Chapter X

EQUIPMENT COST SUMMARY

This chapter presents the cost estimation of the equipment for the

manufacturing plant. Purchased equipment costs are based from the calculations

using the Plant Design and Economics for Chemical Engineering and from

www.matche.com. Presented below is the summarized equipment cost.

Table 10.1
Preparation of Raw Materials (Area 100)

Equipment Quantity Cost Total Cost

Rotary Dryer 1 5,843,631.62 5,843,631.62
Miller 1 1,486,489.93 1,486,489.93
Silo 1 6,172,990.87 6,172,990.87
Manure Storage Tank 1 10,160,233.97 10,160,233.97
Mixer 1 4,626,000.44 4,626,000.44
Mixer 1 6,098,136.50 6,098,136.50
Heat Exchanger 1 723,592.30 723,592.30
Anaerobe Culture Chamber 1 8,358,738.65 8,358,738.65
Bioreactor 1 8,358,738.65 8,358,738.65
Anaerobic Tank 1 2,674,796.37 2,674,796.37
Conveyor 1 1 1,417,242.85 1,417,242.85
Conveyor 2 1 943,165.14 943,165.14
Conveyor 3 1 1,417,242.85 1,417,242.85
Conveyor 4 1 1,417,242.85 1,417,242.85
Conveyor 5 1 943,165.14 943,165.14
Pump 1 2 663,708.80 1,327,417.60
Pump 2 2 758,524.34 1,517,048.69
Pump 3 1 459,106.84 459,106.84
Pump 4 1 748,543.76 748,543.76
Pump 5 1 748,543.76 748,543.76
Pump 6 1 748,543.76 748,543.76
Total 66,190,612.53
CHAPTER X
Equipment Cost Summary

Table 10.2
First Stage Biogas and Bio-Hydrogen Production (Area 200)

Equipment Quantity Cost Total Cost

Digester 1 12,251,166.20 12,251,166.20
Digester 1 12,251,166.20 12,251,166.20
Digester 1 12,251,166.20 12,251,166.20
Gas Liquid Separator 1 199,611.67 2,634,874.03
Component Separator 1 2,634,874.03 33,449,925.48
Bio-Hydrogen Storage Tank 1 33,449,925.48 484,058.30
Heat Exchanger 1 484,058.30 2,046,019.61
Methanator 1 2,046,019.61 883,281.64
Heat Exchanger 1 883,281.64 1,791,514.73
Heat Exchanger 1 1,791,514.73 1,023,009.81
Heat Exchanger 1 1,023,009.81 199,611.67
Bio-Methane Storage Tank 1 6,547,262.75 6,547,262.75
Compressor 1 2 2,031,048.73 4,062,097.47
Compressor 2 2 1,512,058.39 3,024,116.79
Compressor 3 2 144,718.46 289,436.92
Compressor 4 2 1,407,262.27 2,814,524.54
Compressor 5 2 274,466.05 548,932.09
Pump 7 1 563,902.97 563,902.97
Pump 8 1 563,902.97 563,902.97
Pump 9 1 563,902.97 563,902.97
Pump 10 1 733,572.88 733,572.88
Pump 11 1 394,233.05 394,233.05
Total 99,371,679.25

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 CHAPTER X
Equipment Cost Summary

Table 10.3
Bio-Methane Production Using MDEA (Area 300)

Equipment Quantity Cost Total Cost

Digester 2 18,179,632.78 36,359,265.56
Filter 1 3,418,349.84 3,418,349.84
Component Separator 1 1,991,126.40 1,991,126.40
Nitrogen Storage Tank 1 813,417.55 813,417.55
Absorber Column 1 947,880.96 947,880.96
Mixer 1 7,695,029.85 7,695,029.85
Heat Exchanger 1 7,490,427.89 7,490,427.89
Heat Exchanger 1 2,265,592.45 2,265,592.45
Stripper Column 1 947,880.96 947,880.96
Pressure Swing Adsorption 1 7,809,806.56 7,809,806.56
Bio-Methane Storage Tank 1 25,021,322.74 25,021,322.74
Heat Exchanger 1 1,886,330.27 1,886,330.27
Mixer 1 9,601,321.29 9,601,321.29
Absorber Column 1 947,880.96 947,880.96
Gas Divider 1 2,175,767.20 2,175,767.20
Flash Tank 1 688,660.26 688,660.26
Heat Exchanger 1 2,365,398.28 2,365,398.28
Heat Exchanger 1 5,419,456.82 5,419,456.82
Packed Column 1 947,880.96 947,880.96
Regeneration Column 1 947,880.96 947,880.96
Pressure Vessel 1 264,485.46 264,485.46
Compressor 6 2 2,100,912.82 4,201,825.64
Compressor 7 2 2,016,077.86 4,032,155.72
Compressor 8 2 10,754,078.68 21,508,157.36
Pump 12 2 748,543.76 1,497,087.52
Pump 13 2 748,543.76 1,497,087.52
Pump 14 2 923,203.97 1,846,407.94
Pump 15 2 613,805.88 1,227,611.77
Pump 16 2 154,699.04 309,398.09
Total 156,124,894.79

