1. Information on the company Prodi cis, production vol. Customers, Suppliers (Other information2. Environmental policy Has the company formulated and yes, implemented > communicated an not in writing environmental policy”? 8 (aims, vision, guidelines) no Does the company have —]yes 3 ‘an environmental officer? Snot officially Have environmental yes > audits already been = conducted? al Haye other management J yes, implemented EMS =[QMS []u&SMs [other systems alrendy been introduced? being implemented Are resources (human, yes, sulicien: Financial) available for additional audits? only to. limited extent 3. Estimation of potential areas for improvement by the company Where does the ‘management see room for Improvement” Are there obvious losses of raw materials or Efforts made so far to ensure eificient use of ceneraies and raw materials Which processes and materials are especially cost-imtensive4, Energy management” Energy type Annual consumption Energy consumers ‘excluding heating, lighting Process energy eee ate eee esa Has the company introduced an ene: management syste {capacity management)? Is there a maintenance plan for technical energy systems? [Other information T Hleetreity Dor eas TO Wood kWh m low T] moderate high TJintroduced (data are recorded, evaluated, checked) Tpartly available Jot available TJ preventive maintenance (internal, external) J partially available F)not available Dother 5. Occupational health protection Do employees suffer ftom —]no health problems? An informed about industrial hygiene and satety? Is personal protective ‘equipment in use? FJoceasionally oyes > Olyes TDnot always. Ino yes FJrot always Ino6. Industrial safety and accident prevention Has the company olyes > conducied risk studies for ater: prevention” don’t know aes cecal the ordinance on mavor accidents (reduction of potential hazards)? vention T]yes > TJaon't know no Are uecident p aids available’ Are the employees Aves informed ubout accident prevention? Are regular —]don’t know {raining sessions held? om 7. Material handling ” Are internal transport olyes routes minimised? TJ need to be optimised no How aze materials CT manually moved Cauiomaticully Dy obvious losses occur [F]no during handling’? Tltow tosses Dyes > Are materials moved [[]n0 whieh reguire additional preventive measures?” ves ° Comments8. Transport What type of transport are existing in your company’? o 1 Daivery of products? unply of raw material” 1 internal transfer of goods on the company grounds” 1 Service / transfer to representatives, subsidiaries” Di customer contacts * Goods transport ** Transportation a employees Goods transport Who is responsible for goods transport ? What are the used means of transport? Does the company have ‘transport seheme” “optimised rote planning andsch pry toad joumeys What is the total unnual 1 Internal transport department © Third parties” > “haulage fi, contract, supplier a eustomer of goods 1 mainly carriage by rail ore 10 ship DD mixed (rail, zo ship. road haulage) O exclusively road haulage i yes. already introduced > 7 partially introduced (experience) Gi nw special scheme Transportation of employees No. of vans Fuel” [Va] Distance [km/a) fel consumption or the covered distances? No. of HGVS" Fuel” [l/a] Distance [km/a) Are the drivers Dyes No.of drivers specially tained (eo. diving course)? Or Does the company has [) yes, already introduced > a concept forthe transportation o 1 panially imroduced (experience) employees? r Ci tw special scheme ‘What is the total annual Xo of py’s Fuel” (V/a] Distance [km/a] fuel eonsumption or the covered distances? Are the drivers spevially trained (eco: driving course)? Does the company take efforts in motivating employees 10 use public transportation? Dyes Number of drivers Om Cl yes > J Connections to public transportation system Company bus, shuttle for commuting O Car-sharing D others Om8. Production and consumption statistics” wan rancionandcomungcon site hme guy oie per mont per year Databasls [comments Jxsay fons cox rr |oarty tend _con (O¥] (CII | ancaenunen, our of wt, wstwa misone Production i snr sam war waste10. Processes Department Process Process sketeh, information on inputs, outputs, energies Inputs (Eco-) toxic