Professional Documents
Culture Documents
Project Slag 2
Project Slag 2
by
Supervisor
DR. SANJAYA K.PATRO
April 2015
ACKNOWLEDGEMENT
We take this chance to thank all my lab accomplices, companions & family for
their significant backing and support all through the readiness of this work. We
likewise thank each one of the individuals who have specifically or in a roundabout
way helped in finish of this work..
iii
DECLARATION OF SCHOLAR
We confirm that the work which is being displayed in the report entitle "Bacterial
concrete using Portland Slag cement" in halfway satisfaction of the necessities for
the recompense of the level of Bachelor of Technology in School of Civil Engineering
under KIIT University, Bhubaneswar is a genuine record we could call our own work
did amid the period from 2014 to 2015 under the supervision of Dr. Sanjaya Kumar
Patro.
The matter epitomized in this proposal has not been presented by us for the
recompense of whatever other level of this or some other University/Institute
signature
This is to certify that above statement made by the students is correct to the best of
our knowledge.
iv
ABSTRACT
v
TABLE OF CONTENTS
vi
LIST OF TABLES
Chapter 3
Chapter 5
vii
LIST OF FIGURES
Chapter 1
Figure 1.1: Calcium carbonate precipitation in concrete
Chapter 2
Chapter 4
viii
1. INTRODUCTION
1.1 GENERAL
Concrete is a standout amongst the most imperative materials utilized as a part of
structural building. Through the years it has been watched concrete is showing rather
lower compressive quality, higher water absorption, increment in penetrability and
splits. With a specific end goal to conquer these faults and to enhance its properties,
admixtures were presented. Fly ash, Slag, Plasticizers and so forth, were utilized.
They were either lavish or destructive for nature. A dependable self mending
technique for cement would prompt another method for outlining solid cement which
is useful for national and worldwide economy. Microbiologically Induced Calcium
Carbonate Precipitation (MICCP) is a system in light of Bio-mineralization. It is a
procedure in which living organic entity structures inorganic solids. It is an
exceptionally alluring procedure as the encourage which is shaped is contamination
free and characteristic. This idea in concrete prompts potential innovation of new
material called 'Bacterial Concrete'. Examination prompting MICCP and its capacity
to recuperate breaks has prompted numerous applications like split remediation of
concrete, sand solidification and other such applications. Incorporation of microscopic
organisms in concrete prompts the precipitation of carbonate on the surface of
example brought about an abatement of narrow water uptake and its porousness.
Bacterial concrete is an item that will organically deliver limestone to recuperate
splits and fill voids in cement thus giving it more quality and solidness. Microscopic
organisms are added to the cement when it is blended. The spores of microorganisms
sprout on contact with water and concrete. As microorganisms sustains, oxygen get
devoured and dissolvable calcium segment is changed over into insoluble calcium
carbonate. The limestone sets on the broke surface and voids, consequently fixing it
up. Improved representation of substance response of microbes in cement.
Ca+2 + cell → cell-Ca+2
Cell-Ca+2 +CO3-2 →cell-CaCO3
9
Figure 1.1 Calcium carbonate precipitation in concrete
1.2 OBJECTIVES
The present work has been organised into six chapters. Following is a brief
outline of the report.
The third chapter presents the general overviews of various materials used in
this study are discussed.
The fourth chapter presents the experimental program like mixing procedure,
specification, detail of various tests and their procedure.
The fifth chapter deals with the various results and discussions of the study.
10
As a result of the study carried out, overall conclusions, contribution are
presented in the last chapter to bring out the outcome of the present work.
11
2. LITERATURE REVIEW
Braissant et al (2002) reported the utilization of organic acids as another microbial
process that leads to an increase of both pH and concentration of dissolved inorganic
carbon. The process has been commonly used in microbial carbonate precipitation
experiments.
