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SSW40

Spinning Wrench
USER’S MANUAL

REFERENCE REFERENCE DESCRIPTION


SSW40 Spinning Wrenches
This document contains proprietary and confidential VarcoBJ BV
information which is the property of National Oilwell Nijverheidsweg 45
Varco, L.p, its affiliates or subsidiaries (all collectively referred
to hereinafter as "NOV"). It is loaned for limited purposes
4879 AP Etten-Leur
only and remains the property of NOV. Reproduction, in P.O. Box 17
whole or in part, or use of this design or distribution of this 4870 AA Etten-Leur
information to others is not permitted without the express The Netherlands
written consent of NOV. This document is to be returned to
NOV upon request or upon completion of the use for which Tel + 31-76-5083000
it was loaned. This document and the information contained Fax + 31-76-5046000
and represented herein is the copyrighted property of NOV. www.nov.com
DOCUMENT NUMBER REV

50000835-MAN-001 C
Feb 2017

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User’s Manual
SSW40

ORIGINAL INSTRUCTION

REFERENCE REFERENCE DESCRIPTION


SSW40 Spinning wrench
This document contains proprietary and confidential information which is the property of
National Oilwell Varco, L.p., its affiliates or subsidiaries (all collectively referred to
VarcoBJ BV
hereinafter as "NOV"). It is loaned for limited purposes only and remains the property of Nijverheidsweg 45
NOV. Reproduction, in whole or in part, or use of this design or distribution of this
information to others is not permitted without the express written consent of NOV. This 4879AP Etten-Leur
document is to be returned to NOV upon request or upon completion of the use for which
it was loaned. This document and the information contained and represented herein is
Tel: +31-76-5083000
the copyrighted property of NOV. Fax: +31-76-5046000
document number REV

50000835-MAN-001 C

www.nov.com
Document number 50000835-MAN-001
Revision C
Page 2 of 68

Revision History

C 07.02-2017 Update
B 31.012.2015 Update
A 18.12.2007 New Style
- 01.08.2006 Issued for Implementation
Rev Date (d/m/y) Reason for issue

Change Description

Revision Change Description


- First Issue
A New style
B Warnings added - warrenty issues added
B Chapter General information: instructions added
B Chapter Appendixes: Receipt, storage, transport and decommissioning added
B Chapter Lubrication and Maintenance recommended grease/Air tool lubricant added
B Lift cylinder and Filter/Regulator/Lubricator replaced by new parts
C Information about Filter/Regulator/Lubricator completed

© Copyright 2017 NOV, NOV LP. All rights reserved.


NOV®, Varco® is a registered trademark of NOV, Varco I/P reg. U.S. Patent & Trademark Office. This
publication is the property of, and contains information proprietary to NOV, Varco International, Inc. No part of
this publication may be reproduced or copied in any form, or by any means, including electronic, mechanical,
photocopying, recording or otherwise, without the prior written permission of NOV, Varco IP®.
All product, brand, or trade names used in this publication are the trademarks or registered trademarks of their
respective owners. Information in this manual is subject to change without notice.

www.nov.com
Document number 50000835-MAN-001
Revision C
Page 3 of 68

Table of Contents
General Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
Instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
Intended audience . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
Special information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
Illustrations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
Conventions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
Notes, Cautions, and Warnings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
Safety Requirements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
Personnel Training . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
Recommended Tools . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
General System Safety Practices . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
Replacing Components . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
Routine Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
Proper Use of Equipment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
Identification numbers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
Limited warranty . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
Warning plates and labels . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
CE marking . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
General specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
General specifications, requirements & sizes . . . . . . . . . . . . . . . . . . . . . . . . . 13
Description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
Theory of operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
Major components . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
Lubrication and maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
Recommended inspections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
Safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
Recommended grease . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
Recommended Air tool lubricant . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
Procedure maintenance & lubrication (in use) . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
Lubrication . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
Inspection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
Lubricator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
Filter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
Maintenance DO’s and DONT’s . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
Drive Roller Replacement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
Procedure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
Lower drive roller bearing replacement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
Installation and commissioning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
Connecting air line . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
Normal usage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
Tips on operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
Handling the drill stem; tips and tricks . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27

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Revision C
Page 4 of 68

Table of Contents
Picking up and laying down the drill stem . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
Cleaning and lubrication (thread compounds) . . . . . . . . . . . . . . . . . . . . . . . . 27
Stabbing and spinning the drill stem . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
Making up the drill stem (torque) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
Breaking in new connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28
Breaking and spinning out the drill stem . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28
Assembly and dis-assembly. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29
Gear train . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30
Control Valves . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31
Adjustment Screw . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32
Removal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32
Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32
Motor Removal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34
Motor maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37
Clearance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37
Torque specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37
Bellows assembly & maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39
Trouble shooting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41
Initial checks, solves most problems . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41
Solutions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42
Appendixes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43
Risk assessment acc. to EN12100:2010 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43
Conclusion Risk Assessment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43
Applicable standards: . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43
Receipt, storage, transport & decommissioning . . . . . . . . . . . . . . . . . . . . . . . . . . 44
Immediatelly after receipt* . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 44
Inspection and test during storage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 44
Storage general recommendations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 44
Storage after use . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 44
Transport . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 44
Decommissioning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 45
Torque values (US) for bolts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46
Torque values (metric) for bolts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 47
ATEX information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 48
Spare parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 49
Drawings & Parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 51
Material Safety Data Sheets . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 51
Assembly drawings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 51
Parts lists . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 52
Hanger assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 52
Hanger assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 53
Gear train . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 54
Controls and left body . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 56
Controls and left body . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 57

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Document number 50000835-MAN-001
Revision C
Page 5 of 68

Table of Contents
Filter, regulator, lubricator assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 58
Filter, regulator, lubricator assembly parts . . . . . . . . . . . . . . . . . . . . . . . . . . . 58
Bellow assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 59
Manifold assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 60
Pneumatic system assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 62
Air motor assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 64
Control valves . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 66
Lift cylinder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 67

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Revision C
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Table of Contents

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Document number 50000835-MAN-001
1: General Information
Revision C
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General Information
Instructions
Original Instructions are published in English; in the event the end-user may wish to obtain a
translation of these in the official language of the country in which the machinery is to be
used please contact your local NOV representative. Please note that this service may not be
free of charge. Original Instruction can be downloaded from www.NOV.com/drilling


         
 ;   , 

 

 

   
 
     
 
 ,   
  
, , 


 



 
  NOV. , 

, 
   
 


 .

      

  : www.NOV.com/drilling

Pvodní návod je zveejn!n v angli"tin!; pokud si koncový uživatel peje získat peklad
návodu v úedním jazyce zem!, ve které se zaízení bude používat, mže se obrátit na
místního zástupce spole"nosti NOV. Upozor#ujeme, že tato služba nemusí být zdarma.
Pvodní návod je k dispozici ke stažení na adrese www.NOV.com/drilling

Juhendi originaal on avaldatud inglise keeles. Kui lõppkasutaja soovib tõlget selle riigi
ametlikus keeles, kus seadmeid kasutatakse, palume pöörduda NOV-i kohaliku esindaja
poole. Palume silmas pidada, et see teenus ei pruugi olla tasuta. Juhendi originaali saab alla
laadida veebisaidilt www.NOV.com/drilling.

Instrukcij$ originalas yra skelbiamas angl$ kalba. Jei galutinis vartotojas nor%t$ gauti ši$
instrukcij$ vertim& ' šalies, kurioje 'rengimai turi b(ti naudojami, oficiali&j& kalb&, reik%t$
kreiptis ' vietin' NOV atstov&. Prašome atkreipti d%mes', kad ši paslauga gali b(ti mokama.
Instrukcij$ original& galima parsisi$sdinti iš tinklalapio www.NOV.com/drilling

Šo nor)d*jumu ori+in)lvaloda ir ang0u valoda; gad*jum), ja j(s k) gala lietot)js v1laties


sa2emt nor)d*jumu tulkojumu t)s valsts ofici)laj) valod), kur) š* maš*na tiks lietota, l(dzu,
sazinieties ar viet1jo „NOV” p)rst)vi. L(dzu, 2emiet v1r), ka šis var neb(t bezmaksas
pakalpojums. Nor)d*jumus ori+in)lvalod) varat lejupiel)d1t no vietnes
www.NOV.com/drilling

A használati utasítások eredetileg angol nyelven kerülnek kiadásra. Amennyiben a


végfelhasználó meg szeretne kapni azon ország hivatalos nyelvén készült fordításukat, ahol a
gépet használni fogják, akkor kérjük, vegye fel a kapcsolatot a NOV helyi képvisel3jével.
Kérjük, vegye figyelembe, hogy ezt a szolgáltatást esetleg nem tudjuk díjmentesen nyújtani.
Az eredeti használati utasítás a www.NOV.com/drilling oldalról tölthet3 le.

Oryginalne instrukcje zosta4y wydane w j5zyku angielskim. Aby uzyska6 t4umaczenie tych
instrukcji na j5zyk kraju, w którym urz&dzenie ma by6 u7ywane, nale7y skontaktowa6 si5
z lokalnym przedstawicielem firmy NOV. Nale7y pami5ta6, 7e taka us4uga jest p4atna.
Oryginaln& instrukcj5 mo7na pobra6 na stronie www.NOV.com/drilling

As Instruções Originais são publicadas em inglês; se o utilizador final pretender obter uma
tradução destas instruções no idioma oficial do país onde a maquinaria vai ser utilizada,
deverá contactar o representante local da NOV. Chamamos a atenção para o facto de este
serviço poder não ser gratuito. As Instruções Originais podem ser transferidas a partir do site
www.NOV.com/drilling

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Revision C 1: General Information

Page 8 of 68

Instruc8iunile originale sunt publicate în limba englez9; în eventualitatea în care utilizatorul


final dore<te s9 ob8in9 o traducere a acestora în limba oficial9 a 89rii în care se vor folosi
utilajele, v9 rug9m s9 lua8i leg9tura cu reprezentantul NOV local. V9 rug9m s9 re8ine8i c9 este
posibil ca acest serviciu s9 nu fie gratuit. Instruc8iunile originale pot fi desc9rcate de pe
www.NOV.com/drilling

Pôvodný návod je vydaný v anglickom jazyku. Ak si koncový používate= želá získa> preklad
v úradnom jazyku štátu, v ktorom sa stroj bude používa>, obrá>te sa na miestneho zástupcu
spolo"nosti NOV. Upozor#ujeme, že táto služba nemusí by> bezplatná. Originálny návod je k
dispozícii na prevzatie zo stránky www.NOV.com/drilling.

Originalna navodila so objavljena v angleš"ini; "e kon"ni uporabnik želi prevod teh navodil v
uradnem jeziku države, kjer se bodo stroji uporabljali, se obrnite na lokalnega predstavnika
podjetja NOV. Ta storitev mogo"e ne bo brezpla"na. Originalna navodila lahko prenesete s
spletne strani www.NOV.com/drilling

De originale anvisninger er udgivet på engelsk. Måtte slutbrugeren ønske at få en oversættelse


af disse i det officielle sprog af det land, hvor maskineriet skal bruges, henvises der til den
lokale NOV-repræsentant. Bemærk venligst at denne service måske ikke er gratis. De
originale anvisninger kan downloades fra www.NOV.com/drilling

Die Originalanleitung erscheint in englischer Sprache. Wünscht der Endverbraucher eine


Übersetzung dieser Anleitung in der offiziellen Sprache des Landes, in dem die Maschine
benutzt werden soll, dann wenden Sie sich bitte an Ihren örtlichen NOV-Vertreter. Bitte
beachten Sie, dass diese Dienstleistung möglicherweise nicht kostenlos ist. Die
Originalanleitung können Sie unter folgendem Link herunterladen: www.NOV.com/drilling.

Las instrucciones originales son publicadas en inglés. En el caso de que el usuario final quiera
obtener una traducción en el idioma oficial del país donde la maquinaria será utilizada, debe
ponerse en contacto con su representante local de NOV. Tenga en cuenta que este servicio
puede conllevar gastos. Es posible descargar las instrucciones originales desde
www.NOV.com/drilling.

Alkuperäiset ohjeet on julkaistu englannin kielellä; mikäli loppukäyttäjä haluaa saada niiden
käännöksen sen maan virallisella kielellä, jossa konetta käytetään, on otettava yhteys
paikalliseen NOV-edustajaan. On mahdollista, että tästä palvelusta peritään maksu.
Alkuperäiset ohjeet voi ladata osoitteesta www.NOV.com/drilling

Les consignes originales sont publiées en anglais; dans le cas où l’utilisateur final demande
une traduction de ces consignes vers la langue officielle du pays dans lequel la machine doit
être utilisée, veuillez contacter le représentant NOV sur place. Le service de traduction peut
être payant. Les consignes originales peuvent être téléchargées du site
www.NOV.com/drilling.

Foilsítear Treoracha bunúsacha sa Bhéarla; i gcás ar mian leis an úsáideoir aistriúchán a fháil i
dteanga oifigiúil na tíre ina bhfuil an t-innealra le húsáid déan teagmháil le d'ionadaí áitiúil
NOV le do thoil. Bíodh a fhios agat gur féidir nach bhfuil an tseirbhís sin saor in aisce. Is
féidir Treoir Bhunúsach a íoslódáil ag www.NOV.com/drilling

www.nov.com
Document number 50000835-MAN-001
1: General Information
Revision C
Page 9 of 68

@G HQRGXYZ [\]^_`Z \]x[{G`|}]XH~ {]~ €^^GX‚ ^ƒ{{H. €~ [ `GX„Z RQ‚{]Z }Y`G ~H


…†`G xGH x`…‡QH{] ˆ~ [\]^Gƒ~ {]~ `‰_{]x] ^ƒ{{H ]Z RƒQHZ ‰[Š }H RQ]{Gx[‰[G]}`_
[ x]R…~]xH, x‰[Q`_` ~H `‰GX[G~ˆ~‚{`` x` [~ [‰GX„ {HZ H~G‰Q„{ˆ‰[ ]Z NOV.
‹Q[{Y` ^GH_ HŠ‚ ] Š‰]Q`{_H x‰[Q`_ ~H x]~ `_~HG \ˆQ`…~. GZ HQRGXYZ [\]^_`Z x‰[Q`_`
~H GZ XH`†…{`` H‰„ [ www.NOV.com/drilling.

