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Spinning Wrench: Varcobj BV
Spinning Wrench: Varcobj BV
Spinning Wrench
USER’S MANUAL
50000835-MAN-001 C
Feb 2017
www.nov.com
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User’s Manual
SSW40
ORIGINAL INSTRUCTION
50000835-MAN-001 C
www.nov.com
Document number 50000835-MAN-001
Revision C
Page 2 of 68
Revision History
C 07.02-2017 Update
B 31.012.2015 Update
A 18.12.2007 New Style
- 01.08.2006 Issued for Implementation
Rev Date (d/m/y) Reason for issue
Change Description
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Document number 50000835-MAN-001
Revision C
Page 3 of 68
Table of Contents
General Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
Instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
Intended audience . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
Special information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
Illustrations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
Conventions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
Notes, Cautions, and Warnings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
Safety Requirements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
Personnel Training . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
Recommended Tools . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
General System Safety Practices . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
Replacing Components . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
Routine Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
Proper Use of Equipment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
Identification numbers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
Limited warranty . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
Warning plates and labels . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
CE marking . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
General specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
General specifications, requirements & sizes . . . . . . . . . . . . . . . . . . . . . . . . . 13
Description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
Theory of operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
Major components . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
Lubrication and maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
Recommended inspections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
Safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
Recommended grease . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
Recommended Air tool lubricant . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
Procedure maintenance & lubrication (in use) . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
Lubrication . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
Inspection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
Lubricator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
Filter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
Maintenance DO’s and DONT’s . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
Drive Roller Replacement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
Procedure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
Lower drive roller bearing replacement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
Installation and commissioning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
Connecting air line . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
Normal usage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
Tips on operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
Handling the drill stem; tips and tricks . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
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Revision C
Page 4 of 68
Table of Contents
Picking up and laying down the drill stem . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
Cleaning and lubrication (thread compounds) . . . . . . . . . . . . . . . . . . . . . . . . 27
Stabbing and spinning the drill stem . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
Making up the drill stem (torque) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
Breaking in new connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28
Breaking and spinning out the drill stem . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28
Assembly and dis-assembly. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29
Gear train . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30
Control Valves . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31
Adjustment Screw . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32
Removal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32
Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32
Motor Removal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34
Motor maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37
Clearance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37
Torque specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37
Bellows assembly & maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39
Trouble shooting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41
Initial checks, solves most problems . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41
Solutions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42
Appendixes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43
Risk assessment acc. to EN12100:2010 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43
Conclusion Risk Assessment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43
Applicable standards: . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43
Receipt, storage, transport & decommissioning . . . . . . . . . . . . . . . . . . . . . . . . . . 44
Immediatelly after receipt* . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 44
Inspection and test during storage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 44
Storage general recommendations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 44
Storage after use . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 44
Transport . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 44
Decommissioning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 45
Torque values (US) for bolts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46
Torque values (metric) for bolts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 47
ATEX information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 48
Spare parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 49
Drawings & Parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 51
Material Safety Data Sheets . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 51
Assembly drawings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 51
Parts lists . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 52
Hanger assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 52
Hanger assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 53
Gear train . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 54
Controls and left body . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 56
Controls and left body . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 57
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Document number 50000835-MAN-001
Revision C
Page 5 of 68
Table of Contents
Filter, regulator, lubricator assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 58
Filter, regulator, lubricator assembly parts . . . . . . . . . . . . . . . . . . . . . . . . . . . 58
Bellow assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 59
Manifold assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 60
Pneumatic system assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 62
Air motor assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 64
Control valves . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 66
Lift cylinder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 67
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Document number 50000835-MAN-001
Revision C
Page 6 of 68
Table of Contents
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Document number 50000835-MAN-001
1: General Information
Revision C
Page 7 of 68
General Information
Instructions
Original Instructions are published in English; in the event the end-user may wish to obtain a
translation of these in the official language of the country in which the machinery is to be
used please contact your local NOV representative. Please note that this service may not be
free of charge. Original Instruction can be downloaded from www.NOV.com/drilling
; ,
,
, ,
NOV. ,
,
.
: www.NOV.com/drilling
Pvodní návod je zveejn!n v angli"tin!; pokud si koncový uživatel peje získat peklad
návodu v úedním jazyce zem!, ve které se zaízení bude používat, mže se obrátit na
místního zástupce spole"nosti NOV. Upozor#ujeme, že tato služba nemusí být zdarma.
Pvodní návod je k dispozici ke stažení na adrese www.NOV.com/drilling
Juhendi originaal on avaldatud inglise keeles. Kui lõppkasutaja soovib tõlget selle riigi
ametlikus keeles, kus seadmeid kasutatakse, palume pöörduda NOV-i kohaliku esindaja
poole. Palume silmas pidada, et see teenus ei pruugi olla tasuta. Juhendi originaali saab alla
laadida veebisaidilt www.NOV.com/drilling.
Instrukcij$ originalas yra skelbiamas angl$ kalba. Jei galutinis vartotojas nor%t$ gauti ši$
instrukcij$ vertim& ' šalies, kurioje 'rengimai turi b(ti naudojami, oficiali&j& kalb&, reik%t$
kreiptis ' vietin' NOV atstov&. Prašome atkreipti d%mes', kad ši paslauga gali b(ti mokama.
Instrukcij$ original& galima parsisi$sdinti iš tinklalapio www.NOV.com/drilling
Oryginalne instrukcje zosta4y wydane w j5zyku angielskim. Aby uzyska6 t4umaczenie tych
instrukcji na j5zyk kraju, w którym urz&dzenie ma by6 u7ywane, nale7y skontaktowa6 si5
z lokalnym przedstawicielem firmy NOV. Nale7y pami5ta6, 7e taka us4uga jest p4atna.
Oryginaln& instrukcj5 mo7na pobra6 na stronie www.NOV.com/drilling
As Instruções Originais são publicadas em inglês; se o utilizador final pretender obter uma
tradução destas instruções no idioma oficial do país onde a maquinaria vai ser utilizada,
deverá contactar o representante local da NOV. Chamamos a atenção para o facto de este
serviço poder não ser gratuito. As Instruções Originais podem ser transferidas a partir do site
www.NOV.com/drilling
www.nov.com
Document number 50000835-MAN-001
Revision C 1: General Information
Page 8 of 68
Pôvodný návod je vydaný v anglickom jazyku. Ak si koncový používate= želá získa> preklad
v úradnom jazyku štátu, v ktorom sa stroj bude používa>, obrá>te sa na miestneho zástupcu
spolo"nosti NOV. Upozor#ujeme, že táto služba nemusí by> bezplatná. Originálny návod je k
dispozícii na prevzatie zo stránky www.NOV.com/drilling.
