= ee “10T |PROJECT [Strategic storage of crude Oil Project. Visakhapatnam. eae eee = ieoeceniaede er a “Sh A- OED [sve contmacto [ws ioT ANWESHA ENGREERING & CONSTRUCTION LMTTED St eT bate 30.03.2011 (aw-482) eee oe ee Welding Process(es). GTAW+SMAW Type’ MANUAL. (doin Betas) an cena Bl Single V Groove “ i TZ __ Single bevel Branch 37.5425" Ele ee Sen Backing Matera eae t Os Metal ' TS Nonusing meta fivaeare 2 Nonmetaliic & =e Root gap 2.5-3mm O Other ‘A108 Gr 8 Pipe 6" Dia (7 11 mina) [BASE METAL (QW-403). es [Specication type, and grade A 108 G's APIS. Grs PSL! 1259{8LACK)AB72 Gr 860 CL121-9589 GR 610,6-2580 GR 390 to Specification type, and grade A 108 Gr 8, APIS GIB PSL1, 1S 1295(8LACK)AB72 GR. B60 CL12/5-9589 GR.AT0|S-2588.GR330,A 105 oR [Chemical Anatysis,and Mechanical properties Ni Ho Chemical Anatysis,ané Mechanical properties, Nil Tnickness Range Base Metal Groove: 1.5n1m-1422mm_- Fillet =A” Pipe Dia. Range: Groove- All Fillet - All Joiners: PIPING CLASS - A1OA.ATABIA.B13A,A22AA3A,ASHA BEA.J2AJ2A ASTAAS3Y.A32A FILLER METALS(QW-404): Root Oners Spec. No (SFA) 5.18 54 [AWS No (Ciass) ER70S2 E7018 FEN sD 4 IAN ae 1 [Size of Filer Metals 102mm. 2589157 Weld Meta 2.45 mm 7 * | 468 mm + Reinforcement Thickness Range EERE 49mm 7 23mm Fuet ‘Ail Eecrode Fix (Gass) = Basic Electrode Flux Trade Name = Potassium on Powder [consumable Insert Ni rm lotr mu [Each Base Meal Filer Metal Combination Should be Recorded incviaualy _{_| s {CHECKED BYIOTIESL) APPROVED BY (EL)oT JPRoJECT [Strategic storage of crude OX Project. Visakhapatnam, Lae me Joe eae an a lpate 30.03.2011 (Qw-482) oerinanmcenens Seen een SSW | aaa [SRS]| Fone DC , SMAW-Reverse Range: 70-140 Amps Range: 10 - 22 Volts hee fee eae aut - ares te — _ weisPass lpacess| aoe Oumar] Toes] Ramee | YOO" | Tel spodRange | REMARK eee Ga sr lca scan ats wot ress [smaw | e7o1e |315mm| ocer |100-140| 16-22 | 50-85 mmmin [nana soTOT Anwesha Engg. & Const. Ltd. iste 2 ae PROSEDURE QUALIFCATION -CORD POR [AS PER ASME SECTION IX [Project SSS Offsite AIG Piping for new FCCU Project Consultant Engineers india Limited ‘Compeny Name HPCL Refinery, Mumbai [Procedure Qualification record No. IOTAEG/HPCLIPOR 01 Rev 0 Date : 25.06.2009 |Supporting WPS No. : IOTAEC/HPCLIWPS 01 Rev 0 Date : 19.06.2009 lWelding Process: GTAW + SMAW Type (s): MANUAL g (Automatic, Manual, Machines or Semi Auto) 75+ 25 Deg 1 Joints, Joint Design : As per Sketch Backing (Yes ): NA Backing Material (Type) NA > others NA ao DETAIL OF GROOVE DESIGN 2 Base Metals ( GW-403 ) aeer No: 1 Group No.: 1 toPNo.: 1 Group No: 1 Specification type and grade: SA-106 Gr AVB/C:SA-53Gr.A/B;APL-SLGr.AVBIS-1239}1S-3589 Thickness Range 16-14 MM 7 Neu bd Base Metal Groove Filet: Al Thickness {orgy Other 2NA 3 Filler Metals [eas | spec. No. (SFA) SFA5.18&SFA5.1 _ | Type of gas on Gases : ARGON nee AWS No, (Class ) SER 70S2.