@antowoe re Crane Care FIXING ANGLE - PREPARATION OF THE CONCRETE | BLOCK ia. FIXING ANGLE - | PREPARATION OF THE CONCRETE BLOCK P 16E /R16E GENERAL NOTES ‘There are two types of fixing angles: = Not reusable fixing angles; they are set into the concrete block. = Reusable fixing angles; they are fixed onto the concrete block by means of the fixing rods. ‘The choice of the concrete block and the loads and reactions applied on the fixing angles are given in another file. Fitting the fixing angles A bad mounting of the fixing angles may cause serious troubles when using the crane (perpendicularity not observed, warpage of the fitting surfaces of the mast). ‘An operating method for not reusable fixing angles and for reusable fixing angles is given as indication in the following paragraphs. The fiting elements (template, standard mast section) recommended in the operating method can be supplied at the sams time as the fixing angles and before the crare. The template is only used for fiting the fixing angles. Execution of the concrete blocks ‘The plans described on the following pages are in compliance with the maximum loads given for each case. The reinforcements given on the following pages as an indication and can be carried out differently, If necessary, under the responsibility of a competent specialist.3] FIXING ANGLE - PREPARATION OF THE CONCRETE BLOCK G@anirewoc (raw Care FITTING THE NOT REUSABLE FIXING ANGLES P 16E Dimensions of the fixing angles Dimensions in em Pins 06,5 Oe ™ Ten 2 See ' ee 8 4 x ||: 1 Concrete level , 160 Reterence edge 8 @ NE 2. SOFAGanstowoc FIXING ANGLE - PREPARATION OF THE CONCRETE BLOCK Setting the fixing angles in concrete In order to set correctly into concrete the fixing engles, itis necessary to have: "= 4 fixing angles and 8 shafts = 1 template = 1 Sighting device ‘The fixing angles and the template can be supplied before the delivery of the crane. ‘The fixing angles must be symmetrically set in concrete with regard to the axis of the concrete block and form a square according to the dimension of the masts to be fitted, A Tolerance of surtace eveness : 1/500 of the mast cross-section A ‘Near the fixing angle, never cut reinforcing steels nor reduce their number given. ‘Take care that the fixing angles are correctly earthed. CURRENT SUPPLY surfaces, borings and shafts are clean and free from any smear. Grease the pins with the lubricant recommended a ATD by the constructor. ia) A Handle the greased elements with gloves. A When assembling the fixing angles and template, make sure that the bearing eT OEFIXING ANGLE - PREPARATION OF THE CONCRETE Ganitowoe = BLOCK weCare Outside or inside the ditch, arrange the fixing engles (1) by observing their distance. Pin-connect the template (1) to the fixing angles (2) by means of 4 x 2 shafts (3). Lock the shafts (3) Using the pins (4) and spit pins (6).c FIXING ANGLE - Pi/EPARATION OF THE CONCRETE hi | Grane are BLOCK Ine Position the assembly comprising the fixing angles and the template in tre reinforcing steels arranged in the ditch and carry out an adjustable wedging (1) under the plates of the fixing angles. A It is essential to observe the dimension of 150 mm. Conerete level Check the perpendicularity of the assembly by means of the sighting device. Pour the concrete block ard wait that it is compistely dry before dismantling the template. (1)Crane “are a FIXING ANGLE - PREPARATION OF THE CONCRETE Canitowoc BLOCK FITTING THE REUSABLE FIXING ANGLES R 16E Dimensions of the fixing angles Dimensions in em 50 Seb sSsssbessssssses eset sSsSstshcsess: * Eiiionince Someta 825 FET 0000-0340 | ETOFIXING ANGLE - PREPARATION OF THE CONCRETE hi BLOCK, ee Fitting the fixing angles The dimension, number ard fitting of the fixing rods of the fixing angles onto the conerete block (or any other structure ...) ars on the user's responsibilty. It is possible to use the constructor’s standard of concrete blocks for the information of mass, dimensions and ground pressure. The standard concrete blocks are defined in homogeneity for the ot reusable angles. Therefore, itis COMPULSORY to adapt them to the reusable fixing angles and to the connecting method between the fixing angles and the concrete block. The adaptation of the ‘reusable fixing angles to these concrete blocks is on the user's responsibilty (the reinforcement type is to be adapted to the fixing rods used). A ‘Near the fixing angle, never cut reinforcing steels nor reduce their number given. fixing angles can be supplied before the delivery of the crane in orcier to use them as positioning Jig for the fxing rods of the fixing angles. The template can also be supplied before the crane delivery. Ths template is only used for fitting the fixing angles. Erecting the crane on reusable fixing angles increases the hook height by 850 mm with respect to the standard fixing angles. ‘Take care that the fixing angles are correctly earthed: CURRENT St Fitting the rods Fitting the rods varies depending on the number of rods used: 4 1ods - use the holes 1, 3, 5, 7. = 6 rods - use the holes 1, 2, 8, 5, 6, 7. = 8 rods - use the holes 1, 2,3, 4, 5, 6, 7, 8. FER OOOO TE ORO TES za FIXING ANGLE - PREPARATION OF THE CONCRETE Ganitowoc BLOCK Cran care Determination of a fixing ‘The tensile loads, compression and shearing forces applied on the fixing angles for the various work- ing heights are given in another file:. FD = LOA ID ‘This information allows carrying out the calculation of the fitting of the fixing angles adapted to your case of use, knowing thet the shearing force is always taken up by two fixing angles. In general, itcan be indicated that, in case of fixing by screw connections or by high-strength tis rod, a correct assembling will be obtained by observing the following data, that is to say: ‘=F (unit: daN) - maxirwum static load under tensile strength on 1 fixing angle. = Fe (unit: daN) - the cepacity corresponding to the elastic limit of the tie rod: Fe = S x Re with: ~ S (unit: mm?) = cross-section of the tie rod ~ Re (unit: daN/mm2) = elastic limit of the te rod (class 10.9 Re = 80 kg/mm; class 8.8 Re = 64 kg/mm; class 6.6 Re = 36 kg/mm?), "= Definition of the numiver of rods (N) to be ussd per fixing angle. FE Sos Fei N to be rounded ‘The number of the rods is always even: 4, @ of 8, and symmetrical with respect to the upright. Considering a permissible load per rod, equal to 0,5 of the elastic limit, taking up the moment given by the shearing force and the various dynamic coefficients are integrated. = Prestress Fp to be applied on the high-strength rod (Fp = 0,5 Fe) [a] Besides this information concerning the number and the quality ofthe rods, choosing and fiting wiork= tranlike the fixings are entirely on the user's responsibilty. Example: Calculation of the number of te rods (48 mm diameter, class 8.6) which are necessaty for fixing a crane with a max. tensile load of 2 300 KN at the fixing angle: =F =2300KN = 280 000 daN 800 x 84 = 115778 daN wits X48? / 4 = 1 800 mm? (rod diameter 48 mm) ~ Re = 640 MPa = 64 daNimm? (class of the rod 8.8) = Therefore N = F / (0,3 x Fe) = 230 000 / (0,8 x 115 776) = 6,62. By rounding up to the riearest even number, 8 fixing rods are necessary pet fixing engl. 1 Prestress Fp to be applied on the high-strength rod: Fp = 0,5 x Fe = 0,5 x 115 776 = 57 888 daN = 4BT-0000-054-0 J 4o1-0800-016-0 8 as-01n 8 —_——Gani pee FIXING ANGLE - PREPARATION OF THE CONCRETE Fitting the fixing angles When assembling the fixing angles and template, make sure that the bearing ‘surfaces, borings and shafts are clean and free from any smear. Grease the pins with the lubricant recommended > by the constructor. i) A Handle the greased elements with gloves. Arrange the fixing angles (1) by observing their distance. Pin-connect the template (2) to the fixing angles (1) by means of 4 x2 shafts (8). Lock the shaits (3) using the pins (4) and split pine (6). (Check the perpendicularity of the assembly by méans of the sighting device. A Tolerance of surtace eveness : 1/500 of the mast cross-section Tighten the nuts of the fixing rods according to the supplier’s instructions. a 1.6m wota FIXING ANGLE - PREPARATION OF THE CONCRETE. Ganutowoc 7 BLOCK Cran Care PREPARING THE CONCRETE BLOCKS Fabrication rules for reinforced concrete (Concrete and reinforcement determined according to the B.A.E.L. (reinforced concrete boundary condition) Fuules, 1980. Concrete 1 ft] = Characteristic tensile strength of the j days old concrete, "© fo] = Characteristic compressive strength of the j days old concrete. In any case, the compressive strength is measured by axial pressure of a cylinder having a