Le Istruzioni originali sono pubblicati in lingua inglese, nel caso in cui l'utente finale intenda
ottenere una traduzione di queste istruzioni nella lingua ufficiale del paese in cui la macchina
deve essere usata si prega di contattare il rappresentante locale della NOV. Facciamo inoltre
rilevare che questo servizio può non essere a titolo gratuito. Le Istruzioni originali possono
essere scaricate dal sito: www.NOV.com/drilling

Istruzzjonijiet ori‘inali bl-Ingli7; jekk l-uttent a’’ari jixtieq jakwista traduzzjoni ta’ dawn fil-
lingwa uffi”jali tal-pajji7 fejn il-makkinarju g’andu jintu7a kkuntattja r-rappre7entant lokali
tan-NOV. Innota li dan is-servizz huwa b’xejn. L-istruzzjoni ori‘inali jista’ jitni77el minn
www.NOV.com/drilling

De oorspronkelijke instructies zijn in het Engels gepubliceerd. Als de eindgebruiker een


vertaling van de instructies wil ontvangen in de officiële taal van het land waar de machine
zal worden gebruikt, neem dan contact op met uw plaatselijke NOV vertegenwoordiger. Let
op dat er kosten aan deze service verbonden kunnen zijn. De oorspronkelijke instructies
kunnen worden gedownload op www.NOV.com/drilling.

Originalinstruktionerna publiceras på engelska. Om slutanvändaren önskar en översättning av


dessa till det officiella språket i det land där utrustningen ska användas, kontakta den lokala
NOV-representanten. Observera att denna tjänst eventuellt inte är kostnadsfri.
Originalinstruktionerna kan laddas ned från www.NOV.com/drilling

Intended audience
This manual is intended for use by field engineering, installation, operation, and repair
personnel. Every effort has been made to ensure the accuracy of the information contained
herein. NOV, Varco® 2017, Varco LP, will not be held liable for errors in this material, or for
consequences arising from misuse of this material.

Special information
Detailed descriptions of standard workshop procedures, safety principles and service operations
are not included. Please note that this may manual contain warnings about procedures which
could damage equipment, make it unsafe, or cause PERSONAL INJURY. Please understand
that these warnings cannot cover all conceivable ways in which service (whether or not
recommended by NOV) might be done, or the possible hazardous consequences of each
conceivable ways. Anyone using service procedures or tools, whether or not recommended by
NOV, must be thoroughly satisfied that neither personal safety nor equipment safety will be
jeopardized.
All information contained in this manual is based upon the latest product information available at
any time of printing. We reserve the right to make changes at any time without notice.

Illustrations
Illustrations (figures) represent a graphical representation of equipment components for use in
identifying parts or establishing nomenclature. These figures may or may not be drawn to scale.
For more specific component information pertinent to your rig configuration, see the technical
drawings that accompany your NOV documentation.

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Document number 50000835-MAN-001
Revision C 1: General Information

Page 10 of 68

Conventions
Notes, Cautions, and Warnings
Notes, cautions, and warnings provide readers with additional information and advise the reader
to take specific action to protect personnel from potential injury or lethal conditions. They may
also inform the reader of actions necessary to prevent equipment damage. Please pay close
attention to these advisories

Note: The note symbol indicates that additional information is provided about the
current topics.

Caution: The caution symbol indicates that potential damage to equipment or injury
to personnel exists. Follow instructions explicitly. Extreme care should be
taken when performing operations or procedures preceded by this caution
symbol.

Warning: The warning symbol indicates a definite risk of equipment damage or


danger to personnel. Failure to observe and follow proper procedures
could result in serious or fatal injury to personnel, significant property
loss, or significant equipment damage.

Safety Requirements
NOV equipment is installed and operated in a controlled drilling rig environment involving
hazardous situations. Proper maintenance is important for safe and reliable operation.
Procedures outlined in NOV manuals are the recommended methods of performing operations
and maintenance.

Caution: To avoid injury to personnel or equipment damage, carefully observe


requirements outlined in this section.

Personnel Training
All personnel performing installation, operations, repair, or maintenance procedures on the
equipment, or those in the vicinity of the equipment, should be trained on rig safety, tool
operation, and maintenance to ensure their safety.

Caution: Personnel should wear protective gear during installation, maintenance,


and certain operations.

Recommended Tools
Service operations may require the use of tools designed specifically for the purpose described.
NOV recommends that only those tools specified be used when stated. Ensure that personnel
and equipment safety are not jeopardized when following service procedures or using tools not
specifically recommended by NOV.

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Document number 50000835-MAN-001
1: General Information
Revision C
Page 11 of 68

General System Safety Practices


The equipment discussed in this manual may require or contain one or more utilities, such as
electrical, hydraulic, pneumatic, or cooling water.

Caution: Read and follow the guidelines below before installing equipment or
performing maintenance to avoid endangering exposed persons or damaging
equipment.

 Isolate energy sources before beginning work.


 Avoid performing maintenance or repairs while the equipment is in operation.
 Wear proper protective equipment during equipment installation, maintenance, or repair.
Replacing Components
 Verify that all components (such as cables, hoses, etc.) are tagged and labeled during
assembly and disassembly of equipment to ensure correct installment.
 Replace failed or damaged components with genuine NOV parts. Failure to do so could
result in equipment damage or injury to personnel.
Routine Maintenance
Equipment must be maintained on a routine basis. See the service manual for maintenance
recommendations.

Caution: Failure to conduct routine maintenance could result in equipment damage


or injury to personnel.

Proper Use of Equipment


NOV equipment is designed for specific functions and applications, and should be used only for
its intended purpose.

Identification numbers
You will find the serial number of the tool stamped into the body.

Limited warranty
The warranty will be void if the SSW40 or parts were either:
 unauthorized modified, repaired or serviced
 replacement parts not manufactured by NOV were utilized
 not properly stored or maintained

WARNING: Only original NOV parts must be used. Spinning wrenches are
produced from cast alloy heat treated steel and must not be welded in the
field. Improper welding can cause cracks and brittleness in heat-affected
areas which can result in dramatic weakening of the part and possible failure.
Repairs involving welding and/or machining should be performed only by a
NOV authorized repair facility. Using a Spinning wrench that has been
improperly welded or repaired is dangerous.

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Document number 50000835-MAN-001
Revision C 1: General Information

Page 12 of 68

Warning plates and labels


WARNING: Warning plates and labels must be present on the Spinning
Wrench. Do not remove them. When a label or warning plate has disappeared,
it must be replaced.

Part Number 74954 Rev A


SAFETY SPINNING
WRENCH MODEL
SSW40

SERIAL NUMBER:

PART NUMBER:

Patents Pending U.S. & World wide


(D) Varco I/P, Inc. No. US4,446,761
Manufactured by National Oilwell Varco,
P.O. Box 17, Etten-Leur, The Netherlands

P/n 74954 Name Plate

DO NOT
RUN ON
TOOL
Part Number V-19320

JOINT

P/n 19320 Caution Label

CE marking
The marking is as follows:

Ex II 2G c T4 Tamb 55° C

WARNING: Care should be taken to avoid creating possible ignition sources,


like sparks, due to improper use of the tool in combination with other
equipment.

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Document number 50000835-MAN-001
2: Specifications
Revision C
Page 13 of 68

General specifications
General specifications, requirements & sizes
Item Subject Description
Weight 780 lbs / 353 kg
17.2” x 22.2” x 55”
Dimensions H x W x L (standard)
(437 x 564 x 1,397 mm)
Stall torque 1,100 ft.lbs (1,493 Nm)
Pneumatic system Minimum working pressure 85 psi (585 kPa)
Maximum working pressure 125 psi (860 kPa)
Required volume for an opening cycle time of
10.5 gpm (40 l/m)
appr. 5 sec.
RPM 0 - 120
Tubes and hoses 1.1/8”
Design -4°F (-20°C) up to 131°F
Ambient temperature range
temperatures* (+55°C)
Surface temperature ATEX T5 Maximum 212°F / 100°C
*It is up to the user to ensure the temperatures as indicated will not be exceeded
Environment Maximum Humidity: 100% RH
IP Rating: IP66
ATEX Category: Category 2 G
Explosion safety
ATEX Gas Group: IIB
ATEX T Class: T4
ATEX EPL: Gb
Trained persons only
Limits Use Limits:
(Users responsibility)
External limits defined by
Space Limits: Defined in the Users
Instructions
Time Limits: Design life = 20 years

Description
The Varco SSW-40 spinning wrench is a pneumatically-powered tool capable of spinning drill
pipe and collars from 3.1/2” to 9.1/2” (89 - 241 mm) OD.
.

Theory of operation
A typical spinning procedure is as follows:
First, position the wrench vertically with the vertical positioning control to a point about one foot
above the tool joint, or just above the pipe upset.
The spinning wrench is now swung onto the pipe and the clamp control pushed to clamp the
drive rollers against the pipe. Next, the throttle control is pushed to spin in or pulled to spin out.

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Document number 50000835-MAN-001
Revision C 2: Specifications

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Major components

Vertical positioning cylinder

Level adjustment screw

Back up line

Throttle control

Clamp control

Pipe size adjustment

Vertical positioning control

SSW40 Fig 1-1

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Document number 50000835-MAN-001
3: Lubrication and maintenance
Revision C
Page 15 of 68

Lubrication and maintenance


Recommended inspections
NOTE: The owner / user should develop and update inspection, maintenance, repair
and remanufacture procedures consistent with equipment application, loading, work
environment, usage and operational conditions.
These factors may change as a result of new technology, product improvements or
fundamental changes in service conditions.
Alternatively, NOV recommends using the Periodic inspection and maintenance
Categories and Frequencies as mentioned in API RP8B Table 1. Long-term planning
shall be adjusted in order not to interfere unnecessarily with the running operations.

Safety
WARNING: It is not allowed to weld on SSW. Please contact an authorized NOV
repair facility.

WARNING: Make sure that all pneumatic supply is isolated before ANY work is
carried out to the SSW. Shut off the Power Unit / Close the valves.

WARNING: SSW’s which have experienced wear or are found to have cracks
must be replaced or repaired by a NOV authorized repair facility.

WARNING: Only original NOV parts must be used. SSW’s are produced from
certified high strength steel and must not be welded in the field. Improper
welding can cause cracks and brittleness in heat-affected areas which can
result in dramatic weakening of the part and possible failure. Repairs involving
welding and/or machining should be performed only by an NOV authorized
repair facility. Using an SSW that has beenimproperly welded or repaired is
dangerous.

WARNING: Do not use casing and tubing lubricant for lubricating the SSW40.

Recommended grease
Use extreme pressure, lithium based, multi purpose grease classification according to ISO
6743-9:2003 Lubricants, industrial oil and related products (class L) - Classification - Part 9:
Family X (greases) or equivalent.

Minimum requirements:

Operating temperature range Grease type


Temp. above -20° C EP2: L-XBAFB, NLGI grade 1 or 2
Temp. below -20°C EP1: L-XCAFB, NLGI grade 1 or 2

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Revision C 3: Lubrication and maintenance

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Recommended Air tool lubricant


It is recommended to use a proper air tool lubricant according to ISO 6743-11:1990 Lubricants,
industrial oils and related products (class L) - Classification - Part 11: Family P (Pneumatic
tools), classified as PAB and PBB. These fluids do not contain harmful additives that can cause
damage or corrosion to components.

Operating temperature range Lube oil type


Temp. between -40° to +20°C ISO 5
Temp. between -30° to +30°C ISO 10
Temp. between -8° to +64°C ISO 32
Temp. between -2° to +73°C ISO 46
Temp. between +4° to +84°C ISO 68

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Document number 50000835-MAN-001
3: Lubrication and maintenance
Revision C
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Procedure maintenance & lubrication (in use)


Lubrication
Item Description Lube points Lubricant Frequency
(See fig.3.4)
1 Lubricator 1 recommende air tool lubricant every trip
2 Air line 1 recommende air tool lubricant every rig-up
3 Gear case 2 Drain and refill with SAE 90 oil* 3 months
4 Drive roller bearings 8 Multipurpose grease every trip
5 Adjustment screw 2 Multipurpose grease every trip
6 Air hose swivel 1 Multipurpose grease every trip
7 Adjustment handle 1 Multipurpose grease every trip

*Below 320 F / 0° C, use SAE 10 oil

2 places
2 2
5
1

1 place

7
3

2 places
4

Figure 3.4

Inspection
Item Description Action Frequency
1 Drive rollers Check adjustment Monthly
Check for wear. With the tool clamped on the pipe,
2 Drive rollers see that there is no contact between the bodies and Daily
the pipe.
3 Quick exhaust valve Clean muffler When required

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Document number 50000835-MAN-001
Revision C 3: Lubrication and maintenance

Page 18 of 68

Lubricator
Procedure
 Fill lubricator with recommended Air Tool Lubricant.
Reservoir can be filled with-out turning of the inlet supply pressure as follows:
 Close air shut-off valve by turning clock wise
 Remove self venting fill plug
 Fill to bottom of sight tube with recommended Air Tool Lubricant.
 Drip rate is factory set and must not be changed
 Replace fill plug hand tight and fully open air valve
 If replacing filter, set drip rate according to instructions given with unit.