&€7018 | Composiion of gas Modure : 99.99% snd ut / F No. 1684 lother NA ANo. 4 Position Size of Filer Metal 2.5 mm (Root) Position of Groove All position Electrode Flux ( Class ) : Basie Weld Progression Uphill Other Position of Filet Al position Preheat Technique Preheat Temp. tore Travel Speed 50-85 mm/min Interpass Temp. 2s0c Oscillation NA Others, NA ‘String or Weave bead _: String for Root and Weave GINA for Subsequent vei : Muttiple or Single pass Multiple pass { Eee ee ee Single Electrode aha SOUT T aie e SA. MANAGER/ARS 5 Ey Hert SITE Minn alIConsultant Engineers india Limited CERTIFY THAT THE STATEMENTS IN THIS RECORD AND TEST WELDS WERE PREPARED.WELDED AND TESTED IN ACCORDANCE H THE REQUREMENTS OF SECTION IX OF THE ASME CODE. |Compeny Name PCL Refinery, Mumbai |Procedure Qualification record No. JOTAECIHPCLIPOR 01 Rev 0 Date 28.06.2009 [sueporting WPS No. : JOT AECIHPCLIWPS 01 Rev 0 Date : 19.06.2008 TENSILE TEST Jormare: ‘ULTIMATE UNT | TYPEOF FAILURE & specimen No wor Irnickness [area ee ae ped ior Tr wo} 35 SOT 1 Ea PRE ar 1850 605 THB. 58.78 308. BPE, ‘GUIDED BEND TEST TYPE OF FIGURE RO RESULT Fer SATISFACTORY Fae SATISFACTORY Rat SATISFACTORY ic SATISFACTORY TOUGHNESS TEST LATERAL EXP. secomeNno|NoTcHLocanon| norcH TYPE | Test TEMP | wRACT VALUE [ROP eREAK| WEIGHT NO westane] mus FILLET WELD TEST jeesucr We PENATRATION INTO PARENT METAL WA Jacko resucr WA siedl peeks OTHER TEST five oF Test Wa Joerosrr ANALSIS Na Jorner Na weve name MR BIVAS MALIK sTAMP NO wet lrest conoucteD By METALLURGICAL SERVICES LABORATORY TESTNO. -AN18448(1) DATED 23.06.2000 EI, Tay Par EST e le gangva. /EAPROFORMA » MSIQF/13/ MSTA, LLURGICAL i __——« SERVICES SS & CHEMICAL TESTING OF METALS & WELDS MEHTA HOUSE, ASHOK SILK MILLS LANE, OFF L, B.S. MARG, GHATKOPAR (W), MUMBAI - 400 036. PHONE : 2500 0240, 2500 0241, 2500 1107, 2500 0763 @ FAX : 022.2500 1740 E-mail: metallur@bom7.vsninetin * "- www.metallurgicalservices.co.in, TEST CERTIFICATE Page No.1 of 1 ‘0 T.C, No.: AA/18448(1) OT ANWESHA ENGINEERING & CONSTN LTD Date. 23/06/2009 (PCL SITE,, Ref No: ~~ Ref Date: 20/06/2009 MUMBAT , , Date of Receipt 20/06/2009 ESTING OF C.S.WELDED PIPE SAMPLE AS PER ASME SEC IX. SPECIFICATION : SA 106 Gr.B AA/18448-1 e varticulars <----Transverse ENSILE TEST 1 ‘HICKNESS mm 6.05 JREADTH am. 19.01 19.10 REA am? 115.01 115.56 JLTIMATE LOAD KN. 57.59 58.79. LT.S. N/m? (MPa) 501 509 lin. Reqd. (415) (415) 'RACTURE IN 4 PIPE PIPE. SEND TEST 5 “HICKNESS mm OF BEND 6,22 \READTH mm OF BEND 38.00 ‘ORMER DIA mm FOR BEND. 24.00 (4T) te 1 SEND 180° = Mrevifpel MK on: ACE BENDS FB1,FB2 satis. 