LOCATION OF COMPONENTS Pages 1-4

IGNITION
Pre-Self Test. Page 5
Post Self Test. Page 6
BRAKE
Brake Release 1 Page 7
Brake Release 2 Page 8
Brake Apply. Page 9
TRACTION
Select Direction. Page 10
Change Direction. Page 11
Speed Control. Page 12
Speed Reduction (Parameter 4) Page 13
Plug Brake Page 14
HYDRAULICS
Forks Lift. Page 15
Forks Lower. Page 16
Reach In. Page 17
Reach Out. Page 18
Tilt Up. Page 19
Tilt Down. Page 20
TILTING CAB.
Forks Lift + Tilting Cab. Page 21
Forks Lower + Tilting Cab. Page 22
Cab Lower Only. Page 23
STEERING Page 24
BATTERY MEASURING CIRCUIT. Page 25
HEIGHT MEASURING CIRCUIT Page 26
& SELECTION CIRCUIT.
 Drivers Console
Display A6 Tilt Cab Height Selector
S44 A7
Emergency
Stop. S21
Extra Function
Potentiometer R14
Tilt Potentiometer R13
Steer Taco
U1 Reach Potentiometer R12
Lift/Lower Potentiometer R11

Brake Switch Direction Switch

S10 S26

Brake Equipment.

Accelerator
Potentiometer
Brake Solenoid R1
Y1
Hand Brake
Parking Brake Cable
Cylinder
Page 2.
Brake Switch
S20
 Hydraulic Valve Bank.

Forks Lower
Y10
Reach Out
Y13 Reach In
Y12
Forks Tilt Tilt Forks Up
Down Y14 Y15

Extra Function 1 Extra Function 1

Y17 Y16
Drive Contactors

A5 Logic Card
Drive Contactors
Programming
Switches

SW3

SW2

SW1
Lowering Speed Page 3.
Potentiometer
 Pump Motor Drive Unit
Cab Tilt
Cylinder Drive Motor
Pump Motor M1
M3
Steer Motor
M6 180 Deg
Sensor S65
Cab Tilt
Valves
Y20 & Y21 Steer Position
Sensors
S66 & S67

Mast Equipment. Transistor Panel

Control
Height Reference Fuse F50
Switch S45 10A

Height Counter Steering

U10 Fuse F51
30A

Traction Transistor Hydraulic Transistor

Panel A1 Panel A2 Page 4.
 F3
48 Volt 14
200A / 300A
9

K10 K10
40

A1 B- F1 B- A2
160A 1
3 9
B+ B+
A2
10A F50 A2
M1
M3
LED 1 2 A1 LED 1
LED 2 A A1 LED 2
LED 3 LED 3
LED 4 LED 4
K11 K13
D2
M1 21
D1

D1

K13 K11
M 8 10
M6
7
34
8
38
10
36
11
37
1 6
35 35 706
A5 10 11
22 Out .Speed / Neg.
Negative for 710/711 74
21 709
908 +48 Volts
S17 S21 22 909 Lift Speed Reference 710
75
+48 For Outputs
12 Volts out for switches 29 76
910 +12 Volts Lift Current Limit 711
& Potentiometers etc.
Brake Valve 905 64
Y1
S89 49 403 Seat Switch

S23 43 Direction Contactor 902 52

K13
309 Left Foot.

22 S26 45 303 Forks First

46 Direction Contactor 901
51 K11
304 Steer First

66 307 Brake Releasing

Mode
K10

S10 67 308 Brake Drive 40

Negative 704
Mode
Drive Chopper 301 34
S20 65 404 Brake Released
Plug Brake 310 38
S28 39 311 Change Direction
Speed Reference 707 36
37
Current Limit 708
Ignition On Pre-Self Test.

Page 5.

