Gaso Energy System (I) Pvt. Ltd. QW 482 WELDING PROCEDURE SPECIFICATION (WPS ) See QW-201, Section IX, ASME Boiler & Pressure Vessel Welding Procedure Specification No :GES/WPS/99/03 Date:12/11/99 Welding Process(es) - GTAW & SMAW ‘Type(s) :MANUAL JOINT : (QW- 402) DETAILS Joint Design: AS PER DETAILS. Backing No Backing Material (Type) _N.A 4-bSmm mee gzzzzzrT Tel 1) Metal 2) Non Fusing Metal 3) Non-metallic _4) Others Sezer ae ae, BASE METAL:QW-(403) FILLER METAL:(QW-404) PNo 1 GrNo- 1,2 ‘Process GTAW SMAW PNot_GrNo- 12 FNo 6 4 OR ANo a F Specification Type &Grade(ASME SEC Il) SFA No SAB 51 SA 106 Gr. B Specification Type &Grade(ASME SEC Il) | AWS(Class) ER 70 S-2 E7018 SA 106 Gr B CtTo Tig T2 (Esab- 36 H) OR Filler Metal 1.6,20mm | 2.5 TO 4.0mm Size (mm) ‘Chem Analysis & Mech Prop Electrode- = Flux (Class) To Chem Analysis & Mech Prop Trade Name = L. (Fux) Base Metal | Groove Fillet Consumable a Insert — Deposited a Weld Metal ‘Thickness - Thickness ‘Rango(mm) * Rango Pipe Dia ISNB- = Groove = = | Range(run) Others Fillet ANY ANY Pass Thickness(m m) OthersQW 482 WPS NO. : GES/WPS/99/003 Cont 2 of 2 POSITION (QW 405) POST WELD HEAT TREATMENT (QW 407) mainoGere ©: mrommon. [fesseeRew TNA Weldgemgen GUAR DOWN HILL Position of Fillet GAS (QW 408) PREHEAT (QW 406) Gas(Es) % Comp Flow Rate Preheat Temp (Min)Deg.C =25 deg C Mixture | (Lp Teena mone eS ica Preheat Maintainance = Trailing Poe a rece = ELECTRICAL CHARACTERSTICS (QW 409) Current. DC. Polarity EN FOR GTAW Amperes 100 to 200 A (Ranges) EP FOR SMAW. Tam Bods Soe tyes SEW vote og (THORIATED 2%) 2.0 mm foe OF Mtl Tena For GTA Electrode Wire Feed-Speed Rate ‘TECHNIQUE (QW 410) ‘String or Weave Bead EITHER Orifice or Gas Cup Size & Type (mm) NA Initial and Inter pass Cleaning WIRE BRUSHING & GRINDING Netnol of back Gong me eis Contact Tube To Work Distance (mm) ‘Multiple or Single Pass (per side) MULTIPLE | anc or Sing loa MULTIPLE Pee) ee a on ‘Weld ‘Process Filler Metal Current ‘Voltage ‘TravelSpeed | Layers(s)_| (es) Chass Dia(mm) | Polarity Amps —_| Range _| mm/min seas SPO es |e fone ona ea = Se ee rs Seneca oa Sm DCE ea mesa SSD a Tam nT ay | Hen: rAnER Mw careersProcedure Qualification Record No. GES/PQR/99/003/R WPS NO. GES/WPS/99/003 DATE ‘Welding Process(es) GTAW + SMAW ‘Types (Manual, Automatic,Semi-Automatic) MANUAL JOINTS : (QW-402) i 5 cr | EEE | 42/11/1999 BASE METALS : POSTWELD HEAT TREATMENT “Material Specification: SA 106 Gr B Temperature Deg.Cent. } ‘Type Or Grade SA 106 GrB Time } NA P.No. 1 To P.No. | Others, } ‘Thickness Of Test Coupon(mm) 3:4 MM GAS Diameter Of Test Coupon(mm) 25 NB Gas %comp | Flow Rate (Es) Mixture_| Lit/Min. Others Shielding | Argon [99.90% | 14 LPM. FILLER METALS Trailing Process GTAW__[ SMAW_| Backiny ‘Weld Metal Analysis A No, 1 L ELECTRICAL CHARACTERSTICS : Size Of Filler Metal Dia(Mm) | 16 2.5, 3.15 | Filler Metal F No. 6 4 ‘Current DC SFA Specification 5.18 5.1 Polarity EN-GTAW/EP-SMAW. AWS Classification ER 70S-2_| E-7018 Amperes 130-150 V Deposited Weld Metal (mm) 2.0 35 Volts 17-32V ass Thickness (Mm) Tungsten man Electrode size (cum) Others POSITION. TECHNIQUE | Position OF Grove Traval Speed | Weld Frogression ring Or Werve Bead (Weave | Others Oscillation S PREHEAT Mult. Or Single Pass(per side) | Multiple Preheat Temp. Deg. Cent. NA. Single Or MultipleElec. Single Interpass Temp. Deg. Cent. 200 Deg.C. Others OthersGis QW 483 PQR NO. : GES/PQR/99/003 20F2 TENSILE TEST Specimen Width | Thickness Area UltimateTota | Ultimate Type Of Failure No. | Mm mm. SqMm |1 Unit Stress | And Location Load ’_Kg. | Kg/SqMm 1 12.8 a: 44.80 2225 49.66 In Parent Metal g 12.8 ai 44.80 2225 49.66 Tn Parent Metal ‘GUIDED BEND TEST (QW 160) TYPE AND FIGURE NO. RESULTS T, Root Bend former Dia 4T Satisfactory Face Bend former Dia 4T Satisfactory 2, Root Bend Former Dia 4T Satisfactory Face Bend former Dia 4T Satisfactory ‘TOUGHNESS TEST Specimen Notch Notch Test Impact Lateral Drop Weight Number. Location Type Temp. Value Expansion % | Mils | Break [No Shear Break, FILLET WELD TEST RESULTS SATISFACTORY YES/NO PENETRATION YES/NO Macro Results Ae eS ‘OTHER TESTS Type OF Tests ‘Mechanical Testing as per ASME SEC. IX. Deposit Analysis WELDER’S NAME _MR. S.NAIK TNO: WI-05_ STAMPNO:N TEST CONDUCTED BY: M/S Gaso Energy Systems (I) Pvt. Ltd. LAB TEST NO. HF: 2271/99-00_ Dt: 26/11/99 TSET WITNESSED BY : Mr. T.Sengupta of £’S ENGNSERS INDIA LTD. WE CERTIFY THAT THE STATEMENT IN THIS RECOR XE CORRECT AND THAT THE TEST WELDS WERE PREPARED WELDED & TESTED IN ACCORDANCE WITH REQUIRE MENTS OF SEC.IX OF ASME CODE. DATE : 30/11/99 WowFEEAT FABS err snesrmenrs versuiunoicat resrie w rasnicarion Re£/ 384/99-00 dts 19/11/99 Cert.No,HF:2271/99-00 Dates 26/11/99 TEST CERTIFICATE M/s.Gaso Energy System(I) Pvt.Ltd Pune~ 411 026 . ’ TESTING OF 25NB C.S.WELDEB PIPE FOR PROCEDURE QUALIFICATION TiST, TESTED TO SPECLAS ME SSC, IX, STAMPED:BIL,MAT.SPEC.A106 GR.'B! OUR REF NO HFI-334 2. TENSILE ( @) Thickness mm 3.5 3.5 Breadth mm 12.8 12.8 Area nm? 44,20 44,80 Ultimate load kg 2225 2225 uts eai/nen™ (Min, 42,33) 49,66 49,66 Fracture In P,Metal In P,Metal BEND TEST Root Face Root ‘Face Thickness mm 3.6 3.6 3.6 3.6 Breadth mm 20.0 20.0 20,0 20.0 Former dia mm for Bend 4T 14,0 14.0 14.0 14.0 Bend 180° 2mm Open- ing, acce- ptable, Witnessed by: Mr.Sengupte of EIL,Pune on26/ Qycceacec? For HEAT FABS,