007 BENDS RB1,RB2 SATIS. ) so SATISFACTORY 9+ END 44 Cvs) ‘or METALLURGICAL SERVICES ; eafh.aeraeh KV CHALAPATH of, fhe mr St Mananer Y.SHELAR: cked By PL dandve 96) 1 1.C.0fficer a wt. Sample(s) not drawn by METALLURGICAL SERVICES The results relate only to the sample(s) tested. This Certificate shall_not duced except in full, without the written approval of the Laboratory 40 YEARS SERVICE TO INDUSTRY * NO OTHER BRANCHES— PROFORMA » MS/QF/13" METALLURGICAL SERVICES _ MECHANICAL & CHEMICAL TESTING OF METALS & WELDS. MEHTA HOUSE, ASHOK SILK MILLS LANE, OFF LBS. MARG, GHATKOPAR (W), MUMBA - 400 O86. PHONE : 2500 0240, 2500 0241, 2500 1107, 2500 0763 @ FAX : 022-2500 1740 E-mail: metallur@bom7.veninetin +" vew.metallurgicalservices.co in. TEST CERTIFICATE Page No.1 of 1 ‘o T.C, No.: AA/18448(1R) OT ANWESHA ENGINEERING & CONSTN LTD Date 23/06/2009 UCL SITE,, Ref No Ref Date: 20/06/2009 MUMBAI, , Date of Receipt 20/06/2009 ‘ESTING OF C.S.WELDED PIPE SAMPLE SPECIFICATION : SA 106 Gr.B dur Lab No AA/18448-1 Hee 6" oa _SRAPHIC_TEST ‘ob Done on. WELDED TEST PIPE dev.time : 5 MINTS ‘echnique = DwsI ripe Diameter 6" icreen Lead Front 0-004" Back . iamma Rays : hickness ixposure Time ot) : \cceptance Criteria laterial sotope im iensitivity ensity ‘enetrameter 1 PARTICULARS exist WPS-01-PQR-01 A-B POROSITY ACCEPTABLE B-C POROSITY ACCEPTABLE CA ACCEPTABLE, ae END 44 ae faadh KV CHALAPAT afte wet / Sr. Manager and. va. FELL ‘or METALLURGICAL SERVICES PI -Y.SHELAR -Of ficer pe S&S as oan aes VERIFIER ah Mas oe f f ee Nok. > sOTIESU ee P eo stop oe”) if Samples) coh SEOEY METALLURGICAL SELVES The results relate onty i the samples) tosted Ths Certificate shak_not be reproduced except in full. without the written approval ot the Laboratory 40 YEARS SERVICE TO INDUSTRY * NO OTHER BRANCHES|supporting PAR No. |Welding Process. ontractor WEL (REF. QW-200.1,SECTION IX,ASME BOILER AND PRESSURE VESSEL CODE) .OT Anwesha Engg. & Const. Ltd 1G PROCEDURE SPECIFICATIONS ( WPS. 1 Rev 0 PIPE CLASS:A1A ATOR A22K ATTA ASA BZA BIA : Ic IWPS No.: IOTAEC/HPCL/ WPS 0/ 4 Joints ( QW-402 ) Joint Design: As per Sketch (Single "V" groove) Backing ( Yes): NIA Backing Material (Type) NIA ra Era ad ine 1) Metal () Non-fusing Metal ) Nonmetallic (_ ) Other ‘Sketch, Production Drawings, Weld Symbols or Wrtten deseripion should show the general arrangement ofthe parts to be welled. Where applicable, the root spacing and the details of weld groove may be specified. 1OT Anwesha Engineering & Construction Ltd, By :_Nikhil Rana ‘Date = 19.06.2009 IOTAEG / HPCL / POR 01 Rev 0 Date : 25.06.2009 GTAW + SMAW Type(s): Manual (Automatic, Manual, Machines or Semi Auto) 75+ 25 Deg S Minn a [= 25052 mm (tthe option of the Migr, sketches may be attached to iltustrate font design, weld ayers and based Sequence, e.g for notch toughness procedures, for mutiple process procedures ot.) zea meses (ceca 1 GroupNo.: 1 