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Keterangan Flow Diiagram Demin Plant 1 (Existing)

Carbon filter & gravel Degassifier


Regeneration: • Remove soluble gasses,
• Vessel emptying (CO2, O2)
• Air Blowing*
• Backwash (SW) ↑*
• Washing (SW) ↓ Cation Exchanger
Regeneration (2,5 hrs):
• Level discharge
• Backwash (SW)
Mixed-Bed exchanger
• 2% H2SO4 solution introd.
Output: • 4% H2SO4 solution introd.
• Cond. : max 2 ms/cm
[R-Ca+H2SO4  R-H2+CaSO4]
• SiO2 : max 0,2 ppm
st
• pH : 5.5-8 • 1 washing (line Regen)
Regeneration (8 hrs): • 2nd washing (SW)
• Level discharge
• Expansion/Backwash (DMW)
• Preheating (DMW) to 50oC Anion exchanger
• 4% NaOH solution introd. Output;
• Washing • Cond. : max 22 ms
• 4% H2SO4 solution introd. • pH : min 7,5
(middle inlet) • SiO2 : max 0,2 ppm
• 1st washing (line acid) Regeneration (4,5 hrs):
• 2nd washing • Level Discharge
• Level discharge • Backwash (DMW)
• Resins mixing (by compressed • Preheating (DMW) to
air) 50oC
• Final filling • 4% NaOH solution introd.
[R-Cl2+NaOH  R-
(OH)2+NaCl]
st
• 1 washing (line Regen)
• 2nd washing
Keterangan Demin Plant 2 – Service Unit
DEMIN WATER II
Degassifier • SiO2 : max 20 ppb
• Remove soluble gasses,
esp. CO2 • Cond : <1 s
• pH :6 – 8

PROCESS CONDENSATE Carbon filter


Cond : <30 s Regeneration:
• Vessel emptying
• Air Blowing *
Polisher exchanger • Backwash (SW) ↑*
Operation (±170 h): • Washing (SW) ↓
Output:
• Cond. : <1 ms
• SiO2 : max 20 ppb Mixed-Bed exchanger
• pH : >5,5 Operation (±1 month):
Regeneration (4 hrs): Output:
• Backwash (DMW) ↑ • Cond. : <2 ms
• Water Introduct. • SiO2 : max 0,2 ppm
• Acid & Caustic Introduct. • pH : >5,5
• Displacement Rinse Regeneration (4 hrs):
• Free Board Drain • Backwash (DMW) ↑
• Air mixing (plant air) • Water Introduct.
• Refill Free Board • Acid & Caustic Introduct.
• Draft Conduct • First Washing
• Second Washing
• Air mixing (plant air)
• Refill Free Board
Cation exchanger • Final Washing
Operation (35 h):
Regeneration (4 H): Anion exchanger
• Vessel emptying Operation (35 h):
• Backwash (SW) ↑ Regeneration (4 h):
• Water introd. ↓ • Vessel emptying
• 2% H2SO4 solution introd. • Backwash ↑
V
• 4% H2SO4 solution introd. • Water introd. ↓
• 1st washing (line acid) • 4% NaOH solution introd.
nd
• 2 washing (SW) • 1st washing (line NaOH)
Cond. <800 s, pH <5 • 2nd washing (DMW)
Cond. <30 s, pH >7

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