Originalna navodila so objavljena v angleš"ini; "e kon"ni uporabnik želi prevod teh navodil v
uradnem jeziku države, kjer se bodo stroji uporabljali, se obrnite na lokalnega predstavnika
podjetja NOV. Ta storitev mogo"e ne bo brezpla"na. Originalna navodila lahko prenesete s
spletne strani www.NOV.com/drilling
Las instrucciones originales son publicadas en inglés. En el caso de que el usuario final quiera
obtener una traducción en el idioma oficial del país donde la maquinaria será utilizada, debe
ponerse en contacto con su representante local de NOV. Tenga en cuenta que este servicio
puede conllevar gastos. Es posible descargar las instrucciones originales desde
www.NOV.com/drilling.
Alkuperäiset ohjeet on julkaistu englannin kielellä; mikäli loppukäyttäjä haluaa saada niiden
käännöksen sen maan virallisella kielellä, jossa konetta käytetään, on otettava yhteys
paikalliseen NOV-edustajaan. On mahdollista, että tästä palvelusta peritään maksu.
Alkuperäiset ohjeet voi ladata osoitteesta www.NOV.com/drilling
Les consignes originales sont publiées en anglais; dans le cas où l’utilisateur final demande
une traduction de ces consignes vers la langue officielle du pays dans lequel la machine doit
être utilisée, veuillez contacter le représentant NOV sur place. Le service de traduction peut
être payant. Les consignes originales peuvent être téléchargées du site
www.NOV.com/drilling.
Foilsítear Treoracha bunúsacha sa Bhéarla; i gcás ar mian leis an úsáideoir aistriúchán a fháil i
dteanga oifigiúil na tíre ina bhfuil an t-innealra le húsáid déan teagmháil le d'ionadaí áitiúil
NOV le do thoil. Bíodh a fhios agat gur féidir nach bhfuil an tseirbhís sin saor in aisce. Is
féidir Treoir Bhunúsach a íoslódáil ag www.NOV.com/drilling
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Document number 50000835-MAN-001
1: General Information
Revision C
Page 9 of 68
Le Istruzioni originali sono pubblicati in lingua inglese, nel caso in cui l'utente finale intenda
ottenere una traduzione di queste istruzioni nella lingua ufficiale del paese in cui la macchina
deve essere usata si prega di contattare il rappresentante locale della NOV. Facciamo inoltre
rilevare che questo servizio può non essere a titolo gratuito. Le Istruzioni originali possono
essere scaricate dal sito: www.NOV.com/drilling
Istruzzjonijiet oriinali bl-Ingli7; jekk l-uttent aari jixtieq jakwista traduzzjoni ta’ dawn fil-
lingwa uffijali tal-pajji7 fejn il-makkinarju gandu jintu7a kkuntattja r-rappre7entant lokali
tan-NOV. Innota li dan is-servizz huwa b’xejn. L-istruzzjoni oriinali jista’ jitni77el minn
www.NOV.com/drilling
Intended audience
This manual is intended for use by field engineering, installation, operation, and repair
personnel. Every effort has been made to ensure the accuracy of the information contained
herein. NOV, Varco® 2017, Varco LP, will not be held liable for errors in this material, or for
consequences arising from misuse of this material.
Special information
Detailed descriptions of standard workshop procedures, safety principles and service operations
are not included. Please note that this may manual contain warnings about procedures which
could damage equipment, make it unsafe, or cause PERSONAL INJURY. Please understand
that these warnings cannot cover all conceivable ways in which service (whether or not
recommended by NOV) might be done, or the possible hazardous consequences of each
conceivable ways. Anyone using service procedures or tools, whether or not recommended by
NOV, must be thoroughly satisfied that neither personal safety nor equipment safety will be
jeopardized.
All information contained in this manual is based upon the latest product information available at
any time of printing. We reserve the right to make changes at any time without notice.
Illustrations
Illustrations (figures) represent a graphical representation of equipment components for use in
identifying parts or establishing nomenclature. These figures may or may not be drawn to scale.
For more specific component information pertinent to your rig configuration, see the technical
drawings that accompany your NOV documentation.
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Document number 50000835-MAN-001
Revision C 1: General Information
Page 10 of 68
Conventions
Notes, Cautions, and Warnings
Notes, cautions, and warnings provide readers with additional information and advise the reader
to take specific action to protect personnel from potential injury or lethal conditions. They may
also inform the reader of actions necessary to prevent equipment damage. Please pay close
attention to these advisories
Note: The note symbol indicates that additional information is provided about the
current topics.
Caution: The caution symbol indicates that potential damage to equipment or injury
to personnel exists. Follow instructions explicitly. Extreme care should be
taken when performing operations or procedures preceded by this caution
symbol.
Safety Requirements
NOV equipment is installed and operated in a controlled drilling rig environment involving
hazardous situations. Proper maintenance is important for safe and reliable operation.
Procedures outlined in NOV manuals are the recommended methods of performing operations
and maintenance.
Personnel Training
All personnel performing installation, operations, repair, or maintenance procedures on the
equipment, or those in the vicinity of the equipment, should be trained on rig safety, tool
operation, and maintenance to ensure their safety.
Recommended Tools
Service operations may require the use of tools designed specifically for the purpose described.
NOV recommends that only those tools specified be used when stated. Ensure that personnel
and equipment safety are not jeopardized when following service procedures or using tools not
specifically recommended by NOV.
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1: General Information
Revision C
Page 11 of 68
Caution: Read and follow the guidelines below before installing equipment or
performing maintenance to avoid endangering exposed persons or damaging
equipment.
Identification numbers
You will find the serial number of the tool stamped into the body.
Limited warranty
The warranty will be void if the SSW40 or parts were either:
unauthorized modified, repaired or serviced
replacement parts not manufactured by NOV were utilized
not properly stored or maintained
WARNING: Only original NOV parts must be used. Spinning wrenches are
produced from cast alloy heat treated steel and must not be welded in the
field. Improper welding can cause cracks and brittleness in heat-affected
areas which can result in dramatic weakening of the part and possible failure.
