PETRONAS PETRONAS TECHNICAL STANDARDS Pump - Type Selection And Basic Design Requirements PTS 12.11.01 December 2015 12015 PETROUAM NASIONAL BERHAD (PETRONAS) [lrg reserved, No part f this documont maybe epreduced stored In 2 retival system or transite in any form Corby any means (electronic, mechanical photociying recording a otherwise] without the permission ofthe copyright ‘owner, PETRONAS Technical Standards are Company's tteal standards and meant fr authorized users onlyPTS 12.11.01 ‘TYPE SELECTION AND BASIC DESIGN REQUIREMENTS December 2015, nas Page 2 of 25, FOREWORD PETRONAS Technical Standards (PTS) has been developed based on the accumulated knowledge, experience and best practices of the PETRONAS group supplementing National and International standards where appropriate. The key objective of PTS is to ensure standard technical practice across the PETRONAS group. Compliance to PTS is compulsory for PETRONAS-operated facilities and Joint Ventures (JVs) where PETRONAS has more than fifty percent (50%) shareholding and/or operational control, and includes all phases of work activities. Contractors/manufacturers/suppliers who use PTS are solely responsible in ensuring the quality of work, goods and services meet the required design and engineering standards. In the case where specific requirements are not covered in the PTS, it is the responsibility of the Contractors/manufacturers/suppliers to propose other proven or internationally established standards or practices of the same level of quality and integrity as reflected in the PTS. {in issuing and making the PTS available, PETRONAS is nat making any warranty on the accuracy or completeness of the information contained in PTS. The Contractors/manufacturers/supplers shall ensure accuracy and completeness of the PTS used for the intended design and engineering requirement and shall inform the Owner for any conflicting requirement with other international codes and technical standards before start of any work PETRONAS is the sole copyright holder of PTS. No part of this document may be reproduced, stored ina retrieval system or transmitted in any form or by any means (electronic, mechanical, recording or otherwise) or be disclosed by users to any company or person whomsoever, without the prior written consent of PETRONAS. ‘The PTS shall be used exclusively for the authorised purpose. The users shall arrange for PTS to be kept in safe custody and shall ensure its secrecy is maintained and provide satisfactory information to PETRONAS that this requirement is met.PTs 12.12.01 PUMP ~ TYPE SELECTION AND BASIC DESIGN REQUIREMENTS | December 2015 permit Page 3 of 25, ANNOUNCEMENT Please be informed that the entire PTS inventory is currently undergoing transformation exercise from 2013 - 2015 which includes revision to numbering system, format and content. As part of this change, the PTS numbering system has been revised to 6-digit numbers and drawings, forms and requisition to 7-digit numbers. All newly revised PTS will adopt this new numbering system, and where required make reference to other PTS in its revised numbering to ensure consistency. Users are requested to refer to PTS 00.01.01 (Index to PTS) for mapping between old and revised PTS numbers for clarity. For further inquiries, contact PTS administrator at1.0 2.0 3.0 40 5.0 6.0 APPENDIX1 — : HEAD/PRESSURE VS CAPACITY MAP FOR VARIOUS PUMP TYPES PTS 12.11.01 PUMP ~ TYPE SELECTION AND BASIC DESIGN REQUIREMENTS December 2015 Page 4 of 25, Table Of Contents INTRODUCTION 0. LL SCOPE, 1.2 GLOSSARY OF TERM. 1.3 SUMMARY OF CHANGES: ‘TECHNICAL REQUIREMENTS. 21 GENERAL 2.2 PROTOTYPE PUMP. 23. OPERATING DATA..... 2.4 NOISE CONTROL.. ‘TYPE SELECTION 3.1 GENERAL . cnn D2 3.2 CENTRIFUGAL PUMP... - . 12 3.3 AXIALPUMP. . 7 14 3.4 POSITIVE DISPLACEMENT PUMPS 1a 3.5 ALTERNATIVE DESIGN CENTRIFUGAL PUMP... tcc AS 3.6 SPECIAL SERVICE & OPERATING CONDITION ....sunsssnnsnnnennnsin seve 3.7, UTILITY AND MISCELLANEOUS APPLICATIONS snes wv BASIC DESIGN REQUIREMENTS 4.1 CENTRIFUGAL PUMPS o one 1B 4.2 ROTARY POSITIVE DISPLACEMENT PUMPS. eee) 4.3 RECIPROCATING POSITIVE DISPLACEMENT PUMPS, sen 0 ACCESSORIES 5.1 DRIVERS..... 2r 5.2 POWER TRANSMISSION ...s.nsonsnee es ond 5.3. PIPING REQUIREMENTS... 22 BIBLIOGRAPHY essePTS 12.11.01 PUMP ~ TYPE SELECTION AND BASIC DESIGN REQUIREMENTS December 2015 TRONS Page 5 of 25 1.0 INTRODUCTION ‘This PTS provides minimum technical requirement and recommendation for the selection of. the most suitable type of pump to be used in a particular application. This PTS supplements to relevant external standards for pumps and is based on PETRONAS lessons learnt and best practices, 11 SCoPE L.L.1 This PTS is applicable for the basic design requirements of all types of pumps. This PTS is intended for use in design, engineering, fabrication, inspection, installation, operations and ‘maintenance for pumps for both onshore and offshore installations. 