Coméide's Exam No_ Fs EXAMINATION BOARD OF BOILERS GUJARAT STATE BOILER OPERATION ENGINEER EXAM-2013, PAPER-3 : DRAWING Marks: 100 Time: 10.30 am to 2.30 pm 1. Figures to the right indicate full marks 2. Make suitable assumptions if needed and justify. Qu Draw the assembly drawing in sectional elevation of the 50 mm Steam [30] Stop Valve as details are shown in Fig. 1. Prepare the parts list with their materials of construction, Draw the cross sectional view ofa gas fired three pass shell type horizontal [30] axis Package Wet Back Sieam Boiler with single furnace showing necessary mountings and essential components. G3 Answer ANY TWO of the fllowings, (a) Draw dimensionally proportionate tree hand sketches for rivets having [20] Snap Head, Ellipsoidal Head, Pan Head and Pan Head with tapered neck. (b) Draw with standard dimensions the following slip-on flanges for steel [20] pipes for working pressure of 200 psi (14 kg/cm?) as per Flanges Standard Table-H. Nominal intemal diameter of pipe as Linch (25 mm). Gi) Nominal intemal diameter of pipe as 2 inch (30 mm). Je) Draw dimensionally proportionate sectional drawing of a Fusible Plug of [20] suitable size. Also prepare its parts lst with material of construction, (2 Draw the Plan & Elevation as per First Angle orthographic projection [20] method and Top View & Front View as per Third Angle orthographic projection method for the part shown in Fig. 2.Q3 ga n) Pour point of LSHS is lower than that of furnace oil. oo” Flue gas temperature should be maintained above condensing temperature of acidic fumes contained in flue gas. p)< While cooling down a boiler, the vent valve on steam drum should not « be opened till the drum pressure reaches (zero) 0 kg/sq cm. iy A boiler is excluded from IBR if its total water content is less than 22.5 lit, Multistage boiler feed pump is essentially used for delivering high volume of feed water. s)€ Expansion loop is provided on steam piping to reduce condensation of steam, t) € Continuous blow down valve is used to control pH of boiler water, Differentiate between Reheater & Air Preheater AFIBC Boiler & CFBC Boiler. Soy! Degasser & Deareator. Ya) Steam Vs Oil as a carrier of heat. ‘el Explosion Vs Implosion in Boiler. ‘Write short notes on A) Renewabie & Non-renewable energy: 243 clement drum level control in boilers. ‘Flame failure device in oll/gas/coal fired boilers. Flash steam recovery. @) Sensible heat and latent heat. a) Explain with schematic diagram, a combined cycle power plant. UI Advantage of AFBC Boiler over Spreader Stoker Boiler. vef“"What are the factors which affect thermal efficiency of a boiler? a) Explain working principle of Plectro Static Precipitator (ESP) with a sketch, b) Comparison between Mechanical Dust Collector and Bag Filter. c) What are the permissible limits of chimney emission from ‘Gujarat 7 Pollution Control Board? 6 _a)What is the feed water treatment in a high pressure boiler? What are the control limits for feed water, boiler water and steam for a high pressure /temperature boiler feeding steam to turbine? ip Rrerag Oemests in wer SEasin Get Candidate's Fam N EXAMINATION BOARD OF BOILERS GUJARAT STATE BOILER OPERATION ENGINEER EXAMINATION - 2013 Date: 23.11.2013 ‘Time : 2:30 pm to 5.30 pr Saturday Notes: (1) Question Number 1 (One) is compulsory (2) Attempt any 4 (Four) questions from remaining questions. (G) All question carry equal marks. (4) Wherever necessary draw neat sketch Please mention True or False for the following statements (You need not write the entire sentence but simply write True of False with Serial no. ofeach statement) ak CO: of 8% in fluc gas of a gas fired boiler indicates high combustion efficiency. 1b)” Gross calorific value of fuel is more than net calorific value. oK Latent heat of steam increases as the pressure increases. ip Temperature of saturated steam is Jess than boiling point of water at the same pressure. elf Explosi mn of steam drum, n door in a boiler protects explo: 1) As per IBR, absolute water level gauge is not must for a high capacity boiler having steam drum located above 30 feet height from operating floor level. 