Repairs involving welding and/or machining should be performed only by a
NOV authorized repair facility. Using a Spinning wrench that has been
improperly welded or repaired is dangerous.
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Document number 50000835-MAN-001
Revision C 1: General Information
Page 12 of 68
SERIAL NUMBER:
PART NUMBER:
DO NOT
RUN ON
TOOL
Part Number V-19320
JOINT
CE marking
The marking is as follows:
Ex II 2G c T4 Tamb 55° C
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Document number 50000835-MAN-001
2: Specifications
Revision C
Page 13 of 68
General specifications
General specifications, requirements & sizes
Item Subject Description
Weight 780 lbs / 353 kg
17.2” x 22.2” x 55”
Dimensions H x W x L (standard)
(437 x 564 x 1,397 mm)
Stall torque 1,100 ft.lbs (1,493 Nm)
Pneumatic system Minimum working pressure 85 psi (585 kPa)
Maximum working pressure 125 psi (860 kPa)
Required volume for an opening cycle time of
10.5 gpm (40 l/m)
appr. 5 sec.
RPM 0 - 120
Tubes and hoses 1.1/8”
Design -4°F (-20°C) up to 131°F
Ambient temperature range
temperatures* (+55°C)
Surface temperature ATEX T5 Maximum 212°F / 100°C
*It is up to the user to ensure the temperatures as indicated will not be exceeded
Environment Maximum Humidity: 100% RH
IP Rating: IP66
ATEX Category: Category 2 G
Explosion safety
ATEX Gas Group: IIB
ATEX T Class: T4
ATEX EPL: Gb
Trained persons only
Limits Use Limits:
(Users responsibility)
External limits defined by
Space Limits: Defined in the Users
Instructions
Time Limits: Design life = 20 years
Description
The Varco SSW-40 spinning wrench is a pneumatically-powered tool capable of spinning drill
pipe and collars from 3.1/2” to 9.1/2” (89 - 241 mm) OD.
.
Theory of operation
A typical spinning procedure is as follows:
First, position the wrench vertically with the vertical positioning control to a point about one foot
above the tool joint, or just above the pipe upset.
The spinning wrench is now swung onto the pipe and the clamp control pushed to clamp the
drive rollers against the pipe. Next, the throttle control is pushed to spin in or pulled to spin out.
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Document number 50000835-MAN-001
Revision C 2: Specifications
Page 14 of 68
Major components
Back up line
Throttle control
Clamp control
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Document number 50000835-MAN-001
3: Lubrication and maintenance
Revision C
Page 15 of 68
Safety
WARNING: It is not allowed to weld on SSW. Please contact an authorized NOV
repair facility.
WARNING: Make sure that all pneumatic supply is isolated before ANY work is
carried out to the SSW. Shut off the Power Unit / Close the valves.
WARNING: SSW’s which have experienced wear or are found to have cracks
must be replaced or repaired by a NOV authorized repair facility.
WARNING: Only original NOV parts must be used. SSW’s are produced from
certified high strength steel and must not be welded in the field. Improper
welding can cause cracks and brittleness in heat-affected areas which can
result in dramatic weakening of the part and possible failure. Repairs involving
welding and/or machining should be performed only by an NOV authorized
repair facility. Using an SSW that has beenimproperly welded or repaired is
dangerous.
WARNING: Do not use casing and tubing lubricant for lubricating the SSW40.
Recommended grease
Use extreme pressure, lithium based, multi purpose grease classification according to ISO
6743-9:2003 Lubricants, industrial oil and related products (class L) - Classification - Part 9:
Family X (greases) or equivalent.
Minimum requirements:
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Document number 50000835-MAN-001
Revision C 3: Lubrication and maintenance
Page 16 of 68
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Document number 50000835-MAN-001
3: Lubrication and maintenance
Revision C
Page 17 of 68
2 places
2 2
5
1
1 place
7
3
2 places
4
Figure 3.4
Inspection
Item Description Action Frequency
1 Drive rollers Check adjustment Monthly
Check for wear. With the tool clamped on the pipe,
2 Drive rollers see that there is no contact between the bodies and Daily
the pipe.
3 Quick exhaust valve Clean muffler When required
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Document number 50000835-MAN-001
Revision C 3: Lubrication and maintenance
Page 18 of 68
Lubricator
Procedure
Fill lubricator with recommended Air Tool Lubricant.
Reservoir can be filled with-out turning of the inlet supply pressure as follows:
Close air shut-off valve by turning clock wise
Remove self venting fill plug
Fill to bottom of sight tube with recommended Air Tool Lubricant.
Drip rate is factory set and must not be changed
Replace fill plug hand tight and fully open air valve
If replacing filter, set drip rate according to instructions given with unit.
CAUTION: Avoid exposing plastic bottles to any chemicals that would deteriorate
plastic, such as solvents, thinners and carbon tetrachloride.
Filter
Procedure
Shut off power supply and open cock valve to vent pressure
Remove hex nut, base and bowl.
Bowl can be cleaned with mild soap and water or kerosene
Do not use solvents, thinner or carbon tetrachloride.
Unscrew baffle nut and baffle plate and remove element and element retainer.
Install new element and element retainer.
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Document number 50000835-MAN-001
3: Lubrication and maintenance
Revision C
Page 19 of 68
Screw baffle plate up hand tight and secure with baffle nut, wrench tight.
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Revision C 3: Lubrication and maintenance
Page 20 of 68
8, 9
10
11
16
17
18
15
14
19
21, 22
20
13
12
11
7
3, 4
5, 6
1, 2 Figure 4.1
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Document number 50000835-MAN-001
3: Lubrication and maintenance
Revision C
Page 21 of 68
Procedure
1. Remove cover (1) right hand or (2) left hand.
2. Only for right side, Disconnect hoses from valve assembly and remove manifold.
3. Remove drain plug (3) right hand or (4) left hand with gear case (5) right hand or (6) left
hand and gasket (7).
NOTE: All gears are retained by bearing retainers, allowing removal of the gear
case with the tool in any position.
4. Remove bearing cover (8) right hand or (9) Left hand and bearing cover gasket (10).
5. Remove bearing retainer (11) on top and bottom, this releases roller gear (12), spacer
shield (13), and drive roller gear keys (14) from bottom of drive roller shaft (15).
