BRITISH STANDARD AEROSPACE SERIES 2SP 77

BS 2SP 77to
to
2SP 80:1973
2SP 80:1973
+A4:2015
(Superseding
BS SP 77-80)
Incorporating
Amendment Nos. 1, 2
Licensed Copy: Miss Judi Crimmins, British Standards Institution, 04/12/2012 15:24, Uncontrolled Copy, (c) The British Standards Institution 2012

and 3

Specification for

Snap head aluminium

and aluminium alloy
rivets*

ICS 49.030.60
UDC 629.7.02:621.884.2:669.71

*Index form of title: Rivets, snap head, in L36, L37, L58 and L86 materials.
BS 2SP 77 to 2SP 80:1973+A4:2015
This British Standard,
having been approved by the
Aerospace Industry Standards
Committee, was published
under the authority of the
Executive Board on
31 October 1973
© The British Standards
Institution 2015
Published by BSI Standards
Limited 2015
The following BSI references
relate to the work on this
standard:
Committee reference ACE/14
Drafts for approval
72/35865
DC 13/30273392
ISBN 978 0 580 81038 1
Foreword
Publishing information
BS 2SP 77 to BS 2SP 80:1973+A4:2015 is published by BSI Standards Limited,
under licence from The British Standards Institution, and came into effect on
31 January 2015. It was prepared by Technical Committee ACE/12, Aerospace
Fasteners and Fastening. A list of organizations represented on this committee
can be obtained on request to its secretary.
Supersession
BS 2SP 77 to BS 2SP 80:1973+A4:2015 supersedes BS 2SP 77 to BS 2SP 80:1973
(incorporating Amendments No.1, No. 2 and No. 3) which is withdrawn.
Information about this document
These standards form part of a series of British Standards for rivets prepared
at the request of the aerospace industry. The 1958 edition provided for ranges
of snap head aluminium and aluminium alloy rivets with head proportions
and shank diameters basically the same as those used hitherto. In general, the
dimensions of the rivets were more closely defined than previously, although the
shank tolerances on sizes above ½ in are wider than those adopted in BS SP 68
to BS SP 71, “100° countersunk precision head aluminium and aluminium alloy
rivets”.
The distribution of the shank tolerances follows the American practice of
allocating the greater part of the tolerance to the positive side, as compared with
the practice in A.S. Standards for rivets of distributing the tolerances about the
nominal diameter. This principle, as well as the proportions of the rivet heads,
has been endorsed by Technical Committee ISO/TC 20 — Aircraft and space
vehicles, of the International Organization for Standardization, as have the
identification markings contained in this revision of the standards. A method for
the identification of undyed versions of the rivets is also given.
Details of rivets with radiused tails for use in auto-riveting machines are given
in Appendix A.
Text introduced or altered by Amendment No. 4 is indicated in the text by
tags . Minor editorial changes are not tagged. Previous amendments are
not indicated.
Presentational conventions
The provisions of this standard are presented in roman (i.e. upright) type.
Its requirements are expressed in sentences in which the principal auxiliary
verb is “shall”.
Commentary, explanation and general informative material is presented in
smaller italic type, and does not constitute a normative element.
Contractual and legal considerations
This publication does not purport to include all the necessary provisions of a
contract. Users are responsible for its correct application.
Compliance with a British Standard cannot confer immunity from
legal obligations.
Summary of pages
This document comprises a front cover, an inside front cover, pages i and ii,
pages 1 to 5 and a back cover.
This standard has been updated (see copyright date) and may have had
amendments incorporated. This will be indicated in the amendment table on
the inside front cover.
Amendments issued since publication
Amd. No. Date Comments
1884 January 1976
2389 November 1977
3264 June 1980
A4 January 2015 See Foreword
 BS 2SP 77 to 2SP 80:1973

BS
BS 2SP 77 to2SP
2SP77 to 2SP 80:1973
80:1973+A4:2015
Contents
Contents
2012 2012

Page
Institution

Foreword Inside front cover

1 Scope Page1
Institution

Foreword
2 Materials Inside front cover
1
1
3 Scope
Condition of rivets 1
Standards

2
4 Materials
Dimensions 1
3
5 Condition
Finish of rivets 1
Standards

4
6 Dimensions and marking
Identification 1
5 Finish
Protective finish 1
The British