1.1.2 Manufacturer shall include all special features necessary for reliable and safe operation as well as safeguarding and control of the equipment considering required operating conditions eg. start up, shutdown, any fluctuations of operating parameters as indicated in the data sheet. 1.2 GLOSSARY OF TERM. 1.2.1 General Definition of Terms & Abbreviations Refer to PTS Requirements, General Definition of Terms, Abbreviations & Read (00.01.03 for General Definition of Terms & Abbreviations. 1.2.2 Specific Definition of Terms No__| Term Definition 1 | Abrasive service Service where the expected wear rate is equal ‘or more than 0.1mm/year or hard particles 100 | microns or larger exceeding 100mg/kg (100ppm) in particles count. 2 | alternative design pump ‘Types of pump other than heavy-duty pump and light-duty pump such as specially engineered pump like vortex pump, slurry pump and self-priming pump, Firefighting pumps in accordance with PTS 12.11.06, 3 | centrifugal Pump Type Codes —_| OH1: foot-mounted single-stage overhung pump (OH2: centreline-mounted single-stage overhung pump,PUMP TYPE SELECTION AND BASIC DESIGN REQUIREMENTS December 2015 | prs 12.11.03) Page 6 of 25. Definition (OH3: vertical in-line single-stage overhung pumps (OHA: rigidly-coupled vertical in-line single- stage overhung pumps OHS: close-coupled vertical in-line single-stage overhung pumps ONG: high-speed integral gear-driven single stage overhung pumps B81: axially-split one-and two-stage between- bearings pumps 882: radially-split one and two-stage between- bearings pumps BB3: axially-split multistage between-bearings pumps BBA: single-casing radially-split multistage between-bearings pumps 885: double-casing radially-split multistage between-bearing pumps VS1: vertically-suspended, single-casing diffuser pumps \Vs2: vertically-suspended, single-casing volute pumps \VS3: vertically-suspended, single-casing axial flow pumps \Vs4: vertically-suspended, single-casing volute line-shaft driven sump pumps VSS: vertically-suspended cantilever sump pumps ‘VS6: double-casing diffuser vertically- suspended pumps \vs7: double-casing volute vertically-suspended pumpsPUMP ~ TYPE SELECTION AND BASIC DESIGN REQUIREMENTS December 2015, PTS 12.11.01 Page 7 of 25. Term Continuous operation Essential Service [Definition Operation where no interruptions are expected under the normal operating conditions for at least 24,000 hours. A service where failure of the equipment results in total shutdown or reduced performance of the plant to an unacceptable limit, Flashing hydrocarbon Liquid hydrocarbon having a vapour pressure (absolute) higher than 0.iMPa (1 bar) at the pumping temperature or a fluid that will freely boil at ambient conditions Hazardous service - Category 1 Hazardous service - Category 2 The substances of the service are very hazardous to the human health and environment as specified in PTS 16.50.01 (which also classifies “toxic” substance by reference to databases of chemical substances) and liquids containing ethylene oxide. The substances of the service are very hazardous to the human health and environment as specified in PTS 16.50.01 (which also classifies “toxic” substance by reference to databases of chemical substances) and hydrocarbon liquids that are operating at 2 temperature above its auto-gnition temperature. Hazardous sei ~ Category 3 Heavy-duty pump Hydrocarbon liquids that are operating at a seal chamber vapour pressure above 500kPa {absolute) and. light hydrocarbon services (iSO 21049:2004, Clause 3.38), Pump in accordance with ISO 13709 (API 610), !SO 13710, (API 674), AP| 675, API 676, ‘APL 681, API 685, Intermittent operation Operation where the equipment is subjected to start and stop at certain interval based on the process requirement:PTS 12.11.01 PUMP ~TYPE SELECTION AND BASIC DESIGN REQUIREMENTS | December 2015 8 Page 8 of 25 No Term Definition 12 | Light-duty pump Process pump which made in accordance to other than listed under Heavy-duty pump, pumps accordance with DIN, CHEM, ASME/ANSI, 13. | Lowest Astronomical Tide (LAT) 14 | Manufacturer standard Minimum operating level for pumps taking suction from sea Proven, designed and manufactured within manufacturer experience as per applicable international standards Note: Allnunufacturer tandord design shal subjected to Owner approval 15. | Minimum continuous flow The greater of minimum continuous stable flow as defined by the applicable industry standard and minimum continuous thermal flow. The highest point of minimum continuous stable flow or thermal flow as defined by the applicable industry standard, 16 _| Net