6. Push drive roller shaft (15) upwards along with upper roller bearing (16), spacer/shield
(17), O-ring (18), and drive roller key (19), using a soft mallet if necessary.
7. Slide drive roller (20) out from inside body (21) right hand or (22) left hand.
8. Repeat steps 5. thru 7. for second roller in each side.
9. Reverse procedure to re-assemble, using care to avoid damaging bearing seals. Torque
bolts for bearing retainer (11) to 15-20 ft. Lbs.
2
1
3
4
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Document number 50000835-MAN-001
Revision C 3: Lubrication and maintenance
Page 22 of 68
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Document number 50000835-MAN-001
4: Installation and commissioning
Revision C
Page 23 of 68
Attach a 1/2” or 5/8” cable to the mast that will allow a free, easy swing around the
wellbore. The higher the fixed line, the easier it will be to move the wrench onto the pipe.
Attach the cable at a cross member about 2,5 feet from the drill pipe centerline (as shown
in fig. 2.1) and position the wrench across from the driller where the chainman would
normally stand.
With the lift cylinder at the midpoint of its stroke, suspend the SSW-40 approximately 5
feet above the floor. This will allow 12” of vertical travel up or down.
Attach TWO back-up cables to the shackles provided at the rear of the wrench to restrict
rotational movement to 12” in either direction. Do not cross cables.
WARNING: If only one back-up line is attached, the wrench can swing into the
operator causing injury.
The SSW-40 requires approximately 250 cfm air flow at 90 to 125 psi air pressure.
An air regulator is included with the tool to prevent damage from excessive air pressure.
NOTE: During installation, use as few fittings as possible and route the air line direct
from the air supply, keeping distance as short as possible.
Run a 1.1/5” air supply line up to the rig floor in a protected area easily accessable for
maintenance.
Install a 1.1/5” shutt-off valve to the air supply line (as shown) to allow maintenance of the
tool.
Attach the filter end of the filter/regulator/ lubricator assembly to shutt-off valve.
Connect the 25 foot air hose assembly provided, to the lubricator end of the filter/regulator
/lubricator assembly.
Blow out air line to remove any trapped moisture and debris.
Pour 1/2 pint of SAE 10 oil into 25 foot hose, then connect to spinning wrench swivel fitting.
Level tool with the rig floor using the hanger adjustment screw provided.
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Document number 50000835-MAN-001
Revision C 4: Installation and commissioning
Page 24 of 68
21/2 ft
Caution
The spinning wrench must
be level at point of contact
Fixed line with pipe before clamping.
Vertical
positioning
Hangar
cylinder*
adjustment
(air)
screw*
Back-up lines
Lubricator*
Air regulator*
Approx. Filter*
11/4“ hose
5ft. Shutoff valve
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Document number 50000835-MAN-001
5: Operation
Revision C
Page 25 of 68
Operation
Normal usage
The spinning wrench is designed to:
Spin in and spin out various types of tubing and casing
Adjust the SSW-40 to the appropriate pipe size by pulling the adjustment screw and
turning it to engage the socket. Turn the adjustment handle counterclockwise to open the
bodies or clockwise to close the distance between the bodies.
Proper clearance is 1/2” between the front rollers and the pipe or collar being used.
NOTE: Check to be sure that back-up lines are properly attached (see Section 2)
Swing the SSW-40 onto the pipe about 12” above the tool joint. Do not run the tool on the
pipe upset or tool joint.
To clamp onto the pipe: push the clamp control.
To spin pipe, position lockout to spin in or spin out as required. The lockout prevents
spinning pipe in the wrong direction. Push the throttle control to spin in or pull to spin out.
To unclamp from pipe, pull the clamp control and swing wrench away.
To position the SSW-40 vertically, push the vertical positioning control to move the tool up
or pull to move down.
1
Upset
Tool joint
Figure 3.3
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Document number 50000835-MAN-001
Revision C 5: Operation
Page 26 of 68
1
/2”
Drive roller
Drive roller
Motor Motor
Retractable
adjustment
arm
Figure 3.1
Level adjustment
Back-up
Throttle
Clamp control
Vertical positioning
Pipe size
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Document number 50000835-MAN-001
5: Operation
Revision C
Page 27 of 68
Tips on operation
Pin should be stabbed into the box as vertical as possible. Spinning wrench can not spin
an improperly aligned connection
Spin pin into box until pin and box are just shouldered together; at this point stop and
torque joint with the torque wrench. Do not use the spinning wrench to torque joints.
Keep clamping arms adjusted. Slipping rollers will cause rollers to wear. If drive rollers
start to slip on the pipe, check the pressure roller adjustment and adjust equally on both
sides. See adjustment procedure.
Replace worn Drive rollers. If the drive rollers start to slip and the roller arms have been
adjusted to maximum, this may indicate drive rollers require replacement.
CAUTION: Never, under any circumstances, use casing and tubing lubricant.
Thread compound must be applied to the tool joint every time it is made up.
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Document number 50000835-MAN-001
Revision C 5: Operation
Page 28 of 68
When using tongs, it is important that line pull be measured when the line is at right angles
or 90° to the tong handle.
When applying line pull, do not jerk the tongs.
Over-torque can be just as damaging as under-torque.
Use both tongs (when tongs are used) when making up tool joints.
Do not make up pipe using spinners only. Torquing devices must be used.
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Document number 50000835-MAN-001
6: Assembly
Revision C
Page 29 of 68
NOTE: All assembly and disassembling should be performed in a dry, clean area.
NOTE: For assembly, use all new O-rings. seals and gaskets and lubricate at time
of assembly only. When applying Locktite to threaded surfaces, all threads must be
clean and free of grease and grit.
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Document number 50000835-MAN-001
Revision C 6: Assembly
Page 30 of 68
Gear train
The Gear Train on the SSW-40 is simple in design requiring only a pair of snap ring pliers to
remove gear retaining rings and a bearing press to change needle bearings. Idle gear shafts are
screwed into the body.
Gear train
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Document number 50000835-MAN-001
6: Assembly
Revision C
Page 31 of 68
Control Valves
The control valves are all of the same basic type requiring no special tools or instruction to
service. Use the exploded drawing below and the parts list at the back of the book to replace
seals and gaskets.
Motor valve
Clamp valve
Lift valve
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Document number 50000835-MAN-001
Revision C 6: Assembly
Page 32 of 68
Adjustment Screw
Removal
Procedure
1. See figure 1.
2. Remove extension spring (1).
Obtain a 6" to 8” piece of 3/8”-16" allthread with a hex nut, to use as a tool.