Produced for Training Purposes Only

 F3
48 Volt 14
200A / 300A
9

K10 K10
40

A1 B- F1 B- A2
160A
3
1 Checking The Safety Circuit for 9
B+ the A1 Transistor Regulator. B+
A2
10A F50 A2
Lift the truck by those points marked with lifting eye bolts.
M1 21 Place supports under the chassis, one on each side of the
drive wheel.Lower the truck onto the supports. M3
LED 1 2 A1 With the Ignition on: LED 1
LED 2 A A1 LED 2
Connect a 0.7 mm² cable between the battery minus (B-)
LED 3 and the contact for the control current (pin number 2, see LED 3
LED 4 LED 4
K11 K13 diagram) on the transistor regulator. The main contactor
e k
ot c

K10 should now release to indicate that the transistor

N e
e Ch

M1 regulator’s
Se ety

D2 D1 safety system functions. If K10 does not release,

f
Sa

replace the entire transistor regulator.

• Return the truck to it’s original condition after the check. D1
2 • Reset the safety circuits by turning the ignition key to the 0n
K13 K11 position.

M 8 10
M6
34
7 8
38
10
36
11
37
1 6
35 35 706
A5 10 11
22 Out .Speed / Neg.
Negative for 710/711 74
21 709
908 +48 Volts
S17 S21 22 909 Lift Speed Reference 710
75
+48 For Outputs
12 Volts out for switches 29 76
910 +12 Volts Lift Current Limit 711
& Potentiometers etc.
Brake Valve 905 64
Y1
S89 49 403 Seat Switch

S23 43 Direction Contactor 902 52

K13
309 Left Foot.

22 S26 45 303 Forks First

46 Direction Contactor 901
51 K11
304 Steer First

66 307 Brake Releasing

Mode
K10

S10 67 308 Brake Drive 40

Negative 704
Mode
Drive Chopper 301 34
S20 65 404 Brake Released
Plug Brake 310 38
S28 39 311 Change Direction
Speed Reference 707 36
37
Current Limit 708
Ignition On Post Self Test.

Page 6.

Produced for Training Purposes Only

 F3
48 Volt 14
200A / 300A
9

K10 K10
40

A1 B- F1 B- A2
160A 1
3 9
B+ B+
A2
10A F50 A2
M1
M3
LED 1 2 A1 LED 1
LED 2 A A1 LED 2
LED 3 LED 3
LED 4 LED 4
K11 K13
D2
M1 21
D1

D1

K13 K11
M 8 10
M6
7 8 10 11
34 38 36 37 22
1 6
35 35 706
A5 10 11
Out .Speed / Neg. V
Negative for 710/711 74
21 709
908 +48 Volts
S17 S21 22 909 Lift Speed Reference 710
75 1-2 Volt

V
+48 For Outputs 22
76 65
12 Volts out for switches 29 +12 Volts Lift Current Limit 711
910
& Potentiometers etc.
Brake Valve 905 64
Y1 S20
S89 49 403 Seat Switch

S23 43 309 Left Foot. Direction Contactor 902 52

K13 Hydraulic Brake Valve.
22 S26 45 303 Forks First
46 Direction Contactor 901
51 K11
304 Steer First

66 307 Brake Releasing 64 Y1

Mode
K10

S10 67 308 Brake Drive 40

Negative 704
Mode
Drive Chopper 301 34
S20 65 404 Brake Released 40
Plug Brake 310 38
S28 39 311 Change Direction
Speed Reference 707 36 P
37
Current Limit 708
Brake Release 1

Page 7.
Produced for Training Purposes Only
 F3
48 Volt 14
200A / 300A
9

K10 K10
40

A1 B- F1 B- A2
160A 1
3 9
B+ B+
A2
10A F50 A2
M1
M3
LED 1 2 A1 LED 1
LED 2 A A1 LED 2
LED 3 LED 3
LED 4 LED 4
K11 K13
D2
M1 21
D1

D1

K13 K11
M 8 10
M6
34
7 8
38
10
36
11
37
1 6
35 35 706
A5 10 11
22 Out .Speed / Neg.
Negative for 710/711 74
21 709
908 +48 Volts
S17 S21 Lift Speed Reference 75
22 909 +48 For Outputs 710 22
76 65
12 Volts out for switches 29 +12 Volts Lift Current Limit 711
910
& Potentiometers etc.
Brake Valve 905 64
Y1 S20
S89 49 403 Seat Switch