SA-106 Gr.AIBIC;SA-53Gr.A/B,API-SLGr.A/BIS-1239:1S-3589 cation yoo and grade: SA-106 Gr A/B/C.SA-S3Gr AIBAPI-SLGrA/BIS-1230:15-9560 Spocticaton ype and grade SA-105 GLABIC'SA-S3GLABAPLSLGrABIS-123015-0588 type and grade ‘Specification type and grade toPNo.: 1 Group No.: 1 Fillet = All Thikness Fillet : All Thikness ‘Chemical analysis and Mechanical properties. ‘Chemical analysis and Mechanical properties: Thickness Range 1.6- 14mm 1 Base Metal Groove ~ pipe Dia. Range 2" OD and Above Other Nil 3 Filler Metals Root Subsequent Passes Spec. No. (SFA) [SFas.18_7 SFASA 7 [AWS No. (Class) ER 705-2 E7018 F No. 6 4 PAN. 1 1 |Size of Filler Metal 1.6mm to 2.4mm _/ 25 mmto3.15mm ~~ [cea Groove 1.6mm -4.91mm 14MM Fillet All All [Electrode Flux (Class ) NA NA Flux Trade Name = SNA NIA [Consumable Insert VE NIA N/A [other SA. MANAGER, smite ElLHPCL SITE MUMBA!4 Is se 10T Anwesha Engg. & Const. Ltd. ELDING PROGEDURF °PECIFICATIONS (WPS } (REF. QW-200.1.SECTION IXASME 8 ER AND PRESSURE VESSEL CODE) WPS No.: IOTAEC/HPCLIWPS01 Rev. 0 Positions [5 Post Weld Heat Treatment ( QW-407 ) Position (s) of groove 6G Temperature Range : NIA Welding Progression : UPHILL Down — Time Range NIA Position (s) of Fillet A 7 Gas Preheat Percentage composition Preheat Temp. Min. 10 deg. c Gas(es) (Mixture) Flow Rate Interpass Temp. Max. 250 deg. C Shielding: _Argon 99.95% 10-12 LPM Preat Maintenance : Nil Trailing: NIA NIA NIA (continwous or special heating where apricabie Backing : _ N/A NIA NIA ‘should be recorded) Electrical Characteristics Current AC or DC oc Polarity DCEP & DCEN ‘Amps ( Range ) 70-130. amp Volts ( Range ): 20-28 V (Amps and Volts range shouldbe Tesora Tor each eledrode Se, postion, thickness ete, This lformation| ‘may be tisted ia tabular form sari to that shown below) Tungsten Electrode Size and Type 2.4mm dia 5 SE Mode of Metal Transfer for GMAW NIA {Spray are, Short creating are =) Electrode Wire feed speed range: N/A \ Technique ( QW-410 ) ‘String or Weave Bead : ‘String for Root and Weave for Subsequent Orifice or Gas Cup Size Emm to 12mm 3 Initial and Interpass Cleaning: Wire Brushing,Chipping & Grinding Noy \ Methode of Back Gouging NIA . S Oscillation NIA Sea Contact Tube to Work Distance: N7A ‘Muitiple or Single Pass (per side): Multiple Pass: ba feral K VSHALEP Multiple or Single Electrode ‘Single Electrode: af ae TP aera Travel Speed (Range) 50-85 mm/min Peening NUA Other Nil Weld T pro Filer Metal Current Voit | Travel Speed | Remarks Layer ess [Class [Dia.(mm] Type/Pol._[Amp. Range] Rang Range lRoot Pasy GTAW.| ER70S2] 25 DCEN 70-85 |20-24v] 50-60 Hot Pass| smaw | E7018 | 25 pcep | 95-110 |2228v] 60-75 Final | smaw | E7018 [253.15/ ocer | 90-130 |2228v] 75-85 proved by ie y, A. SA PRY / ate gh. MANAGEIB, EIL_HPCL SITE MUMBA 96 2 of 2 WPS: