IS 12663 ( Part 1) : 1989 Indian Standard (Rseinimedas9) BULK HANDLING EQUIPMENT — RECLAIMER — DATA SHEET FOR SELECTION PART 1 SCRAPER RECLAIMER ( RAIL MOUNTED ) area ara Ufa day waese — Yada — waa sias wa amt 1 viae Gear (tar UGifer ) UDC 658°711'6 ( 083'22 ) : 621°877/'879 © BIS 1990 BUREAU OF INDIAN STANDARDS MANAK BHAVAN, 9 BAHADUR SHAH ZAFAR MARG NEW DELHI 110002 March 1990 Price Group 7Bulk Handling Equipment Sectional Committee, EDC 84 FOREWORD This Indian Standard ( Part 1) was adopted by the Bureau of Indian Standards on 16 January 1989, after the draft finalized by the Bulk Handling Equipment Sectional Committee had been approved by the Mechanical Engineering Division Council. This standard data sheet is expected to provide a uniform practice for giving details of rail mounted scraper reclaimer by the manufacturers and the purchasers and may help in the selection of such reclaimers.IS 12663 ( Part 1) : 1989 Indian Standard BULK HANDLING EQUIPMENT — RECLAIMER — DATA SHEET FOR SELECTION , PART 1 SCRAPER RECLAIMER ( RAIL MOUNTED ) 1 SCOPE Lays down the data required for selection of rail mounted scraper reclaimer. 2. REFERENCE ‘The Indian Standard IS 2266 : 1967 ‘Specification for steel wire ropes for general engineering purposes (second revision )’ is a necessary adjunct to this standard. 3 DATA SHEET 3.1 Application and Site Data a) Applicable to : Proposal Date. b) Service Continous intermittent; Days per year. days ©) Duty : Operating hours per shift h Shifts per day. 4) Method of loading 6) Site altitude. f) Environment__....___sty/Foggy/Snowy/Slushy/Clean g) Relative humidity, Max at K poeeda h) Temperature : Max. K Min. K j) Rain Fall : Average Max. 3.2 Material Handled Data a) Material handled, b) Capacity Normal —_______Maximum, ©) Size psa 4) Bulk density €) Corrosiveness f) Hardness 8) Abrasiveness, h) Moisture ( percent ), j) Maximum temperature in silo K k) Relative humidity in silo m) Angle of reposeIS 12663 (Part 1) : 1989 3.3 Operating Data a) Speed, b) Scraper chain ( m/minute ) ¢) Elevator ( m/minute ) 4) Discharge conveyor (m/minute ¢) Luffing: i) Normal speed ( degree/minute ) ii) Micro speed (degree/minute ) f) Stewing ( degree/minute ) 2) Travelling (m/minute ), h) Range of slewing (degree ) j) Maximum luffing angle (degree ) 3.4 Scraper Boom a) Capacity ( tonne/hour ) b) Length of boom ( m ) ©) Size of scraping blade 4) Number of scraping blade ©) Blade fixing arrangement, f) Size of scraping knives 8) Number of scraping knives, h) Knife fixing arrangement, j) Chain ( Conveying ): 1) Size, 3) Make 5) Roller diameter (mm ) 6) Ultimate breaking strength ( MPa ) k) Chain Sprockets: 1) Pitch circle diameter (mm ) 2) Number of teeth 3) Number off 4) Construction _. m) Guide Roller: 1) Required/Not required, 2) Number, ‘Normal Designed 2) Type. 4) Pitch (mm ), Cast/Forged/ Welded 3) Size ( mm ),IS 12663 (Part 1) : 1989 1) Sprocket Bearing: 1) Type. 2) Make, 3) Size 4) Numbers, 5) Chain tensioning device: Type Movement (mm ) 3.5 Drive Unit Particulars a) Reversible/Non-reversible b) Type: ingle speed ‘Two speed, Variable speed, ©) Electric Motor: 1) Type 2) Make. 3) kW 4) Rev/minute soapeas 2 5) Class of insulation 6) Rating with respect to duty cycle. d) Coupling: 1) Type, 2) Make. 3) Size, 4) Percentage slip. 5) Overall drive effi ©) Primary Reduction: 1) Type. 2) Make. 3) Size. 4) Ratio. 5) Service factor £) Brakes: 1) Numbers 2) Type — 3) Make 4) Size g) Secondary Reduction: 1) Type, 2) Make 3) Size 4) Ratio 5) Service factors h) Safety device. j) Other particulars __ 3.6 Bucket Elevator a) Type b) Inclination with vertical ( degrees ) $$ ©) Discharge chute valley angle ( degrees ) 3Is 12663 ( Part 1) : 1989 d) Bucket Data: 1) Number off 2) Size (Length x Width x Projection ) (mm ). 3) Plate thickness (mm ). 4) Capacity ( Water filled ) (m? ). 5) Pitch (mm), 6) Guide roller number off. 7) Diameter (mm ) ©) Tensioning Device Required : Yes/No 1) Location, 3) Movement 2) Type. 2) Make 8) Capacity ( tonne/hour ): 1) Normal, h) Centre to centre distance ( m ) §) Elevator Chain, 1) Type. 4) Roller/Link diameter (mm ). 