S23 43 309 Left Foot. Direction Contactor 902 52

K13 Hydraulic Brake Valve.
22 S26 45 303 Forks First
46 Direction Contactor 901
51 K11
304 Steer First

66 307 Brake Releasing 64 Y1

Mode
K10

S10 67 308 Brake Drive 40

Negative 704
Mode
Drive Chopper 301 34
S20 65 404 Brake Released 40
Plug Brake 310 38
S28 39 311 Change Direction
Speed Reference 707 36 P
37
Current Limit 708
Brake Release 2

Page 8.
Produced for Training Purposes Only
 F3
48 Volt 14
200A / 300A
9

K10 K10
40

A1 B- F1 B- A2
160A 1
3 9
B+ B+
A2
10A F50 A2
M1
M3
LED 1 2 A1 LED 1
LED 2 A A1 LED 2
LED 3 LED 3
LED 4 LED 4
K11 K13
D2
M1 21
D1

D1

K13 K11
M 8 10
M6
7 8 10 11
34 38 36 37 22
1 6
35 35 706
A5 10 11
Out .Speed / Neg.
Negative for 710/711 74
21 709
908 +48 Volts
S17 S21 22 909 Lift Speed Reference 75
+48 For Outputs 710 22
76 65
12 Volts out for switches 29 +12 Volts Lift Current Limit 711
910
& Potentiometers etc.
Brake Valve 905 64
Y1 S20
S89 49 403 Seat Switch

S23 K13 Hydraulic Brake Valve.

43 309 Left Foot. Direction Contactor 902 52

22 S26 45 303 Forks First

46 Direction Contactor 901
51 K11
304 Steer First

66 307 Brake Releasing

K10 64
Y1
Mode

S10 67 308 Brake Drive 40

Negative 704
Mode
40
Drive Chopper 301 34
S20 65 404 Brake Released
Plug Brake 310 38
S28 39 311 Change Direction
Speed Reference 707 36
P
37
Current Limit 708
Brake Apply

Page 9.
Produced for Training Purposes Only
 F3
48 Volt 14
200A / 300A
9

K10 K10
40

A1 B- F1 B- A2
160A 1
3 9
B+ B+
A2
10A F50 A2
M1
M3
LED 1 2 A1 LED 1
LED 2 A A1 LED 2
LED 3 LED 3
LED 4 LED 4
K11 K13
D2
M1 21
D1
Tran
D1

K13 K11
M 8 10
7 8 10 11 1 6
A5 M6 10 11
34 38 36 37 22 35 35 706 Out .Speed / Neg.
Negative for 710/711 74
21 709
908 +48 Volts
S17 S21 22 909 Lift Speed Reference 710
75
+48 For Outputs
12 Volts out for switches 29 76
910 +12 Volts Lift Current Limit 711
& Potentiometers etc.
Brake Valve 905 64
Y1
S89 49 403 Seat Switch

S23 43 Direction Contactor 902 52

K13
309 Left Foot.

22 S26 45
V 303 Forks First
Hold for 3 seconds
Creep Speed. 46 Direction Contactor 901
51 K11
304 Steer First

66 307 Brake Releasing

Mode
K10

S10 67 308 Brake Drive 40

Negative 704
Mode
Drive Chopper 301 34
S20 65 404 Brake Released
Plug Brake 310 38
S28 39 311 Change Direction
1.5 V Speed Reference 707 36
37
Current Limit 708
V Select Direction
Creep Speed.
V

Page 10.
Produced for Training Purposes Only
 F3
48 Volt 14
200A / 300A
9

K10 K10
40

A1 B- F1 B- A2
160A 1
3 9
B+ B+
A2
10A F50 A2
M1
M3
LED 1 2 A1 LED 1
LED 2 A A1 LED 2
LED 3 LED 3
LED 4 LED 4
K11 K13
D2
M1 21
D1

D1

K13 K11
M 8 10
M6
34
7 8
38
10
36
11
37
1 6
35 35 706
A5 10 11
22 Out .Speed / Neg.
Negative for 710/711 74
21 709
908 +48 Volts
S17 S21 22 909 Lift Speed Reference 710
75
+48 For Outputs
12 Volts out for switches 29 76
910 +12 Volts Lift Current Limit 711
& Potentiometers etc.
Brake Valve 905 64
Y1
S89 49 403 Seat Switch

S23 43 Direction Contactor 902 52

K13
309 Left Foot.