CAUTION: Avoid exposing plastic bottles to any chemicals that would deteriorate
plastic, such as solvents, thinners and carbon tetrachloride.

Filter
Procedure
 Shut off power supply and open cock valve to vent pressure
 Remove hex nut, base and bowl.
 Bowl can be cleaned with mild soap and water or kerosene
 Do not use solvents, thinner or carbon tetrachloride.
 Unscrew baffle nut and baffle plate and remove element and element retainer.
 Install new element and element retainer.

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3: Lubrication and maintenance
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 Screw baffle plate up hand tight and secure with baffle nut, wrench tight.

Maintenance DO’s and DONT’s


DO’s DONT’s
Never paint over moving parts or grease
Lubricate as indicated acc. to procedures
fittings.
Keep adequate air pressure on system Avoid contamination of air lines
Keep roller in adjustment acc. to procedure Avoid dry over-oiled lubricator
Never restrict air flow
Never use equipment that is not operating
properly

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Document number 50000835-MAN-001
Revision C 3: Lubrication and maintenance

Page 20 of 68

Drive Roller Replacement

8, 9

10

11

16

17

18
15

14
19

21, 22

20

13
12

11

7
3, 4

5, 6

1, 2 Figure 4.1

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Document number 50000835-MAN-001
3: Lubrication and maintenance
Revision C
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Procedure
1. Remove cover (1) right hand or (2) left hand.
2. Only for right side, Disconnect hoses from valve assembly and remove manifold.
3. Remove drain plug (3) right hand or (4) left hand with gear case (5) right hand or (6) left
hand and gasket (7).

NOTE: All gears are retained by bearing retainers, allowing removal of the gear
case with the tool in any position.

4. Remove bearing cover (8) right hand or (9) Left hand and bearing cover gasket (10).
5. Remove bearing retainer (11) on top and bottom, this releases roller gear (12), spacer
shield (13), and drive roller gear keys (14) from bottom of drive roller shaft (15).
6. Push drive roller shaft (15) upwards along with upper roller bearing (16), spacer/shield
(17), O-ring (18), and drive roller key (19), using a soft mallet if necessary.
7. Slide drive roller (20) out from inside body (21) right hand or (22) left hand.
8. Repeat steps 5. thru 7. for second roller in each side.
9. Reverse procedure to re-assemble, using care to avoid damaging bearing seals. Torque
bolts for bearing retainer (11) to 15-20 ft. Lbs.

NOTE: Always use new O-rings and gasket upon Re-assembly.

Lower drive roller bearing replacement


10. Repeat steps 1. thru 7.
11. Remove lower spacer/shield (1) with O-ring (2).
12. Remove internal retaining ring (3) and push roller bearing (4) upward to remove.
13. Reverse procedure to re-assemble. Use care to avoid damaging the bearing seals

2
1
3
4

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Page intentionally left blank

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Document number 50000835-MAN-001
4: Installation and commissioning
Revision C
Page 23 of 68

Installation and commissioning


Installation
Procedure

 Attach a 1/2” or 5/8” cable to the mast that will allow a free, easy swing around the
wellbore. The higher the fixed line, the easier it will be to move the wrench onto the pipe.
 Attach the cable at a cross member about 2,5 feet from the drill pipe centerline (as shown
in fig. 2.1) and position the wrench across from the driller where the chainman would
normally stand.
 With the lift cylinder at the midpoint of its stroke, suspend the SSW-40 approximately 5
feet above the floor. This will allow 12” of vertical travel up or down.
 Attach TWO back-up cables to the shackles provided at the rear of the wrench to restrict
rotational movement to 12” in either direction. Do not cross cables.

WARNING: If only one back-up line is attached, the wrench can swing into the
operator causing injury.

Connecting air line


Procedure

The SSW-40 requires approximately 250 cfm air flow at 90 to 125 psi air pressure.
An air regulator is included with the tool to prevent damage from excessive air pressure.

NOTE: During installation, use as few fittings as possible and route the air line direct
from the air supply, keeping distance as short as possible.

 Run a 1.1/5” air supply line up to the rig floor in a protected area easily accessable for
maintenance.
 Install a 1.1/5” shutt-off valve to the air supply line (as shown) to allow maintenance of the
tool.
 Attach the filter end of the filter/regulator/ lubricator assembly to shutt-off valve.
 Connect the 25 foot air hose assembly provided, to the lubricator end of the filter/regulator
/lubricator assembly.
 Blow out air line to remove any trapped moisture and debris.
 Pour 1/2 pint of SAE 10 oil into 25 foot hose, then connect to spinning wrench swivel fitting.
 Level tool with the rig floor using the hanger adjustment screw provided.

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Document number 50000835-MAN-001
Revision C 4: Installation and commissioning

Page 24 of 68

21/2 ft

Caution
The spinning wrench must
be level at point of contact
Fixed line with pipe before clamping.

Vertical
positioning
Hangar
cylinder*
adjustment
(air)
screw*
Back-up lines

Lubricator*
Air regulator*
Approx. Filter*
11/4“ hose
5ft. Shutoff valve

11/2” Air line

Figure 2.1 * Supplied with spinning wrench

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Document number 50000835-MAN-001
5: Operation
Revision C
Page 25 of 68

Operation
Normal usage
The spinning wrench is designed to:
 Spin in and spin out various types of tubing and casing

CAUTION: Back up lines must be attached to limit rotational movement to 1 foot


(0.3m) in each direction.

 Adjust the SSW-40 to the appropriate pipe size by pulling the adjustment screw and
turning it to engage the socket. Turn the adjustment handle counterclockwise to open the
bodies or clockwise to close the distance between the bodies.
 Proper clearance is 1/2” between the front rollers and the pipe or collar being used.

NOTE: Check to be sure that back-up lines are properly attached (see Section 2)

 Swing the SSW-40 onto the pipe about 12” above the tool joint. Do not run the tool on the
pipe upset or tool joint.
 To clamp onto the pipe: push the clamp control.
 To spin pipe, position lockout to spin in or spin out as required. The lockout prevents
spinning pipe in the wrong direction. Push the throttle control to spin in or pull to spin out.
 To unclamp from pipe, pull the clamp control and swing wrench away.
 To position the SSW-40 vertically, push the vertical positioning control to move the tool up
or pull to move down.

1
Upset

Tool joint

Figure 3.3

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Document number 50000835-MAN-001
Revision C 5: Operation

Page 26 of 68

1
/2”

Drive roller

Drive roller

Motor Motor

Retractable
adjustment
arm

Figure 3.1

Figure 3.2 Vertical positioning


cylinder

Level adjustment

Back-up

Throttle

Clamp control
Vertical positioning
Pipe size

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Document number 50000835-MAN-001
5: Operation
Revision C
Page 27 of 68

Tips on operation
 Pin should be stabbed into the box as vertical as possible. Spinning wrench can not spin
an improperly aligned connection
 Spin pin into box until pin and box are just shouldered together; at this point stop and
torque joint with the torque wrench. Do not use the spinning wrench to torque joints.
 Keep clamping arms adjusted. Slipping rollers will cause rollers to wear. If drive rollers
start to slip on the pipe, check the pressure roller adjustment and adjust equally on both
sides. See adjustment procedure.
 Replace worn Drive rollers. If the drive rollers start to slip and the roller arms have been
adjusted to maximum, this may indicate drive rollers require replacement.

Handling the drill stem; tips and tricks


Picking up and laying down the drill stem
Procedure
 Use thread protectors when available. When threads and shoulders are unprotected, do
not permit the tool joints to strike steel surfaces such as walks, stairs, steel floors, or
machinery. Use wood surfaces where the tool joint may hit.
Cleaning and lubrication (thread compounds)
Procedure
 Pin and box threads and shoulders should be thoroughly cleaned.
 Use solvent and wipe dry with a clean rag.
 Inspect carefully for any burrs or nicks on the shoulders or threads.
 Damaged connections should never be run in the hole.
 After cleaning, apply tool joint thread compound to threads and shoulders with a round,
stiff bristle brush.
 Use thread compounds containing 40% to 50% by weight of finely powdered metallic zinc.

CAUTION: Never, under any circumstances, use casing and tubing lubricant.
Thread compound must be applied to the tool joint every time it is made up.

Stabbing and spinning the drill stem


Procedure
 Do not allow the ends of the pin to strike the box shoulders. the shoulder must not be
nicked or other wise damaged.
 Before spinning the pipe, make sure connections are in alignment.
 Do not rotate the pipe too fast, especially when wobbling or binding occurs.
 Extra care is necessary when a power operated spinner is used.
Making up the drill stem (torque)
Procedure
 Torque measuring equipment must be used.

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Document number 50000835-MAN-001
Revision C 5: Operation

Page 28 of 68

 When using tongs, it is important that line pull be measured when the line is at right angles
or 90° to the tong handle.
 When applying line pull, do not jerk the tongs.
 Over-torque can be just as damaging as under-torque.
 Use both tongs (when tongs are used) when making up tool joints.
 Do not make up pipe using spinners only. Torquing devices must be used.

Breaking in new connections


Procedure
 Initial make up is most critical and extra care is essential for long trouble-free service.
Follow these steps:
 Inspect threads and shoulder for any damage.
 Clean and lubricate as indicated above.
 Walk in or slowly rotate joints together.
 Makeup to recommended torque.
 Breakout and slowly spin out.
Breaking and spinning out the drill stem
Procedure
 When breaking out the joint, use both tongs (when using tongs). Always follow these
steps:
 Do not let the end of the pipe strike the box shoulder.
 Come out of the hole on a different break each trip so that every connection can be
periodically broken and its condition and torque checked.
 When standing the pipe back, be sure the set back area is clean where the pin will
rest.

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Document number 50000835-MAN-001
6: Assembly
Revision C
Page 29 of 68

Assembly and dis-assembly


WARNING: Make sure that all pneumatic lines are isolated before ANY work is
performed on the Spinning wrench

NOTE: All assembly and disassembling should be performed in a dry, clean area.

NOTE: For assembly, use all new O-rings. seals and gaskets and lubricate at time
of assembly only. When applying Locktite to threaded surfaces, all threads must be
clean and free of grease and grit.

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Document number 50000835-MAN-001
Revision C 6: Assembly

Page 30 of 68

Gear train
The Gear Train on the SSW-40 is simple in design requiring only a pair of snap ring pliers to
remove gear retaining rings and a bearing press to change needle bearings. Idle gear shafts are
screwed into the body.

Gear train

NOTE: Do not use hammer to install needle bearings

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Document number 50000835-MAN-001
6: Assembly
Revision C
Page 31 of 68

Control Valves
The control valves are all of the same basic type requiring no special tools or instruction to
service. Use the exploded drawing below and the parts list at the back of the book to replace
seals and gaskets.

Motor valve

Clamp valve

Lift valve

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Document number 50000835-MAN-001
Revision C 6: Assembly

Page 32 of 68

Adjustment Screw
Removal
Procedure
1. See figure 1.
2. Remove extension spring (1).
 Obtain a 6" to 8” piece of 3/8”-16" allthread with a hex nut, to use as a tool.
 Using tool, relax tension on extension spring (1). Pass threaded end of tool through eye of
bracket (2) and screw into 3/8” thread on end of the Extension spring (1).
 Run nut on tool up to bracket (2).
 Remove screw (3).
 Loosen nut on tool until extension spring (1) is Relaxed. Now remove remaining hardware.
 See figure 9, remove bellows bolt (18) of Right side , untight screw on bottom of bellow.
 Disconnect hose from valve quick exhaust muffler.
3. See figure 2, place the entire tool on bench or where the work has to be done. Remove the
8 screw holding the pivot block covers (4) in place.
4. Remove the hanger rod (5), hanger (6), and lift cylinder (7) as an assembly with their
attaching hardware.
5. Unfasten capscrew (8) and grease seal cap(9).
6. Remove knurled knob(10).
7. Disconnect hoses of airmotor right side.
8. Using the adjustment handle (11), turn the adjustment screw (12) counterclockwise until it
is free of the right pivot block (13).
9. Separate the bodies and continue to turn the adjustment screw (12) until it is free (approx.
2 turns).
Installation
Procedure
1. See figure 2.
2. Turn adjustment screw (12) 1.1/4 turns into the left pivot block (14).
3. Put left and right frame opposite position. Be sure that the adjustment screw (12) is
centered between the pivot blocks (13&14).
4. Push right frame against adjustment screw (12). Place adjustment handle(11) in
adjustment screw (8), and pull handle (11) as far tru as possible.
5. Turn knurled knob(10) in adjustment handle (11).
6. Be sure that adjustment screw not turns.
7. Turn adjustment handle(11) assembly clockwise so, left and right frame will come together.
8. Be sure that the adjustment screw (12) is centered between the pivot blocks (13&14)
within 1/8” maximum.
9. Place the hanger rod (5), hanger (6) and lift cylinder (7) as an assembly with their
attaching hardware. Put the 8 screws holding the pivot block covers (4) back in place.
Lockwire them by 2.
10. Mount cap screw (8) and grease sealcap(9).

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Document number 50000835-MAN-001
6: Assembly
Revision C
Page 33 of 68

11. Connect hoses to airmotor right side.


12. See 9, place bellows bolt (18) of Right side , mount screw on bottom of bellow.
13. Place extension spring (1) back on frame.
14. Connect hose to valve quick exhaust muffler.

Nut Allthread 3

Figure 1 2 1

6
4

8 7

11

13

14
12
9
10

Figure 2 Hanger Assembly

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Document number 50000835-MAN-001
Revision C 6: Assembly

Page 34 of 68

Motor Removal
Procedure
1. See figure 3, 4 and 5.
2. Refer to adjustment screw removal procedure, and remove extension spring.
3. Pull out adjustment handle and turn until adjustment screw is fully extended for easy
access.
4. Remove and label right motor hose assembly (1) and left motor hose assembly (2).
5. If left motor (3) is to be removed, remove motor valve (4) from inboard and outboard left
motor hose assemblies (5 & 6).
6. Remove cover (7) right hand or (8) left hand.
7. Only for right side, disconnect hoses from valve assembly and remove manifold.
8. Remove drain plug (9) right hand or (10) left hand with gear case (11) right hand or (12)
left hand and gasket (13).
9. Remove roller compound gear (14) and
10. Motor compound gear (15). This releases moter gear (16) and motor gear key(17).

