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Article M AT E R I A L S
Journal of Composite Materials
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The effect of prestress force magnitude on Reprints and permissions:
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the natural bending frequencies of the DOI: 10.1177/0021998317740202
journals.sagepub.com/home/jcm
eccentrically prestressed glass fibre
reinforced polymer composite beams

Anita Orlowska1, Cezary Graczykowski1 and Adam Galezia2

Abstract
This paper studies the effect of prestress force magnitude on natural frequencies and dynamic behaviour of eccentrically
prestressed glass fibre reinforced polymer composite beams, including the theoretical background, numerical results and
experimental verification. The term prestress indicates the initial tensile stress applied to the fibres embedded in selected
external layers of the composite material. First, the paper presents the theoretical background of the finite element
method modelling of prestressed composites. Then, the results of numerical simulations conducted for a five-layered
glass-epoxy composite beam are presented. The natural frequencies corresponding to three initial bending modes are
analyzed for different prestressing force levels and for different fibre volume content. Finally, the results are verificated by
experimental modal analysis conducted on three different glass-epoxy composite specimens of various mechanical
parameters. Both the numerical results obtained from finite element method and the experimental results obtained
from experimental modal analysis reveal that the first bending frequency increases and the two subsequent bending
frequencies decrease due to the prestressing force. The comparison of numerical and experimental data confirms the
effect and allows to quantify the influence that the prestress force has on the natural frequencies of composites, which is
an interesting and practically relevant phenomenon.

Keywords
Prestressed structures, laminated composites, prestressed reinforced composites, glass fibre reinforced polymer com-
posite materials, vibrations, finite element method

Introduction self-equilibrated state of stress in the composite,


The concept of increasing strength capacity of which modifies its response to external loading. In the
structural elements by introducing preliminary stresses case of fibre reinforced polymer (FRP) composite of a
that counteracts the exploitation stresses has been complex construction composed of layers of various
known for years. A large number of applications mechanical properties, the applied loading may cause
(e.g. reinforced concrete beams and slabs) of pre- a very complex mechanical behaviour including
stressed materials in civil engineering prove that coupling between tension, bending and twisting.
proper compression of material can effectively increase Mechanical behaviour of such type of prestressed
the strength of structural elements. structural elements can be difficult to predict, but
The term prestressing used in this article indicates
the application of initial tensile stress to the fibres 1
Institute of Fundamental Technological Research, Polish Academy of
embedded in selected layers of the fibre reinforced Sciences, Poland
2
composite. By the similarity to reinforced concrete Warsaw University of Technology, Institute of Vehicles, Poland
structures, initial prestressing of the fibres and their
Corresponding author:
further release after resin matrix solidification produces Anita Orlowska, Institute of Fundamental Technological Research, Polish
a clamping load which causes compressive stresses Academy of Sciences, Pawinskiego 5B, 02-106 Warsaw, Poland.
in the matrix. The entire procedure generates initial Email: aorlow@ippt.pan.pl
2 Journal of Composite Materials 0(0)