Using tool, relax tension on extension spring (1). Pass threaded end of tool through eye of
bracket (2) and screw into 3/8” thread on end of the Extension spring (1).
Run nut on tool up to bracket (2).
Remove screw (3).
Loosen nut on tool until extension spring (1) is Relaxed. Now remove remaining hardware.
See figure 9, remove bellows bolt (18) of Right side , untight screw on bottom of bellow.
Disconnect hose from valve quick exhaust muffler.
3. See figure 2, place the entire tool on bench or where the work has to be done. Remove the
8 screw holding the pivot block covers (4) in place.
4. Remove the hanger rod (5), hanger (6), and lift cylinder (7) as an assembly with their
attaching hardware.
5. Unfasten capscrew (8) and grease seal cap(9).
6. Remove knurled knob(10).
7. Disconnect hoses of airmotor right side.
8. Using the adjustment handle (11), turn the adjustment screw (12) counterclockwise until it
is free of the right pivot block (13).
9. Separate the bodies and continue to turn the adjustment screw (12) until it is free (approx.
2 turns).
Installation
Procedure
1. See figure 2.
2. Turn adjustment screw (12) 1.1/4 turns into the left pivot block (14).
3. Put left and right frame opposite position. Be sure that the adjustment screw (12) is
centered between the pivot blocks (13&14).
4. Push right frame against adjustment screw (12). Place adjustment handle(11) in
adjustment screw (8), and pull handle (11) as far tru as possible.
5. Turn knurled knob(10) in adjustment handle (11).
6. Be sure that adjustment screw not turns.
7. Turn adjustment handle(11) assembly clockwise so, left and right frame will come together.
8. Be sure that the adjustment screw (12) is centered between the pivot blocks (13&14)
within 1/8” maximum.
9. Place the hanger rod (5), hanger (6) and lift cylinder (7) as an assembly with their
attaching hardware. Put the 8 screws holding the pivot block covers (4) back in place.
Lockwire them by 2.
10. Mount cap screw (8) and grease sealcap(9).
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Document number 50000835-MAN-001
6: Assembly
Revision C
Page 33 of 68
Nut Allthread 3
Figure 1 2 1
6
4
8 7
11
13
14
12
9
10
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Document number 50000835-MAN-001
Revision C 6: Assembly
Page 34 of 68
Motor Removal
Procedure
1. See figure 3, 4 and 5.
2. Refer to adjustment screw removal procedure, and remove extension spring.
3. Pull out adjustment handle and turn until adjustment screw is fully extended for easy
access.
4. Remove and label right motor hose assembly (1) and left motor hose assembly (2).
5. If left motor (3) is to be removed, remove motor valve (4) from inboard and outboard left
motor hose assemblies (5 & 6).
6. Remove cover (7) right hand or (8) left hand.
7. Only for right side, disconnect hoses from valve assembly and remove manifold.
8. Remove drain plug (9) right hand or (10) left hand with gear case (11) right hand or (12)
left hand and gasket (13).
9. Remove roller compound gear (14) and
10. Motor compound gear (15). This releases moter gear (16) and motor gear key(17).
NOTE: Mark orientation of motor gear key (17) for re-assembly. The tab on one end
should rest on top of motor gear(16).
11. Remove lockwire and 9 screws. Motor (3) is now free to come out through side opening in
body, or between the bodies.
12. Reverse procedure to re-install motor (3).
13. Torque screws to 8-10 ft. lbs. Be certain to re-lockwire the 9 screws (See fig 4).
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Document number 50000835-MAN-001
6: Assembly
Revision C
Page 35 of 68
3 1
4
Figure 3
Lockwire
Screw
Figure 4 A
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Document number 50000835-MAN-001
Revision C 6: Assembly
Page 36 of 68
17
16
15
14
13
9, 10
11,12
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Document number 50000835-MAN-001
6: Assembly
Revision C
Page 37 of 68
Motor maintenance
Procedure
1. See figure 6.
2. Motor maintenance is straightforward and requires no special instructions other than the
following:
3. The bearing clamp screw (1) has left hand threads. Do not remove unless it is necessary,
as the rotor bearing (9) must then be re-shimed.
4. When replacing vanes (2), remove the rotor (3) and liner (4) as a unit, then remove the
retaining ring (5), pinion gear (6). Lower end plate (7) and liner to expose the vanes.
5. If the upper end plate (8) is removed, the rotor (3) to rotor bearing (9) clearance must be
checked and reset if necessary by shimming between the rotor bearing and the rotor
bearing spacer (10).
Clearance
Rotor to rotor bearing clearance is 0.0015” to 0.0020”.
Torque specifications
1 1 33-38 ft-lbs / 45 - 52 Nm
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Document number 50000835-MAN-001
Revision C 6: Assembly
Page 38 of 68
11
7
12
13
9
shim
10
3 2
Figure 6
13
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Document number 50000835-MAN-001
6: Assembly
Revision C
Page 39 of 68
NOTE: If clevis link (1) is removed, be sure to re-attach long ends to left hand cap (2).
When bolting bellows (3) to end caps, bring all nuts up fingertight, then use criss-cross pattern to
tighten bellow bolts. Do not allow any nut to get more than 2 turns ahead of the rest.
Figure 7 3
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Document number 50000835-MAN-001
Revision C 6: Assembly
Page 40 of 68
15 6
4
5
18
7
16
9 10
12 11
13
14
17
Figure 8
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Document number 50000835-MAN-001
7: Trouble shooting
Revision C
Page 41 of 68
Trouble shooting
Prior to trouble shooting a problematic Spinning wrench, carry out the following checks to
prevent making loopholes in solving the problem. When problems cannot be solved please
contact an authorized NOV repair facility.
WARNING: Make sure the pressure line valve is fully opened before
pressurising the Spinning Wrench
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Document number 50000835-MAN-001
Revision C 7: Trouble shooting
Page 42 of 68
Solutions
Symptom Probable cause Solution
Throttle control handle is frozen Lubricate control handle front and back
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Document number 50000860
8: Appendixes
Revision C
Page 43 of 68
Appendixes
Risk assessment acc. to EN12100:2010
Conclusion Risk Assessment
In general, crew must:
Wear personal safety protection like safety glasses, hard hat etc.