12
Rodriguez et al (2003) reported bacteria from various natural habitats to have the
capacity to precipitate calcium carbonate both in natural and in research facility
conditions. It helped in reclamation of cement mortar cubes, sand consolidation and
limestone landmark repair, decrease of water and chloride ion penetrability in
concrete, filling of pores and splits in concrete, improved quality of blocks by means
of urea hydrolysis pathway has been researched.
.
Rodriguez- Navarro et al (2003); Nicholson & Fajardo (2006) reported that fast
precipitation of bacterial carbonates could result in a lower efficiency of the calcite
deposition. Along with this, the presence of well-developed rhombohedra calcite
crystals result in a more pronounced consolidating effect compared to the presence of
tiny acicular vaterite crystals.
Tiano et al. (2006). Dick et al. (2006) observed 50% reduction in water absorption by
treating limestone cubes with bacteria.
13
3. MATERIALS
3.1 CEMENT
Cement has distinctive properties and attributes which rely on their compound
arrangements. By changing in fineness of pounding, oxide structures bond have show
diverse properties and distinctive sort of cement. The utilization of added substances,
changing synthetic structure, and utilization of distinctive crude materials have come
about the accessibility of numerous sorts of cements.
Cement utilized as a part of the test work is PORTLAND SLAG CEMENT adjusting
to IS: 455(1989).
3.2 AGGREGATES
Aggregates are the critical constituents in cement. They offer body to the concrete,
lessen shrinkage and impact economy. The way that the aggregates possess 70-80%
of volume of concrete, it has some effect on different qualities and properties of
concrete. Prior, aggregates were considered as synthetically inactive material yet now
it has been perceived that a percentage of the aggregates are compound dynamic
furthermore certain aggregates show concoction bond at the interface of aggregates
and paste.
14
3.2.2 Fine Aggregate
Fine aggregate which satisfied the required properties for experimental work
and conforms to zone as per the specification of IS: 383-1970. . The Physical
Properties are given in the Table 3.2.
3.3 BACTERIA
Pseudomonas Aeruginosa was utilized as a part of this study. The way of life was
routinely kept up on Nutrient agar (pH 8.0) medium for 48 hours. Supplement stock
urea medium (8gm nutrient broth, 2% urea and 25ml CaCl2) was utilized to develop
the isolate. Filter sterilized urea and CaCl2 was included into nutrient broth medium.
Microorganism society was developed at 38°C under consistent shaking (130 rpm) in
a incubator shaker to get the desired optical density.
3.4 WATER
15
4. EXPERIMENTAL ANALYSIS
. Difference mix bacterial concrete and controlled cement were gotten to lead
pressure test on standard BIS specimen of size 150×150×150 mm3, split tensile test on
standard BIS example of size 150 mm(diameter) & 300 mm (length), flexural test on
standard BIS example of size 100×100×500 mm3. The curing period for the BIS
example are 28, 56 and 91 days individually
Uniform mix of concrete ought to be guaranteed to get right test aftereffects of the
specimen. For controlled concrete, at first the coarse aggregate is weighed for obliged
amount every mix proportioning in tray 1; the Sand is measured and filled another
mix tray 2, which is totally dry. Cement is measured and dry mixing was finished
with the sand in the pan mixer. Later coarse aggregate were additionally included and
dry mixing was carried out. After that obliged water was included and the mixing
procedure was performed appropriately in the mixer until uniform shading of concrete
is seen. Quickly the concrete is measured for slump and placed in moulds as per
procedure.
For Bacterial Concrete, the above-clarified technique is taken after with the exception
of that before adding water to drymix of concrete, sand and coarse aggregate,
arrangement containing microscopic organisms was added to the water. It was mixed
appropriately to accomplish the wanted result.
The slump test was conducted to measure the degree of workability for
controlled concrete and bacterial concrete. Slump value for controlled concrete came
out to be 60mm and for bacterial concrete it was observed to be 70mm.
16
4.4 CASTING COMPACTION AND CURING
The cube moulds were covered with oil on their inward surface and were set
on rock stage. Concrete was poured into the moulds in three layers: every layer was
consistently packed by a packing bar with 25 quantities of blows. The top surface was
done utilizing a trowel. Moulds were continued vibrating table for legitimate
compaction and filling of voids.