NOTE: Mark orientation of motor gear key (17) for re-assembly. The tab on one end
should rest on top of motor gear(16).

11. Remove lockwire and 9 screws. Motor (3) is now free to come out through side opening in
body, or between the bodies.
12. Reverse procedure to re-install motor (3).
13. Torque screws to 8-10 ft. lbs. Be certain to re-lockwire the 9 screws (See fig 4).

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Document number 50000835-MAN-001
6: Assembly
Revision C
Page 35 of 68

3 1

4
Figure 3

Lockwire

Screw

Figure 4 A

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Document number 50000835-MAN-001
Revision C 6: Assembly

Page 36 of 68

17
16

15

14

13

9, 10

11,12

Figure 5 Gear train

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Document number 50000835-MAN-001
6: Assembly
Revision C
Page 37 of 68

Motor maintenance
Procedure

1. See figure 6.
2. Motor maintenance is straightforward and requires no special instructions other than the
following:
3. The bearing clamp screw (1) has left hand threads. Do not remove unless it is necessary,
as the rotor bearing (9) must then be re-shimed.
4. When replacing vanes (2), remove the rotor (3) and liner (4) as a unit, then remove the
retaining ring (5), pinion gear (6). Lower end plate (7) and liner to expose the vanes.
5. If the upper end plate (8) is removed, the rotor (3) to rotor bearing (9) clearance must be
checked and reset if necessary by shimming between the rotor bearing and the rotor
bearing spacer (10).
Clearance
Rotor to rotor bearing clearance is 0.0015” to 0.0020”.

Torque specifications

Item Qty Torque

1 1 33-38 ft-lbs / 45 - 52 Nm

11 5 150-175 in-lbs / 203-237 Nm

12 4 18-20 ft-lbs / 25.5 - 27 Nm

13 4 150-175 in-lbs / 203-237 Nm

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Document number 50000835-MAN-001
Revision C 6: Assembly

Page 38 of 68

11
7

12

13
9

shim
10

3 2

Figure 6
13

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Document number 50000835-MAN-001
6: Assembly
Revision C
Page 39 of 68

Bellows assembly & maintenance


Follow the exploded drawing (figure 7) when servicing the bellows assembly.

NOTE: If clevis link (1) is removed, be sure to re-attach long ends to left hand cap (2).

When bolting bellows (3) to end caps, bring all nuts up fingertight, then use criss-cross pattern to
tighten bellow bolts. Do not allow any nut to get more than 2 turns ahead of the rest.

WARNING: The unit must not be pressurized until it is installed in tool.

Figure 7 3

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Document number 50000835-MAN-001
Revision C 6: Assembly

Page 40 of 68

15 6
4
5
18

7
16
9 10

12 11
13

14

17

Figure 8

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Document number 50000835-MAN-001
7: Trouble shooting
Revision C
Page 41 of 68

Trouble shooting
Prior to trouble shooting a problematic Spinning wrench, carry out the following checks to
prevent making loopholes in solving the problem. When problems cannot be solved please
contact an authorized NOV repair facility.

WARNING: Make sure the pressure line valve is fully opened before
pressurising the Spinning Wrench

Initial checks, solves most problems


1. Is air pressure available?
2. Check that the power supply is at least 90 psi / 620 kPa.
3. Check the mufflers are not blocked with mud etc.
4. Check the functioning of the control valve

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Document number 50000835-MAN-001
Revision C 7: Trouble shooting

Page 42 of 68

Solutions
Symptom Probable cause Solution

Wrench fails to spin or


No air pressure Check general symptoms
clamp onto drill pipe

Wrench fails to clamp


No air pressure Check general symptoms
onto drill pipe.
Dirty or clogged air exhaust mufflers Clean and/or replace mufflers

Replace valve or install seal kit if unit


Faulty clamp valve indicates leaky seals. Kit shown in
parts list.

Wrench drive rollers Re-adjustment arms as indicated in


Pressure arms out of adjustment.
slip on drill pipe chapters “installation and Operations”

Drive rollers are worn and will not


Check rollers and replace as required
contact pipe adequately
Check these gears as noted in the
Drive roller gears, idler gears and/or disassembly procedures and inspect
gear is worn excessively all affected parts for excessive wear
and replace as required.

Wrench is not equipped with check


Check if wrench is equipped with
valve. This valve prevents pressure
check valve. If not, install.
decay in the air lines.
Air motor does not
operate or operates
Insufficient air pressure See general symptoms
slowly and drive rollers
will not rotate.

Throttle control handle is frozen Lubricate control handle front and back

Disassemble wrench and replace shaft


Drive shaft or drive key is broken.
and /or gears. It is recommended to
Possible damage to drive gear and
replace all seals and check bearings
idler gear
when replacing gears at all times.

Remove air motor and check internal


Air motor is frozen up. mechanisms and replace damaged
components.

Lower gear box as indicated in chapter


Cap screw and lock washer used to
“ASSEMBLY”. and check drive gear. If
retain main drive gear on air motor has
the cap screw has come loose it is
come loose and has caused
recommended that the cap screw is
misalignment and damage.
replaced.

Wrench slips on drill


pipe but drive rollers Pressure roller is worn Replace pressure rollers and bearings
and motor operate.

Check both arms for cracks between


Pressure rollers arms have a metal
the drive roller and pressure mounting
fatigue
holes.

Spool valve has leaking seals and will


Replace valve and or seals.
not hold required pressure

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Document number 50000860
8: Appendixes
Revision C
Page 43 of 68

Appendixes
Risk assessment acc. to EN12100:2010
Conclusion Risk Assessment
In general, crew must:
 Wear personal safety protection like safety glasses, hard hat etc.
 Follow instructions as stated in the manual.
 Have knowledge of rig procedures.
 Must have been instructed for safe use of the SSW40.
 Always use secondary retention as established and implemented by NOV.
 Rely on signals “elevator closed and latched” on drillers console.
 Do not rely on visual signals “elevator closed and latched” from deckhand etc.

Applicable standards:
EN-ISO 4414:2010 Pneumatic fluid power- General rules and safety requirements for systems
and their components.
EN-1127-1:2011 Explosion atmospheres - Explosion prevention and protection. Part 1: Basic
concepts and methodology.
EN-ISO 12100:2010 Safety of machinery - Basic concepts, general principles for design - Risk
assessment and risk reduction
EN-13463-1:2009 Non electrical equipment for use in potentially explosive atmospheres. Part 1:
Basic method and requirements
EN-13463-5:2011 Non electrical equipment for use in potentially explosive atmospheres. Part
5:Protection by constructional safety ‘c’
ATEX-directive 94/9/EC
Machinery Directive: 2006/42/EC
ISO 14693:2003 7K

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Document number 50000860
Revision C 8: Appendixes

Page 44 of 68

Receipt, storage, transport &


decommissioning
NOTE: All exposed, not painted metal surfaces, are coated with a rust preventative
at the factory prior to shipment for transport only.

Immediatelly after receipt*


Check the tool immediately after receipt and re-preserve the tool as required (at the latest within
1 month) as per table below:.

Description Recommended preservation


All unpainted static steel surface and flanges Rustilo DWX 32
All unpainted dynamic steel surfaces Rustilo DWX 32
Extended cylinder rods (retract if possible) Rustilo DWX 32 + Premtape*
Exposed bolts and nuts Rustilo DWX 32
Hydraulic/pneumaticfittings. Plugs or caps + Premtape*
Grease fittings supplied with cap. Cap + Premtape*
All grease points Lubricate

* In case long time preservation is ordered; follow procedure TSEL-0194.

Inspection and test during storage


 All accessible exposed surfaces should be checked and if needed re-preserved
periodically (once per 3 months is recommended) to be sure that no corrosion is taking
place.
 Test the tool annually as a minimum as per User’s Manual.
Storage general recommendations
 Main unit should be palletized for indoor storage. A cargo container would be appropriate
for indoor/ outdoor storage.
 Every attempt should be made to avoid wide variations in temperature and high humidity.
The preferred environment would be clean and dry at 60°F (16° C) ambient. If high
humidity is unavoidable, 70° F (21° C) is recommended.
 All openings should be covered to prevent water or dust from entering.
Storage after use
When the tool is not being used for a longer period then 3 days the following steps should be
carried out:
 Grease the tool
 Preserve the tool as per table above
Transport
WARNING: Only lift the tool at it’s dedicated lifting points or ears.

The best way of transporting the tool is in its original crate. Use oiled paper and seal the box with
plastic to prevent leaking when stored outside. Secure the top safely.

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Document number 50000860
8: Appendixes
Revision C
Page 45 of 68

Decommissioning
The tool may contain grease, steel, rubbers, plastic, stainless steel, mild steel and several
assembled components with undefined consistency or mixtures. The tool can be contaminated
with drilling fluids, hydraulic fluids and preservatives. After the tool is decommissioned, it is
recommended to disassemble the tool in a place where waste fluids can be contained and
properly disposed of..

WARNING: Any fluids, mud and grease are potentially unsafe when in contact
with the skin. Always wear gloves and safety goggles when disassembling the
tool.

1. Clean the tool with a steam cleaner.


2. It is recommended to disassemble the tool in a place where drainage for waste fluids is
possible.
3. Remove all quick-disconnects, hoses, cylinders and manifold block and bleed off hydraulic
oil.

WARNING: Accumulators (if applicable) may contain high pressure gasses or


liquids. Refer to the OEM-documentation for safe removal and disposal.

4. Accumulator (if applicable): let all the pressure out and remove the valve. Decontaminate if
necessary.
5. Remove the parts.
6. Carry off to proper place for final storage or destruction.

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Document number 50000860
Revision C 8: Appendixes

Page 46 of 68

Torque values (US) for bolts


Bolts Lubricated with Light Bolts lubricated with Anti-seize
Machine Oil Grade 8 compound Grade 8

Dia. Threads Min. Max. Clamp Min. Max. Clamp


per inch Torque Torque force Torque Torque force
(ft lb) (ft lb) (lb) (ft lb) (ft lb) (lb)
Coarse Thread Series, UNC
1 20 11.4 12.6 2860 8.6 9.5 2860
/4 ”
5 18 24 26 3720 17.8 19.7 3720
/16”
3 16 43 47 7000 32 35 7000
/8 ”
7 14 67 74 9550 50 55 9550
/16”
1 13 105 116 12750 78 87 12750
/2 ”
9 12 143 158 16100 107 118 16100
/16”
5/ 11 209 231 20350 157 173 20350
8”
3 10 361 399 30100 271 299 30100
/4 ”
7 9 570 630 41600 428 473 41600
/8 ”
1” 8 855 945 54500 641 709 54400
1 7 1216 1344 68700 912 1008 68700
1 /8 ”
1 7 1729 1911 87200 1297 1433 87200
1 /4 ”
1 3 /8 ” 6 2261 2499 104000 1696 1874 104000
1 6 3002 3318 126500 2252 2489 126500
1 /2 ”

Tensile Strength = 150,000 psi to 1” dia. Proof Strength = 120,000 psi

Bolts Lubricated with Light Bolts lubricated with Anti-seize


Machine Oil Grade 8 compound Grade 8

Dia. Threads Min. Max. Clamp Min. Max. Clamp


per inch Torque Torque force Torque Torque force
(ft lb) (ft lb) (lb) (ft lb) (ft lb) (lb)
Fine Thread Series, UNF
1 28 13.3 14.7 3280 10 11 3280
/4 ”
5/ 24 24 26 5220 17.8 19.7 5220
16”
3/ 24 48 53 7900 36 39 7900
8”
7 20 76 84 10700 57 63 10700
/16”
1/ 20 114 126 14400 86 95 14400
2”
9 18 162 179 18250 121 134 18250
/16”
5/ 18 228 252 23000 171 189 23000
8”
3/ 16 399 441 33600 299 331 33600
4”
7 14 627 693 45800 470 520 45800
/8 ”
1” 14 950 1050 59700 713 788 59700
11 /8 ” 12 1368 1512 77000 1026 1134 77000
1
1 /4 ” 12 1900 2100 96600 1425 1565 96600
1 3/ 12 2584 2856 118400 1938 2142 118400
8”

1 1 /2 ” 12 3382 3738 142200 2537 2804 142200

Tensile Strength = 150,000 psi to 1” dia. Proof Strength = 120,000 psi

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Document number 50000860
8: Appendixes
Revision C
Page 47 of 68

Torque values (metric) for bolts


Bolts Lubricated with Light Bolts lubricated with Anti-seize
Machine Oil Grade 8 compound Grade 8

Dia Threads per Min. Max. Clamp Min. Max. Clamp


meter inch Torque Torque force Torque Torque force
(Nm) (Nm) (N) (Nm) (Nm) (N)
Coarse Thread Series, UNC
1 20 15.5 17.1 12870 11.7 12.9 12870
/4 ”
5 18 32.6 35.4 16740 24.2 26.8 16740
/16”
3 16 58.5 64 32500 43.5 47.6 31500
/8 ”
7 14 91.1 100.6 42980 68 92.5 42980
/16”
1 13 143 158 57380 106 118 57380
/2 ”
9 12 195 215 72450 145.5 160 72450
/16”
5/ 11 284 314 91580 213.5 235 91580
8”
3 10 491 542 135450 368 407 135450
/4 ”
7 9 775 857 187200 582 643 187200
/8 ”
1” 8 1163 1285 245250 872 965 245250
1 7 1654 1828 309150 1240 1370 309150
1 /8 ”
1 7 2351 2598 382400 1764 1949 392400
1 /4 ”
1 3 /8 ” 6 3075 3398 468000 2306 2549 468000
1 6 4082 4512 569250 3062 3385 569250
1 /2 ”