7 Freedom from defects 2

6
8 Identification and marking
Heat treatment of rivets 1
2
(c)British

7
9 Freedom from defects
Packaging 2
8 Heat treatment of rivets
Appendix A Rivets for use in auto-riveting machines 2
5
9 Packaging 2
(c) The

Appendix B Conversion of inches to approximate millimetre

Copy,Copy,

equivalents
Appendix A Rivets for use in auto-riveting machines 5
Appendix
Figure 1 —B Dimensions
Conversion of inches to approximate
identification marks millimetre 3
equivalents 5
Uncontrolled

Figure 2 — Rivet dimensions 3

Figure 12a——Dimensions
Enlarged view of identification
of head marks 3
Uncontrolled

Figure 32 — Snap
Rivet head
dimensions
rivet 3
4
Figure 2a
4 ——Detail
Enlarged view of tail
of radiused head 3
5
Figure 3 — Snap head rivet
Table 1 — British Standard numbers, materials, finish and 4
15:24,15:24,

Figure
marking 4— Detailhead
of snap of radiused
aluminium tail and aluminium alloy rivets 5
2
Table 21 — Dimensions of snap
British Standard head aluminium
numbers, materials,and aluminium
finish and
04/12/2012

alloy rivets
marking of snap head aluminium and aluminium alloy rivets 3
2
Table 23 — Dimensions of snap
Standard lengths andhead
partaluminium
numbers ofand aluminium
snap head
04/12/2012

aluminium
alloy rivets and aluminium alloy rivets 4
3
Table 43 — Dimensions of radiused
Standard lengths and parttails
numbers of snap head 5
Institution,

aluminium and aluminium alloy rivets 4

Table 4 — Dimensions of radiused tails 5
Copy:Copy:
Licensed
Licensed MissCrimmins,
Miss Judi Standards
BritishBritish
Judi Crimmins, Institution,
Standards

© BSI 02-2000 i

© BSI
The 02-2000
British Standards Institution 2015 i
 Licensed Copy: Miss Judi Crimmins, British Standards Institution, 04/12/2012 15:24, Uncontrolled Copy, (c) The British Standards Institution 2012

ii
blank
 BS 2SP 77 to 2SP 80:1973
BS
BS 2SP 77 to2SP
2SP77 to 2SP 80:1973
80:1973+A4:2015
2012
2012

1 Scope
1 Scope
Institution
Institution

These British Standards specify the material, dimensions, finish, marking and part numbers of snap head
These British
aluminium andStandards
aluminium specify
alloythe material,
rivets dimensions,
for aerospace use. finish, marking and part numbers of snap head
aluminium and aluminium alloy rivets for aerospace use.
NOTE The figures in inch units are to be regarded as the standard. A table is given in Appendix B to provide a ready means of
NOTE
calculating
NOTE  Thethe approximate metric equivalents of theasimperial A table
dimensions. is given
More in Appendix
accurate B toshould
conversions provide
should abased
bebe ready means
basedon
onthe of
thetables
Standards

figures in inch units are to be regarded the standard.  Accurate metric conversions
calculating the approximate metric equivalents of the imperial dimensions. More accurate conversions should be based on the
Standards

tables in BS
in BS 350.  350.
tables in BS 350.
2 Materials
2 Materials
The rivets shall be manufactured from the appropriate material specified in Table 1 in the condition as
British

The rivets shall be manufactured from the appropriate material specified in Table 1 in the condition as
supplied.
British

supplied.
3 Condition of rivets
The

3 Condition of rivets
The

3.1 Rivets to BS SP 77 require no heat treatment.

(c)(c)

3.1 Rivets to BS SP 77 require no heat treatment.

3.2 Rivets to BS SP 78 require heat treatment in accordance with 8.1 and 8.2 before use.
Copy,

3.2 Rivets to BS SP 78 require heat treatment in accordance with 8.1 and 8.2 before use.
Copy,

3.3 Rivets to BS SP 79 require no heat treatment.

3.3 Rivets to BS SP 79 require no heat treatment.
3.4 Rivets to BS SP 80 shall be finally heat treated by the rivet manufacturer in accordance with 8.3.
Uncontrolled