8) De-aerator removes mainly CO; from feed water. hy€ A balanced draft boiler firing can be continued in operation if induced draft fan trips. i)" Flame scanner is used to monitor flame in spreader stoker boilers. 5)**A steam pipe line of 150 mm inside dia carrying steam at 1.5 kg/cm’, is excluded from IBR. ky€ The feed water pipe between feed pump and boiler is the highest pressure component in a boiler house. 1} Volumetric capacity of ID Fan will be same as that of FD Fan of the same boiler. mf More sulphur content in’ fuel means more height of chimney is required. ©G4 BOILER OPERATION ENGINEER’ S EXAMINATION QUESTION PAPER 1, Date: Nov. 23, 2013, TIME 10.30 AM TO 1.30 PM All questions carry equal marks. (a) Assume suitable data if required 2) Attempt any five questions (b)An answer to the point will be appreciated 3) Draw sketch where required (c) Write new question on new page ae A boiler of 20.43 m3 capacity generate steam at pressure of 8 bar where 2/3" volume is occupied by water and 1/3"4 volume by steam. The explosion takes place. Calculate the energy released due to explosion if the period of explosion is one second take density of water at & bar at saturator temperature= 896 kg/m3. 'b The ratio of the base radius and the height of cone isS : 12. Ifthe area of base of the eone is 616 cm? , Finld the curved surface area of e01.e. Q-2a [i] Sketch and shortly describe a Ramsbottom spring loaded safely valve. Draw single line diagramme of steam condensing plant showing each and every item with names as weil as low of water and steam Q-2b Caculate the specitie weight , specific mass and specific gravity of liquid having a volume of 6 cubie meter and weight of 44 kN Q34 In 2 surface condenser , vacuum maintained is 700 mun of Hg. The barometer reads 754 mnt of Hig. IF the temp. of condunsate is 64.4 F, Determine [1] mass of air per kg of steam; [2] vacuum efficiency ind out the height of a chimney on bases of following data. “Y’static draught = 30 MMWC, Flue gas temp. =230°C. Ambient temp. = 30°C. (Air and Flue gas density NTP are 1.293 and 1.34 ke/m? respectively.) 4a Find out the Lower Calorifc Value & Hisher Calrifc Value of following gaseous fuel: © Volumetric composition is Url, ~ 69%, ig ~295, N= 2%. HOV of gases: CH, ~ 39000 k1/Nm? and CeHe~71500kI/Nm> Q-4bstil Give comparision between Forced draught and Induced draft systema. te Ai] Why steel chimneys are more prefered in Gas turbine power plants than any other chimney 2 {iis Explain the purpose of using super heater in thermal plant. Deseribe any one reliable method of super heater temperature control. 6] List out different methods used in practice fo heat up air in air preheater ‘Q-Sa The steam condensed in x surface condenser is 2500 kg per hour. and the amount of air lenkage is 5 kg/hr. The vacuum near the suction pump is 70 cm of Hig and temperature is 34€. The air and condensate is removed by a wet pump. [1] Find the capacity of of wet pump if the voiumatric efficiency of the pump is 80 %. [2] If the air- pump runs at 100 RPM find the timension of pump required. Take L= Pumps single acting. Take burometric perssure = 76 cx Hg. O-Sh Caleutate the thickness of the material required for a east iron main 800 mm in diameter for water at a Pressure head of 100 meter , if the maximum permissible tensile stress is 20 MN /mn2 and weight af water is 10 kN/ m3. Q-6a A lever safety vaive is 75 mm diameter. The distance from the center of tte valve to fulerum is 90 mm. ‘The lever is 61 em long from the center of the falerum to the center of weight at the end. The lever weighs 4 kg and its center of gravity is 25 em from the falerum. The valve and spindles together weights 1 kg. What should be the weight at the end to blow off the valve at 4 kg/em2? Q-6b Explain the principle of reverse osmosis. draw sketch showing sea water treatment plan‘ using 5 D and assume reverse osmosis systein from start to end. o