Bolts Lubricated with Light Bolts lubricated with Anti-seize


Machine Oil Grade 8 compound Grade 8

Dia Threads per Min. Max. Clamp Min. Max. Clamp


meter inch Torque Torque force Torque Torque force
(Nm) (Nm) (N) (Nm) (Nm) (N)
Fine Thread Series, UNF
1 28 18.1 20 14760 13.6 15 14760
/4 ”
5 24 32.6 35 23490 24.2 26.8 23490
/16”
3 24 65.3 72 35550 49 53 35550
/8 ”
7 20 103 114 48150 77.5 86 48150
/16”
1 20 155 171 64800 117 129 64800
/2 ”
9 18 220 239 82130 165 182 82130
/16”
5/ 18 310 343 103500 232 257 103500
8”
3 16 542 600 151200 406 450 151200
/4 ”
7 14 853 943 206100 639 707 206100
/8 ”
1” 14 1292 1428 268650 970 1071 268650
1 12 1860 2056 346500 1396 1542 346500
1 /8 ”
1 12 2584 2856 434700 1938 2128 434700
1 /4 ”
3 12 3514 3884 532800 2635 2913 532800
1 /8 ”
1 12 4599 5083 639900 3450 3813 639900
1 /2 ”

Tensile Strength = 1,034,214kPa to 1” dia. Proof Strength = 827,370 kPa

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Document number 50000860
Revision C 8: Appendixes

Page 48 of 68

ATEX information
Over a limited period the temperature of the SSW 40 was measured while it was running on the
test bench, under normal operation conditions.
4 points where measured (degrees Celcius)
 The bellow
 The lift cylinder
 The spinners while spinning in
 The spinners while spinning out

45
40
35
30
Bellow
25 Lift Cyl
20 Spin in
Spin uit
15
10
5
0
11

16

21

26

31

36
1

Conclusions:
The maximum reached temperature is 42°C / 108°F.
Most of the lines have reached the point that they are not climbing any longer.
The spin in temperature is still increasing. However, this temperature is small compared to the
temperature of the bellow, which line has not increased over the 4 last measurements.
It is not expected the Spin-in temperature will exceed the Bellow temperature.

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Document number 201547-10-MAN-001
9: Spare parts
Revision C
Page 49 of 68

Spare parts
Component Description Qty
Part
30013001 SSW40 body seal kit 1
76161 SSW40 hose ass'y. 1
76261-1 SSW40 HOSE ASSY INBOARD 1
75924 SSW40 HOSE ASSY MOTOR-RIGHT 1
51300-152-B O-ring I.D. 3.222/3.252 thick 8
76261-2 SSW40 HOSE ASSY OUTBOARD 1
73091 SSW40 BEARING ROLLER 4
73092 SSW40 GEAR COVER GASKET 2
53500-354 Ring, retaining - internal 4
53600-156 Ring, retaining - external 4
75803-1 SSW40 CLP/LFT VALVE SEAL 1
76570 SSW40 DRIVE ROLLER 4
75802-1 SSW40 SEAL KIT, ROD 1
50004-22-C8D Screw, cap-Hex. HD (UNC-2A) 3
*75803-2 SSW40 CLP/LFT VALVE GASKET 1
73094-1 SSW40 GASKET,BEARING RETAINER 2
76160 SSW40 HOSE ASSY 1
50104-14-C Screw, cap-socket head (UNC-2A) 6
73093 SSW40 THRUST WASHER 12
75925 SSW40 HOSE ASSY MOTOR-LEFT 1
*75802-2 SSW40 SEAL KIT, PISTON 1
58572P080051 SSW40 HOSE ASSY LIFT CYL 1
11351209-015 FRL Seal kit 1
*16540196-001 Seal kit for SSW40 Air Cylinder 1

* See note

NOTE: The air cylinder is replaced by air cylinder p/n 16540195-001 SSW40 Air
Cylinder; partnumbers 75802-1 and 75802-2 are replaced by p/n 16540196-001

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Document number 201547-10-MAN-001
Revision C 9: Spare parts

Page 50 of 68

Page intentionally left blank

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Document number 50000835-MAN-001
10: Drawings
Revision C
Page 51 of 68

Drawings & Parts


Material Safety Data Sheets
Factory applied grease, air tool lubricant and preservation
MSDS grease Autol TOP 2000
MSDS air tool lubricant Berulit 75
MSDS preservation Castrol Rustilo DWX 32
MSDS anti-corrosion coating Premtape

Assembly drawings
Drawing number Name
11351209-DAS Filter Regulator Lubricator

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Document number 50000835-MAN-001
Revision C 10: Drawings

Page 52 of 68

Parts lists
Hanger assembly

7
3
6

5
17
6 9
20
10
21

14
23 7
13
15 11
25

12 16
26
27

Figure 6.1
24 19 18 22

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Document number 50000835-MAN-001
10: Drawings
Revision C
Page 53 of 68

Hanger assembly
Item Qty Description Part no.
1 1 Lift cylinder assembly 16540195-001
2 1 Elbow, 900 0
, ext. pipe/37 56506-8-4-5
3 1 Filter 75937
4 1 Hanger 76543
5 1 Hanger rod 74242
6 2 Support washer 76256
7 2 External retaining ring, 53600-156
8 1 Adjustment screw, 50012-24-C8
1 Hex-jam nut 50312-C
9 2 Pivot block cover 76230
10 2 Pivot block cover gasket 76231
8 Hex Head cap screw 50006-10-C8D
8 Regular lock washer 50906- C
11 2 Stop 74241
2 Hex head cap screw 50010-10-C8
2 Regular lock washer 50910-C
12 2 Machined hanger block 74610
13 2 Straight grease fitting 53201
14 2 Thrust washer 74611
15 2 Hanger block bushing 74612
16 2 Top-Counter block 74584
17 1 Cap screw 74608
2 Socket head cap screw 50103-6-C
2 Regular lock washer 50903-C
18 1 Grease seal cap 74607
2 Socket Head cap screw 50103-6-C
2 Regular lock washer 50903-C
19 1 O-Ring 51300-224-B
20 1 O-Ring 51300-320-B
21 1 Adjustment assy. handle 75166
22 1 Knurled knob 75049
23 1 Right pivot block 76172-1
24 1 Left pivot block 76172-2
25 1 Adjustment screw 74603
26 1 Adjustment screw sleeve 74709
27 2 External retaining ring 53600-334

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Document number 50000835-MAN-001
Revision C 10: Drawings

Page 54 of 68

Gear train

16

17

18

19

20 34

21

22 37
23
24 25 27

36

26
35 28
31 29
3
30
1 32
2

4 8
33
5 7

6 9

10
14
11
15
18 12

38 13

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Document number 50000835-MAN-001
10: Drawings
Revision C
Page 55 of 68

Item Qty (per side). Description Part no.


1 3 Shoulder ring 75577
2 1 Idler shaft 75541
3 2 Shaft compound 75542
4 6 Thrust washer 73093
5 10 Needle roller bearing 75504
6 1 Roller idler gear 73084
7 1 Motor compound gear 74919
8 1 Roller compound gear 73085
9 3 External retainer ring 53600-100
10 2 Shield spacer 73449
11 2 Roller gear 201522
12 1 Ball bearing 73090
13 1 Right gear cover 73071 *
14 1 Gear cover gasket 73092
15 1 Dowel pin 51206-7
7 Hex head cap screw 50006-7-C8
3 Hex head cap screw 50006-12-C8
10 Regular lock washer 50906-C
16 * 1 Right bearing cover 73067
17 1 Bearing cover gasket 73094-1
5 Hex head cap screw 50006-7-C58
5 Regular lock washer 50906-C
18 4 Bearing retainer 201523
8 Drilled hex-head screw 50006-7-C8D
8 Regular lock washer 50906-C
A/R Lock wire 947879-8
19 4 Roller bearing 73091
20 4 Shield spacer 76089
21 4 O-Ring 51300-152-B
22 2 Drive roller shaft 201521
23 2 Drive roller key 73078-1
24 4 Roller gear key 75249
25 * 1 Extension spring 73110
1 Hex head cap screw 50010-20-C8
1 Regular lock washer 50910-C
26 * 1 Spring mountain bracket 75752
* 2 Hex head cap screw 50008-6-C8
* 2 Regular lock washer 50908-C
27 1 Airmotor 74628
9 Drilled hex head screw 50004-10-C8D
9 Regular lock washer 50904-C
A/R Lockwire 947879-8
28 1 Muffler 74233
29 1 External retaining ring 53600-181
30 1 Motor gear 74920
31 1 Motor gear key 74194
32 2 Drive roller 76570
33 2 Internal retaining ring 53500-354
34* 1 Right body 73307
35 1 Locating pin 75821
1 Roll pin 51604-8-C
36 * 1 Nameplate 74954
* 4 U-type drive screw 53301-10-6
37 1 Shackle with pin 944514-9
38 * 1 Right frame cover 200717
* 3 Hex head cap screw 50008-6-C5
* 3 Regular lock washer 50908-C

* Right side only

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Document number 50000835-MAN-001
Revision C 10: Drawings

Page 56 of 68

Controls and left body

2
3

15

6
4
5

18
19 8

7
16
10
11

9
22 17
12
23
13

14
21

20

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Document number 50000835-MAN-001
10: Drawings
Revision C
Page 57 of 68

Controls and left body


Item Qty Description Part no.
1 1 Bellows Assembly 76237
2 1 Modified motor valve 76236
3 1 Lock-Out bracket assy. 76247
3 Hex head cap screw 50004-24-C8
3 Regular lock washer 50904-C
4 1 Lock-out arm assembly 73614
5 1 Spin in/Spin out instruction 75623
plate
3 U-type drive screw 53301-10-6
6 1 Roll pin 51604-8-C
7 1 Max. operating pressure 75474
plate
2 U-ype drive screw 53301-10-6
8* 2 Drain plug 53002-12-C
9* 2 Fill plug 74565
10* 2 Check valve 74567
11 1 Caution label 19320
4 U-type drive screw 53301-10-6
12* 8 Grease fitting 53201
13 1 Lift/clamp manifold assy. 76142
14 1 Bottom guard 76099
3 Hex head cap screw 50008-38-C8
3 Regular lock washer 50908-C
15 1 Left bearing cover 73066
16 1 Left body 73306
17 1 Left gear cover 73070
18* 4 Bellows bolt 74862
19 1 Storage warning decal 79227
20 1 Cover plate 200718
21 1 Left side frame cover 200716
3 Hex head cap screw 50008-6-C5
3 Regular lock washer 50908-C
22 1 Mounting plate 200715
23 1 Valve assembly 200712
2 Hex head cap screw 50004-14-C8D
A/R Lockwire 947879-8

* Total for both sides

www.nov.com
Document number 50000835-MAN-001
Revision C 10: Drawings

Page 58 of 68

Filter, regulator, lubricator assembly


NOTE: P/n 74236; filter, regulator, lubricator assembly is replaced by p/n 11351209-
001, see drawing 11351209-DAS (see drawings).

NOTE: Old partnumbers (legacy 74236-**) are no longer available from January
2017.
Parts of the new filter & regulator unit 11351209-001 are not interchangeable with
partnumber of the previous 74236-FRL unit.
The old unit can be replaced by the new unit without further modifications to the
fittings as they are similar.

Filter, regulator, lubricator assembly parts


Qty Description Part no.
1 25 foot air hose 76157

Phased out and replaced by 11351209-001

www.nov.com
Document number 50000835-MAN-001
10: Drawings
Revision C
Page 59 of 68

Bellow assembly
Item Qty Description Part no.
1 1 Bellows actuator 73115-1
24 Long bolt 76539
24 Regular lock washer 50905-C
24 Fine thread hex nut 55205-C
2 1 Quick exhaust/muffler valve 74238-2
3 1 Quick exhaust adapter 75553
4 1 Ext. pipe/370 connector 56501-6-8-S
5 1 Clevis pin 75121
1 Cotter pin 51402-8-S
6 1 Clevis link 75828
7 1 Center link 75829
8 4 Cylindrical bushing 75874
9 8 Flanged bushing 75875
10 1 Right end cap 75830
11 2 Clevis pin 75835
2 Cotter pin 51402-8-S
12 1 Left end cap 76234

11

2 10
3
4 11

7
8

Figure 6.5
12

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Document number 50000835-MAN-001
Revision C 10: Drawings

Page 60 of 68

Manifold assembly
Item Qty Description Part no.
1 1 Clamp valve 76140
3 Socket head cap screw 50104-14-C
3 Regular lock washer 50904-C
2 1 Lift valve 76141
3 Socket head cap screw 50104-14-C
3 Regular lock washer 50904-C
3 1 Manifold 76101
4 1 Check valve 74731
5 1 Ext. pipe countersunk hex plug 53000-16-C
6 2 Ext. pipe countersunk 53000-2
7 1 Ext. pipe/370 connector 56501-4-4-S
8 1 Ext. pipe/370 connector 56501-8-8-S
9 1 0 56501-12-12S
Ext. pipe/37 connector
10 1 Lift/Lower instruction plate 76149
4 U-type drive screw 53301-6-4
11 1 Clamp/unclamp instruction plate 76143
2 U-type drive screw 53301-10-6
12 1 Close nipple 53916-B
13 1 Swivel joint 19159

www.nov.com
Document number 50000835-MAN-001
10: Drawings
Revision C
Page 61 of 68

13
6
12

5 4

1 11
7

2
8 10

Figure 6.6

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Document number 50000835-MAN-001
Revision C 10: Drawings

Page 62 of 68

Pneumatic system assembly


Item Qty Description Part no.
1 1 Lift cylinder hose assembly 59024P080051
2 1 Right motor hose assembly 75924
4* 1 900 Elbow ext. pipe/370 56506-16-12S
3 1 Left motor hose assembly 75925
4* 1 0 0 56506-16-12S
90 Elbow ext. pipe/37
5 1 Right T-fitting 74253
6* 1 450 Elbow, ext. pipe/370 56502-12-12S
7 1 Left T-fitting 75920
6* 1 450 Elbow ext. pipe/370 56502-12-12S
8 1 Inboard left motor hose assembly 76261-1
9 1 Outboard left moter hose assembly 76261-2
10 1 900 Elbow ext. pipe/int pipe370 76250
6* 1 0 Elbow, pipe/370 56502-12-12S
45 ext.
11 1 0 pipe/370 76252
105 Elbow ext.
12 1 900 Elbow ext. pipe/370 76251
13 1 Throttle valve hose ass’y 76160
14 1 Quick exhaust valve hose ass’y 76161
15 1 Quick exhaust valve hose ass’y 990141-395

*Parts used more than once. Each Usage shown for clarity.