simultaneously the application of prestress in layered relationship between prestressing strand eccentricity
composites gives interesting possibilities for developing and fundamental bending frequency, was observed.
their shape and mechanical properties.1 The increase of the natural frequencies along with the
The first publications concerning the analysis of increase of the prestressing force magnitude was
mechanical properties of prestressed FRP composites concluded from empirical studies and also presented
appeared in the late 1990s. Since then, many publica- in several other publications.18–20 No satisfactory math-
tions have confirmed the potential advantages of FRP ematical model predicting the increase of natural fre-
composites prestressing, such as the improvement of quencies, as the effect of structure prestressing, has been
load-carrying capacity of composite elements,2–6 the formulated20 yet.
reduction of thermally induced residual tensile stress On the other hand, according to the author’s know-
resulting from the cure cycle7,8 or fibre misalignment.9 ledge, the numerical procedures for the modal analysis
It has also been proved that prestressed composites are of prestressed structures are also not sufficiently well
characterized by a longer (the improvement of) fatigue described in the scientific literature. Most of the clas-
life7 and better resistance to stiffness degradation in the sical structural dynamics handbooks22,23 as well as
fatigue region.10,11 A comprehensive literature review, finite element method (FEM) handbooks24,25 focus
focused on the manufacturing and mechanical proper- exclusively on the modal analysis of standard (non-pre-
ties of fibre prestressed polymer-matrix composites, was stressed) structures but do not extend the consider-
presented by Mostafa et al.12 ations on the case of initial prestressing.
Although the literature concerning the influence of This paper describes the outcomes of numerical
prestressing on static behaviour of FRP composites is FEM-based simulations and results of experimental
quite extensive, there are no publications discussing the modal analysis conducted on prestressed FRP compos-
dynamics of such structures. In particular, the influence ite specimens. Both numerical and experimental ana-
of the preliminary stress on their modal characteristics lysis take into account the change of composite
and mode shapes has not been properly acknowledged geometry and the generation of stresses caused by pres-
nor described. On the other hand, there are several tress and their influence on the natural frequencies of
papers related to the natural frequencies of prestressed the composite. Let us note that numerical modelling
concrete structures. Some authors13–15 conclude that allows for the evaluation of the models varying exclu-
the natural vibration frequencies of prestressed con- sively by prestressing force value, while in laboratory
crete structures tend to decrease as the magnitude of experiment the specimens with various prestress levels
the prestressing force increases. This is known as a can differ by miscellaneous manufacturing factors, such
‘‘compression-softening’’ effect and is based on Euler- as details of geometric parameters and boundary con-
Bernoulli beam theory of an externally axially loaded ditions which may strongly affect natural frequencies of
homogenous beam. Other authors suggest that the nat- the composite.
ural frequencies of prestressed concrete structures
remain unaffected by prestressing force magnitude.16,17
Finite element model formulation
Moreover, there is also an argument that the natural
frequencies of the prestressed concrete structures In this section, basic equations governing static and
increase with the prestressing force magnitude.18–20 dynamic response of the prestressed composites will
An interesting piece of work, related to the be described. Although the constitutive equation will
experimental research on prestressed concrete beams be assumed as linear elastic, the large deformation of
dynamics, is presented by Noble et al.21 The authors the structure will be considered. The proposed model
describe experiments conducted on nine concrete beams will be based on layer-wise (LW) method which utilizes
differing among each other by the prestressing strand three-dimensional modelling of each layer of the com-
location. The beams were prestressed with various force posite and does not directly apply classical kinematic
levels and experimental modal analysis was conducted hypotheses of the plate theory. Consequently, the
for each prestress level. The results were carefully ana- numerical solution of the static and dynamic problems
lyzed with the use of linear regression model. It was will be obtained with the use of FEM and three-dimen-
found that for six of the nine beams there was no sional solid elements.
statistically significant change in fundamental bending The constitutive equation for the prestressed mater-
frequency corresponding to prestressing force ial can be defined in Voight notation as
magnitude; whereas only three beams showed statistic-
ally significant increase in fundamental bending p ¼ D ð e  e o Þ þ po ð1Þ
frequency. Despite rich experimental material, the
authors concluded that no non-random systematic where p is total stress vector, D is material constants
change, allowing for the identification of a direct matrix connecting stresses and strains, e is elastic strain
Orlowska et al. 3

vector, eo and po are initial strain and initial stress vec- Nevertheless, such approach correctly describes a
tors, respectively. The above equation remains valid large class of prestressed structures.
both for the case of small and large deformation of Let us however note that in many situations, the
the considered structure. applied initial stress causes large deformation of the
In the case of small displacement theory, the relation structure. In such cases the actual stiffness can be sig-
between strains and stresses takes a simple form nificantly affected by both deformation of the structure
and the state of stress generated during prestressing. In
e  e0 ¼ Dðu  uo Þ ð2Þ order to describe such effects, a geometrically nonlinear
formulation of the problem has to be used.
where D denotes first-order linear differential operator In the case of large displacements theory, the rela-
including derivatives with respect to space variables. On tion between strains and stresses takes the form
the basis of stress-based equilibrium equation, consti-
tutive equation (1) and linear geometrical strain-displa- e  e0 ¼ Dðu  uo Þ ð7Þ
cement relationships (2), we obtain classical
displacement-based equilibrium equations. They can which significantly differs from the equation (2), since
be further transformed into weak form being the vari- the differential operator D is now nonlinear and
ational formulation of the problem. Finally, by the use involves the products of derivatives over space vari-
of Galerkin method we arrive at FEM equations ables. On the basis of stress-based equilibrium equa-
describing small deformations of a prestressed body tion, constitutive equation (1) and nonlinear
geometrical strain-displacement relationships (7), we
K0 q þ R0 ¼ P ð3Þ obtain displacement-based equilibrium equations
describing large deformations specified for the case of
where initial prestress. Further, by performing a standard pro-
cedure involving derivation of the weak form of the
. q and P are nodal displacements and forces vectors, governing equations and Galerkin method, we obtain
. K0 is the global linear stiffness matrix composed of FEM equation describing large deformations of pre-
element matrices K(e) defined as stressed body, which takes the form
Z
K ðeÞ ¼ BT D B dV ð4Þ ðKNL þ Kp Þq þ R0 ¼ P ð8Þ
V

where
where B is a so-called strain matrix involving deriva-
tives of elements’ shape functions and V is the volume . KNL is the ‘‘geometrically nonlinear’’ global stiffness
of the finite element, matrix corresponding to the current configuration,
ðeÞ
composed of elements’ stiffness matrices KNL defined
. Ro expresses internal elastic forces resulting from as
prestress and is composed of element vectors R0ðeÞ Z
given in the form ðeÞ
KNL ¼ BT D B dV ð9Þ
Z V