22 S26 45 303 Forks First

46 Direction Contactor 901
51 K11
304 Steer First

66 307 Brake Releasing

Mode
K10

S10 67 308 Brake Drive 40

Negative 704
Mode
Drive Chopper 301 34
S20 65 404 Brake Released
Plug Brake 310 38
S28 39 311 Change Direction
Speed Reference 707 36
37
Current Limit 708
Change Direction
S28

Page 11.
Produced for Training Purposes Only
 F3
48 Volt 14
200A / 300A
9

K10 K10
40

A1 B- F1 B- A2
160A 1
3 9
B+ B+
A2
10A F50 A2
M1
M3
LED 1 2 A1 LED 1
LED 2 A A1 LED 2
LED 3 LED 3
LED 4 LED 4
K11 K13
D2
M1 21
D1

D1

K13 K11
M 8 10
M6
34
7 8
38
10
36
11
37
1 6
35 35 706
A5 10 11
22 Out .Speed / Neg.
Negative for 710/711 74
21 709
908 +48 Volts
S17 S21 22 909 Lift Speed Reference 710
75
+48 For Outputs
76
S89 49 Lift Current Limit 711
403 Seat Switch
Brake Valve 905 64
Y1
S23 43 309 Left Foot.

S26 Direction Contactor 902 52

K13
45 303 Forks First
Select & Release
S26 46 304 Steer First
V
V
29 910 Direction Contactor 901
51 K11
+12 Volts

50
R1 601 1 - 11 Volts Speed Ref
K10
30
911 0 Volts
Negative 40
704
M.m.
56 302
S64 Drive Measure Drive Chopper 301 34

Plug Brake 310 38

S31 79 406 0-5V Speed Reference 707 36

Speed Reduction
37
Current Limit 708
V
V Speed Control.
V
V

Page 12.
Produced for Training Purposes Only
 F3
48 Volt 14
200A / 300A
9

K10 K10
40

A1 B- F1 B- A2
160A 1
3 9
B+ B+
A2
10A F50 A2
M1
M3
LED 1 2 A1 LED 1
LED 2 A A1 LED 2
LED 3 LED 3
LED 4 LED 4
K11 K13
D2
M1 21
D1

D1

K13 K11
M 8 10
M6
34
7 8
38
10
36
11
37
1 6
A5 10 11
22 35 35 706 Out .Speed / Neg.
Negative for 710/711 74
21 709
908 +48 Volts
S17 S21 75
22 909 +48 For Outputs Lift Speed Reference 710
76
S89 49 Lift Current Limit 711
403 Seat Switch
Brake Valve 905 64
Y1
S23 43 309 Left Foot.

S26 Direction Contactor 902 52

K13
45 303 Forks First
46 304 Steer First
V
V
29 910 Direction Contactor 901
51 K11
+12 Volts

50
R1 601 1 - 11 Volts Speed Ref
K10
30
911 0 Volts
Negative 40
704
M.m.
56 302
S64 Drive Measure Drive Chopper 301 34

Plug Brake 310 38

S31 79 406 Speed Reference 707 36

Speed Reduction
37
Current Limit 708
V
V Speed Reduction.
V

Speed Set By Parameter 4.

V

Page 13.
Produced for Training Purposes Only
 F3
48 Volt 14
200A / 300A
9

K10 K10
40

A1 B- F1 B- A2
160A 1
3 9
B+ B+
A2
10A F50 A2
M1
M3
LED 1 2 A1 LED 1
LED 2 A A1 LED 2
LED 3 LED 3
LED 4 LED 4
K11 K13
D2
M1 21
D1

D1

K13 K11
M 8 10
M6
34
7 8
38
10
36
11
37
1 6
35 35 706
A5 10 11
22 Out .Speed / Neg.
Negative for 710/711 74
21 709
908 +48 Volts
S17 S21 22 909 Lift Speed Reference 75
+48 For Outputs 710
76
S89 49 Lift Current Limit 711
403 Seat Switch
Brake Valve 905 64
Y1
S23 43 309 Left Foot.

S26 Direction Contactor 902 52

K13
45 303 Forks First
46 304 Steer First
V
V
29 910 Direction Contactor 901
51 K11
+12 Volts

50
R1 601 1 - 11 Volts Speed Ref
K10
30
911 0 Volts
Negative 40
704
M.m.
56 302
S64 Drive Measure Drive Chopper 301 34

Plug Brake 310 38

0-5V Speed Reference 707 36

37
Current Limit 708
V
V Speed Control
V

Plug Brake.
V

Page 14.
Produced for Training Purposes Only
 F3
48 Volt 14
200A / 300A
9

K10 K10
40

A1 B- F1 B- A2
160A 1
3 9
B+ B+
A2
10A F50 A2
M1
M3
LED 1 2 A1 LED 1
LED 2 A A1 LED 2
LED 3 LED 3
LED 4 LED 4
K11 K13
D2
M1 21
D1

D1

K13 K11
8 10
7 8 10 11 1 M A5 M6 10 11
34 38 36 37 22
S17 S21 74
21 Negative for 710/711 709
908 +48 Volts
22 909 Lift Speed Reference 0-5.Volts 75
710

V
+48 For Outputs
76
Lift Current Limit 711

V
S89 49 403 Seat Switch
89 Y10/1
Valve Fork Lift 801
R11 29
910 +12 Volts
5.5 - 11 Volt 82
603 Joystick Fork Lift
Proportional Valve Y10/2
904 88
Lower
R12
5.5 Volt 83 90 Y12
604 Joystick Reach Valve Reach In 802
22

R13
29 91 Y13
5.5 Volt Valve Reach In 803
84 605 Joystick Tilt 89
2 3

Negative 40
30 704
911 0. Volts Y 10 / 3
A GN 98 Height Count A Drive Chopper 301 34 Y 10 / 2 40
U10 501
B Y 99 Height Count B P2 R
502 Plug Brake 310 38
Mast Upper Position S45 406 503
Speed Reference 707 36
S46 Lowering Speed Hydraulic Lift Circuit
37
Mast Lower Position Potentiometer Current Limit 708
Forks Lift.

Page 15.
Produced for Training Purposes Only
 F3
48 Volt 14
200A / 300A
9

K10 K10
40

A1 B- F1 B- A2
160A 1
3 9
B+ B+
A2
10A F50 A2
M1
M3
LED 1 2 A1 LED 1
LED 2 A A1 LED 2
LED 3 LED 3
LED 4 LED 4
K11 K13
D2
M1 21
D1

D1

K13 K11
8 10
7 8 10 11 1 M A5 M6 10 11
34 38 36 37 22
S17 S21 74
21 Negative for 710/711 709
908 +48 Volts
22 909 Lift Speed Reference 75
+48 For Outputs 710
76
S89 49 Lift Current Limit 711
403 Seat Switch
89 Y10/1
Valve Fork Lift 801
R11 29
910 +12 Volts
5.5 - 0 Volt 82
603 Joystick Fork Lower
Proportional Valve 0-24 Volts PWM Y10/2
904 88
Lower
R12
5.5 Volt 83 90 Y12
604 Joystick Reach Valve Reach In 802
22

R13
29 91 Y13
5.5 Volt Valve Reach In 803
84 605 Joystick Tilt
88

Negative 40
30 704
911 0. Volts
GN 98 Y 10 / 3
U10
A 501 Height Count A Drive Chopper 301 34 Y 10 / 2 40

B Y 99 Height Count B
502 Plug Brake 310 38 P2 R
Mast Upper Position S45 406 503
Speed Reference 707 36
S46 Lowering Speed Hydraulic Lower Circuit
37
Mast Lower Position Potentiometer Current Limit 708
Forks Lower.

Page 16.
Produced for Training Purposes Only
 F3
48 Volt 14
200A / 300A
9

K10 K10
40

A1 B- F1 B- A2
160A 1
3 9
B+ B+
A2
10A F50 A2
M1
M3
LED 1 2 A1 LED 1
LED 2 A A1 LED 2
LED 3 LED 3
LED 4 LED 4
K11 K13
D2
M1 21
D1

D1
Y 12 Y 13
K13 K11
8 10
7 8 10 11 1 M A5 M6 10 11
34 38 36 37 22
S17 S21 74
21
908 +48 Volts
Negative for 710/711 709 Shock Valve
0-2.Volts 75
22 909 +48 For Outputs Reach Speed Reference 710

V
76
Lift Current Limit 711

V
S89 49 403 Seat Switch
89 Y10/1
Valve Fork Lift 801
R11 29
910 +12 Volts
5.5 Volt 82
603 Joystick Fork Lift
Proportional Valve Y10/2
904 88
Lower
R12
5.5 - 11 Volt 83 90 Y12
604 Joystick Reach Valve Reach In 802
22

R13
29 91 Y13 90
5.5 Volt Valve Reach out 803
84 605 Joystick Tilt
Negative 40
30 704 40 Y 12 Y 13
911 0. Volts
Drive Chopper 301 34
S55 80
407 Reach Slow Speed Out Plug Brake 310 38
P2 R
S56 81
407 Reach Slow Speed In Speed Reference 707 36
Hydraulic Reach In Circuit
37
Current Limit 708
Reach In.

Page 17.
Produced for Training Purposes Only
 F3
48 Volt 14
200A / 300A
9

K10 K10
40

A1 B- F1 B- A2
160A 1
3 9
B+ B+
A2
10A F50 A2
M1
M3
LED 1 2 A1 LED 1
LED 2 A A1 LED 2
LED 3 LED 3
LED 4 LED 4
K11 K13
D2
M1 21
D1

D1 Y 12 Y 13

K13 K11
8 10
7 8 10 11 1 M A5 M6 10 11
34 38 36 37 22
S17 S21 74
Shock Valve
21 Negative for 710/711 709
908 +48 Volts
0-3.Volts 75
22 909 +48 For Outputs Reach Speed Reference 710

V
76
Lift Current Limit 711

V
S89 49 403 Seat Switch
89 Y10/1
Valve Fork Lift 801
R11 29
910 +12 Volts
5.5 Volt 82
603 Joystick Fork Lift
Proportional Valve Y10/2
904 88
Lower
R12
5.5 - 0 Volt 83 90 Y12
604 Joystick Reach Valve Reach In 802
22

R13
29 91 Y13
5.5 Volt Valve Reach Out 803 91
84 605 Joystick Tilt
Negative 40
30 704
911 0. Volts Y 12 Y 13 40
Drive Chopper 301 34
S55 80
407 Reach Slow Speed Out Plug Brake 310 38
S56 81
407 Reach Slow Speed In Speed Reference 707 36
Hydraulic Reach out Circuit
37
Current Limit 708
Reach Out.

Page 18.
Produced for Training Purposes Only
 F3
48 Volt 14
200A / 300A
9

K10 K10
40

A1 B- F1 B- A2
160A 1
3 9
B+ B+
A2
10A F50 A2
M1
M3
LED 1 2 A1 LED 1
LED 2 A A1 LED 2
LED 3 LED 3
LED 4 LED 4
K11 K13
D2
M1 21
D1

D1

K13 K11
8 10
7 8 10 11 1 M A5 M6 10 11
34 38 36 37 22
S17 S21 74
21 Negative for 710/711 709
908 +48 Volts
0-2.Volts 75
22 909 +48 For Outputs Reach Speed Reference 710

V
76
Lift Current Limit 711

V
S89 49 403 Seat Switch
92 Y14
Valve Tilt Down 804
R11 29
910 +12 Volts
5.5 Volt 82
603 Joystick Fork Lift
Y15
Valve Tilt Up 805 93

R12
5.5 Volt 83 90 Y12
604 Joystick Reach Valve Reach In 802

R13 93
29 91 Y13
Valve Reach Out 803
5.5 -11 Volt 84 605 Joystick Tilt
Negative 40
30 704 Y 14 Y 15
911 0. Volts
40
Drive Chopper 301 34

Reach Slow Speed Out Plug Brake 310 38

P2 R
Reach Slow Speed In Speed Reference 707 36 Hydraulic Tilt Up Circuit
37
Current Limit 708
Tilt UP.