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Document number 50000835-MAN-001
10: Drawings
Revision C
Page 63 of 68

5 6 1 2 14 4

11

6
3 15
10

12 13
Figure 6.7

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Document number 50000835-MAN-001
Revision C 10: Drawings

Page 64 of 68

Air motor assembly


Item Qty Description Part no.
1 1 Output shaft 74555-1
2 1 Seal 74555-2
3 1 Ext retaining ring 74555-3
4 1 19 Teeth gear pinion 74555-4
5 2 Ball bearing 14694-37
6 4 Hex head cap screw 50006-8-C5
7 4 Regular lock washer 50906-C
8 1 Motor to gear housing gasket 74555-8
9 1 Liner 14694-35
10 1 Dowel 76187-1
11 6 Rotor blade 14694-39
12 1 Rotor 76187-2
13 1 Bearing spacer 14694-40
14 1 Motor housing cover 76187-3
15 1 Hex head cap screw 50005-18-C5
16 1 Bearing clamp screw 14694-32
17 1 Bearing clamp nut 14694-34
18 4 Hex head cap screw 50005-9-C5
19 9 Regular lock washer 50905-C
20 1 Cover gasket 74555-20
21 1 Upper end plate 14694-33
22 1 Motor housing 76187-4
23 1 Lower end plate 14694-41
24 1 Ball bearing 74555-24
25 1 Gear housing 74555-25
26 1 50 Teeth gear 74555-26
27 1 Housing to cover gasket 74555-27
28 1 Gear housing cover 74555-28
29 2 Hex head cap screw 50005-7-C5
30 1 Ball bearing 74555-30
31 2 Hex head cap screw 50005-20-C5
32 A/R Rotor .001 shim 14694-42
33 A/R Rotor .002 shim 14694-43
34 A/R Rotor .003 shim 14694-44
35 A/R Rotor .005 shim 14694-45

www.nov.com
Document number 50000835-MAN-001
10: Drawings
Revision C
Page 65 of 68

15
23
19
18
5
19
4
14
6

3
7 20

22
16

17
8
10
31
19 5

21

27 25 9
24

26
32,33,34,35
13

1 11

30

28 12

19

20
Figure 6.8

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Document number 50000835-MAN-001
Revision C 10: Drawings

Page 66 of 68

Control valves
Seal kit, motor valve 13001
Seal kit, lift or clamp valve 75803

Item Description
1 Gasket
2 End guide
3 Valve body lift or clamp valve (requires gasket)
4 Valve body motor valve (no gasket)
5 Spool
6 Seal ring (6 in kit)
7 Spacer (1 in kit)
8 End guide

1 2 3

www.nov.com
Document number 50000835-MAN-001
10: Drawings
Revision C
Page 67 of 68

Lift cylinder
NOTE: The lift cylinder is replaced by lift cylinder p/n 16540195-001 SSW40
Air Cylinder

Item Qty Description Part no


1 1 Shackle with pin 944515-2
2 1 Piston rod 75341-1
3 8 Tie rod nut 75341-2
4 1 Retainer 75341-3
5 1 Rod end head 75341-4
6 4 Tie rod 75341-5
7 1 Gland 75341-6
8 1 Gland wiper 75341-7 *
9 1 Gland back-up washer 75341-8 *
10 1 Gland lipseal 75341-9 *
11 1 Gland O-ring 75341-10 *
12 2 Piston lipseal 75341-11 **
13 2 Piston back-up washer 75341-12
14 1 Piston 75341-13
15 1 Body 75341-14
16 2 Body O-ring 75341-15 **
17 1 Cap end head 75341-16
18 1 Drilled shank bolt 76925
19 1 Hex-slotted nut 50512-C
20 1 Cotter pin 51402-10

* Included in seal kit part no. 75802-1


**Included in seal kit part no. 75802-2

www.nov.com
Document number 50000835-MAN-001
Revision C 10: Drawings

Page 68 of 68

12
8
9
10
13

7
3

14

11

5
15

16

17
2 6

19

18

20

NOTE: The lift cylinder is replaced by lift cylinder p/n 16540195-001 SSW40
Air Cylinder

www.nov.com
AUTOL TOP 2000 Page 1 of 4

SAFETY DATA SHEET


AUTOL TOP 2000
1. Identification of the substance/preparation and of the company/undertaking
Date issued 21.07.2010
Product name AUTOL TOP 2000
Use of the substance/preparation Lubricating grease
Importer
Company name Vedlikehold Industri Produkt AS
Postal address Postboks 2003
Postcode N-4392
Place name SANDNES
Country Norway
Tel +47 51686030
Fax +47 51686031
E-mail mail@v-i-p.no
Website www.autol.no
Prepared by Developed/ revised by ApplySørco AS, Koppholen 6,
Postbox 8040, N-4068 Stavanger, Norway.
Emergency telephone Poisen informationcentral:+47 22 59 13 00

2. Hazards identification
Classification CLP EUH 210
Description of hazard The product has not been classified according to the legislation in force.
msds for available for professionel users.

3. Composition/information on ingredients
Component name Identification Classification Contents
Zincdialkyldithiophosfate CAS no.: 68649-42-3 Xi, N; R38, R41, R51/53 < 2,5 %
Mineral oil 10 - 30 %
Column headings CAS no. = Chemical Abstracts Service; EU (Einecs or Elincs number) =
European inventory of Existing Commercial Chemical Substances; Ingredient
name = Name as specified in the substance list (substances that are not
included in the substance list must be translated, if possible). Contents given
in; %, %wt/wt, %vol/wt, %vol/vol, mg/m3, ppb, ppm, weight%, vol%
HH/HF/HE T+ = Very toxic, T = Toxic, C = Corrosive, Xn = Harmful, Xi = Irritating, E
= Explosive, O = Oxidizing, F+ = Extremly flammable, F = Very flammable,
N = Environmental hazard
Component comments Contains in addition component which are not classified. Mineral oil contains
DMSO<3% and therefor not classified as cancer.

4. First-aid measures
General Remove affected person from source of contamination. Provide rest, warmth
and fresh air.
Inhalation Fresh air and rest. Get medical attention if any discomfort continues.
Skin contact Wash skin with soap and water. Remove contaminated clothes and rinse skin
thoroughly with water. Get medical attention if any discomfort continues.
Clothes must be washed before re-use.
Eye contact Immediately flush with plenty of water for up to 15 minutes. Remove any
AUTOL TOP 2000 Page 2 of 4
contact lenses and open eyes wide apart. Contact physician if irritation
persists.
Ingestion Immediately give a couple of glasses of water or milk, provided the victim is
fully conscious. DO NOT INDUCE VOMITING! Get medical attention.

5. Fire-fighting measures
Suitable extinguishing media Water spray, carbon dioxide, dry powder or polar resistant foam. If possible,
remove containers exposed to heat or cool with water.
Improper extinguishing media Water-jet.
Fire and explosion hazards Not flammable Fire causes formation of toxic gases. Irritating
gases/vapours/fumes of: Carbon dioxide (CO2). Carbon monoxide (CO).
Personal protective equipment Fire brigade must use fresh-air helmet.

6. Accidental release measures


Personal precautions Wear protective clothing as described in Section 8 of this safety data sheet.
Avoid contact with skin and eyes. In case of spills, beware of slippery floors
and surfaces.
Environmental precautions Do not allow to enter drains, sewers or watercourses.
Methods for cleaning Absorb with inert, damp, non-combustible material, then flush area with
water. Dangerous waste. Collect spillage in containers, seal securely and
deliver for disposal according to local regulations.

7. Handling and storage


Handling Wear protective clothing as described in Section 8. Avoid contact with skin
and eyes. Be aware of slippy floors. Contaminated rags and cloths must be
put in fireproof containers for disposal.
Storage Closed container. Original container. Avoid sunlight. Keep out of reach of
children.

8. Exposure controls/personal protection


Exposure limit values
Component name Identification Value Year
Zincdialkyldithiophosfate CAS no.: 68649-42-3
Mineral oil
Exposure controls
Threshold limit values adm.norm.=TLV
Other Information about threshold Adm. norm: Oil mist: 1 mg/m3, Oil vapour: 50mg/m3
limit values
Occupational exposure controls An eye wash bottle must be available at the work site.
Respiratory protection Respiratory protection not required.
Hand protection For prolonged or repeated skin contact use suitable protective gloves. Nitril.
Break-throughtime> 8 hours.
Eye protection Wear approved chemical safety goggles where eye exposure is reasonably
probable.
Skin protection (other than of the Wear appropriate clothing to prevent repeated or prolonged skin contact.
hands)
Other Information When using do not eat, drink or smoke. Promptly remove any clothing that
becomes wet or contaminated. Wash hands after handling. Wash
contaminated clothing before reuse.

9. Physical and chemical properties


Physical state Paste
Odour Characteristic
AUTOL TOP 2000 Page 3 of 4
Colour Misc. colours
Solubility in water Not soluble.
Specific gravity Value: 0,91-0,95 g/cm3
Comments: 20 C
Melting point/melting range Value: > 145 °C
Flash point Value: > 200 °C

10. Stability and reactivity


Conditions to avoid Avoid heat.
Materials to avoid Strong oxidising substances.
Hazardous decomposition products Fire creates: Carbon monoxide (CO). Carbon dioxide (CO2). Sulphurous gases
(SOx).
Stability Stable under the prescribed storage conditions.

11. Toxicological information


Components' toxicological data
Other information regarding health hazards
Inhalation Vapours irritate the respiratory system, and may cause coughing and
difficulties in breathing.
Skin contact Prolonged contact may cause dryness of the skin.
Eye contact May cause temporary eye irritation.
Ingestion May irritate and cause stomach pain, vomiting and diarrhoea.

12. Ecological information


Components' toxicological data
Other ecological information
Ecotoxicity ,may give unwanted long-time effects i water
Mobility The product has poor water-solubility.
Persistence and degradability The product is not readily biodegradable.
Bioaccumulative potential Will not bio-accumulate.

13. Disposal considerations


EWC waste code EWC: 130205 mineral-based non-chlorinated engine, gear and lubricating oils
Product classified as hazardous Yes
waste
Packaging classified as hazardous No
waste
Specify the appropriate methods of Absorb in vermiculite or dry sand, dispose in licensed special waste.
disposal

14. Transport information


Dangerous goods ADR Status: No
Dangerous goods RID Status: No
Dangerous goods IMDG Status: No
Dangerous goods ICAO/IATA Status: No

15. Regulatory information


Composition on the label Zincdialkyldithiophosfate: < 2,5 %, Mineral oil: 10 - 30 %
EC lable No
R phrases None
S phrases S2 Keep out of the reach of children. S24 Avoid contact with skin. Safety
AUTOL TOP 2000 Page 4 of 4
data sheet available for professional user on request.
Hazard statements EUH 210 Safety data sheet available on request.
Precautionary statements P102 Keep out of reach of children. P262 Do not get in eyes, on skin, or
on clothing.
References (laws/regulations) MSDS is developed/ revised after 1 ATP to CLP. Chemicals (Hazard
Information & Packaging) Regulations. Commission Decision 2000/532/EC as
amended by Decision 2001/118/EC establishing a list of wastes and
hazardous waste pursuant to Council Directive 75/442/EEC on waste and
Directive 91/689/EEC on hazardous waste with amendments. Control of
Pollution (Special Waste Regulations) Act 1980.