R0ðeÞ ¼ BT p0 dV ð5Þ
V which is similar to equation (4), but the integration is
performed over actual (deformed) volume of the finite
Considering exclusively the problem of prestressing, we element
assume the external force P equal zero and we obtain a
simple equation . Kp is the global stress stiffness matrix composed of
elementary stress stiffness matrices KpðeÞ defined as
K0 q ¼ R0 ð6Þ Z
KpðeÞ ¼ BT p B dV ð10Þ
V
which can be directly solved in order to obtain
displacement vector q that describes the deformation
caused by initial prestress. The above linear finite elem- where p is the tensor of the current Cauchy stresses and
ent equilibrium equation refers to fully linear model in the integration is performed over the actual volume of
which geometrical nonlinear effects are neglected. the finite element.
4 Journal of Composite Materials 0(0)

Considering exclusively the problem of prestressing where ~q is the vector of vibration amplitudes, we
we assume external force P equal zero and we obtain a obtain a system of linear homogeneous algebraic
nonlinear equation equations
ðKNL þ Kp Þq ¼ R0 ð11Þ  
KNL þ Kp  !2 M ~q ¼ 0 ð16Þ
which can be solved in order to obtain displacement
vector q that describes the deformed equilibrium con- Equation (16) has non-zero solutions when
figuration of the prestressed structure. Let us note that  
matrix KNL reflects large deformation of the prestressed det KNL þ Kp  !2 M ¼ 0 ð17Þ
structures, while matrix Kp describes so-called stress-
stiffening effect. After expanding the determinant (17), we obtain a
It should be also pointed out that the form of the polynomial of degree n in respect of !2 , where ! are
applied equilibrium equation has strong implications natural frequencies of the structure. The corresponding
for the solution of the natural value problem describing eigenvectors indicate mode shapes of the prestressed
free vibrations of the structure. Since in eigenvalue structure.
problem the force terms are not considered, there is Since the components of the stiffness matrices KNL
no difference between prestressed and non-prestressed and Kp depend on deformation of the structure and
structure in the linear model of prestress described by state of stress resulting from prestressing, the modal
equation (3). Therefore, the only way of revealing the analysis of the prestressed structure always has to be
influence of the prestress on free vibrations of the struc- preceded by the nonlinear static analysis. The deform-
ture is to use the nonlinear model of prestressing based ation and stress tensors obtained by solving static equi-
on equation (11). Consequently, only the nonlinear for- librium equations are used to compute the final form of
mulation will be used in the following derivations. the stiffness matrix used in modal analysis.
In the case of dynamic problem, the finite element
equation of motion can be written as
  Numerical evaluation of prestress effect
M€qðtÞ þ C_qðtÞ þ KNL þ Kp qðtÞ þ R0 ðtÞ ¼ PðtÞ ð12Þ
Numerical model details
where
The model, considered in the numerical tests, was a
. M is the global mass matrix composed of elementary unidirectionally reinforced five-layer composite beam.
mass matrices M ðeÞ defined as The geometrical dimensions of the structure were as
Z follows: length L ¼ 0.2 [m], height h ¼ 0.00131 [m],
ðeÞ
M ¼ NT  N dV ð13Þ width w ¼ 0.01 [m]. Each layer of the composite was
V composed of the resin of mechanical properties: r ¼
1200 [kg/m3], E ¼ 3.5 [GPa],  ¼ 0.35 and reinforcing
where  is material density and N is the shape functions fibres of the mechanical properties: r ¼ 2600 [kg/m3],
matrix, E ¼ 60 [GPa],  ¼ 0.22. However, the volume ratio of
the fibre was modified in subsequent analyses between
. c is global damping matrix, 20% and 90%. In each case, the homogenized ortho-
. KNL þ Kp are defined in the same way as in equation tropic material properties were calculated by using the
(11). rule of mixtures.26
The finite element model was composed of 3D solid
Suppressing the term C_qðtÞ in the equation (13) and elements of hexagonal shape and quadratic geometric
assuming that there are no external forces acting on the order. The computations were conducted with the use
system, we obtain homogenous equation describing free of two commercial FEM codes: ABAQUS and
vibrations of the structure ANSYS. In ABAQUS, the 20-node quadratic brick
  elements with reduced integration (C3D20R) were
M€qðtÞ þ KNL þ Kp qðtÞ ¼ 0 ð14Þ used. In ANSYS, eight-node structural solid elements
(SOLID185) were applied. In each case, the finite elem-
Assuming that free vibration of the structure are ent analysis always consisted of two separate steps:
harmonic and searching the solution of the equation
(14) in the form . The first step was static prestressing. At this step the
structure was simply supported and its lower layer
qðtÞ ¼ ~
q sinð!t þ ’Þ ð15Þ was subjected to prestressing force of various mag-
nitudes. Prestressing was applied by introducing
Orlowska et al. 5