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Equipment Cost Summary

Table 10.4
TEG Dehydration and Regeneration (Area 400)

Equipment Quantity Cost Total Cost

Drum Filter 1 5,304,680.11 5,304,680.11
Washer 1 1,247,572.93 1,247,572.93
Rotary Dryer 1 4,710,835.39 4,710,835.39
Alkaline Pre-treatment Unit 1 10,589,399.05 10,589,399.05
Heat Exchanger 1 938,174.85 938,174.85
Digester 2 22,675,885.63 45,351,771.26
Drum Filter 1 4,910,447.06 4,910,447.06
Enzyme Pre-treatment Unit 1 11,851,942.86 11,851,942.86
Heat Exchanger 1 494,038.88 494,038.88
Digester 2 21,602,972.91 43,205,945.81
Screw Press Machine 1 683,570.16 683,570.16
Conveyor 6 1 943,165.14 943,165.14
Conveyor 7 1 943,165.14 943,165.14
Conveyor 8 1 943,165.14 943,165.14
Conveyor 9 1 1,417,242.85 1,417,242.85
Pump 17 1 653,728.22 653,728.22
Pump 18 1 643,747.63 643,747.63
Pump 19 1 693,650.55 693,650.55
Pump 20 2 563,902.97 1,127,805.93
Pump 21 2 668,699.09 1,337,398.18
Pump 22 2 673,689.38 1,347,378.77
Pump 23 2 543,941.80 1,087,883.60
Total 140,426,709.53

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 CHAPTER X
Equipment Cost Summary

Table 10.5
Liquid Sulfur Production (Area 500)

Equipment Quantity Cost Total Cost

Furnace 1 2,345,437.11 2,345,437.11
Reactor 1 2,041,029.32 2,041,029.32
Condenser 1 1,232,602.06 1,232,602.06
Heat Exchanger 1 1,816,466.19 1,816,466.19
Reactor 1 2,046,019.61 2,046,019.61
Heat Exchanger 1 1,556,971.02 1,556,971.02
Condenser 1 1,981,145.82 1,981,145.82
Heat Exchanger 1 1,556,971.02 1,556,971.02
Condenser 1 16,198,486.96 16,198,486.96
Liquid Sulfur Storage Tank 1 733,572.88 733,572.88
Compressor 9 2 1,527,029.27 3,054,058.54
Pump 24 2 174,660.21 349,320.42
Pump 25 2 159,689.34 319,378.67
Total 35,231,459.63

Table 10.6
Fertilizer Production (Area 600)

Equipment Quantity Cost Total Cost

Granulator 1 748,543.76 748,543.76
Fertilizer Storage Tank 1 8,752,971.70 8,752,971.70
Conveyor 10 1 1,891,320.57 1,891,320.57
Conveyor 11 1 1,417,242.85 1,417,242.85
Total 12,810,078.88

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CHAPTER X
Equipment Cost Summary

Table 10.7
Wastewater Treatment (Area 700)

Equipment Quantity Cost Total Cost

Grit Chamber 1 988,077.76 988,077.76
Primary Sedimentation Tank 1 2,759,631.33 2,759,631.33
Biotreatment unit 1 4,516,214.02 4,516,214.02
Secondary Sedimentation Tank 1 5,045,184.94 5,045,184.94
Tertiary Sedimentation Tank 1 5,040,194.65 5,040,194.65
Disinfection Unit 1 4,446,349.93 4,446,349.93
Chlorine Tank 1 2,340,446.82 2,340,446.82
Pump 26 2 748,543.76 1,497,087.52
Pump 27 2 738,563.18 1,477,126.35
Pump 28 2 738,563.18 1,477,126.35
Pump 29 2 738,563.18 1,477,126.35
Pump 30 2 733,572.88 1,467,145.77
Pump 31 2 748,543.76 1,497,087.52
Total 34,028,799.32

Table 10.8
Other Equipment

Equipment Quantity Cost Total Cost

Steam Generator 2 2495145.866 4,990,291.73
Flare System 1 467138.2148 467,138.21
Total 5,457,429.95

Table 10.9
Total Cost of Equipment

Production Section Total Cost

Preparation of Raw Materials (Area 100) 66,190,612.53
First Stage Biogas and Bio-Hydrogen Production (Area 200) 99,371,679.25
Bio-Methane Production Using MDEA (Area 300) 156,124,894.79
TEG Dehydration and Regeneration (Area 400) 140,426,709.53
Liquid Sulfur Production (Area 500) 35,231,459.63
Fertilizer Production (Area 600) 12,810,078.88
Wastewater Treatment (Area 700) 34,028,799.32
Others 5,457,429.95
Total 549,641,663.87

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