positive suction head (NPSH) Total suction head determined at the suction flange (bell mouth) or at the centreline of the first impeller of the pump, minus the vapour pressure of the liquid at the highest temperature specified. Both suction head and vapour pressure are expressed in meters liquid absolute, 17 | Non-corrosive or mildly corrosive service No corrosive elements in the streams with a service temperature of less than 400°C. Streams having Sulphur compounds and naphthenic acids with S0Omg/kg (500ppm) KOH extra in acid value, but with a service temperature less than 230°C. Streams having Sulphur compounds and naphthenic acids with an acid value up to but less than 500mg/kg (SO0ppm) KOH, and with a service temperature less than 330°C. Condensate and de-aerated boiler feed.PUMP ~ TYPE SELECTION AND BASIC DESIGN REQUIREMENTS. December 2015 PTS 12.11.01 Page 9 of 25 1.23 13 No | Term Definition Stripped sour water, Caustic soda with service temperature less than 50°C). Concentration of Caustic soda less than 10% by ‘mass with a service temperature less than 70°C. Lean ADIP/DEA/MEA (Sulfinol) with service temperature less than 70°C for all concentrations. NOTE: Refer to PIS 22.1.02, Append, 18 | Non-essential Service Any service other than the Vital or Essential 19 | Pot-mounted Installation of a complete pump assembly, process auxiliaries and power connections in a pressure vessel, 20 | Refrigerated product service Handling of butane or lighter hydrocarbons ‘that are in the liquid phase under atmospheric pressure. 21 | Vital Service Aservice where failure of the equipment results in major or catastrophic consequences, Table 1: Specific Definition of Terms Specific Abbreviations ‘SUMMARY OF CHANGES ‘This PTS 12.11.01 replaces PTS 12.11.01 (December 2024).~P1S12.11.01 PUMP ~ TYPE SELECTION AND BASIC DESIGN REQUIREMENTS, December 2015 Page 10 of 25 2.0 2a 24d 242 22 224 2.2.2 2.23 23 2a1 ‘TECHNICAL REQUIREMENTS GENERAL ‘The selection criteria for the equipment in service category shall be as follows: i. Safety equipment is considered vital service. The equipment shall be sufficiently spared for 100% availability under all situations or conditions. Drivers shall have independence power source. Examples for these services are Fire Water Pump. and Emergency Instrument Air Compressor. li, Other equipment which considered essential. For Non-spared equipment decision is justified by economic considerations and proven equipment availability, Equipment availability can be improved through additional CAPEX to achieve required plant availability. Spared equipment decision is justified from potential losses of equipment unavailability significantly higher than equipment CAPEX. Economic evaluation shall be made for the sparing philosophy that is normally 2x100% or 3x50%. Drivers with independent power sources may be specified due to utility availability and for start-up purposes. lil, Alllother services are considered non-essential and sparing philosophy shall need to be justified based on economics evaluation. Drivers with independent power sources may be specified due to utility availability and for start-up purposes. Examples are sewage pumps and drinking water pump. The selection of the pump begins with determination of the pump type that meets the identified operating conditions, ie. discharge pressure, capacity or total head. Then, the pump, group, i.e. heavy-duty or light-duty, shall be determined based on the service category as in clause (2.1.1) and clause (1.2.2 Table 1). Pump technical specifications shall be used as a basis in this category. PROTOTYPE PUMP ‘The selected pump shall be within the range of Manufacturer’s proven equipment and the use of any prototype design component is not allowed, The proven equipment is defined as equipment of which at least three units of similar type, size and specific loading have together accumulated a minimum of 24,000 hours of comparable satisfactory service. Attention shall be given in pump selection to make sure poter limits of their design in their efforts to offer competitively. Vendors not exceeding the OPERATING DATA All necessary operating data shall be indicated in the proposal and data sheet (i.e. start-up, normal, shutdown, etc.)P1s12.11.01 PUMP ~TYPE SELECTION AND BASIC DESIGN REQUIREMENTS December 2015 Page 11 of 25 Special operating requirements such as operations modes of parallel or series, different properties of operating fluids, difference in operating temperatures, operating at or below minimum continuous flow (requiring minimum flow by-pass features) shall also be covered. 