2) Make, 5) Ultimate breaking strength (MPa) k) Bucket fixing by bolts/rivets m) Sprockets for Elevator — Number of head/boot 1) Pitch circle diameter (mm ) 2) Number of teeth 3) Construction. 3) Size 2) Designed Single/Double, 3) Pitch (mm ). n) Hold Back Required: Yes/No 1) Type ) Inspection Door Required : Yes/No 1) Size 3.7 Drive Unit Particulars a) Location : b) Type : 2) Location, 2) Location, Head end/Tail end Single speed/Two speed/ Variable speedIS 12663 ( Part 1) : 1989 ©) Electric Motor: 1) Type_________ 2) Make __ 3) Size. 4) kW 5) Rev/min 6) Class of insulation, 7) Rating with respect to duty cycle, d) Primary Reduction: 1) Type. 2) Make 3) Size, 4) Ratio 5) Service factor ©) Secondary Reduction: 1) Type____ 2) Make 3) Size. 4) Ratio 5) Service factor ) Coupling: 1) Type, 2) Make. 3) Size, 4) Percentage slip. 2) Overall drive efficiency, h) Safety device, j) Other particulars, 3.8 Special Features ( if any ) 3.9 Discharge Conveyor a) Type Flat/Troughed b) Troughing angle ©) Inclination with horizontal, d) Capacity ( tonne/hour ) 1) Normal 2) Designed e) Belt Specification 1) Belt width (mm) ___ 2) Cover grade 3) Number of plies and duck. 4) Cover thickness (mm ), Top. Bottom 5) Make. £) Pulley Diameter ( mt ) 1) Head 2) Tail/snub 3) Idler dia ( troughing/return ) ( mm )IS 12663 ( Part 1) : 1989 g) Bearings: 1) Type 2) Size, 3) Make b) Centre to centre pulley (m)____ i) Pulleys lagged/unlagged k) Idlers lagged/unlagged, lifegreased/relubricated m) Trailing Idler : (sets of ) 1) Carrying side. 2) Retum side. n) Walk Way on Gantry: 1) One side/both side. 2) Width p) Hold Back Required. Yes/No 1) Type Make) Size __ q) Tensioning Device Required _. Yes/No 1) Type, = 2) Movement. 1) Belt Cleaners: 1) Required/Not required 2) Internal/external 3) Head end/tail end 3.10 Drive Unit Particulars a) Location head end/tail end b) Electric Motor|Motorized Drum 1) Type. 2) Make 3) Size. 4) kW. 5) Rev/min. 6) Class of insulation, 7) Rating with respect to duty cycle ©) Primary Reduction 1) Type. 2) Make, 3) Size 4) Ratio 5) Service factor. 4) Secondary Reduetion 1) Type. 2) Make. 3) Size, 4) Ratio 5) Service factor.AS 12663 ( Part 1): 1989 €) Coupling: 1) Type 2) Make, 3) Size, f) Overall drive efficiency, 8) Particulars of Geared Motor ( if provided ) 1) Size. 2) Make) Output (KW), 4) Speed ( rev/min ). 5) Class of insulation 6) Rating with respect to duty cycle eee es h) Other particulars 3.11 Luffing Mechanism a) Distance between beam pivot centres to luffing rope anchorage point ( m ). b) Winch drum, _ ©) Diameter x length Pulleys Numbers Diameter (mam) | Beam d) Brakes: 1) Numbers _ 2) Mechanical/Electromagnetic 3) Make 4) Size 5) Other particulars ©) Wire Rope ( see 18 2266 : 1977) 1) Make - 2) Construction 3) Ultimate breaking 4) Strength ( MPa ) 5) Factor of safety. 6) Number of falls. :IS 12663 ( Part 1) : 1989 f) Bearing: 1) Type. 2) Make 3) Size 4) Location 5) Other Safety Devices — Required/Not required 6) Particulars of devices 3.12 Drive Unit Particulars (a Electric Motor: 1) Reversible Yes/No 2) Type. 3) Make. 4) Size, 5) kW ine 6) Speed ( rev/min ). 7) Class of insulation, 8) Rating with respect to duty cycle, b) Primary Reduction: 1) Type__ 2) Make. 3) Size. 4) Ratio. — 5) Service factor, ©) Secondary Reduction: 1) Type 2) Make. 3) Size. _ 4) Ratio 5) Service factor. ) Reduction Unit ( Micro Speed ): 1) Type, 2) Make, 3) Size 4) Ratio___..______ 5) Service factor. ©) Coupling: 1) Type. 2) Make 3) Size. 4) Overall drive efficiency, £) Limit Switches: 1) Type, 2) Numbers 3) Make. 4) Location_ g) Other particulars.IS 12663 (Part 1) : 1989 3.13 Slewing Mechanism a) Main Slew Gear Train Pinion Type and profile Number of teeth Module (mm ) Width (mm ) Pressure angle Surface finish Heat treatment detail b) Rolling Wheel: 1) Number. 2) Diameter ( mm ) 3) Width (mm ) 4) Bearing : Type Size Make. ©) King Post: 1) Diameter (mm ) 2) Thickness (mm ) 3) Height ( mm ). 