(a)

(c)

(b)

Figure 1. Boundary conditions for step 1 (a) and step 2 of the analysis (b), scheme of the layers numbering (c).

initial stress to prestressed layer. The aim of this step by geometrically linear analysis. Even if deformation
was to calculate the response of the structure to pre- shape obtained by solving linear equilibrium equations
stressing force and to determine stress stiffness related to initial configuration and deformation shape
matrix for further computations. obtained by solving nonlinear equilibrium equations
. The second step was modal analysis. At this step the related to actual configuration are practically identical,
beam boundary conditions were removed and the the stress stiffness matrices corresponding to both
structure was fixed at one end acting as a cantilever. above cases are substantially different. This is due to
The aim of this step was to find natural frequencies the fact that stress stiffness matrix is highly affected by
that correspond to bending modes of the cantilever structure deformation and it is obtained by integration
and to identify their change caused by applying pre- of the stress tensor over element volume, which strongly
stressing force. depends on actual structure geometry.
Schemes of the boundary conditions applied in the
The implementation of the above procedure for con- two steps of the analysis are presented in Figure 1.
ducting modal analysis of prestressed structures sub- Numerical results obtained from above modal analysis
stantially differs in commercially available FEM with the use of both FEM solvers were very similar and
software. In particular, the main difference between the discrepancies between them were insignificant.
solvers ANSYS Mechanical and ABAQUS Standard
lies in the method of generating the stress stiffness
matrix Kp used for the calculation of the modal fre-
Numerical test results
quencies (see equation 17). In ANSYS Mechanical the Static analysis conducted with the use of the developed
stress stiffness matrix can be constructed by using the numerical model allowed to determine maximal deflec-
results from the preceding geometrically linear analysis tion in terms of fibre volume fraction and applied pre-
or large-deflection analysis,27 while in ABAQUS stressing force (Figure 2). In the case of high fibre
Standard the stress stiffness matrix can be built exclu- volume fraction, deflection obtained from both linear
sively by using the results from the preceding geomet- and nonlinear model increased proportionally in rela-
rically nonlinear analysis.28 tion to the applied prestressing force. This indicates
In conducted numerical studies the natural frequen- that for high volume fraction, the linear model provides
cies of prestressed structures and corresponding fre- a good estimation of structure deformation. In con-
quency shifts between standard and prestressed trast, in the case of low fibre volume fraction, the dis-
structures were obtained by both solvers and both crepancy between linear and nonlinear model is
methods of generating stress stiffness matrices. significant. Deflection obtained from the linear model
However, good agreement with the experimental turned out to be overestimated which indicates consid-
measurements was achieved only when large displace- erable increase of structure stiffness caused by structure
ments analysis was used as a first step of the modal deformation.
procedure. The frequency shifts obtained by using pre- Moreover, the numerical model allows to analyze
liminary geometrically linear analysis were considerably the change of longitudinal strains and stresses for
deviating from above results and unrealistic in compari- various volume fractions of the fibres in the compos-
son to experimental measurements. ite (Figure 3). It can be observed that applied pres-
This clearly indicates that in case of composites with tress, which is a combination of compression and
predefined stress state generated by initial prestressing bending, causes that the shortening of the lower
of chosen layer during manufacturing process, the first layer is significantly larger than the elongation of
step of the modal procedure cannot be approximated the upper one.
6 Journal of Composite Materials 0(0)

0,025
20%

maximum deflection [m]


0,02
30%
0,015
40%
50%
0,045 60%
70%
80%
90%
0,005

0
0 100 200 300 400 500 600
prestressing force [N]
Figure 2. Deflection of the beam due to prestressing force for different fibre volume fractions (results of linear analysis are marked
by dashed lines, while results of nonlinear analysis are marked by solid lines).

(a) 10-3 (b) 10-3


1.5
1.2 20%
data1
30%
data2
40%
distance [m]
distance [m]

1 data3
1 50%
data4
0.8 90%, linear
data1 60%
data5
20%,
data2 linear 70%
data6
0.6 20%,
data3 nonlin. 80%
data7
0.5 90%
data8
0.4
0.2
0 0
-6 -4 -2 0 2 4 6 -6 -4 -2 0 2
7 -3
stress [MPa] 10 strain 10

Figure 3. Stress (a) and strain (b) distribution in the middle cross section of the beam, computed for prestressing force 260 N.