3.4 Rivets to BS SP 80 shall be finally heat treated by the rivet manufacturer in accordance with 8.3.
Uncontrolled

4 Dimensions
4 Dimensions
The rivets shall conform to the dimensions specified in Table 2 and Table 3.
The rivets shall conform to the dimensions specified in Table 2 and Table 3.
5 Finish
Protective finish
15:24,

5 Finish
15:24,

The finish of the rivets shall be in accordance with the relevant requirements of Table 1.
The finish of the rivets shall be in accordance with the relevant requirements of Table 1.
04/12/2012

Anodic treatment shall be in accordance with the requirements of the latest latest issue
issue of
of MoD
Procurement
Defence
04/12/2012

Anodic treatment
Executive
Equipment M.O.D. shall be
aircraft
and Support in accordance
process
Standard with
specification
Def Stan the requirements
DEF
03-25. 151. of the latest issue of Procurement
Executive M.O.D. aircraft process specification DEF 151.
Chemical oxidation shall be in accordance with the requirements of the latest issue
the latest issue of
of MoD
Procurement
Defence
Chemical
Executive
Equipment oxidation
M.O.D. shallStandard
aircraft
and Support be in accordance
process DTDwith
specification the requirements
913.DTD 913. of the latest issue of Procurement
Executive M.O.D. aircraft process specification DTD 913.
Institution,

requirements of
Colouring shall be in accordance with the requirements of the
the latest
latest issue of MoD
issue of Procurement Executive,
Defence Equipment
Institution,

Colouring
M.O.D.
and Supportshall
aircraft be in accordance
process
Standard DTD 913,with
specification the
DTD
or requirements
913,
other of the latest
or otherprocess,
approved approved issue e.g.,
process,
e.g., Def of Procurement
Stan DEF 151. Executive,
03-25.
M.O.D. aircraft process specification DTD 913, or other approved process, e.g., DEF 151.
6 Identification and marking
6 Identification and marking
Standards

6.1 The marking of the rivets shall be as specified in Table 1, and shall be applied as follows.
Standards

6.1 The marking 3of the rivets shall be as specified in Table 1, and shall be applied as follows.
1) Rivets over /32 in diameter which do not exceed 8 diameters in length shall be marked on the shank
1) Rivets
end with the
3/
32 in diameter
overexception of the 1which do not exceed
/8 in diameter which 8may
diameters in length
be marked on theshall be marked on the shank
head.
end with the exception of the 1
/ 8 in diameter which may be marked on the head.
2) Rivets 1/16 in and 3/32 in diameter in all lengths, and rivets over 3/32 in diameter which exceed 8
British

2) Rivets 1/in
diameters 16 in and 3/may
length, 32 in be
diameter
markedinonalleither
lengths,
the and
headrivets
or theover
3
shank /32 end.
in diameter which exceed 8
British

diameters in length, may be marked on either the head or the shank end.
The marking, whether indented or embossed, shall be clearly visible and the height or depth shall not
The marking, whether indented or embossed, shall be clearly visible and the height or depth shall not
Crimmins,

exceed the following dimensions:

Crimmins,

exceed the following dimensions:

0.006 in on sizes up to and including 1/8 in diameter;
0.006 in on sizes up to and including 1/8 in diameter;
0.008 in on sizes 5/32 in and 3/16 in diameter;
0.008 in on sizes 57/32 in and 3/16 in diameter;
Judi

0.010 in on sizes /32 in diameter and over.

Judi

0.010 in on sizes 7/32 in diameter and over.

6.2 Rivets identified by old-style markings may be supplied until existing stocks are consumed.
Miss

6.2 Rivets
The identified
obsolescent by old-style
markings are as markings
follows: may be supplied until existing stocks are consumed.
Miss

The obsolescent markings are as follows:

Copy:

Material Marking
Copy:

Material
L 36 Marking
“1”
L
L 36
37 “1”
7
Licensed

L 37
L 58 7
8
Licensed

L 58
L 86 8
0
L 86 0
6.3 The rivets shall be identified for ordering purposes by the relevant British Standard number
6.3 The
(see rivets
Table 1) andshall
thebeappropriate
identified for ordering
part numberpurposes by 3),
(see Table thee.g.
relevant
a rivetBritish
in L 58Standard
material number
1/ in
8
(see Table×1)5/ and
diameter in the appropriate
length is BS SP part number (see Table 3), e.g. a rivet in L 58 material 1/8 in
79-410.
SP79-410.
6
diameter × 5/6 in length is BS SP 79-410.