2.4 NOISE CONTROL 2.4.1 Noise control shall be in accordance with PTS 12.01.02.a PTS 12.41.01 | PUMP ~ TYPE SELECTION AND BASIC DESIGN REQUIREMENTS, December 2015 | Page 12 of 25, 30 Ba B11 313 32 324 ‘TPE SELECTION GENERAL The pump type selection is primarily based on the required flow rate, head or discharge pressure and the pump liquid characteristics. Pump type selection of suitability should be based (on Appendix 1 of this PTS, {n the event of more than one type of pumps are technically suitable, the judgment should bbe based on the total Life Cycle Cost (LCC} and other factors (e.g, standardisation, ease of operation, etc.) Process pumps in vital and essential service shall be selected from Heavy-Duty type, All other spared process pumps in essential services should be selected from Heavy-Duty type. However, alternative design may be selected to comply with the required reliability and availability (ie. continuous uninterrupted operation of 24,000 hours}. The spared essential and non-hazardous process pumps shall be selected from Light-Duty type of manufacturer standard {if specified by the Owner) upon meeting the project requirements, ‘Non-essential and non-hazardous service pumps shall be of any type and be selected from the basis of total LCC evaluation, CENTRIFUGAL PUMP Centrifugal pumps should not be preferred for handling high viscous fluids more than 1200cst. and chemical injection applications. For high viscous fluids more than 1200cst, pump selection is subject to Owner's approval. Centrifugal pump can cater for services requiring high volume/capacity and moderate heads. This pump also can cater for high head application with the uses of multi-stage arrangement. High speed pump (more than 23,000rpm) which may be used for low volume/capacity and high head applications, i.e. Specific Speed (NS) < 800 and Differential Head more than 152m. The selection of specific centrifugal pump ts subject to below: i. Operating pressure ii, Differential head Operating temperature lv, Volumetric flow rate v, Liquid to be pumped (physical characteristic) vi, Suction specific speed vii, Net Positive Suction Head Available (NPSH,)PUMP ~ TYPE SELECTION AND BASIC DESIGN REQUIREMENTS December 2015 PTs 12.11.01 Page 13 of 25 3.22 3.23 Light Duty Centrifugal Pump ‘The lists of single-stage centrifugal pump selection shall be as follows: i. Vertical in-line, back-pull-out pumps, flexible-coupled ji, Horizontal foot-mounted single suction, back-pull-out pumps Vertical in-line, back-pull-out pumps, flexible-coupled, shall be as per manufacturer's standard proven design, Heavy Duty Centrifugal Pump Criteria for Heavy-Duty pump selection are as follow (in descending order of preferences) a) b) ¢) 4) e) p @) single-stage centrifugal pumps: Vertical in-line, close-coupled pumps, OHS or alternatively, if specified, alternatively vertical in-line, back-pull out pumps, O#3. Horizontal, single suction, back-pull-out pumps, OH2, Vertical in-line, high-speed pumps, OH6. Horizontal, double suction pumps, with impeller supported between bearings (BB1 or 882) Vertical in-line, rigidly coupled pumps, OH4, selection is not permitted. Where the drivers are IEC motors, OHS pumps are preferred and should be selected. Alternative manufacturer's standard proven design is acceptable subject to Owner's approval. Where the drivers are NEMA motors, OH3 pumps are preferred. Alternative manufacturer's standard proven design is acceptable subject to Owner's approval, ii, Two-stage horizontal centrifugal pumps; radially split pumps, with impellers supported between bearings, BB2. ili, Multistage horizontal centrifugal pumps: a) b) ¢ a) e) Single casing pumps axially split, BB3 Double casing pumps with inner casing axially/radially split, BBS 885 pumps in abrasive service inner casing shall be axially split and volute type 884 single casing radially split (ring joint) pump shall not be used unless approved by the Owner For pumps having more than 9-stageis subject to Owner’s approval iv, Vertically suspended centrifugal pumps: a) Cantilever pumps, VSS; VS4 type selection is subject to Owner's approval. In consideration of cantilever types of pumps, the selection of horizontal self-priming pumps shall also be evaluated. The details of self- priming pumps shall be referred to this PTS clause 3.2.3 (v)RONAS, Page 14 of 25, PTs 12.41.01 PUMP ~ TYPE SELECTION AND BASIC DESIGN REQUIREMENTS. December 2015 33 334 34 BAL 342 343 b) Wet pit single-stage, VSI, VS2 or VS3 ©) Wet pit, two-stage and multistage, VS1, VS2 or VS3 4) Dry pit double casing multistage pumps, VS6 Vv. Self-priming pump Self-priming pump may be chosen-subject to Owner’s approval AXIAL PUMP ‘Axial pump is generally used for services requiring very high volume/capacity at low heads. POSITIVE DISPLACEMENT PUMPS The selection of PD pump over centrifugal pump may be made in the following conditions: |. Variable head and pressure whilst the pump is to