Moreover, it can be observed that there is an inverse In the following step, modal analysis was used to
nonlinear dependence between the absolute values of investigate the change in natural frequencies and
the longitudinal strains and the fibre volume fraction modal shapes of the prestressed composite. In all
of the composite. The distribution of stresses is typical cases, the applied stress stiffness matrix was associated
for the combination of compression and bending with with the deformed shape of the structure. The attention
clearly visible shift into the tension for the lower, ini- was focused on modes related to bending deformation.
tially prestressed layer. Let us note that the values of The initial modal shapes of the prestressed composite
stresses are independent on the fibre volume fraction, beam appear to be qualitatively similar to the bending
since in each case the ratios of stiffness of the subse- modes of the standard non-prestressed beam. They are,
quent layers remain unaltered. In contrast, deform- however, imposed on deformed configuration of the
ations increase with the decrease of fibre volume beam (Figure 4).
fraction (Figure 3(b)), which influences the natural fre- The comparison of frequencies of three bending
quencies of the prestressed structure. modes of the composite beams with various fibre
Orlowska et al. 7

Figure 4. Mode shapes for the three initial bending frequencies of the non-prestressed (a) and prestressed samples (b).

volume fractions are presented in Figure 5. The fre- from stress generation, causes substantial decrease of
quency of non-prestressed straight beam is depicted in all natural frequencies. The effect of stress generation
a solid line, while the frequencies of prestressed beams is always reverse and increases all frequencies of vibra-
are depicted in dashed lines. It was observed that the tions. The final effect of prestress is a combination of
applied prestressing force causes increase of the fre- both above described effects and depends on their mag-
quency of the first bending mode. For the prestress of nitudes. In particular, for the first vibration mode, the
520 N and the smallest considered fibre volume fraction effect of stress generation is larger than the effect of
of 20%, the increase of frequency exceeds 7%. Let us geometry change, and vibration frequency increases.
note that the increase of frequency is nonlinear in terms In contrast, for the second and third vibration modes,
of prestressing force. Moreover, the effect gradually the effect of stress generation is smaller than the effect
decreases along with the increase of fibre volume frac- of vibration change and the vibration frequency
tion and it almost totally vanishes, when the fibre decreases. In all cases, both effects have to be taken
volume fraction is large. In the latter case, the beam into account in order to evaluate the global effect of
is very stiff and deformation caused by prestress is structure prestressing.
much smaller. This effect is presented in Figure 5(d), The final topic investigated was the change in nat-
showing the comparison of percentage frequency ural frequencies caused by prestressing of the various
change and beam deflection to beam length ratio for layers of the composite (according to layers number-
prestressing force of 520 N. ing scheme presented in Figure 1(c)). The numerical
The effect of prestress is inverse for the second and simulation showed that the largest change of the fre-
third bending modes. In these cases, the applied pre- quency can be observed when prestress is applied to
stressing force causes a decrease of the natural fre- the outer layer. It exceeds 8% for the fibre volume
quency of the modes. The effect of prestress is the fraction of 20%, decreases to 2% for the fibre
largest for the second mode. In the case of prestressing volume fraction of 50% and drops below 1% for
force of 520 N and the fibre volume fraction of 20%, the fibre volume fraction of 90% (Figure 7). When
the decrease of frequency exceeds 23%. Similarly, as in prestressing is applied to the layer located closer to
previous cases, the effect of prestress is nonlinear in the middle surface of the composite, the relative
terms of prestressing force and decreases with the change of the frequency of each mode decreases. In
increase of fibre volume fraction. the case of axial prestressing – force applied to the
The global effect of frequency change can be divided third layer – structure deformation as well as relative
into effect caused by the change of structure geometry changes in frequency are very small. In the case of
and the effect caused by generated stress (the so called fibre volume fraction of 20%, it is the largest but
‘‘stress-stiffening’’ effect). Figure 6 presents the influ- does not exceed 0.4%. The conducted analysis clearly
ence of geometry change on the frequencies of the shows that the effect of change in specimen shape
three initial bending modes. Let us note that the modi- resulting from prestress has the largest influence on
fication of structure geometry, considered separately modal characteristics of the composite.
8 Journal of Composite Materials 0(0)

(a) (b)

(c) (d)

Figure 5. Prestress influence on the natural frequency values: first mode (a), second mode (b), third mode (c), percentage frequency
change due to deflection to beam length ratio for prestressing force 520 N (d).

. composite type B – composed of five layers of bidir-


Experimental evaluation of prestress ectional E-glass fabric of basis weight 163 g/m2 and
effect epoxy resin ARALDITE LY3505 with hardener
XB 3403,
Samples preparation
. composite type C – composed of five layers of bidir-
Several experimental tests were performed in order to ectional E-glass fabric of basis weight 163 g/m2 and
assess the influence of prestress on the natural frequen- epoxy resin ARALDITE LY3505 with hardener
cies of the composite beam elements. Three types of XB 3403.
composites, varying in terms of layer number, fibres
volume fraction and prestress level, were tested: The specimens were manufactured using a dedicated
laboratory stand presented in Figure 8(a).
. composite type A – composed of one layer of bidir- Methodology of preparation of the prestressed com-
ectional glass fabric with basis weight 163 g/m2, posite with the use of such a stand was described by
three layers of bidirectional glass fabric of basis Krishnamurthy.7 The main part of the stand was a
weight 280 g/m2 and epoxy resin ARALDITE plane table, made of two blocks: one of them was
LY3505 with hardener XB 3403, fixed to a base and the other one was movable.
Orlowska et al. 9

(a) 30 (b) 180

28 170

26 160

24 150
frequency [Hz]

frequency [Hz]
22 140

20 nonprestressed 130
nonprestressed
18 120

16
effect of geometry 110 effect of geometry
change change
14 100
total effect from total effect from
12 prestress 90 prestress
10 80
0 20 40 60 80 100 0 20 40 60 80 100

fibre volume fraction [%] fibre volume fraction [%]

(c) 500

450
frequency [Hz]

400

350
nonprestressed

300 effect of
geometry change
250 total effect from
prestress
200
0 20 40 60 80 100

fibre volume fraction [%]

Figure 6. Separation of the effect of geometry change and the effect of stress stiffening for the first (a), second (b) and third modes
(c), computed for prestressing force 260 N.

A load screw was installed in the moving block in a way during the first hour of processing. The prestressing
that the screw end was blocked in the fixed part of the force was removed after 7 days. For each prestressed
stand and the movable part moved by the rotation of plate the non-prestressed composite plate element was
the screw. Additionally, two guide bars were used for produced simultaneously for the sake of comparison.
the alignment of the moving and fixed blocks. The pre- Both elements were made of the same components and
stressed woven fabric was mounted on the table by cured in identical conditions. After removing the pre-
means of clamps placed at the opposite ends of the stressing force, each plate was cut into beam samples
table. A load cell, allowing for a controlled introduc- and tested with the experimental modal analysis pro-
tion of tensile force and monitoring of the stress state of cedure described in the next section.
the tensioned layer, was mounted on the fixed part of
the table and loaded by means of a screw. The force
acting on the sensor was a reaction force due to the
Experimental set-up
tensioning of the layer. In order to identify modal behaviour of the specimens,
As shown in Figure 8, only the first layer was ten- several modal tests were performed. During each test,
sioned by external force. The composite was cured in the specimens were mounted on a modal shaker
room temperature by the use of negative pressure ModalShop 2100E11 by means of an originally
10 Journal of Composite Materials 0(0)

(a) (b) (c)

Figure 7. Relative frequency change due to prestressing with 260 N applied to different layers of composite with fiber volume
fraction 20% (a), 50% (b) and 90% (c), computed for prestressing force 260 N.

(a) (b)

(c) (d)

E 280 g/m2 E 163 g/m2


E 280 g/m2 E 163 g/m2
E 163 g/m2
E 280 g/m2 E 163 g/m2
E 163 g/m2 E 163 g/m2

prestressed layer prestressed layer

Figure 8. Prestressing bed scheme (a) and experimental stand during samples preparation (b); general scheme of layer arrangement
for composite type A (c) and composite types B and C (d).

designed mounting clamp, which provided repetitive direction of excitation. A signal recorded by this
test conditions. Each tested specimen was mounted in sensor was used as a reference in the analysis and cal-
the clamp and fixing bolts were screwed by the use of a culation of frequency response functions (FRFs). The
torque wrench with a moment of 7 Nm. Dynamic specimens were excited by means of a wide band
responses of the specimens, for the applied excitation, pseudorandom signal, generated by vibrometer internal
was measured with Polytec Scanning Vibrometer PSV- generator.
400-3D (Figure 9), in a single measurement head con- For the purpose of analysis, the velocity of vibra-
figuration (1D). The response was measured in the dir- tions, measured with the PSV-400-3D, was converted
ection normal to surface of specimens and parallel to to the acceleration of vibration using Polytec’s internal
the direction of vibrations generated by the shaker. calculation algorithm. The Vibrometer software was
Vibrometer measurement points created a single line also used to obtain FRF H1 acceleration/acceleration
on the top surface of the specimen. As a result, only functions. The modal analysis was performed using
bending modes were observed. Additionally, an those FRFs in Bruel&Kjaer Reflex software.
acceleration sensor B&K 4507 B 004 was mounted on To build stability diagrams, complex mode indicator
the top of the clamp to measure the vibrations in function (CMIF) was used as mode identification
Orlowska et al. 11

Figure 9. Experimental setup: scheme (a) and photograph (b).

Table 1. Results of experimental measurements – composites are placed in table according to the date of manufacturing.

Natural Natural
frequencies of frequencies of Relative
Composite Shape Thickness Mass non-prestressed prestressed Frequency
type deflection (m) Difference (%) Difference (%) csamples (Hz) samples (Hz) change (%)

A 0.006 8.5 0.2 13.1 14.1 7.1


84.7 90.6 7.0
234.7 254.4 8.4
B 0.016 4.4 3.5 14.7 14.9 1.36
91.2 89.1 –2.4
253.4 253.1 –0.1
C 0.012 –3.5 –0.12 17 17.3 1.8
107.5 101.5 –5.6
303.4 288.2 –5.0

function. The CMIF gave better identification of modal cases, the differences of estimated modal frequencies
frequencies, in the range of interest, than a simple sum of were negligible (in the worst case not more than
FRFs. Modal parameters of tested structures (poles on 0.03%). The measurement procedure was repeated ten
stability diagram) were determined using rational frac- times for each sample and for each measurement the
tion polynomial-Z curve-fitter. The applied modal ana- sample was removed and mounted again in mounting
lysis software regards this parameter estimation method clamp. The dispersion of identified frequencies did not
as a general-purpose frequency domain method. exceed 0.8%. Averaged values were regarded as final
This approach had been chosen because it provided results.
clear stability diagrams and was good for handling rela-
tively broad frequency bands. For the selected speci-
Results of experimental analysis
mens, the results obtained with the presented analysis
approach were compared with the results obtained with Table 1 presents the three initial bending frequencies
the use of the PolyMAX algorithm, which is widely measured according to the experimental procedure for
known to the engineering community. For compared prestressed and non-prestressed specimens (fp and fn,
12 Journal of Composite Materials 0(0)

Table 2. FEM-based prediction of natural frequencies corresponding to three initial bending modes for pre-
stressed and non-prestressed composite types A, B, C.

Composite Natural frequencies of Natural frequencies of


type non-prestressed sample (Hz) Error (%) prestressed sample (Hz) Error (%)

A 13.28 1.14 14.78 2.54


83.16 –1.78 92.12 0.84
232.8 –0.77 258.55 0.81
B 14.45 –1.7 15.27 2.4
90.55 –0.77 91.14 2.3
253.51 0.03 261.5 3.3
C 17.15 1.06 16.99 –1.7
107.41 –0.05 102.97 1.5
300.67 –0.91 293.18 1.7

respectively), as well as the relative differences between mass density and stiffness properties were used as input
those frequencies computed as data. In particular, the longitudinal Young’s modulus
was determined by measuring the central deflection of
fp  fn
f ½% ¼  100% ð18Þ the beam, according to EN: ISO 14125:1998/A1:2011.
fn The values of remaining modules were calculated by
using rule of mixtures.26 Since residual stress was not
Due to the non-negligible diversity of thickness and measured in the course of the experimental studies (due
mass observed between prestressed and non-prestressed to the fact that epoxy resin characterized by a quite low
samples for each kind of composite, the percentage dif- contraction was used as matrix material and the samples
ferences of mass and thickness were calculated as were hardened in a low temperature), it was also omitted
cp  cn in the numerical model.
d ½% ¼  100% ð19Þ The three initial bending natural frequencies com-
cn
puted for each sample, investigated in the laboratory
where cn is appropriately the thickness and mass of tests described above, as well as the percentage differ-
non-prestressed sample and cp is the thickness and ences between results of numerical computation and
mass of prestressed sample. These differences are also laboratory measurements are presented in Table 2.
presented in Table 1. Although generally there is a quite high correlation
In the case of composite type A, all bending frequen- between numerical and experimental results, some
cies measured for the prestressed sample were higher remarks have to be made:
than frequencies measured for the non-prestressed
sample. This does not reflect the nature of the changes . frequencies determined numerically are close to
that occurred in numerical simulations and are pre- those measured experimentally for specimen type
sented in previous sections. However, it is important A; however, the results of experimental measure-
to note that these samples quite largely differed in ments do not reflect the overall character of fre-
terms of thickness. As the thickness of prestressed quency changes presented in section describing
sample is much higher than the thickness of non-pre- numerical results,
stressed sample, additional positive frequency shift . the lowest correspondence between experimental and
resulted directly from this fact. numerical results concerns specimen type B, which
The increase of fundamental frequency was observed was prestressed with the highest force level,
for the prestressed samples of composite types B and C. . the comparison done for specimen type C reveals a
In turn, the second and third bending frequency for good correspondence between experimental and
those composites decreased with prestress application. numerical results and character of frequency
change observed in the experiment reflects the over-
Comparison of numerical model with experimental all character of frequency change presented in sec-
tion describing numerical results.
results
In order to compare the numerical model and experimen- It should be also noticed that for specimen type C
tal results, detailed FEM models were built for each spe- relative frequency change measured for the first bend-
cimen. The original geometry of each sample as well as its ing mode is comparable with the percentage differences
Orlowska et al. 13

between numerical results and laboratory measure- nature of the frequency change revealed by the finite
ments (marked as error in Table 2), but for the element modelling, when very rigorous conditions
second and third mode frequencies, the shift is larger regarding mass, thickness and stiffness of the specimens
than this discrepancy. It confirms that the results of are imposed. In particular, it was observed that the first
numerical modelling nearly resemble real dynamic natural frequency of the prestressed sample was higher,
response of the prestressed structure. while the second and the third natural frequencies were
The experimental study of the prestressing force lower than the corresponding frequencies of non-pre-
influence on the natural frequencies of the prestressed stressed beam. As frequency changes stay significant
composites is difficult and should be done carefully. For for highly deformed structures, the experimental identi-
small values of prestressing force, the frequency shift is fication of the effect of prestress on the natural frequen-
small and even small differences in geometry, mass and cies of the composite beam is easier for high level of
stiffness between prestressed and non-prestressed prestressing force. On the other hand, for glass-epoxy
sample can lead to wrong conclusions. Such situation composite, the processes of relaxation and creep are
was observed in experiments conducted for specimen associated with high level of stress. They cause gradual
type A, where the effect of the frequency change, result- change in deflection of the sample as well as its stress
ing from the increase in the thickness of prestressed state. Therefore, an analysis of changes in natural fre-
sample, was larger than the effect associated with pres- quencies of samples, conducted after a long period since
tress itself. the specimens’ preparation, requires including into pre-
On the other hand, when the applied prestress level is sented numerical model the description of the rheo-
high, rheological processes start quickly and frequencies logical effects.
of prestressed samples are affected by additional changes The shifts in the natural frequencies of prestressed
in the shape and stress field, caused by these processes. structures are caused by two counteracting effects:
This case applies to specimen type B prestressed with the stress-stiffening phenomenon caused by stationary pres-
highest force level. As the measurements for these speci- tress field and prestress-induced change of structure
mens were carried out three months after their manufac- geometry. The magnitudes of both effects depend on
turing, it was noted that shape deflection of the the value of applied prestressing force and the
prestressed sample increased about 12%. Such an number of the eigenmode under consideration. Both
increase of deflection takes place when high stress effects are concurrent, occur mutually and cannot be
causes creep in amorphous epoxy resin. separated from each other. Consequently, they both
influence the sign and the value of the total frequency
shifts in prestressed structure.
Conclusions It seems that in the case of discussed, eccentrically
The presented study shows that non-axial prestressing prestressed cantilever beam, the stress stiffening tends
of FRP composites can significantly affect their to increase the natural frequencies of the structure,
dynamic behaviour, including natural frequencies and while creation of the unidirectionally curved shape
modal shapes. In particular, the simulations conducted tends to decrease them. It is expected that in case of
by FEM had revealed the following important facts: the first eigenmode the stress-stiffening effect is stronger
than the geometry change effect and thus frequency of
. for eccentrically prestressed composite beams, the the first mode increases along with applied prestressing
systematic increase of the first natural frequency force. For the following natural modes, the stress-stif-
value and systematic decrease of the second and fening effect gradually decreases. Thus, the geometrical
the third natural frequencies in relation to prestress- effect is the dominating one and predetermines the sign
ing force has been observed, of the frequency shift. Consequently, the natural fre-
. frequency shifts identified in numerical results for quencies of the second and third (and expectedly the
eccentrically prestressed composite beams are following) modes decrease along with applied prestress-
strongly affected by structure deformation which ing force.
affects material stiffness and stress stiffness matrices Although the above hypothesis seems to be confirmed
of prestressed structure, by all conducted numerical and experimental analyses, it
. when prestress is applied to the layer located on or still has to be proved theoretically by using strict math-
near the middle surface of the composite beam, it ematical models of the prestressed structures.
produces much smaller deformation and frequency
shifts stay very small. Declaration of Conflicting Interests
The author(s) declared no potential conflicts of interest with
The results of experimental studies, carried out for respect to the research, authorship, and/or publication of this
eccentrically prestressed composite beams, confirm the article.
14 Journal of Composite Materials 0(0)

Funding 13. Dai K and Chen S. Vibration of spun-cast prestressed


concrete poles. In: Proceedings of IMAC XXV: A
The author(s) disclosed receipt of the following financial sup-
Conference & Exposition on Structural Dynamics,
port for the research, authorship, and/or publication of this
Orlando, Florida, USA, 2007.
article: The project was financed by the National Science
14. Law S and Lu Z. Time domain responses of a prestressed
Centre in Poland allocated on the basis of decision number
beam and prestress identification. J Sound Vibr 2005; 288:
DEC-2012/07/D/ST8/02661.
1011–1025.
15. Raju K and Rao GV. Free vibration behavior of pre-
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