© BSI 02-2000 1
© BSI
The 02-2000
British Standards Institution 2015 1
 BS 2SP 77 to 2SP 80:1973
80:1973+A4:2015
Licensed Copy: Miss Judi Crimmins, British Standards Institution, 04/12/2012 15:24, Uncontrolled Copy, (c) The British Standards Institution 2012

6.4 Undyed versions of rivets shall be identified by their part number with the letter “U” in place of the
dash.
6.5 Example of call-up:



7 Freedom from defects
The rivets shall be free from harmful defects.
Rivets may be rejected at any time for faults in, or revealed by, manufacture, although they have been made
from material passed previously for chemical composition and mechanical properties.

8 Heat treatment of rivets

8.1 Immediately before use or before refrigeration as described in
in 8.2, rivets to
8.2 rivets to BS
BS SP
SP 78
78 shall
shall be
be heated
heated
uniformly at a temperature of 495 ±± 55 °C
°C and
and quenched
quenched in
in water
water at
at aa temperature
temperature not
not exceeding
exceeding 4040 °C.
°C.
8.2 Rivets to BS SP 78 commence to age harden immediately when kept at atmospheric temperature after
quenching. Ageing may be delayed, however, by storing the rivets at low temperatures after quenching, and
they may be expected to remain in a condition suitable for closing for a period depending on the storage
temperature as shown below:
Temperature Maximum storage period
0 °C to – 5 °C 45 hours
– 15 °C to – 20 °C 150 hours
The rivets shall be closed within two hours of solution treatment if kept at atmospheric temperature or
within two hours of removal from cold storage.
8.3 Rivets to BS SP 80 shall be heat treated by the rivet manufacturer as follows.
Solution treat at a temperature of 495 ± 5 °C and quench in water at a temperature not exceeding 40 °C.
Age at room temperature for not less than four days.

9 Packaging
Rivets shall be packaged, bagged or labelled, and such packaging, bags and labels shall bear the
appropriate complete part number, e.g. SP79-410.
BS SP 79-410. See See Table
Table 3 for
3 for part
part numbers.
numbers.
Table 1 — British Standard numbers, materials, finish and marking of snap head aluminium
and aluminium alloy rivets
Material Finish
British Identification mark
Standard no. British (see 6.1)
Description Treatment Colour
Standard
BS SP 77 Aluminium a
L 36 Anodic or chemical Black “I”
oxidation
BS SP 78 aL 37 None Plain — o — Embossed
Aluminium
BS SP 79 a
L 58 Anodic or chemical Green + Embossed
alloy
BS SP 80 a
L 86 oxidation Violet o Indented
a Latest issue.

NOTE Undyed versions of rivets in L 36, L 58 and L 86 are also available. See 6.4.

2 © BSI 02-2000
© The British Standards Institution 2015
 BS
BS 2SP 77 to2SP
2SP77 to 2SP 80:1973
80:1973+A4:2015
Licensed Copy: Miss Judi Crimmins, British Standards Institution, 04/12/2012 15:24, Uncontrolled Copy, (c) The British Standards Institution 2012