problem materials Ginone Csmall quantities large quantities Raw, auxil, & operating materials Ejnegligible —E] small quantities Large quantities Energy consumption (process) Obw moderate Qhigh Costs (input materials, energy) F]low Ti moderate Dhigh Waste Solid waste (nel packaging wase) [J none [small quantities [liarwe quantities ‘Special- (or hazardous) waste Gnone Csmall quantities large quantities Wastewater Dinone Ci smnall quantities Diag quantities Problematic wastewater components] none Csmall quantities large quantities Emissions Airemissions Linone Ci smnall quantities large quantities Disposal preparation costs, Obow Dmoderate Dhigh Technology State of the art Lisuitabie optimisation candidate [Junsuitable ee iecetnerercr Imytel eeeretel alee teen manual Faulty batches, serap ete. Ginone small quantities large quantities Maintenance, servicing, cleaning suitable Cloptimisation candidate CJ unsuttable ‘Cost of maintenance, stoppages [low Dmoderate Dhigh11. Storage and stock management Storage 1 Stored materials, raw materials, produets, waste? Stock management scheme operated? [] yes Lhexcettont Cleomptiant OFire alan [Drip tro Storage 1 Storage order. tidiness Safety concept Available Cpanly On needs optimisation unsuitable Tnceds optimisation EJ none ishers ([] Sprinklers, Cjnone [Manual fire extin Ostor Storage 2 Stored materials, raw materials, products, waste Stock management scheme operated? [] yes excellent Oleompliant OFire alarms [Drip trouahs Storage order, tidiness Safety concept Available sa patty Ono [needs optimisation Clunsuitable Cneeds optimisation Ginone (Manual fire extinguishers [] Sprinklers, Storage basins (none12. Energy provision Process heat Process heat Heat sourees O steam “c 1 Hot water ¢ ao bar Nominal capacity fuel consumption Operating hours Technoloxy Csuitabie [needs optimisation Maintenance [g0od. preventive [] needs optimisation Consumers Losses Cnone [small quantities [Jlarge quantities Maintenance, insulation [] good, preventive []needs optimisation) unsuitable Boiler 1 Energy source ces [Ftectrical curent— ]Diesel Ty mn Nominal capacity fuel consumption Operating hours Technology Csuitabie needs optimisation) unsuitable Maintenance Teed, preventive CIneeds optimisation CJ.unsuitable Boiler 2 Energy source CiGas [JEleawieal current) Diesel ty ~ Nominal capacity (Operating hours Technology Cisuitabie Tnceds optimisation CJ unsuitable Maintenance leoed, preventive C]nceds optimisation CJunsuitable Boiler 3 Energy source Cas TJEteawieal euremt — C]Diesel Type Dlunsuitable Dlunsuitabte Comments43. Energy provision Compressed air Compressed air ductwork — Accumulator pressure bar Consumers Losses (leaks) Tnone small quantities large quantities Maintenance Tievoa Eineeds optimisation FJunsuitable Workin g pressure Type Nominal eapacity / Current consumption Operating hours Technology Cisuitable Clneeds optimisation unsuitable Maintenance Tl eood, preventive F}neads optimisation] unsuitable Compressor 2 Working pressure Type ' Nominal capacity Currant consumption Operating hours Technology Csuitabte [Clneeds optimisation F) unsuitable Maintenance Ce00d, preventive F)needs optimisation Junsuitable Compressor 3 Working pressure type rn ‘Nominal capacity Current consumption Operating hours Technology isuitabte Breeds optimisation Cunsuitable Maintenance C]g00d, preventive F]needs optimisation Junsuitable Comments14. Energy provision Refrigerating systems Refrigeration energy Cooling agent system Cooling media 0 Brine 1 Cooting water Dothers Consumers Losses Ohnone Maintenance, insulation [] good cC °C Tismall quantities neds optimisation large quantities Dlunsuitaie ‘Comments. Nominal capacity / Current consumption Operating hours Technology suite Deood Maintenance needs optimisation needs optimisation ‘System 1 Refrigerant Spee. Nominal capacity / Current consumption Operating hours Technology Csuitabie [needs optimisation J unsuitable Maintenance Cs00d [needs optimisation unsuitable ‘System 2 Refrigerant Spe Nominal capacity Current consumption Operating hours Technology Lsuitable [needs optimisation [J unsuitable Maintenance Logood [needs optimisation [CJ unsuitable System 3 Refrigerant Spee Dlansuitable Dlunsuitable