MINI VIBRO MODEL 1022A INSTRUCTION MANUAL Sowa SHOWA SOKKI CORPORATIONINTRODUCTION 1. 2. 3. 4. @ONOn 10. 1. 12. 13. Contents 0 Overview and Features Names and Functions of Components + 2.1 Names of components «+ 2.2 Functions of components - 2.2.1. Plekup Input connector « 2.2.2 Power switch 2.2.3 Tunable filter switch 2.2.4 Frequency dial 2.2.5 Function switch 2.2.6 Full scale range switch « 2.2.7 Analog indicator * 2.2.8 Battery box - 2.2.9 Output terminal Operation Required before Using the Equipment - Vibration Measurement 4.1 Installing the pickup- 4.2 Connecting the pickup to the equipment - 4.3 Setting the measurement mode and range - 4.3.1 Acceleration measurement 4.3.2 Velocity measurement: 4.3.3. Displacement measurement: 4.3.4 Vibration frequency analysis ° Use of Output Signal «+++++++++++++ Operation Required after Using the Equipment - Replacement of Dry Cell Battery Explanation of Vibration Meter 8.1, Block diagram «++ 8.2. Explanation of Blocks « Maintenance - Specifications Quantity Frequency Characteristics * Outline Drawing - 13.1, MODEL1022A - 13.2. MODEL 2008 i+s++++ debeeeeeaeeseeeeeeeeaeeeseetaeene 13 OAMMDOHOVNNDADOGAMHAHAARARUOBONINTRODUCTION Thank you for selecting SHOWA MINI VIBRO MODEL 1022. Before operating the equipment. please read this instruction manual thoroughly to efficiently and correctly use it obtaining its full performance for many years to come, with a good understanding of its functions and operations so that you may become accustomed to handling it. After recelving the equipment, check the quantity of accessories mentioned at the end of this manual and its appearance to see that it has no abnormality. In case you find any fault, make contact with the distributor or SHOWA sales department. 1. Overview and Features MINI VIBRO MODEL 1022A permits measuring vibrations (displacement, velocity, acceleration) ranging from 10 to 1000 Hz of rotating machines such as motors, blowers, and turbines. The equipment is provided with a frequency analysis filter that is compactly incorporated, so analyzing operation can be performed easily with a single-hand. Power is supplied from a dry cell battery. This model is a small- sized and lightweight tester type. This is also provided with a portable case that is very convenient for measurement in a field. Features > The equipment conforms to the vibration severity (JIS B 0807 and 1SO 2954) and permits measuring an RMS value of vibration velocity. + The equipment is a small-sized lightweight analog indicator type vibrometer that can easily read vibration with variation. + The equipment can measure acceleration, velocity, and displacement of vibration. In particular, the equipment is most suitable for measurement of low level vibration. > The equipment Is provided with a bullt-In frequency tunable filter, which permits analyzing vibration frequency with simple operations. + The equipment is provided with an analog output that permits making a connection to recorder, oscilloscope or FFT analyzer.> Vibration pickup is an electromagnetic type that permits stable measurement, The pickup can be easily fixed by hand holding, screw (M10) fixing, or optional magnet (MG-2). > The equipment uses the dry cell battery 006P that is easily available anywhere. It an alkali type (6LR61) is used, the equipment can be operated continuously for 16 hours or more. > The equipment is housed in a small portable case that makes it handy to carry. 2. Names and Functions of Components 2.1 Names of components output Php input correcior Battery check Inoteator u Battory box Power switch Filter ewiten Full scale fange atch Function switeh 2.2 Functions of components 2.2.1 Pickup input connector An input terminal to connect the pickup (MODEL 2008) by pickup cable.Note: The MODEL 1022A is adjusted in combination with the pickup. Be sure to use the equipment together with the attached pickup. ° If another pickup is used, the sensitivity and frequency characteristics may not satisfy the specification. 2.2.2 Power switch A) OFF Turns off the power supply of the equipment. B) BATT —_Used to check the residual capacity of the battery. When the meter indicates the left side of the battery check position, replace the battery with a new one. C) MEAS Turns on the power supply of the equipment 2.2.3 Tunable filter switch Set this switch to “FIL IN” for vibration frequency analysis. A) x10 Turns on the tunable filter. The value resulting from multiplying the frequency dial value by 10 is an analysis frequency. B) «100 Turns on the tunable filter. The value resulting from multiplying the frequency dial value by 100 is an analysis frequency. C) FIL OUT Turns off the tunable filter. The overall value is. measured. The frequency dial becomes ineffective. 