surface 01 200 cm? and @ height of $2 em (= 2 x diamete’). These dimensions suppose an aggregate tize of at least equal to 40 mm, a condition generally fulfled for reinforced concrete. The dimensions and characteristics of the reinforcements and of the concrete for the execution of concrete works indicated in this manual, are defined by a compressive strength value at 28 day's old = 28). Reinforced concrete mixing of 350 kg/m? - CPAAS that means, for 1 m? of sand with gravel:350 kg PORTLAND cement 45, For a vibrated concrete correctly prepared, we obtain : ™ fc28 = 20 MPa, 1128 = 0,6 + 0,06 x fe28 = 1,8 MPa, P = Weight of reinforced concrete in kg, D = Average density of reinforced concrete equal to about 2,35. Steel (except other Indications) Es : Longitudinal modulus of elasticity of steel: 200 000 N/mm? i.e. 200 000 MPa, ‘Type 1 : Reinforcement with high adherence obtained by hot-rolling of natural high-carbon steel, Quality : Fe E50 ie. fe = 500MPa. A if the above rules are not applicable, refer to the rules applied In the user country. FET -0000- 54-0 | Get -0055-00Ganstoy oe FIXING ANGLE - PREPARATION OF THE CONCRETE | BLOCK Explanation and symbols Designation of a concrete block (M54N) ® M: Concrete block, = 54: Weight of the concrete block in tons, ® N: Intemal coding. ‘The reinforcement of a concrete block is composed of an upper and a lower reinforcing cage con- nected by pins. Each cage comprises two crossed layers. (Example) upper layer 6 : number of bars HA round steel with high adherence C8 ameter ot ion in im 6 HA 16 450 e=15 L lower layer e=15 : — spateinem 450: —_unitlength of iron in om | wath in om, Hz height in em, 1LH : first upper layer, 1LB : first lower iayer, 2LH : second upper layer, 2LB : Second lower layer, 2 THT HAT ISS @= 51 ef 260 V:42 me X is the height of the fixing angle in the concrete. For the height of X:a FIXING ANGLE - PREPARATION OF THE CONCRETE. Ganitowoe ‘Hes BLOCK Crane Care LK Concrete block (M126N) BLM S2HA25 «380 @=12 ae 0 135 V:53 m9 X is the height of the fixing angle in the concrete, For the height of X:Ganrtowoc FIXING ANGLE - PREPARATION OF THE CONCRETE ia i BLOCK 7 Concrete block (M142N} UB 2B HA25x055 0 155 218 G2 HA25 1055 00 155 ney w 12x12 HAI6x 100 6= 465 — Lanai! oval oan | aro | aria | arin! asim! oa | can | tel ano | aol I T T T ~T T T T T T T T TI | 1 + | "aR _ | i LW _ | mex “> [wa] | <> [v)| erp ae | | ET => v | Tap + | eB & | & | eae | The maximum moment depends on | Maximum moment = MV + MR the values of the dead weight moment Or | (ath) and the wind moment (MV): Case of perpendicular wind Tan 22 MR then max moment = | Mi /av 2. mr? )| ifMV > 2x MR then max. moment = | oi BRST Te SoM SSM)! MV MR which appeersinthe table. | _l Maximum shearing force on fixing angle | Max. shearing force on fixing = ar | Er, Smax | angle 2 | 2 d Gmax = Max. torsional moment on the | in outof service condition, the craneis. | masts in weathervaning position. Cmax = 0 d= mast width | |a FIXING ANGLE - LOADS AND REACTIONS Ganstowoc a Crane Care EXPLANATION AND LEGENDS OF THE TABLES OF THE PRESSURE UNDER CONCRETE BLOCKS CONCRETE BLOCK (t) pwr Lt tot a6.tnaz.ta6s.t 205.t 278. 10.90 2.0 1s ha La 12 1.0 0.8 32.57 1s 12 Me 12 1.0 O89 14.23 2.0 1s 12 Le 12 1.0 O98 Pressure under the concrete blocks (daN/cm?). —— HAF (m) SERS [4OT-0600-260-0 J 407-220-0020 = 22-01-15op rNoW-yzese9 1 vase zz 1 tere 996 | gre~ ceot=1 sit eve | @ res eee erer-ter- 1 Sak pt | PEs Le0r-! 1 ' uve eos | ect ete | ese- o6e- | vez eez- | | uve eos | putr-eet- | ve. ce | ce, 066 1 ' ' | osz esr | ser cee | sze- cv6- | ves 9ze- | ome eer | zere-get- 1969 UL LLL eve g lesz 96y- 1 Tet- tse | e9€- e6s- | 959 e9e- 8 | $82 36 | Seor-ter- | 9s9 rer | tet ese 3 1 use zor- 1 ett- Tze | e6e- sse- | 6t9 sse- a use eer | Seor-arr- | ets eet | cot so8- £ ' ' ' ' 2 a 1 ow wo Tae | om Teo oo) w | a jw jouw | ate | ou we 3 vs | a aw | 7 4 _aw [ou au | 98 OY | oy au a | ! a-yv g atv g [Rot a) ‘3 lf }! 8 | =a | | ofa 5g z @ WN “O91 = xeWD w ge'0 + (294d) JH = (2914) IVH [7] 83 i Wi O€ “emmy = LOW - UO Lpf - 39Ld ~ OOLUOW 85 8 3 STONY ONIXId SHL NO SNOILOVaYopruony22s09 Crane Care Gantiowoc 1 ' fS- 96zT-1 O0OT Te- | 9Z- 96zT-1 6 °6E ' s6 LL- I t2- zvet-| 6°9E 1 os eet I 23-01-18 ayt- eort SLT-8Pt sos 06 zozt-zoz! 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