Page 19.

Produced for Training Purposes Only

 F3
48 Volt 14
200A / 300A
9

K10 K10
40

A1 B- F1 B- A2
160A 1
3 9
B+ B+
A2
10A F50 A2
M1
M3
LED 1 2 A1 LED 1
LED 2 A A1 LED 2
LED 3 LED 3
LED 4 LED 4
K11 K13
D2
M1 21
D1

D1

K13 K11
8 10
7 8 10 11 1 M A5 M6 10 11
34 38 36 37 22
S17 S21 74
21 Negative for 710/711 709
908 +48 Volts
0-2.Volts 75
22 909 +48 For Outputs Reach Speed Reference 710

V
76
Lift Current Limit 711

V
S89 49 403 Seat Switch
92 Y14
Valve Tilt Down 804
R11 29
910 +12 Volts
5.5 Volt 82
603 Joystick Fork Lift
Y15
Valve Tilt Up 805 93

R12
5.5 Volt 83 90 Y12
604 Joystick Reach Valve Reach In 802

R13
29 91 Y13
Valve Reach Out 803
5.5 - 0 Volt 84 605 Joystick Tilt

Negative 40
30 704 Y 14 Y 15
911 0. Volts
Drive Chopper 301 34

Reach Slow Speed Out Plug Brake 310 38

P2 R

Reach Slow Speed In Speed Reference 707 36 Hydraulic Tilt Down Circuit
37
Current Limit 708
Tilt Down.

Page 20.

Produced for Training Purposes Only

 F3
48 Volt 14
200A / 300A
9

K10 K10
40

A1 B- F1 B- A2
160A 1
3 9
B+ B+
A2
10A F50 A2
M1
M3
LED 1 2 A1 LED 1
LED 2 A A1 LED 2
LED 3 LED 3
LED 4 LED 4
K11 K13
D2
M1 21
D1

D1

K13 K11
8 10
7 8 10 11 1 M A5 M6 10 11
34 38 36 37 22
S17 S21 74
21 Negative for 710/711 709
908 +48 Volts
22 909 Lift Speed Reference 0-5.Volts 75
710

V
+48 For Outputs
76
Lift Current Limit 711

V
S89 49 403 Seat Switch
89 Y10
Valve Fork Lift 801
R11 29
910 +12 Volts
5.5 - 11 Volt 82
603 Joystick Fork Lift
Y20
Valve Cab Tilt Up 810 101

S44
22 103
509 Cab Tilt Up 102 Y21
Valve Cab Tilt Down 811
104
510 Cab Tilt Down. x 101
L44
105
Cabin Lift On 511
30
911 0. Volts
Negative 40
704
40
A GN 98 Height Count A Drive Chopper 301 34
U10 501
B Y 99 Height Count B
502 Plug Brake 310 38
Mast Upper Position S45 406 503
Speed Reference 707 36
S46 Lowering Speed Hydraulic Cab Tilt Circuit.
37
Mast Lower Position Potentiometer Current Limit 708
Forks Lift +
Tilting Cab

Page 21.
Produced for Training Purposes Only
 F3
48 Volt 14
200A / 300A
9

K10 K10
40

A1 B- F1 B- A2
160A 1
3 9
B+ B+
A2
10A F50 A2
M1
M3
LED 1 2 A1 LED 1
LED 2 A A1 LED 2
LED 3 LED 3
LED 4 LED 4
K11 K13
D2
M1 21
D1

D1

K13 K11
8 10
7 8 10 11 1 M A5 M6 10 11
34 38 36 37 22
S17 S21 74
21 Negative for 710/711 709
908 +48 Volts
22 909 Lift Speed Reference 0-5.Volts 75
710