4) Bearing : Type Size Make d) Limit Switches: 1) Numbers 2) Type. 3) Make 4) Locations. 3.14 Drive Unit Particulars a) Electric Motor: 1) Reversible : Yes/No 2) Type. 3) Size es 4) kW. 5) Speed ( rev/min). 6) Phase b) Primary Reduction: 1) Type. 2) Make, 3) Size 4) Ratio 5) Service factor 91S 12663 (Part 1) : 1989 ©) Secondary Reduction: 1) Type. 2) Make 3) Size 4) Ratio 5) Service factor 4) Coupling: 1) Type 2) Make. 3) Size ©) Bearings: 1) Type 2) Make 3) Size f) Brake. 1) Type Site 8) Make 2) Overall drive efficiency. h) Special features, 3) Other particulars 3.15 Travelling Mechanism a) Driving Wheels: Numbers. Diameter (mm ) b) Rail size. ©) Axle size, 4) Brake Particulars: 1) Mechanical: Shoe brake/lever operated 2 Type 8) Number 4) Make. 5) Size ©) Electrical ; Electro magnetic thruster operated brake Yes/No 1) Type 2) Numbers 3) Make, 4) Size, £) Wheel Loadings ( kg) ‘Wheel Number 1 2 3 4 Load Maximum Minimum #) Bearings: 1) Type. 2) Make. 3) Size 4) Numbers 10IS 12663 (Part 1) : 1989 3.16 Drive Unit Particulars — Reversible Yes/No a) Electric Motor: 1) Type, 2) Make, 3) Size. 4) kW 5) Speed ( rev/min ) b) Primary Reduction: 1) Type 2) Make 3) Size 4) Ratio 5) Service factor ©) Bearings: 1) Type 2) Make, 3) Size 4) Coupling: 1) Type. 2) Make 3) Size e) Secondary reduction, £) Overall drive efficiency, g) Other particulars, 3.17 Air Blower a) Capacity ( Nm*/h ). b) Discharge pressure (MPa). (Gauge ) c) Discharge temperature (KJ 4) Motor: 1) kW. 2) Speed ( rev/min ) 3) Type 4) Size 5) Make ©) Air Filter: 1) Type 2) Size 3) Make, f) Other particulars. MLIS 12663 (Part 1) : 1989 3.18 Materials of Construction Items Material Specification Hardness BHN Items Material Specification Hardness BHN Scraper blades Travelling axles Thread rollers Thread wear plates for slew rollers Rollers for slewing Rollers for cog wheel Other shafts Winch drum ‘Conveyor pulleys Conveyor idlers Rope sheaves Pins for cog wheel Supporting brackets Chain wear plate: Structurals i) Scraper ii) Elevator Elevator buckets Plain bearings Bush bearing Brake shoes Guide rollers for elevator chain King post ‘Travelling wheel Ballast weight 12IS 12663 ( Part 1): 1989 Chain Sprocket lems Material Hardness Material Hardness Specification BHN Specifics BHN Bucket elevator Scraper Power transmission for: Travelling Seraping Elevator Conveyor Gear Pinion Slewing Luffing (normal ) Luffing ( micro ) Scraper Elevator 3.19 Painting ) Surface preparation by: ‘Sand blasting/brushing Shop Painting Finished Painting 'b) Specification of paint c) Number of coatings d) Thickness ( micron of each coating ) 13IS 12663 (Part 1) : 1989 3.20 Weights in kg. a) Total ( including ballast) b) Ballast weight ¢) Control cabin. 4) Elevator. ©) Discharge conveyor £) Scraper g) Turn table h) Main gear. j) King post _ k) Main bearing m) Tic rod assembly. n) Long travel assembly. 4Standard Mark ‘The use of the Standard Mark is governed by the provisions of the Bureau of Indian Standards Act, 1986 and the Rules and Regulations made thereunder. The Standard Mark on products covered by an Indian Standard conveys the assurance that they have been produced to comply with the requirements of that standard under a well defined system of inspection, testing and quality control which is devised and supervised by BIS and operated by the producer. Standard marked products are also continuously checked by BIS for conformity to that standard as a further safeguard. Details of conditions under which a licence for the use of the Standard Mark may be granted to manufacturers or producers may be obtained from the Bureau of Indian Standards.Bureau of Indian Standards BIS is a statutory institution established under the Bureau of Indian Standards Act, 1986 to promote harmonious development of the activities of standardization, marking and quality certification of goods and attending to connected matters in the country. Copyright BIS has the copyright of all its publications. 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