16. Other information


List of relevant R phrases (under R38 Irritating to skin.
headings 2 and 3). R41 Risk of serious damage to eyes.
R51/53 Toxic to aquatic organisms, may cause long-term adverseeffects in
the aquatic environment.
Supplier's notes Developed/ revised by ApplySørco AS.
Koppholen 6. Postboks 8040, 4068 Stavanger.
tlf. +47 51639000 webside: www.ApplySorco.no Quality assured by SØRCO
AS etter 1 ATP til CLP.
Responsible for safety data sheet Sørco AS
Safety data sheet Page 1/3
according to 1907/2006/EC, Article 31 Printing date 19.04.2012
Revision: 18.04.2012
Version 2

SECTION 1: Identification of the substance/mixture and of the company/undertaking


1.1 Product identifier
Trade name: BERULIT 75
1.2 Relevant identified uses of the substance or mixture and uses advised against
Relevant identified uses: Lubricant
1.3 Details of the supplier of the safety data sheet
Manufacturer/Supplier:
CARL BECHEM GMBH
Weststraße 120
58089 Hagen, Germany
Phone +49 2331 935-0
Fax +49 2331 935-1199
Email: bechem@bechem.de
http://www.bechem.com
Informing department: product safety department : ps@bechem.com
1.4 Emergency telephone number: +49 2331 935-1500
Code: 9256007
SECTION 2: Hazards identification
2.1 Classification of the substance or mixture
Classification according to Directive 67/548/EEC or Directive 1999/45/EC Void
2.2 Label elements
Labelling according to EU guidelines: Void
2.3 Other hazards
Results of PBT and vPvB assessment
PBT: Not applicable.
vPvB: Not applicable.
SECTION 3: Composition/information on ingredients
3.2 Mixture
Description: Additives in mineral oil.
Dangerous components: Void
SECTION 4: First aid measures
4.1 Description of first aid measures
After inhalation Supply fresh air.
After skin contact Wash with water and soap and rinse thoroughly.
After eye contact Rinse opened eye for several minutes under running water. If symptoms persist, consult doctor.
After swallowing Seek medical treatment.
4.2 Most important symptoms and effects, both acute and delayed No further relevant information available.
4.3 Indication of any immediate medical attention and special treatment needed
No further relevant information available.
SECTION 5: Firefighting measures
5.1 Extinguishing media
Suitable extinguishing agents
CO₂, extinguishing powder or water jet. Fight larger fires with water jet or alcohol-resistant foam.
For safety reasons unsuitable extinguishing agents Water with a full water jet.
5.2 Special hazards arising from the substance or mixture Carbonmonoxide (CO) and carbondioxide (CO₂)
5.3 Advice for firefighters
Protective equipment:
Do not inhale explosion gases or combustion gases.
Wear self-contained breathing apparatus.
SECTION 6: Accidental release measures
6.1 Personal precautions, protective equipment and emergency procedures
Particular danger of slipping on leaked/spilled product.
6.2 Environmental precautions: Do not allow product to reach sewage system or water bodies.
6.3 Methods and material for containment and cleaning up:
Absorb with liquid-binding material (sand, diatomite, acid binders, universal binders, sawdust).
6.4 Reference to other sections
See Section 7 for information on safe handling
See Section 8 for information on personal protection equipment.
See Section 13 for information on disposal.
(Contd. on page 2)

34.1.12
Safety data sheet Page 2/3
according to 1907/2006/EC, Article 31 Printing date 19.04.2012
Revision: 18.04.2012
Version 2

Trade name: BERULIT 75


(Contd. of page 1)

SECTION 7: Handling and storage


7.1 Precautions for safe handling No special measures required.
Information about protection against explosions and fires: No special measures required.
7.2 Conditions for safe storage, including any incompatibilities
Storage
Requirements to be met by storerooms and containers: Store only in the original container.
Information about storage in one common storage facility: Not required.
Further information about storage conditions: None.
Recommended storage temperature: room temperature
7.3 Specific end use(s) No further relevant information available.
SECTION 8: Exposure controls/personal protection
Additional information about design of technical systems: No further data; see item 7.
8.1 Control parameters
Components with critical values that require monitoring at the workplace:
TLV (Threshold Limit Values) of the American Conference of Governmental Industrial Hygienists listed for information
purposes only.
Paraffin oils
TLV (USA) Long-term value: 5 mg/m³
8.2 Exposure controls
Personal protective equipment
General protective and hygienic measures
The usual precautionary measures should be adhered to when handling the lubricant.
Breathing equipment: Not necessary if room is well-ventilated.
Protection of hands: Protective gloves.
Material of gloves Nitrile rubber, NBR
Penetration time of glove material
The exact break trough time has to be found out by the manufacturer of the protective gloves and has to be observed.
Not suitable are gloves made of the following materials:
Leather gloves
Strong gloves
Eye protection: Safety glasses
Body protection: Protective work clothing.
SECTION 9: Physical and chemical properties
9.1 Information on basic physical and chemical properties
General Information
Appearance:
Form: Fluid
Colour: Light brown
Smell: Mineral-oil-like
pH-value: Not determined
Change in condition
Melting point/Melting range: Not determined
Boiling point/Boiling range: Not determined
Flash point: > 140°C (ISO 2592)
Ignition temperature: Not determined
Danger of explosion: Not determined
Density at 15°C 0.895 g/cm³ (DIN 51757)
Solubility in / Miscibility with
Water: insoluble
Viscosity:
kinematic at 40°C: ~ 10 mm²/s (DIN 51562)
9.2 Other information No further relevant information available.
SECTION 10: Stability and reactivity
10.1 Reactivity
10.2 Chemical stability
Thermal decomposition / conditions to be avoided: No decomposition if used according to specifications.
10.3 Possibility of hazardous reactions Reacts with strong acids and oxidizing agents
10.4 Conditions to avoid No further relevant information available.
10.5 Incompatible materials: No further relevant information available.
(Contd. on page 3)

34.1.12
Safety data sheet Page 3/3
according to 1907/2006/EC, Article 31 Printing date 19.04.2012
Revision: 18.04.2012
Version 2

Trade name: BERULIT 75


(Contd. of page 2)
10.6 Hazardous decomposition products: No dangerous decomposition products known
SECTION 11: Toxicological information
11.1 Information on toxicological effects
Acute toxicity:
Primary irritant effect:
on the skin: No irritant effect.
on the eye: light irritation possible
SECTION 12: Ecological information
12.1 Toxicity
Aquatic toxicity: No further relevant information available.
12.2 Persistence and degradability No further relevant information available.
12.3 Bioaccumulative potential No further relevant information available.
12.4 Mobility in soil No further relevant information available.
12.5 Results of PBT and vPvB assessment
PBT: Not applicable.
vPvB: Not applicable.
12.6 Other adverse effects No further relevant information available.
SECTION 13: Disposal considerations
13.1 Waste treatment methods
Recommendation Must not be disposed of together with household garbage. Do not allow product to reach sewage system.
European waste catalogue
It is not possible to state the European waste code from the CE catalogue since the classification of these codes is done
according to the individual industries.Therefore several codes can be related to one product. The correct classification can
be done by the user only.
Uncleaned packagings:
Recommendation: Disposal must be made according to official regulations.
SECTION 14: Transport information
14.1 UN-Number
ADR, ADN, IMDG, IATA Void
14.2 UN proper shipping name
ADR, ADN, IMDG, IATA Void
14.3 Transport hazard class(es)
ADR, ADN, IMDG, IATA
Class Void
14.4 Packing group
ADR, IMDG, IATA Void
14.5 Environmental hazards:
Marine pollutant: No
14.6 Special precautions for user Not applicable.
14.7 Transport in bulk according to Annex II of
MARPOL73/78 and the IBC Code Not applicable.
SECTION 15: Regulatory information
15.1 Safety, health and environmental regulations/legislation specific for the substance or mixture
National regulations
Water hazard class: Water hazard class 1 (Self-assessment): slightly hazardous for water.
15.2 Chemical safety assessment: A Chemical Safety Assessment has not been carried out.
SECTION 16: Other information
This data is based on our present knowledge. However, it shall not constitute a guarantee for any specific product features
and shall not establish a legally valid contractual relationship.
Department issuing data specification sheet: product safety department
Contact: ps@bechem.com

34.1.12
Page intentionally left blank for 2-sided printing purposes
SAFETY DATA SHEET

1. Identification of the substance/preparation and of the company/undertaking


Product name Rustilo DWX 32
SDS # UK-8332, NL-08332, BE-08332
Product Use Rust preventive.

Supplier Castrol (U.K.) Limited


Wakefield House
Pipers Way
Swindon
Wiltshire, SN3 1RE
United Kingdom

Tel.: +44 (0)1793 512712


Fax.: +44 (0)1793 486083
EMERGENCY TELEPHONE +44 (0)1793 512712
NUMBER

2. Composition/information on ingredients
Hydrocarbon solvent, film forming corrosion preventives and additives.
Chemical name CAS no. % EINECS / ELINCS. Classification

Low boiling point hydrogen treated naphtha (white spirit) 64742-82-1 50 - 100 265-185-4 R10
Xn; R65
R66, 67
N; R51/53
Barium long chain alkaryl sulphonate 93028-28-5 1-5 296-719-4 Xn; R20/22
2-(2-Butoxythoxy) ethanol; diethylene glycol-monobutyl ether 112-34-5 1-5 203-961-6 Xi; R36
See Section 16 for the full text of the R Phrases declared above
* Occupational Exposure Limit(s), if available, are listed in Section 8

3. Hazards identification
This preparation is classified as dangerous according to Directive 1999/45/EC as amended and adapted.
Physical/chemical Hazards Flammable.
Human health hazards Harmful: may cause lung damage if swallowed.
Repeated exposure may cause skin dryness or cracking.
Vapours may cause drowsiness and dizziness.
Residual film: Harmful by inhalation and if swallowed.
Environmental hazards Toxic to aquatic organisms. May cause long-term adverse effects in the aquatic environment.
Effects and symptoms
Eyes May cause eye irritation.
Skin Prolonged or repeated contact can defat the skin and lead to irritation and/or dermatitis.
Inhalation Vapors and aerosol can produce mucous membrane, nose and throat irritation.
Vapours may cause drowsiness and dizziness.
Ingestion Ingestion may cause gastrointestinal irritation and diarrhoea.
Aspiration hazard if swallowed -- harmful or fatal if liquid is aspirated into lungs.

4. First-aid measures
Eye Contact In case of contact, immediately flush eyes with a copious amount of water for at least 15 minutes. Get
medical attention if irritation occurs.
Skin contact Immediately wash exposed skin with soap and water. Remove contaminated clothing and shoes. Wash
clothing before reuse. Clean shoes thoroughly before reuse. Get medical attention if irritation develops.
Inhalation If inhaled, remove to fresh air. Get medical attention if symptoms appear.
Ingestion If swallowed, do NOT induce vomiting. Never give anything by mouth to an unconscious person.
Aspiration hazard if swallowed- can enter lungs and cause damage. Obtain medical attention.

Product Name Rustilo DWX 32 Product Code UK-8332 Page: 1/5

Version 1 Date of issue 21 February 2003 Format United Kingdom (UK) Language

( BUILD 5.0 ) ( ENGLISH )


5. Fire-fighting measures
Extinguishing Media
Suitable In case of fire, use water fog, foam, dry chemical or CO2 extinguisher or spray. This material is toxic to
aquatic organisms. Fire water contaminated with this material must be contained and prevented from
being discharged to any waterway, sewer or drain.
Not Suitable Do not use water jet.
Hazardous decomposition These products are carbon oxides (CO, CO2), sulphur oxides (SO2, SO3, etc.). Some metallic oxides.
products
Unusual fire/explosion Hazards This material is combustible/flammable and is sensitive to fire, heat, and static discharge.
Special fire-fighting procedures None identified.
Protection of fire-fighters Fire fighters should wear self-contained positive pressure breathing apparatus (SCBA) and full turnout
gear. Firefighters' protective clothing will provide limited protection. DO NOT FIGHT FIRE WHEN IT
REACHES MATERIAL. Withdraw from fire and let it burn. Promptly isolate the scene by removing all
persons from the vicinity of the incident if there is a fire. First move people out of line-of-sight of the scene
and away from windows.
Fire Hazards in Presence of Flammable liquid and vapour. Vapour may cause flash fire. Vapours may accumulate in low or confined
Various Substances areas, travel a considerable distance to a source of ignition and flash back. Runoff to sewer may create
fire or explosion hazard.

6. Accidental release measures


Personal Precautions Immediately contact emergency personnel. Eliminate all ignition sources. Keep unnecessary personnel
away. Use suitable protective equipment (Section 8). Follow all fire fighting procedures (Section 5). Do
not touch or walk through spilled material.
Environmental precautions and If emergency personnel are unavailable, contain spilled material. For small spills add absorbent (soil may
cleanup methods be used in the absence of other suitable materials) and use a non-sparking or explosion proof means to
transfer material to a sealed, appropriate container for disposal. For large spills dike spilled material or
otherwise contain material to ensure runoff does not reach a waterway. Place spilled material in an
appropriate container for disposal. Minimize contact of spilled material with soils to prevent runoff to
surface waterways. See Section 13 for Waste Disposal Information.
Personal Protection in Case of a Splash goggles. Full suit. Vapour respirator. Boots. Gloves. A self-contained breathing apparatus
Large Spill should be used to avoid inhalation of the product. Suggested protective clothing might not be sufficient;
consult a specialist BEFORE handling this product.

7. Handling and storage


Handling Aspiration hazard if swallowed- can enter lungs and cause damage. Do not ingest. If ingested do not
induce vomiting. Avoid prolonged or repeated contact with skin. Keep container closed. Use only with
adequate ventilation. Keep away from heat, sparks and flame. To avoid fire or explosion, dissipate static
electricity during transfer by earthing and bonding containers and equipment before transferring material.
Use explosion-proof electrical (ventilating, lighting and material handling) equipment. Avoid contact of
spilled material and runoff with soil and surface waterways. Wash thoroughly after handling.
Storage Store in a segregated and approved area. Keep container in a cool, well-ventilated area. Keep container
tightly closed and sealed until ready for use. Avoid all possible sources of ignition (spark or flame).

8. Exposure controls/personal protection


Ingredient Name Occupational Exposure Limits
Low boiling point hydrogen treated naphtha (white EH40-OES (United Kingdom (UK)).
spirit) TWA: 600 mg/m3
Highly refined mineral oil EH40-OES (United Kingdom (UK)).
TWA: 5 mg/m3 Form: Oil mist, mineral

STEL: 10 mg/m3 Form: Oil mist, mineral

Control Measures Provide exhaust ventilation or other engineering controls to keep the airborne concentrations of vapours
below their respective occupational exposure limits. Local exhaust ventilation is preferred because it
prevents contaminant dispersion into the work area by controlling it at its source.
Hygiene measures Wash hands after handling compounds and before eating, smoking, using lavatory, and at the end of day.
Personal protective equipment
Respiratory system Use with adequate ventilation. In case of insufficient ventilation, wear suitable respiratory equipment.

