defects na . aed, revision ) for percent defectiveIS No. 2856 : 1987 3444 : 1987 Nominal Pressur PN 0-25 06 10 16 25 40 Title IS No. Title Carbon steel castings for pres- 4854 Glossary of terms for valves and. sure coming parts suitable for (Part 3): 1974 their parts: Part 3 Butteryfly perature. service valves weldtog quality ) (thd (ion ig aity Cd sep 1grk Sel pipe fangs high 6603 : 1972 Stainless steel bars and flats Corrosion resistant high alloy gpg. : Gorreign gtntant high slloy goes : 1961 Marking eytem for valves Tor qencral applications (secmmd 19159 Steel pipe flanges and flanged raiton) (Part 1) : 1991 fittings: Part 1 Dimensions ANNEX B ( Clauses 9.1 and 9.2.1 ) DIMENSIONS OF FLANGES AND DRILLING Integral Grey Cast. Malleable Cast Iron Steel Plate Flanges Integral Steel Flanges tron Flanges Integral Flanges for Welding Im accordance with Nil Tn accordance with Manufacturers 18 6418 : 1971 18 6392: 1971 Standard Table 2 Table 3 Table 3 Inaccordance with’ Table 5 do 13. O4IB-L9IL Table 4 Table 6 (Except Table 8 Table 11 do for DN 80 in which case the number of holes shall be four ) Table 7 Table 8 Table 17 In accordance with 1S 6902 : 1971 Table 15 Table 10 Table 11 Table 23 Table 21 - - Table 28 Table 26Bureau of Indian Standards BIS is a statutory institution established under the Bureau of Indian Standards Act, 1986 to promote harmonious development of the activities of standardization, marking and quality certification of goods and attending to connected matters in the country. Copyright ' BIS has the copyright of'all its publications. No part of these publications may be reproduced in any form without the prior permisSion in writing of BIS. 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Reprography Unit, BIS, New DelAMENDMENT NO. 1 AUGUST 1996 TO IS 13095: 1991 BUTTERFLY VALVES FOR GENERAL PURPOSES (Page 2, clause 7.1, line 5 ) — Substitute the following for the existing: “PN 0.25, PN 0.6, PN 1.0, PN 1.6, PN 2.5 and PN 4.0’. (HMD 17) a Reprography Unit, BIS, New Delhi, India