Follow instructions as stated in the manual.
Have knowledge of rig procedures.
Must have been instructed for safe use of the SSW40.
Always use secondary retention as established and implemented by NOV.
Rely on signals “elevator closed and latched” on drillers console.
Do not rely on visual signals “elevator closed and latched” from deckhand etc.
Applicable standards:
EN-ISO 4414:2010 Pneumatic fluid power- General rules and safety requirements for systems
and their components.
EN-1127-1:2011 Explosion atmospheres - Explosion prevention and protection. Part 1: Basic
concepts and methodology.
EN-ISO 12100:2010 Safety of machinery - Basic concepts, general principles for design - Risk
assessment and risk reduction
EN-13463-1:2009 Non electrical equipment for use in potentially explosive atmospheres. Part 1:
Basic method and requirements
EN-13463-5:2011 Non electrical equipment for use in potentially explosive atmospheres. Part
5:Protection by constructional safety ‘c’
ATEX-directive 94/9/EC
Machinery Directive: 2006/42/EC
ISO 14693:2003 7K
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Document number 50000860
Revision C 8: Appendixes
Page 44 of 68
The best way of transporting the tool is in its original crate. Use oiled paper and seal the box with
plastic to prevent leaking when stored outside. Secure the top safely.
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Document number 50000860
8: Appendixes
Revision C
Page 45 of 68
Decommissioning
The tool may contain grease, steel, rubbers, plastic, stainless steel, mild steel and several
assembled components with undefined consistency or mixtures. The tool can be contaminated
with drilling fluids, hydraulic fluids and preservatives. After the tool is decommissioned, it is
recommended to disassemble the tool in a place where waste fluids can be contained and
properly disposed of..
WARNING: Any fluids, mud and grease are potentially unsafe when in contact
with the skin. Always wear gloves and safety goggles when disassembling the
tool.
4. Accumulator (if applicable): let all the pressure out and remove the valve. Decontaminate if
necessary.
5. Remove the parts.
6. Carry off to proper place for final storage or destruction.
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Document number 50000860
Revision C 8: Appendixes
Page 46 of 68
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8: Appendixes
Revision C
Page 47 of 68
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Document number 50000860
Revision C 8: Appendixes
Page 48 of 68
ATEX information
Over a limited period the temperature of the SSW 40 was measured while it was running on the
test bench, under normal operation conditions.
4 points where measured (degrees Celcius)
The bellow
The lift cylinder
The spinners while spinning in
The spinners while spinning out
45
40
35
30
Bellow
25 Lift Cyl
20 Spin in
Spin uit
15
10
5
0
11
16
21
26
31
36
1
Conclusions:
The maximum reached temperature is 42°C / 108°F.
Most of the lines have reached the point that they are not climbing any longer.
The spin in temperature is still increasing. However, this temperature is small compared to the
temperature of the bellow, which line has not increased over the 4 last measurements.
It is not expected the Spin-in temperature will exceed the Bellow temperature.
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Document number 201547-10-MAN-001
9: Spare parts
Revision C
Page 49 of 68
Spare parts
Component Description Qty
Part
30013001 SSW40 body seal kit 1
76161 SSW40 hose ass'y. 1
76261-1 SSW40 HOSE ASSY INBOARD 1
75924 SSW40 HOSE ASSY MOTOR-RIGHT 1
51300-152-B O-ring I.D. 3.222/3.252 thick 8
76261-2 SSW40 HOSE ASSY OUTBOARD 1
73091 SSW40 BEARING ROLLER 4
73092 SSW40 GEAR COVER GASKET 2
53500-354 Ring, retaining - internal 4
53600-156 Ring, retaining - external 4
75803-1 SSW40 CLP/LFT VALVE SEAL 1
76570 SSW40 DRIVE ROLLER 4
75802-1 SSW40 SEAL KIT, ROD 1
50004-22-C8D Screw, cap-Hex. HD (UNC-2A) 3
*75803-2 SSW40 CLP/LFT VALVE GASKET 1
73094-1 SSW40 GASKET,BEARING RETAINER 2
76160 SSW40 HOSE ASSY 1
50104-14-C Screw, cap-socket head (UNC-2A) 6
73093 SSW40 THRUST WASHER 12
75925 SSW40 HOSE ASSY MOTOR-LEFT 1
*75802-2 SSW40 SEAL KIT, PISTON 1
58572P080051 SSW40 HOSE ASSY LIFT CYL 1
11351209-015 FRL Seal kit 1
*16540196-001 Seal kit for SSW40 Air Cylinder 1
* See note
NOTE: The air cylinder is replaced by air cylinder p/n 16540195-001 SSW40 Air
Cylinder; partnumbers 75802-1 and 75802-2 are replaced by p/n 16540196-001
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Document number 201547-10-MAN-001
Revision C 9: Spare parts
Page 50 of 68
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Document number 50000835-MAN-001
10: Drawings
Revision C
Page 51 of 68
Assembly drawings
Drawing number Name
11351209-DAS Filter Regulator Lubricator
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Document number 50000835-MAN-001
Revision C 10: Drawings
Page 52 of 68
Parts lists
Hanger assembly
7
3
6
5
17
6 9
20
10
21
14
23 7
13
15 11
25
12 16
26
27
Figure 6.1
24 19 18 22
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Document number 50000835-MAN-001
10: Drawings
Revision C
Page 53 of 68
Hanger assembly
Item Qty Description Part no.