deliver constant flow li. Variable fluid viscosity to be pumped ili, Significant loss of efficiency due to high fluid viscosity to be pumped Rotary Pump Screw and gear types are the preferable for viscous liquids services over the reciprocating pump type. Progressive cavity pumps are sensitive to abrasive particles and hence should not be used for fluids with presence of large solids and certain percentage of abrasives particles. Progressive cavity pumps shall be used for low/moderate flow and head applications. Reciprocating Pump For services requi selected. ig high heads and moderate capacities, reciprocating pump should be For services requiring precise metering capability for chemical injection or dosing pumps, diaphragm pumps should be selected. Electric driven Diaphragm pumps shall comply with API 675.Prs12.12.01 PUMP ~ TYPE SELECTION AND BASIC DESIGN REQUIREMENTS December 2015 Page 15 of 25, 3S 35.2 36 3.6.1 3.6.2 Gas or Air Operated Double Diaphragm (AODD) pumps shall comply with manufacturer standard and should be used for closed or open drain applications. Double Diaphragm pump provides containment and can be equipped with leak detection system, Packed-Plunger pumps shall be used for high pressure applications with multiple cylinder arrangements. Packed-Plunger pumps shall comply with API 674/675 as applicable. ALTERNATIVE DESIGN CENTRIFUGAL PUMP Alternative designs pump may be offered in the event where the operating requirements and/or liquid properties unable to justify the economic application of a Heavy-Duty or Light- Duty pump and the alternative design having a proven lower life cycle cost. Successful same/similar applications and sufficient evidences shall be furnished by the Manufacturer and the selection is subjected to Owner's approval Alternative design shall be in accordance with ISO 13709 design principles. Magnetic drive pumps and canned motor pump design should be as per Manufacturer's standard! proven design and subjected to Owner's approval. SPECIAL SERVICE AND OPERATING CONDITION Multiphase Multiphase pumps may be selected for fluid containing the mixture of high volume of gas, oil and water with presence of solids. Suitable pump types for multiphase application as the following: i. Progressive Cavity li. Helico-Axial lil, Twin-Serew iv. Hydraulic Centrifugal Screw Multiphase Pumps shall be designed as per API 676. However Manufacturer standard design shall be acceptable subject to Owner's approval. Other type of Multiphase Pumps shall be designed according to Applicable International Standard. Liquid Oxygen (LOX) and Liquid Nitrogen (LIN) ‘The pump selection for Liquid Oxygen (LOX) and Liquid Nitrogen (LIN) should be manufacture’s standard proven safe design due to fire and explosion hazards.PTS 12.11.01 PUMP ~TYPE SELECTION AND BASIC DESIGN REQUIREMENTS, December 2015 personas Page 16 of 25, 3.6.3 Immersion (for Seawater Lift Pumps) ‘The pump impeller shall be immersed with fluid higher than the following depth: i. First impeller shall meet the lowest submergence requirements by vendor at the Lowest Astronomical Tide (LAT) level permitting for 100 years wave trough depth {assumed one third of the total wave height from trough to apex is the wave trough depth) NPSH required for the pump with additional margin of $0% into the inlet of the first stage impeller or 3.0m whichever higher, ji, Allowance for draw down in the caisson, the pressure drop across the strainer with assumption 50% of free area reduced by clogging and anti- fouling device. 3.6.4 Anti-Marine Fouling System (for Seawater Lift Pumps} In order to minimize the mussel, algae and shellfish growth on the pump and intake system, lonised water injection / ion exchange type anti-marine fouling system shall be provided to the pump. Vendor may propose alternative arrangements for anti-marine fouling system, The selection of the proposed arrangements is subject to Owner's approval. If lonised water injection system is used, provision of tubing/piping from Platform level (ie, Fire water pump with driver location) up to the Caisson bottom shall be made available. For lon exchange anti-marine fouling system, the anti- marine fouling system shall be easy maintenance type without disrupting the maintenance activity for the pump such as removal and installation, The system also shall not affect the free area of pump strainer. The system shall be designed to the following requirement: i, Aluminium anode 2) Minimum output of 4ug/t ions during operation b)_ Set at 25% of maximum design output during stop condition, ©) Cross section of at least Sem? at the end of life li, Copper anode: a) Minimum output of 24ue/L ions during operation bb) Set at 25% of maximum design output during stop condition, ©) Cross section of at least