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During the Turning operation on a Lathe the following data were recorded:

Too life=90 minutes

Cutting speed=30 m/min

Feed rate=0.25 mm/rev.

Depth of cut=2.5 mm

If the Cutting speed,Feed and Depth of cut are all increased by 30%individually as well as

collectively,what will be the effect on the Tool life? The given Tool life equation for the tool is:

VT0.125.f0.7.d2.5=C

A steel workpiece was turned on a Lathe with.a Carbide tipped tool of designation

0-10-6-6-8-90-1(ORS).The data obtained from the experiment were as follows:

Workpiece dia.=60 mm

Cutting speed=200 m/min

Feed rate=0.3 mm/rev.

Cutting force=150 kg

Feed force=80 kg

Chip thickness=0.4 mm

Calculate:Shear angle,Shear force,Normal force acting on shear plane,Friction force,

Coefficient of friction,Friction angle and Velocity of chip flow.

What are the factors affecting on tool life? explain briefly.

Describe the characteristics of cutting tool materials? What are different types of tool materials and
explain briefly.

Explain the importance of cutting fluids?

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