The steel cylindrical moulds were covered with oil on their inward surfaces and were
set on a stone stage. Concrete was poured into the moulds in four equivalent Layer
every layer as consistently packed by a packing bar with 35 quantities of blows. The
top surface was done utilizing a trowel. Moulds were continued vibrating table for
fitting compaction and filling of voids.
Moulds were securely demoulded bringing on no harm to the specimen and promptly
solid cylindrical specimens were kept in curing chamber for the desired period.
The prism moulds were covered with oil on their internal surfaces and were set on a
stone stage. Concrete was poured into the moulds in two equivalent layers: every
layer was consistently packed by a packing pole. The top surface was done utilizing a
trowel. Moulds were continued vibrating table for fitting compaction and filling of
voids.
17
Moulds were safely demoulded causing no damage to the specimen and
immediately Concrete prism specimen were kept in curing chamber for the desired
period.
18
Figure 4.3: Mixing of concrete in pan mixer Figure 4.4: Slump test
Figure 4.5: Casted cube specimens Figure 4.6: Casted prism specimens
19
Figure 4.7: Casted Figure 4.8: Specimens in curing
cylindrical specimens chamber
20
be connected. Compression testing machine is utilized to test the cubical specimens.
The compression strength is ascertained utilizing the equation.
At each desired curing periods, cube specimen were taken out of water and
kept for surface drying. The cubes were tested in 40T compressive testing machine to
get the compressive strength of concrete.
At every desired curing period, the cylindrical specimen were taken out of
water and kept for drying. The barrels were tried in a 40T limit compressive testing
21
machine to get the split tensile stress of concrete. Every specimen is deliberately set in
position, with the goal that loading is consistently dispersed over the length of the
specimen, in split tensile test; the specimen is supported with two timber pieces on top
and base of the specimen and uniformly distribute the load. Load is applied without
shock and increased continuously until no greater load can be sustained. Maximum
load applied on the specimen is recorded.
Modulus of rupture is defined as the normal tensile stress in concrete, when cracking
occurs in flexure test (IS 516-1599). This tensile stress is the flexural strength of
concrete and is calculated by the use of the formula, which assumes that the section is
homogeneous.
Fb = pl/bd2
At each desired curing periods the Prism specimens were taken out of water and kept
for surface drying. The prisms were tested in Flexure testing machine by arranging
two point loading system m. each Specimen is carefully placed in position. Load is
applied without shock and rate of increase in loading is maintained. Maximum load
22
applied on the specimen is recorded at the point of failure of the specimen and
flexural strength is calculated.
23
Figure 4.11: Flexural
strength testing of prism
24
5. RESULT AND DISSCUSION
This part manages the presentation of test outcome, and discourse on compressive
strength, tensile strength, flexural quality and water retention of controlled and
bacterial concrete. This part manages the change in properties of concrete on the
utilization of microbes and correlation of properties through bar charts.
The compressive strength is the primary criteria for the purpose of structural design.
The strength advancement in bacterial concrete are learned at 28, 56 and 91 days. The
increment of compressive strength of bacterial concrete over controlled concrete was
watched and given in Table 5.1 and indicated in Figure 5.1. The compressive strength
advancement at different curing ages for all sort of cubes are exhibited in even
In RCC construction, the strength of concrete in compression is just looked into the
tensile stress of concrete is for the most part dismissed, as it is generally low in
correlation to the compressive strength. Be that as it may there are some present
structures; where the rigidity of concrete likewise discovers a decent place amid
configuration. Consequently it is important to evaluate the tensile stress of cement.
The information watched were noted down in Table 5.2 and demonstrated in Figure
5.2 for bacterial and controlled concrete.
The split tensile stress was determined at ages of 28, 56 and 91 days for moist cured
concrete specimens. The test consequence of the split tensile stress are demonstrated
that all in all, a wide range of concrete specimens showed proceeded with expansion
in tensile stress with advancement of curing ages.