Sem? at the end of life iil, System design life: 6 years Wv. Anode Support Frame a) Attached to pump intake or strainer b) Act as cathode c}_ Insulation resistance of 10kA between metal components throughout design lifePTS 12.11.01, PUMP -TYPE SELECTION AND BASIC DESIGN REQUIREMENTS December 2015 Page 17 of 25 37 iii, Transformer Rectifier Control Unit a) Controller with ingress protection design of at least 1P65 in reference to lec 60529 b) Fire Resistance Cable c) Ammeter and voltmeter for anode and cathode d)_ Independent manual current regulation for anode units e) Alarms such as DC failures UTILITY AND MISCELLANEOUS APPLICATIONS Light duty pumps shall be considered for non-critical and marginal field offshore applications. ‘An optimum design by accommodating the fewest pump sizes (same size/model) for several service and application in order to minimize testing, pump patterns, manufacturing, spare parts and stacking shall be considered with Owner’ approval. Priority shall be given for non API pumps such as ANSI/ASME B 73.1 and 2 for Hazardous/Non- Hazardous open drain, Hazardous/Non-Hazardaus clased drain, diesel services and sea water lift pump. However ISO 9905, ISO 5199, ISO 9908, ISO 2858 and Manufacturer's standard pumps may also be used upon Owner's approval 180 9905, 1S 5199, ISO 9908, 1SO 2858 and Manufacturer's standard pumps shall be used for cooling water, service water, demineralize water, water circulation and effluent/sewage services. ‘The following typical demerit of certain ASME/ANSI standard of pumps shall be anticipated and foresight before applying for light-duty services: i. Excessive shaft deflection shall not be accepted ii. Bearing life shall be designed as per project requirement and fit-for-purpose with lubrication system iii, Baseplate shall be provided with adequate structural integrity Miscellaneous pumps should be considered for specific services. |. Air/Gas Operated Double Diaphragm Pumps - Closed drain, Open drain, Chemical Injection services Ji, Seal-less pumps-Condensate and Hazardous services iii, Vacuum pumps- De-aeratorPIS 42.11.01 PUMP TYPE SELECTION AND BASIC DESIGN REQUIREMENTS | December 2015 Page 18 of 25 40 4a 44a aad 443 445 447 418 BASIC DESIGN REQUIREMENTS CENTRIFUGAL PUMPS General Heavy-duty centrifugal pump shall be in accordance with PTS 12.11.02 and firewater pump shall be in accordance with PTS 12.11.06. Bearing The first choice of bearing type shall be rolling element bearing for all services and in accordance with ISO 13709 conditions. The material of bearing cage shall be made of metallic Lubrication The design of lubrication system shall comply with PTS 12.12.02. Mechanical seals Mechanical seals and auxiliary systems shall in accordance with PTS 12.12.03 Operating temperatures For the pumped liquid less than -25°C and no available compatible barrier fluid, VS6 type pump (with a pressurized double mechanical seal, an Isolation chamber and barrier fluid collecting chamber between seal chamber and pump housing) shall be selected. The barrier fluid medium shall be methanol or another suitable fluid. Baseplates Base plate design shall follow ISO 13709 as a minimum Inducer For lowering the pump NPSH requirement or allowing pump operating at higher speed at the provided NPSH available, an inducer may be used such as for liquid oxygen and liquid nitrogen pumps. ‘The inducer is to be used to increase the suction pressure of a conventional impeller and not to add up in order to meet the total pump head. However, Manufacturer standard proven design shall be acceptable subject to Owner's approval. Pump in Parallel Operation For operation of centrifugal pumps in parallel, provisions shall be made to prevent dead- heading. To achieve this, the pumps shall have similar shutoff head. Pumps with ‘drooping’ characteristic curve (i.e. having head that falls to shutoff after the peak head) shall not be run in parallel. Extra measures and precautions shall be taken to ensure the pumps are running at the same efficiency point at al times.PTS 12.11.01 PUMP — TYPE SELECTION AND BASIC DESIGN REQUIREMENTS December 2015 Page 19 of 25, 4.10 42 42a For Heavy-duty pump handling flashing hydrocarbons product, a spill back line with automatic recirculation valve or recirculation control valve shall be considered. Connections of vent line to pot-mounted pumps for Centrifugal Submerged Motor Pumps (In refrigerated product or pressurized storage service) Venting lines from pot-mounted pumps suction and pump vessels shall be individually operated with sloping at minimum of 1:12 upwards gradient to the suction drum until it is above the liquid level. The pot-mounted pumps discharge line shall be equipped with a vent connection at the highest point for venting purpose during