Skin and body Avoid contact with skin. Wear clothing and footwear that cannot be penetrated by chemicals or oil.
Hands Wear gloves that cannot be penetrated by chemicals or oil.
Eyes Safety glasses with side shields.

Product Name Rustilo DWX 32 Product Code UK-8332 Page: 2/5

Version 1 Date of issue 21 February 2003 Format United Kingdom (UK) Language

( BUILD 5.0 ) ( ENGLISH )


9. Physical and chemical properties
Autoignition temperature >200 °C
Flash point 40 °C (CLOSED CUP)
Explosion Limits LOWER: 0.6 %
UPPER: 8 %
Colour Brown.
Odour Solvent.
Odour threshold Not available.
Physical state Liquid.
Boiling point / range 150 °C
Density <1 g/cm3
Vapour pressure 2.625 mmHg
Solubility Insoluble in cold water, hot water.
Viscosity kinematic at 40°C: <7 cSt

10. Stability and reactivity


Conditions to Avoid Keep away from sources of ignition.
Incompatibility with Various Reactive with oxidizing agents.
Substances
Hazardous Polymerization Will not occur.

11. Toxicological information

Chronic toxicity
Carcinogenic effects No component of this product at levels greater than 0.1% is identified as a carcinogen by ACGIH, the
International Agency for Research on Cancer (IARC) or the European Commission (EC).

12. Ecological information


Persistence/degradability Inherently biodegradable
Mobility Volatile. Liquid. Insoluble in water.
Bioaccumulative potential This product may bioaccumulate through food chains in the environment.
Environmental hazards Toxic to aquatic organisms. May cause long-term adverse effects in the aquatic environment.

13. Disposal considerations


Disposal Consideration / Waste Avoid contact of spilled material and runoff with soil and surface waterways. Consult an environmental
information professional to determine if local, regional or national regulations would classify spilled or contaminated
materials as hazardous waste. Use only approved transporters, recyclers, treatment, storage or disposal
facilities.
Hazardous Waste This product is listed as Hazardous by the EU Directive on hazardous waste. Dispose of according to all
national and local applicable regulations.

14. Transport information


International transport regulations

Regulatory UN number Proper shipping name Class Packing group Label Additional Information
Information

ADR/RID UN1300 Turpentine substitute 3 III Hazard identification


Classification mixture number
30
3
CEFIC Tremcard Number:
30G35
Hazchem Code
3Y

Product Name Rustilo DWX 32 Product Code UK-8332 Page: 3/5

Version 1 Date of issue 21 February 2003 Format United Kingdom (UK) Language

( BUILD 5.0 ) ( ENGLISH )


ADNR UN1300 Turpentine substitute 3 III -
Classification mixture
3

IMDG UN1300 Turpentine substitute 3 III Emergency Schedules


Classification mixture (EmS)
3-07
3

Marine pollutant
IMDG Class: Marine
Pollutant. (Pollutant.)

IATA UN1300 Turpentine substitute 3 III -


Classification mixture
3

15. Regulatory information


Label Requirements
Hazard symbol(s)

Indication of Danger Harmful Dangerous for


the environment.
Risk Phrases R10- Flammable.
R65- Harmful: may cause lung damage if swallowed.
R66- Repeated exposure may cause skin dryness or cracking.
R67- Vapours may cause drowsiness and dizziness.
R51/53- Toxic to aquatic organisms, may cause long-term adverse effects in the aquatic environment.
Safety Phrases S23- Do not breathe vapour or spray.
S24/25- Avoid contact with skin and eyes.
S43- In case of fire, use CO2/dry powder/foam - Never use water..
S51- Use only in well-ventilated areas.
S61- Avoid release to the environment. Refer to special instructions/Safety data sheets.
S62- If swallowed, do not induce vomiting: seek medical advice immediately and show this container or
label.
Contains Low boiling point hydrogen treated naphtha (white spirit)
EU Regulations Classification and labelling have been performed according to EU directives 1999/45/EC and 67/548/EEC
as amended and adapted.
Other Regulations
Inventories AUSTRALIAN INVENTORY (AICS): Not determined.

CANADA INVENTORY (DSL): Not determined.

CHINA INVENTORY (IECS): Not determined.

EC INVENTORY (EINECS): In compliance.

JAPAN INVENTORY (ENCS): Not determined.

KOREA INVENTORY (ECL): Not determined.

PHILIPPINE INVENTORY (PICCS): Not determined.

US INVENTORY (TSCA): Not determined.

Product Name Rustilo DWX 32 Product Code UK-8332 Page: 4/5

Version 1 Date of issue 21 February 2003 Format United Kingdom (UK) Language

( BUILD 5.0 ) ( ENGLISH )


16. Other information
Full text of R-phrases appearing R10- Flammable.
in section 2 R20/22- Harmful by inhalation and if swallowed.
R65- Harmful: may cause lung damage if swallowed.
R36- Irritating to eyes.
R66- Repeated exposure may cause skin dryness or cracking.
R67- Vapours may cause drowsiness and dizziness.
R51/53- Toxic to aquatic organisms, may cause long-term adverse effects in the aquatic environment.
HISTORY
Date of issue 21/02/2003.
Date of previous issue 30/07/2002.
Prepared by Product Stewardship
Notice to Reader
The data and advice given apply when the product is sold for the stated application or applications. The product is not sold as suitable for any
other application. Use of the product for applications other than as stated in this sheet may give rise to risks not mentioned in this sheet. You
should not use the product other than for the stated application or applications without seeking advice from us.
If you have purchased the product for supply to a third party for use at work, it is your duty to take all necessary steps to secure that any person
handling or using the product is provided with the information in this sheet.
If you are an employer, it is your duty to tell your employees and others who may be affected of any hazards described in this sheet and of any
precautions which should be taken.
Further copies of this Safety Data Sheet may be obtained from Castrol.

Product Name Rustilo DWX 32 Product Code UK-8332 Page: 5/5

Version 1 Date of issue 21 February 2003 Format United Kingdom (UK) Language

( BUILD 5.0 ) ( ENGLISH )


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SAFETY DATA SHEET
according to 1907/2006/EC, Article 31
Page 1/5

Premtape
Revision 1
Revision date 2013-10-14

SECTION 1: Identification of the substance/mixture and of the company/undertaking


1.1. Product identifier
Product name Premtape
1.2. Relevant identified uses of the substance or mixture and uses advised against
Product Use [SU3] Industrial uses: Uses of substances as such or in preparations at industrial sites; [SU19]
Building and construction work; [PC1] Adhesives, sealants;
-----
[SU21] Consumer uses: Private households (= general public = consumers); [PC1] Adhesives,
sealants;
-----
[SU22] Professional uses: Public domain (administration, education, entertainment, services,
craftsmen); [SU19] Building and construction work; [PC1] Adhesives, sealants;
1.3. Details of the supplier of the safety data sheet
Company Premier Coatings Ltd
Address Headcorn Road,
Smarden,
Ashford,
Kent TN27 8PJ
Web www.premiercoatings.com
Telephone + 44 (0) 1233 770 663
Fax +44 (0) 1233 770 633
Email enquires@premiercoatings.com
Email address of the help@premiercoatings.com
competent person
1.4. Emergency telephone number
Emergency telephone number + 44 (0) 1233 770 663
9.00 am - 5.00 pm Mon - Fri

SECTION 2: Hazards identification


2.1. Classification of the substance or mixture
Main hazards No Significant Hazard
2.2. Label elements
Not required.
2.3. Other hazards
Other hazards Not determined.

SECTION 3: Composition/information on ingredients


3.2. Mixtures
This product does not contain any substances classified as hazardous to health.

SECTION 4: First aid measures

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4.1. Description of first aid measures
Inhalation If you feel unwell, seek medical advice (show the label where possible).
Eye contact Avoid contact with eyes.
Skin contact Avoid contact with skin. Wash with soap and water.
Ingestion If you feel unwell, seek medical advice (show the label where possible).
4.2. Most important symptoms and effects, both acute and delayed
Inhalation Solid. Potential Suffocation.
Eye contact May cause irritation to eyes.
Skin contact May cause irritation to skin.
Ingestion If you feel unwell, seek medical advice (show the label where possible).
4.3. Indication of any immediate medical attention and special treatment needed
Inhalation Seek medical attention.
Eye contact Rinse immediately with plenty of water.
Skin contact Wash off immediately with plenty of soap and water.
Ingestion If swallowed, do not induce vomiting: seek medical advice immediately and show this container or
label.

SECTION 5: Firefighting measures


5.1. Extinguishing media
Carbon dioxide (CO2). Dry chemical. Foam.

Do NOT use water jet.


5.2. Special hazards arising from the substance or mixture
Burning produces obnoxious and irritating fumes.
5.3. Advice for firefighters
Wear suitable respiratory equipment when necessary.

SECTION 6: Accidental release measures


6.1. Personal precautions, protective equipment and emergency procedures
Wear suitable gloves.
6.2. Environmental precautions
Not normally required.
6.3. Methods and material for containment and cleaning up
Collect spillage.
6.4. Reference to other sections
See section 8, 13 for further information.

SECTION 7: Handling and storage


7.1. Precautions for safe handling
Wear suitable gloves.
Adopt best Manual Handling considerations when handling, carrying and dispensing.
7.2. Conditions for safe storage, including any incompatibilities
Avoid sparks, flames, heat and sources of ignition.
7.3. Specific end use(s)
See section 1.2 for further information.

SECTION 8: Exposure controls/personal protection


8.1. Control parameters
Not normally required.
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8.2. Exposure controls

Eye / face protection Not normally required.


Skin protection - Wear suitable gloves.
Handprotection
Respiratory protection Not normally required.

SECTION 9: Physical and chemical properties


9.1. Information on basic physical and chemical properties

State Solid
Colour Brown
Odour Characteristic
pH Not determined
Melting point Not determined
Freezing Point Not determined
Boiling point Not determined
Flash point Not relevant
Evaporation rate Not relevant
Flammability limits No data available
Vapour Flammability No data available
Vapour pressure Not relevant
Vapour density Not relevant
Relative density Not relevant
Fat Solubility Not determined
Partition coefficient Not determined
Autoignition temperature Not determined
Viscosity Not relevant
Explosive Not relevant
Oxidising Not relevant
Solubility Insoluble in water

9.2. Other information

Conductivity Not determined


Surface tension Not relevant
Gas group Not relevant
Benzene Content Not determined
Lead content Not determined
VOC (Volatile organic Not determined
compounds)

SECTION 10: Stability and reactivity


10.1. Reactivity
Stable under normal conditions.
10.2. Chemical stability
Stable under normal conditions.
10.3. Possibility of hazardous reactions
No Significant Hazard.
10.4. Conditions to avoid

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10.4. Conditions to avoid
Heat, sparks and open flames.
10.5. Incompatible materials
Keep away from food, drink and animal feedingstuffs.
10.6. Hazardous decomposition products
Will not decompose if stored and used as recommended.

SECTION 11: Toxicological information


11.1. Information on toxicological effects
No data is available on this product.
11.1.4. Toxicological Information
No data available

SECTION 12: Ecological information


12.1. Toxicity
No data available
12.2. Persistence and degradability
No data is available on this product.
12.3. Bioaccumulative potential
No data is available on this product.
12.4. Mobility in soil
No data is available on this product.
12.5. Results of PBT and vPvB assessment
No data is available on this product.
12.6. Other adverse effects
No data is available on this product.

SECTION 13: Disposal considerations


13.1. Waste treatment methods
Do not empty into drains; dispose of this material and its container in a safe way.
General information
EWC.
08 WASTES FROM THE MANUFACTURE, FORMULATION, SUPPLY AND USE (MFSU) OF
COATINGS (PAINTS, VARNISHES AND VITREOUS ENAMELS), ADHESIVES, SEALANTS AND
PRINTING INKS.
08 04 10 waste adhesives and sealants other than those mentioned in 08 04 09.
Disposal methods
Contact a licensed waste disposal company.
Disposal of packaging
Contact a licensed waste disposal company.

SECTION 14: Transport information


ADR/RID
The product is not classified as dangerous for carriage.
IMDG
The product is not classified as dangerous for carriage.
IATA
The product is not classified as dangerous for carriage.

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SECTION 15: Regulatory information


15.1. Safety, health and environmental regulations/legislation specific for the substance or mixture
COMMISSION REGULATION (EU) No 453/2010 of 20 May 2010 amending Regulation (EC) No
1907/2006 of the European Parliament and of the Council on the Registration, Evaluation,
Authorisation and Restriction of Chemicals (REACH), establishing a European Chemicals Agency,
amending Directive 1999/45/EC and repealing Council Regulation (EEC) No 793/93 and
Commission Regulation (EC) No 1488/94 as well as Council Directive 76/769/EEC and
Commission Directives 91/155/EEC, 93/67/EEC, 93/105/EC and 2000/21/EC.

REGULATION (EC) No 1907/2006 OF THE EUROPEAN PARLIAMENT AND OF THE COUNCIL


of 18 December 2006 concerning the Registration, Evaluation, Authorisation and Restriction of
Chemicals (REACH), establishing a European Chemicals Agency, amending Directive 1999/45/EC
and repealing Council Regulation (EEC) No 793/93 and Commission Regulation (EC) No 1488/94
as well as Council Directive 76/769/EEC and Commission Directives 91/155/EEC, 93/67/EEC,
93/105/EC and 2000/21/EC.
15.2. Chemical safety assessment
Not relevant.
Labelling
Risk phrases No Significant Hazard.

SECTION 16: Other information


Other information
The information supplied in this Safety Data Sheet is designed only as guidance for the safe use,
storage and handling of the product. This information is correct to the best of our knowledge and
belief at the date of publication however no guarantee is made to its accuracy. This information
relates only to the specific material designated and may not be valid for such material used in
combination with any other materials or in any other process.
Revision This document differs from the previous version in the following areas:.
11 - 11.1. Information on toxicological effects.

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