2.2.4 Frequency dial ‘This dial 1s used when the tunable fitter Is x10 or x100. The unit is Hz. 2.2.5 Function switch A) ACC Used for vibration acceleration (m/s* (Peak)). B) VEL used for vibration velocity (mm/s (RMS)). Cc) DISP Vibration displacement (um (P-P)). 2.2.6 Full scale range switch This switch changes the full scale in 10 dB steps at each vibration measurement.2.2.7 Analog indicator This has a double scale of 0 to 1 and 0 to 3 and provides the full scale selected by the range switch. This is also used to check the residual capacity of the battery. 2.2.8 Battery box (rear side) When replacing the battery, open the cover and replace the battery. 2.2.9 Output terminal This is a vibration waveform output (AC output) and + 1 V/FS. The output resistance is 1 kQ. (In the optional DC output specification, this terminal becomes a +1 WFS level output.) 3. Operation Required before Using the Equipment Before using the equipment, check the residual capacity of the battery. When the battery with a lowered residual capacity is used for measurement, the equipment cannot provide accurate measurement. 4. Vibration Measurement 4.1 Installing the pickup A) Method using a stud (screw) Fix the pickup on a smooth surface by tightening a stud (screw: M10 P = 1). This method is an idea! one because of its high resonance frequency. However, the methods (B) or (C) may be-simpler and more convenient depending on the frequency and magnitude of the vibration to be measured. B) Method using a magnet (option) Install the pickup on a smooth surface by using a magnet holder (MG-2). ©) Method using a contact pin Install the attached contact pin on the pickup and push it by hand. This is the simplest and most convenient method and suitable to a case where the vibration is not large, namely, 500 Hz or less.Note: Install the pickup in such a way that the end of the contact pin installation faces downward from the horizontal line. If it faces upward, the stroke of the detector coil becomes zero, so that the equipment cannot provide accurate measurement. 4.2 Connecting the pickup to the equipment Connect the pickup to the pickup input connector of the equipment by using the attached pickup cable. 4.3 Setting the measurement mode and range Set the filter switch to “FIL OUT" for non-analysis. For vibration frequency analysis, refer to sub-section 4.3.4, 4.3.1 Acceleration measurement Set the function switch to “ACC” and turn the full scale range switch so that the reading of indicator may be at an easy-to read position. (Measurement example) Range switch: 3 m/s* (Peak)’, indicator reading: center In this case, the full scale is “3.16 m/s? (Peak)", so the lower scale is used for reading and the measured value is 1.58 m/s* (Peak). 4.3.2 Velocity measurement Set the function switch to "VEL" and turn the full scale range switch so that the reading of indicator may be at an easy-to read position. (Measurement example) Range ewitch: 10 mm/s (RMS)", indicator reading: center In this case, the full scale is ‘10 mm/s (RMS)", so the upper scale is used for reading and the measured value is 5 mm/s (RMS).4.3.3 Displacement measurement Set the function switch to "DISP" and turn the full scale range switch so that the reading of indicator may be at an easy-to read Position. {Measurement example) Range switch: 100 ym (P-P)", indicator reading: center In this case, the full scale is “100 ym (P-P)”, so the upper scale is used for reading and the measured value is 50 ym (P-P). 4.3.4 Vibration frequency analysis Set the filter switch to “FIL IN" and select "x10" or "x100” depending on the frequency to be analyzed. When "x10" is selected, the equipment can analyze 10 to 100 Hz depending on the position of the frequency dial. When “x100" is selected, the equipment can analyze 100 to 1000 Hz depending on the position of the frequency dial. The tunable filter can be used for any of acceleration, velocity, and displacement measurements. During measurement. if the filter switch is set to "x10" or "“x100". the value becomes smaller than before. Next, turn the frequency dial and stop it at a position where the meter value becomes the maximum in the range of 1 to 10 scale divisions. The frequency at that time (frequency dial value x filter switch) is an analyzed frequency value and the vibration can be read on the meter. Note: When using the tunable filter, be sure to determine a proper range with "FIL OUT" and then set the switch to "FIL IN". With “FIL IN", don't change the full scale range switch and the function switch. 5. Use of Output Signal In the AC output specification (standard), when OUTPUT is connected to a device such as oscilloscope and FFT, it is possible to observe or analyze vibration waveforms. In the DC output specification (option), when OUTPUT is connected to a device such as chart recorder, it is possible to record or observe vibration levels.6. Operation Required after Using the Equipment After using the equipment, be sure to turn off the power switch. When the equipment is not to be used for a long time, remove the dry cell battery because its inside may be corroded by liquid leak from the dry cell battery. 7. Replacement of Dry Cell Battery Open the lid of the battory box provided on the bottom af the equipment and replace the dry cell battery with a new one. When removing the old dry cell battery from the battery snap; hold the battery snap portion with fingers without pulling the lead wire of the battery snap. . Pulling the lead wire of the battery snap will result in wire breaking. 8. Explanation of Vibration Meter 8.1 Block diagram as pu SS arr Tare 8.2 Explanation of Blocks 8.2.1 Pickup (PU) The pickup (MODEL 2008) is an electromagnetic type and generates an output voltage proportional to the vibration velocity. Its sensitivity is adjusted in combination with the vibrometer.8.2.2 Range switch (ATT) This is an attenuator for range changeover comprising 10 dB steps. The full scale range is determined by this switch and the function switch. 8.2.3 Differentiator (d/dt) This differentiates an velocity signal from the pickup once to convert the velocity signal into an acceleration signal 8.2.4 Amplitier (AMP) The amplifier amplifies a velocity signal from the pickup linearly. 8.2.5 Integrator (jdt) The integrator integrates a velocity signal from the pickup once to convert the velocity signal into a displacement signal. 8.2.6 EQ AMP The EQ AMP compensates the low and high frequency characteristics of the pickup. 8.2.7 BPF This is a band pass filter having a resolution of Q4710 for vibration frequency analysis. Because it is provided with two ranges, 10 to 100 Hz and 100 to 1000 Hz, it can make a frequency analysis of 10 Hz to 1000 Hz. 8.2.8 V/F This is a frequency conversion circuit to determine the center frequency of the tunable filter for vibration frequency analysis. 8.2.9 True RMS This converts a vibration waveform into a DC value by the true RMS value conversion circuit. In the optional DC output specification, this output value oan be obtained. 8.2.10 OUTPUT AMP. This amplifier performs linear amplification so that the output may be +1 Vac /FS. In the standard specification, this output value can be obtained.8.2.11 INDICATOR The meter indication system of this equipment is based on a true RMS value. 8.2.12 BATT CHK This is a circuit to check the residual capacity of the battery 8.2.13 BATT One dry cell battery (00GP type) Is required as a power supply. 9. Maintenance In case any fault occurs while the equipment is in operation, be sure to check the following check Items and make contact with SHOWA sales department. Symptom Cause Corrective measure The dry cell battery is, Replace the dry cell The equipment | consumed. battery with a new can not operate one at all The battery snap is faulty. | Repair the battery snap. The function switch is Check the function wrongly set. switch. The range switch is set | Check the range wrongly set. changeover switch. Measured values | The pickup installation is | Refer to Section 4.1 are abnormal or | faulty. unstable The pickup cable Check the connectors connection is faulty. of the aquipmant and the pickup. The filter switch is Check the filter wrongly set. switch. No output comes | The output cable Check the output from the output | connection is faulty. terminal connector. terminal. 1010. Specifications Detector (MODEL 2008: horizontal/vertical common use type) | Sensitivity: To be adjusted in combination with the vibrometer. {Removable contact pin) Acceleration | 0.3, 1, 3, 10, 30 m/s* (Peak) Measurement full range. Seale Velocity T, 3, 10, 30, 100 mis (RMS) (10 dB step) Displacement | 10, 30, 100, 300, 1000 um (P-P) range. Frequency 10 Hz__|+10 %, Within -20 % characteristics [20 to 500 Hz | Within £ 10 % (conforming tothe | 1000 Hz | +10 %, Within -20 % vibration severity) Accuracy Within 3 % (80 Hz) Range changeover error Within 3 % Double scale of 0 to 1 and 0 to 3, and BATT mark Indicator Accuracy: Within 2.5% of the full {scale Vibration waveform (AC) output: Output +1 V/FS, output resistance: 1 kQ Vibration level (DC) output: + 1 V/FS (option) Temperature range Operating: 0 to +50 °C Storage: -20 to +70 °C Power supply Dry cell battery O06P or 6LROT (QV) 1 piece Continuous operation with an alkali battery: 16 hours or more Dimensions & Weight See outline drawing. 11. Quantity MINI VIBRO ANALIZER Pickup Pickup cable Dry cell battery im Output cord (with plug) Instruction manual Portable case Magnet holder (separately available option) im MODEL 10224 MODEL 2008 CA2411-1 O06P (incorporated in the equipment) CA1311-1 MG-2 ( on)(2H) Aouenbosg oot (ody) sonspersereyo fousnber 12, Frequency Characteristics (in combination with the MODEL 2008) ap epmyydusy 1213. Outline Drawing 13.1 MODEL 1022A Ire S Weight: Approx. 600 g @ Som mT AEGaeR [a Bae Oye, | as. coma 13.2 MODEL 2008 Weight: Approx. 160 g output (12R2A)