inital filing and cooling down. Suction Pots for Centrifugal Submerged Motor Pumps (in refrigerated product or pressurized storage service}, PTS 15.10.01 shall be complied for suction pots. The heat-affected zone and impact testing shall be included in the welding procedure qualification tests, Ail flanges bolting shall in accordance with ASTM A 320/A 320M-B8M, Class 2, and material certificates in accordance with ISO 10474, Type 3.1 shall be provided. ‘Owner's approval is required for other than standard bolting if being used, The design and testing of the suction pots shall in accordance with ASME Vill, Division 1. Radiography test shall be done to all accessible pressure-containing welds on suction pots and head plates. To all other welds, liquid penetrant test shall be carried out. Acceptance criteria shall be in accordance with ASME Vill, Division 1. ROTARY POSITIVE DISPLACEMENT PUMPS General Heavy-duty Rotary PD pumps shall in accordance with API 676. For progressive cavity pump applied as an artificial lift (i.e. downhole equipment), shall be in accordance with PTS 12.11.08. For rotary pump specification, additional requirements should be considered as follow: i. Bearings a) In order to keep the number of shaft seals to a minimum, rotary pump handling clean, abrasive-free, non-corrosive liquids with lubricating properties shall be provided with internal bearings lubricated by the pumped liquid. li, Mechanical Seals, a) Mechanical seals and auxiliary systems shall in accordance with PTS 12.12.03.rq [msi | | PUMP—TVPE SELECTION AND BASIC DESIGN REQUIREMENTS December 2015 | rons | age 200125 | ill, Pressure relief a) In order to protect the pump and its associated piping system, a separate pressure relief valve shall be provided at the discharge. Iv. Baseplates a) Base plate design shal follow API 676 as 2 minimum. 4.3 RECIPROCATING POSITIVE DISPLACEMENT PUMPS 43.1. General Heavy-duty Reciprocating PD pumps shall be in accordance with PTS 12.12.04. For reciprocating pumps specification, additional requirements such as pulsation dampeners, pressure relief valve and base plate shall be in accordance with PTS 12.11.04.PTS 12.1101 PUMP TYPE SELECTION AND BASIC DESIGN REQUIREMENTS December 2015, 5 Page 21 of 25) 5.0 5a Sad 52 513 S14 545 5.16 52 S21 ACCESSORIES DRIVERS The pumps driver may be by electric motors, steam turbines, gas turbines or an internal combustion engine depending to the application, location, availability of fuel and economics. The requirement of minimum flow faclties on the selected driver type shall be reviewed for start-up consequence, During start-up, the transition time to nominal speed of the driver is critical as it would affect the performance of the pump Electric motors Electric motor shall comply with PTS 13.20.01 and PTS 13.22.01, Steam turbines Steam turbines shall comply with PTS 12.10.20 and PTS 12.10.21 or PTS 12.10.22, accordingly Gas turbines The selection of gas turbines shall comply with PTS 12.10.01 Hydraulic turbine Hydraulic turbine may be selected as the driver if found suitable for the application. The selection of hydraulic turbine shall comply with API 617 (Chapter 4) Internal combustion engines Internal combustion engines shall in accordance with PTS 12.10.40 or PTS 12.10.60, Rating of drivers The driver of Heavy-duty centrifugal pumps shall be selected based on ISO 13703. The driver for Positive Displacement pumps shall be satisfactorily covering the power requirement at the relief valve setting. Alternative proposal should be submitted to the Owner {for approval in the event of motor unnecessary oversizing, ‘The driver for pumps in parallel operation shall be selected to ensure the tripping of one pump shall not overload and subsequently tripping the other running pumps. For parallel operation, the rated power of the motor shall cover the total pump curve. For high viscosity or heavier liquid/product, the electric motor should be capable of developing sufficient starting torque to cater for the pump start-up. POWER TRANSMISSION Order of preference as follows:PTs 12.11.01, PUMP ~ TYPE SELECTION AND BASIC DESIGN REQUIREMENTS, December 2015 Page 22 of 25, 8.22 523 53 Couplings Direct drive shall be used at any time, Speed variation is required. Selection should be made considering total LCC, Wweight/space, characteristic of electrical grid and utility requirements of the following: a). Variable Speed Drive (VSO) or Variable Frequency Drive (VEO) for electric motor drivers b) Hydraulic Fluid Couplings. Gear units than belt drives Belt drives is not allowed for centrifugal pumps and for all other pump types unless with the Owner’s approval. Pumps couplings shall be made of forged steel, flexible membrane/disc or diaphragm type «with spacers, Alternative designs and/or materials shall be approved by the Owner. Spacers for coupling shall be designed to facilitate maintenance of pump seals, etc. without disturbing the fet OF gear bOx. For steam turbine drivers, the flexible membrane couplings transmission capability shall not failed in the event of membrane failure. For pumps in vital and non-spared essential services, the coupling shall be in accordance with PTS 12.12.06, For spared pumps in essential services and for pumps in non-essential services, the couplings are not required to comply with ISO 14691, 1SO 10441 or API 671, ‘Non sparking coupling guards shall be specified for all pumps, Belts Belt shall be oil resistant and anti-static. Belts shall have a polyester core, a neoprene and neoprene impregnation. The type should be of the toothed (cog). PIPING REQUIREMENTS Pumps shall be located as close as possible to the source of suction in order to minimize pressure drop in the system while satisfying piping flexibility requirements and nozzle load allowable. Suitable isolation valves, check valves and pressure protection valves shall be provided for pumps. All auxiliary piping carrying external services shall terminate with block valves at the edge of the baseplate and shall be designed to permit ready disconnection of pipework from the pump. Valves shall be provided on all vent and drain connections,PUMP ~ TYPE SELECTION AND BASIC DESIGN REQUIREMENTS PTS 12.1101 December 2015 Page 23 of 25 6.0 BIBLIOGRAPHY In this PTS, reference is made to the following Standards/Publications. Unless specifically designated by date, the latest edition of each publication shall be used, together with any supplements/revisions thereto: PETRONAS TECHNICAL STANDARDS Index to PTS PTS Requirements, General Definition of Terms, Abbreviations & Reading Guide Design Conditions: Temperature, Pressure & Toxicity Noise contro! il Mist Lubrication Systems Petroleum and Natural Gas Industries ~ High-Speed Special-Purpose Gear Units Shaft Sealing Systems for Centrifugal and Rotary Pumps Flexible Couplings for Mechanical Power Transmission In Special Purpose Applications Centrifugal Pumps Centrifugal Submerged Motor Pumps (In Refrigerated Product or Pressurised Storage Service} Reciprocating Positive Displacement Pumps and Metering Pumps ‘Steam Turbines, Selection, Testing and Installation General-Purpose Steam Turbines Special-Purpose Steam Turbines Lubrication, Shaft-Sealing and Control Oil Systems and Auxiliaries for Petroleum, Chemical And Gas Industry Services Combustion Gas Turbines — Selection, Testing and Installation Spark Ignited Gas Fuelled Engines Down hole Equipment - Progress Cavity Pump Systems for Artificial Lift - Surface-Drive Systems (Endorsement of ISO 15136- 2) Electric Machines - Cage-Induction Types (Amendments/Supplements to IEC 60034-1 and IEC 6034-14) Electrical Variable Speed Drive System PTS 00.01.01 PTS 00.01.03 PTS 16.50.01 PTS 12.01.02 PTS 12.12.02 PTS 12.12.05 PTS 12.12.03 PTS 12.12.06 PTS 12.11.02 PTS 12.11.03 PTs 12.11.04 PTS 12.10.20 PTS 12.10.21, PTS 12.10.22 prs 12.12.01 PTS 12.10.01 PTS 12.10.40 PTS 12.11.08 PTS 13.20.21 PTS 13.22.01PUMP = TYPE SELECTION AND BASIC DESIGN REQUIREMENTS, PTS 12.11.01 December 2015 Page 24 of 25 | STANDARD DRAWINGS Data/Requisition Sheet for Equipment Noise Limitation Data/Requisition Sheet for Mechanical Seals for Centrifugal / Rotary Pumps Data/Requisition Sheet for Centrifugal Pumps Data/Requisition Sheet for Reciprocating Pumps Data/Requisition for Rotary Pumps AMERICAN STANDARDS: Centrifugal Pumps for Petroleum, Petrochemical and Natural Gas Industries Special-Purpose Couplings for Petroleum, Chemical, and Gas Industry Services Positive Displacement Pumps, Reciprocating. Positive Displacement Pumps, Controlled Volume Positive Displacement Pumps, Rotary Sealless Centrifugal Pumps For Petroleum, Heavy Duty Chemical, and Gas industry Services INTERNATIONAL STANDARDS Petroleum and Natural Gas Industries - Flexible Couplings Mechanical Power Transmission - Special Purpose Applications Centrifugal Pumps for Petroleum, Petrochemical and Natural Gas Industries Petroleum, Petrochemical and Natural Gas Industries — Reciprocating Positive Displacement Pumps Petroleum and Natural Gas Industries - Flexible Couplings For Mechanical Power Transmission - General Purpose Applications Pumps — Shaft Sealing Systems for Centrifugal And Rotary Pumps 1012.90.00 12.90.05 12.90.0493 12.90.00 12.90.0951 API 610 APL 671 APL 674 APL675 APL 676 API 685, Iso 10441 1s0 13709 1s0 13710 Iso 14691 ISO 21049:2004PTS 12.11.01 PUMP ~ TYPE SELECTION AND BASIC DESIGN REQUIREMENTS December 2015, PETRONAS Page 25 of 25, APPENDIX — : HEAD/PRESSURE VS CAPACITY MAP FOR VARIOUS PUMP TYPES, Pump Generic Selection Map based on common application and materials