1 1 Lift cylinder assembly 16540195-001
2 1 Elbow, 900 0
, ext. pipe/37 56506-8-4-5
3 1 Filter 75937
4 1 Hanger 76543
5 1 Hanger rod 74242
6 2 Support washer 76256
7 2 External retaining ring, 53600-156
8 1 Adjustment screw, 50012-24-C8
1 Hex-jam nut 50312-C
9 2 Pivot block cover 76230
10 2 Pivot block cover gasket 76231
8 Hex Head cap screw 50006-10-C8D
8 Regular lock washer 50906- C
11 2 Stop 74241
2 Hex head cap screw 50010-10-C8
2 Regular lock washer 50910-C
12 2 Machined hanger block 74610
13 2 Straight grease fitting 53201
14 2 Thrust washer 74611
15 2 Hanger block bushing 74612
16 2 Top-Counter block 74584
17 1 Cap screw 74608
2 Socket head cap screw 50103-6-C
2 Regular lock washer 50903-C
18 1 Grease seal cap 74607
2 Socket Head cap screw 50103-6-C
2 Regular lock washer 50903-C
19 1 O-Ring 51300-224-B
20 1 O-Ring 51300-320-B
21 1 Adjustment assy. handle 75166
22 1 Knurled knob 75049
23 1 Right pivot block 76172-1
24 1 Left pivot block 76172-2
25 1 Adjustment screw 74603
26 1 Adjustment screw sleeve 74709
27 2 External retaining ring 53600-334
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Document number 50000835-MAN-001
Revision C 10: Drawings
Page 54 of 68
Gear train
16
17
18
19
20 34
21
22 37
23
24 25 27
36
26
35 28
31 29
3
30
1 32
2
4 8
33
5 7
6 9
10
14
11
15
18 12
38 13
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Document number 50000835-MAN-001
10: Drawings
Revision C
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Revision C 10: Drawings
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2
3
15
6
4
5
18
19 8
7
16
10
11
9
22 17
12
23
13
14
21
20
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Document number 50000835-MAN-001
10: Drawings
Revision C
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Revision C 10: Drawings
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NOTE: Old partnumbers (legacy 74236-**) are no longer available from January
2017.
Parts of the new filter & regulator unit 11351209-001 are not interchangeable with
partnumber of the previous 74236-FRL unit.
The old unit can be replaced by the new unit without further modifications to the
fittings as they are similar.
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Document number 50000835-MAN-001
10: Drawings
Revision C
Page 59 of 68
Bellow assembly
Item Qty Description Part no.
1 1 Bellows actuator 73115-1
24 Long bolt 76539
24 Regular lock washer 50905-C
24 Fine thread hex nut 55205-C
2 1 Quick exhaust/muffler valve 74238-2
3 1 Quick exhaust adapter 75553
4 1 Ext. pipe/370 connector 56501-6-8-S
5 1 Clevis pin 75121
1 Cotter pin 51402-8-S
6 1 Clevis link 75828
7 1 Center link 75829
8 4 Cylindrical bushing 75874
9 8 Flanged bushing 75875
10 1 Right end cap 75830
11 2 Clevis pin 75835
2 Cotter pin 51402-8-S
12 1 Left end cap 76234
11
2 10
3
4 11
7
8
Figure 6.5
12
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Revision C 10: Drawings
Page 60 of 68
Manifold assembly
Item Qty Description Part no.
1 1 Clamp valve 76140
3 Socket head cap screw 50104-14-C
3 Regular lock washer 50904-C
2 1 Lift valve 76141
3 Socket head cap screw 50104-14-C
3 Regular lock washer 50904-C
3 1 Manifold 76101
4 1 Check valve 74731
5 1 Ext. pipe countersunk hex plug 53000-16-C
6 2 Ext. pipe countersunk 53000-2
7 1 Ext. pipe/370 connector 56501-4-4-S
8 1 Ext. pipe/370 connector 56501-8-8-S
9 1 0 56501-12-12S
Ext. pipe/37 connector
10 1 Lift/Lower instruction plate 76149
4 U-type drive screw 53301-6-4
11 1 Clamp/unclamp instruction plate 76143
2 U-type drive screw 53301-10-6
12 1 Close nipple 53916-B
13 1 Swivel joint 19159
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Document number 50000835-MAN-001
10: Drawings
Revision C
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13
6
12
5 4
1 11
7
2
8 10
Figure 6.6
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Revision C 10: Drawings
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*Parts used more than once. Each Usage shown for clarity.
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10: Drawings
Revision C
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5 6 1 2 14 4
11
6
3 15
10
12 13
Figure 6.7
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Revision C 10: Drawings
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10: Drawings
Revision C
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15
23
19
18
5
19
4
14
6
3
7 20
22
16
17
8
10
31
19 5
21
27 25 9
24
26
32,33,34,35
13
1 11
30
28 12
19
20
Figure 6.8
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Revision C 10: Drawings
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Control valves
Seal kit, motor valve 13001
Seal kit, lift or clamp valve 75803
Item Description
1 Gasket
2 End guide
3 Valve body lift or clamp valve (requires gasket)
4 Valve body motor valve (no gasket)
5 Spool
6 Seal ring (6 in kit)
7 Spacer (1 in kit)
8 End guide
1 2 3
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10: Drawings
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Lift cylinder
NOTE: The lift cylinder is replaced by lift cylinder p/n 16540195-001 SSW40
Air Cylinder
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Revision C 10: Drawings
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12
8
9
10
13
7
3
14
11
5
15
16
17
2 6
19
18
20
NOTE: The lift cylinder is replaced by lift cylinder p/n 16540195-001 SSW40
Air Cylinder
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AUTOL TOP 2000 Page 1 of 4
2. Hazards identification
Classification CLP EUH 210
Description of hazard The product has not been classified according to the legislation in force.
msds for available for professionel users.
3. Composition/information on ingredients
Component name Identification Classification Contents
Zincdialkyldithiophosfate CAS no.: 68649-42-3 Xi, N; R38, R41, R51/53 < 2,5 %
Mineral oil 10 - 30 %
Column headings CAS no. = Chemical Abstracts Service; EU (Einecs or Elincs number) =
European inventory of Existing Commercial Chemical Substances; Ingredient
name = Name as specified in the substance list (substances that are not
included in the substance list must be translated, if possible). Contents given
in; %, %wt/wt, %vol/wt, %vol/vol, mg/m3, ppb, ppm, weight%, vol%
HH/HF/HE T+ = Very toxic, T = Toxic, C = Corrosive, Xn = Harmful, Xi = Irritating, E
= Explosive, O = Oxidizing, F+ = Extremly flammable, F = Very flammable,
N = Environmental hazard
Component comments Contains in addition component which are not classified. Mineral oil contains
DMSO<3% and therefor not classified as cancer.
4. First-aid measures
General Remove affected person from source of contamination. Provide rest, warmth
and fresh air.
Inhalation Fresh air and rest. Get medical attention if any discomfort continues.
Skin contact Wash skin with soap and water. Remove contaminated clothes and rinse skin
thoroughly with water. Get medical attention if any discomfort continues.
Clothes must be washed before re-use.
Eye contact Immediately flush with plenty of water for up to 15 minutes. Remove any
AUTOL TOP 2000 Page 2 of 4
contact lenses and open eyes wide apart. Contact physician if irritation
persists.