25
From diagrams it is watched that the tensile stress of bacterial concrete increments at
all periods of curing contrasted and the controlled concrete.
It is seen that strength of concrete in compression and tension in both direction (i.e.
direct tension and flexural tension) are nearly related, however the relationship is not
of direct proportionality. The proportion of two strengths relies on upon general level
of strength of cement. At the end of the day, for higher compressive strength of
concrete shows higher rigidity, yet the rate of increment of elasticity is expanding
request. The utilization of microbes expands the tensile strength of concrete over the
controlled concrete.
The data are given in Table 5.3 and compared in Figure 5.3 for bacterial and
controlled concrete.
26
.TABLE 5.1: COMPRESSIVE STRENGTH TEST RESULT
27
50
45
Compressive stress (MPa) 40
35
30
controlled concrete
25
20 bacterial concrete
15
10
5
0
28 days 56 days 91 days
Age of concrete (days)
Maximum
190 210 190 196.67 230 320 230 260
Load in KN
28 Tensile stress
2.68 2.97 2.68 2.76 3.25 4.52 3.25 3.67
in MPa
Maximum
205 180 195 193.33 280 240 280 266.67
Load in KN
56
1:1.5:3 Tensile stress
2.90 2.55 2.76 2.74 3.96 3.40 3.96 3.77
in MPa
Maximum
230 240 230 233.33 280 290 280 283.33
Load in KN
91
Tensile stress
3.25 3.39 3.25 3.29 3.96 4.11 3.96 4.00
in MPa
28
4.5
4
3.5
3
2.5 controlled concrete
2 bacterial concrete
1.5
1
0.5
0
28 days 56 days 91 days
29
14
30
2.5
0.5
0
28 days 56 days 91 days
Age of concrete (days)
31
6. CONCLUSION
The advancement of bacterial concrete will give the premise to an option and
astounding concrete that is naturally sheltered and eventually prompt improvement in
the sturdiness of building materials. This new innovation can give approaches to
strong streets, high quality structures with all the more bearing limit, durable stream
banks and numerous more. Accordingly, bacterial concrete can be used in different
development territories to enhance the execution of structure and lead us to new era of
development.
1. The water absorbing capacity of bacterial concrete at 28 days was 20.95% less
than that of controlled cement. This is on account of the statement of a layer of
calcium carbonate precious stones at first glance brought about a decline of the
penetration properties and can possibly enhance the resistance of concrete towards
debasement process. At 56 days we watch it further got diminished to 25.97%. At
91 days the water absorbing capacity of bacterial concrete was 12.56% less than
that of controlled cement.
2. The compressive strength of bacterial concrete at 28, 56 and 91 days demonstrated
35.55%, 26.33% and 19.49% expansion than controlled cement individually.
Tensile stress of bacterial concrete was 32.97%, 37.93% and 21.52% separately,
more than that of controlled concrete. The flexural strength of bacterial concrete at
28, 56 and 91 days demonstrated 10.72%, 13.51% and 12.53% expansion than
controlled cement separately The increment in compressive strength and tensile
stress is mostly because of the solidification of the pores inside the concrete with
Microbiologically Induced Calcium Carbonate Precipitation.
3. Microscopic organisms Pseudomonas Aeruginosa was utilized for this study. The
kind of bacterial society and medium creation had a significant effect on calcium
carbonate gem morphology. The utilization of societies brought about more
purported decline in uptake of water. Utilization of microbial calcium carbonate
will help in fixing the way of entrance and enhance the life of strengthened
concrete structures.
32
4. As we used concentration of bacteria as 10 9cells/ml so we observed that bacteria
were active till 56 days but at 91 days the properties of controlled and bacterial
concrete are more or less same. It means bacteria went into the passive mode. So
for better result we need to use higher concentration of bacteria.
.
33
7. REFERENCES
treatment for concrete”, Construction and Building materials, Volume 22, Issue 5,
34
35