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PRODUCT TECHNOLOGY LEVEL Ill - MARKING SCHEME I c 2 B p73 c 4 D 5 a 6 Bi 7 D 8 B 9 c 10 D 1 A 2 D 1B c 14 cc 15 D 16 B 17 B 18 B 19 D 20 D 21 c 2 A 23 | A 24 B 25 A 26 c 27 D 28 Bk 29 D 30 A 31 B 32 c - 33 AA 34 D 35 D 36 c 37 c 38 B 39. D 40 A 41 D a2 B B c ey c 45 A 46 D 47 | 48 A 49 c 30 a 46. The material is forced into a mould, then extra heat is applied any waste material (similar to the feeders of risers on a casting) is referred to a “CULL”, but which process is this describing? & Closed Die Moulding Injection Moulding ‘Matched Die Moulding ‘Transfer Mouiding 47. A material that requires 28 days for full strength to be achieved and is usually used in compressive loading situations is commonly referred to as? te we Rubber Ceramics Laminates Conerete 48. A form of chipless machining which employs a high electrical voltage via a graphite tool (used to reduce tool wear rate) and can give excellent surface finishes and profiles would be? are yey 49. Rolling, tumbling, ratling and are all forms of: lar om ae law ges chyetorge lef ole EDM — ECM -— Steck. clei Ultrasonic machining Chemical milling Liquid homing Polishing Barrel finishing Buffing 50, The difference between the peak and trough of surface irregularities is referred to as: fe ib a Surface finish Ra Roughness Waviness: 40. 41. 42, 43. 45. Which of the following surface finishing processes increases the surface area, and by setting up compressive stresses reduce the likely hood of fatigue failure? tae a ‘Shot pening Grit blasting Scarfing Liquid horning A piece of measuring equipment designed for measuring angles and used in conjunction with slip gauges would be? i / a ue ee a Comparitor Limit gauge 9 Protractor Sine bar The effect of heating a solid material and it changing directly to a gas, without passing through a liquid stage is known as: Las be Le le Aristropic Sublimation Allotropic ‘None of the above On closed die forging operations the excess material is squeezed out of the main cavity of the dies to form “flash”, the area of the die where the “flash” is located is referred to as: ; La a eT ia Block Fuller Gutter Edge ‘Which manufacturing process would be ideal for the production of catalysts? La eae er a Machining HERR, Powder metallurgy Matched die moulding When producing pipe with bends which dimension should not be quoted as dimensional accuracy cannot be fully controlled? ae og Outside diameter of the bend Inside diameter of the bend ve _ Angle of the bend \d-—~ All of the above may be quoted as all dimensions should be equally achievable 34. A welding process which uses high frequency vibrations to provide a clean metal surfaces to pemmit “cold bonding” and is also useful with the joining of plastics would be: at La Explosive welding Ub Resistance welding \e- Diffusion welding vd Ultrasonic welding 35. Ifa primary concern when welding was distortion, which of the following welding preparations would be preferable to limit the distortion? v a. ¥ b © seer d Both bore 36. A casting process which uses a water cooled, open buttoned, vibrating copper mould is commonly referred to as:_ ; La Precision casting

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