Ingestion Immediately give a couple of glasses of water or milk, provided the victim is
fully conscious. DO NOT INDUCE VOMITING! Get medical attention.
5. Fire-fighting measures
Suitable extinguishing media Water spray, carbon dioxide, dry powder or polar resistant foam. If possible,
remove containers exposed to heat or cool with water.
Improper extinguishing media Water-jet.
Fire and explosion hazards Not flammable Fire causes formation of toxic gases. Irritating
gases/vapours/fumes of: Carbon dioxide (CO2). Carbon monoxide (CO).
Personal protective equipment Fire brigade must use fresh-air helmet.
34.1.12
Safety data sheet Page 2/3
according to 1907/2006/EC, Article 31 Printing date 19.04.2012
Revision: 18.04.2012
Version 2
34.1.12
Safety data sheet Page 3/3
according to 1907/2006/EC, Article 31 Printing date 19.04.2012
Revision: 18.04.2012
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SAFETY DATA SHEET
2. Composition/information on ingredients
Hydrocarbon solvent, film forming corrosion preventives and additives.
Chemical name CAS no. % EINECS / ELINCS. Classification
Low boiling point hydrogen treated naphtha (white spirit) 64742-82-1 50 - 100 265-185-4 R10
Xn; R65
R66, 67
N; R51/53
Barium long chain alkaryl sulphonate 93028-28-5 1-5 296-719-4 Xn; R20/22
2-(2-Butoxythoxy) ethanol; diethylene glycol-monobutyl ether 112-34-5 1-5 203-961-6 Xi; R36
See Section 16 for the full text of the R Phrases declared above
* Occupational Exposure Limit(s), if available, are listed in Section 8
3. Hazards identification
This preparation is classified as dangerous according to Directive 1999/45/EC as amended and adapted.
Physical/chemical Hazards Flammable.
Human health hazards Harmful: may cause lung damage if swallowed.
Repeated exposure may cause skin dryness or cracking.
Vapours may cause drowsiness and dizziness.
Residual film: Harmful by inhalation and if swallowed.
Environmental hazards Toxic to aquatic organisms. May cause long-term adverse effects in the aquatic environment.
Effects and symptoms
Eyes May cause eye irritation.
Skin Prolonged or repeated contact can defat the skin and lead to irritation and/or dermatitis.
Inhalation Vapors and aerosol can produce mucous membrane, nose and throat irritation.
Vapours may cause drowsiness and dizziness.
Ingestion Ingestion may cause gastrointestinal irritation and diarrhoea.
Aspiration hazard if swallowed -- harmful or fatal if liquid is aspirated into lungs.
4. First-aid measures
Eye Contact In case of contact, immediately flush eyes with a copious amount of water for at least 15 minutes. Get
medical attention if irritation occurs.
Skin contact Immediately wash exposed skin with soap and water. Remove contaminated clothing and shoes. Wash
clothing before reuse. Clean shoes thoroughly before reuse. Get medical attention if irritation develops.
Inhalation If inhaled, remove to fresh air. Get medical attention if symptoms appear.
Ingestion If swallowed, do NOT induce vomiting. Never give anything by mouth to an unconscious person.
Aspiration hazard if swallowed- can enter lungs and cause damage. Obtain medical attention.
Version 1 Date of issue 21 February 2003 Format United Kingdom (UK) Language
Control Measures Provide exhaust ventilation or other engineering controls to keep the airborne concentrations of vapours
below their respective occupational exposure limits. Local exhaust ventilation is preferred because it
prevents contaminant dispersion into the work area by controlling it at its source.
Hygiene measures Wash hands after handling compounds and before eating, smoking, using lavatory, and at the end of day.
Personal protective equipment
Respiratory system Use with adequate ventilation. In case of insufficient ventilation, wear suitable respiratory equipment.
Skin and body Avoid contact with skin. Wear clothing and footwear that cannot be penetrated by chemicals or oil.
Hands Wear gloves that cannot be penetrated by chemicals or oil.
Eyes Safety glasses with side shields.
Version 1 Date of issue 21 February 2003 Format United Kingdom (UK) Language
Chronic toxicity
Carcinogenic effects No component of this product at levels greater than 0.1% is identified as a carcinogen by ACGIH, the
International Agency for Research on Cancer (IARC) or the European Commission (EC).
Regulatory UN number Proper shipping name Class Packing group Label Additional Information
Information
Version 1 Date of issue 21 February 2003 Format United Kingdom (UK) Language
Marine pollutant
IMDG Class: Marine
Pollutant. (Pollutant.)
Version 1 Date of issue 21 February 2003 Format United Kingdom (UK) Language
Version 1 Date of issue 21 February 2003 Format United Kingdom (UK) Language
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4.1. Description of first aid measures
Inhalation If you feel unwell, seek medical advice (show the label where possible).
Eye contact Avoid contact with eyes.
Skin contact Avoid contact with skin. Wash with soap and water.
Ingestion If you feel unwell, seek medical advice (show the label where possible).
4.2. Most important symptoms and effects, both acute and delayed
Inhalation Solid. Potential Suffocation.
Eye contact May cause irritation to eyes.
Skin contact May cause irritation to skin.
Ingestion If you feel unwell, seek medical advice (show the label where possible).
4.3. Indication of any immediate medical attention and special treatment needed
Inhalation Seek medical attention.
Eye contact Rinse immediately with plenty of water.
Skin contact Wash off immediately with plenty of soap and water.
Ingestion If swallowed, do not induce vomiting: seek medical advice immediately and show this container or
label.
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8.2. Exposure controls
State Solid
Colour Brown
Odour Characteristic
pH Not determined
Melting point Not determined
Freezing Point Not determined
Boiling point Not determined
Flash point Not relevant
Evaporation rate Not relevant
Flammability limits No data available
Vapour Flammability No data available
Vapour pressure Not relevant
Vapour density Not relevant
Relative density Not relevant
Fat Solubility Not determined
Partition coefficient Not determined
Autoignition temperature Not determined
Viscosity Not relevant
Explosive Not relevant
Oxidising Not relevant
Solubility Insoluble in water
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10.4. Conditions to avoid
Heat, sparks and open flames.
10.5. Incompatible materials
Keep away from food, drink and animal feedingstuffs.
10.6. Hazardous decomposition products
Will not decompose if stored and used as recommended.
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