V
+48 For Outputs
76
Lift Current Limit 711

V
S89 49 403 Seat Switch
88 0-24 Volts PWM Y10
Valve Fork Lower 904
R11 29
910 +12 Volts
5.5 - 0 Volt 82
603 Joystick Fork Lift
Y20
Valve Cab Tilt Up 810 101

S44
22 103
509 Cab Tilt Up 102 Y21
Valve Cab Tilt Down 811
104
510 Cab Tilt Down. x
102
L44
105
Cabin Lift On 511
30
911 0. Volts
Negative 40
704
40
A GN 98 Height Count A Drive Chopper 301 34
U10 501
B Y 99 Height Count B
502 Plug Brake 310 38
Mast Upper Position S45 406 503
Speed Reference 707 36
S46 Lowering Speed Hydraulic Cab Tilt Circuit.
37
Mast Lower Position Potentiometer Current Limit 708
Forks Lower +
Tilting Cab Lower.

Page 22.
Produced for Training Purposes Only
 F3
48 Volt 14
200A / 300A
9

K10 K10
40

A1 B- F1 B- A2
160A 1
3 9
B+ B+
A2
10A F50 A2
M1
M3
LED 1 2 A1 LED 1
LED 2 A A1 LED 2
LED 3 LED 3
LED 4 LED 4
K11 K13
D2
M1 21
D1

D1

K13 K11
8 10
7 8 10 11 1 M A5 M6 10 11
34 38 36 37 22
S17 S21 74
21 Negative for 710/711 709
908 +48 Volts
22 909 Lift Speed Reference 0-5.Volts 75
710

V
+48 For Outputs
76
Lift Current Limit 711

V
S89 49 403 Seat Switch
89 Y10
Valve Fork Lift 801
R11 29
910 +12 Volts
5.5 Volt 82
603 Joystick Fork Lift
Y20
Valve Cab Tilt Up 810 101

S44
22 103
509 Cab Tilt Up 102 Y21
Valve Cab Tilt Down 811
104
510 Cab Tilt Down. x
102
L44
105
Cabin Lift On 511
30
911 0. Volts
Negative 40
704
40
A GN 98 Height Count A Drive Chopper 301 34
U10 501
B Y 99 Height Count B
502 Plug Brake 310 38
Mast Upper Position S45 406 503
Speed Reference 707 36
S46 Lowering Speed Hydraulic Cab Tilt Circuit.
37
Mast Lower Position Potentiometer Current Limit 708
Cab Lower S44

Page 23.
Produced for Training Purposes Only
 A5

56 302 Drive Speed.

S64

+12V 29

S66 58 410 Steer Angle. A

0.V 30

59 Steer Angle. B
S67 411

+48 22

57 Steer Reference
S65 409 180 Deg.
0.V
40
10 02 0. Volts.
F51
14 25
10 01 +48 Volts Steer.
K10 30 A

60
10 03 Out Steer Motor.

M6

61
10 04 Out Steer Motor.
62 701 Input Steer Taco

U1
Steering.
63 Input Steer Taco
702

Page 24.
Produced for Training Purposes Only
 Battery Measuring Circuit.

Large Battery Large Battery

Plug + Plug - Shunt Wire
1 40

Small Battery Small Battery

Plug + Plug -

Measuring
Wires

A5
703 703 (+)

704
704 (-)

611
611 (-)

705 705 (+)

NOTE
The Negative Battery Cable
must only be replaced with
a genuine BT Part.
Failure to do so may Interfere
with battery monitoring circuits. Steering.

Page 25.
Produced for Training Purposes Only
 Height Indicator & Selector.

A8
3 + 48 RX + 5 A5
Display
40V RX - 2

A7
125 205 +
+7
Display
40
6 0V 126 202 -
-3
1 2 3
4 5 6
22 127 203 +
4 48 V + 7 8 9 +1

Height Selector -5
128 204 -

S45 106
503

S46

98
29 BN U10 Green
501 A
+ A
30 W _
Yellow
B 99 502 B

Page 26.
Produced for Training Purposes Only