Figure 1 — Dimensions of identification marks

Table 2 — Dimensions of snap head aluminium and aluminium alloy rivets

Figure 2 — Rivet dimensions Figure 2a — Enlarged view of head

Nominal standard proportions:
B = 1.75 × nominal size of rivet.
D = 0.6 × nominal size of rivet.
U = 0.94 × nominal size of rivet.
For standard lengths see Table 3.
Radius of Radius
Nominal size Diameter of shank, A Diameter of head, B Depth of head, D head, U under rivet
of rivet (Reference head, R
max. min. max. min. max. min.
only) max.
in in in in in in in in in
1
/16 (0.062) 0.065 0.061 0.114 0.103 0.039 0.035 0.058 0.010
3/
32 (0.094)
0.097 0.093 0.170 0.157 0.059 0.053 0.088 0.010
1
/8 (0.125) 0.128 0.124 0.227 0.210 0.079 0.071 0.117 0.010
5/
32 (0.156) 0.160 0.155 0.282 0.263 0.098 0.090 0.146 0.010
3
/16 (0.187) 0.191 0.186 0.338 0.317 0.117 0.107 0.175 0.015
7
/32 (0.219) 0.223 0.218 0.394 0.371 0.136 0.126 0.206 0.015
1
/4 (0.250) 0.254 0.249 0.450 0.425 0.156 0.144 0.234 0.015
5
/16 (0.312) 0.316 0.311 0.562 0.531 0.194 0.180 0.292 0.020
3/
8 (0.375)
0.379 0.374 0.673 0.638 0.233 0.217 0.352 0.020

© BSI
The 02-2000
British Standards Institution 2015 3
 BS 2SP 77 to 2SP 80:1973
80:1973+A4:2015
Licensed Copy: Miss Judi Crimmins, British Standards Institution, 04/12/2012 15:24, Uncontrolled Copy, (c) The British Standards Institution 2012

Table 3 — Standard lengths and part numbers of snap head aluminium and aluminium
alloy rivets

Figure 3 — Snap head rivet

Nominal diameter, A, in inches

Nominal /16
1 /32
3 1 /8 /32
5 3/16 7 /32 1 /4 /16
5 /8
3

length, La Part number

The last two figures of the part numbers denote the length in 1/16 in, the remaining figure or figures
denoting the diameter in 1/32 in.
in
1
/8 202 302
3/
16 203 303 403
1
/4 204 304 404 504 604
5
/16 205 305 405 505 605
3
/8 206 306 406 506 606 706 806
7/
16 207 307 407 507 607 707 807 1 007
1/
2 208 308 408 508 608 708 808 1 008 1 208
9
/16 209 309 409 509 609 709 809 1 009 1 209
5
/8 210 310 410 510 610 710 810 1 010 1 210
b11
/16 b
211 b
311 b
411 b
511 b
611 b
711 b
811 b
1 011 b
1 211
3/
4
b212 312 412 512 612 712 812 1 012 1 212
b13
/16 b
213 b
313 b
413 b
513 b
613 b
713 b
813 b
1 013 b
1 213
7
/8 b
214 314 414 514 614 714 814 1 014 1 214
b16
/16 b
215 315
b
415
b
515
b b
615 b
715 815
b
1 015
b b
1 215
1 b216 316 416 516 616 716 816 1 016 1 216
11/8 b
318 418 518 618 718 818 1 018 1 218
11/4 b
320 420 520 620 720 820 1 020 1 220
13/8 b322 422 522 622 722 822 1 022 1 222
11/2 b324 424 524 624 724 824 1 024 1 224
13/4 428 528 628 728 828 1 028 1 228
2 532 632 732 832 1 032 1 232
21/2 640 740 840 1 040 1 240
3 648 748 848 1 048 1 248
NOTE For details of rivets with radiused tails see Appendix A. The maximum available lengths of radiused tail rivets are indicated
in Table 3 by the broken line in each nominal diameter column. The maximum nominal length L available for each nominal diameter
A is the length corresponding to the part number appearing immediately above the broken line.
a ± 0.010 in for rivets of diameter up to and including 3/ in; ± 0.015 in for rivets of diameter 7/ in and larger.
16 32
b Non-preferred sizes.

4 © BSI 02-2000
© The British Standards Institution 2015
 BS
BS 2SP 77 to2SP
2SP77 to 2SP 80:1973
80:1973+A4:2015
Licensed Copy: Miss Judi Crimmins, British Standards Institution, 04/12/2012 15:24, Uncontrolled Copy, (c) The British Standards Institution 2012

Appendix A Rivets for use in auto-riveting machines

A.1 With the advent of auto-riveting machines, it is necessary to form the rivet tail with a small radius.
Conventional methods of riveting are unaffected by this feature.

* Intersection points.
Figure 4 — Detail of radiused tail

Table 4 — Dimensions of radiused tails

Nominal T rad. Dia.
S min.
diameter ± 0.010 in. P max.
in in in in
1
/16 0.011 0.019 0.053
3
/32 0.018 0.029 0.078
1/
8
0.026 0.039 0.102
5/
32 0.034 0.049 0.128
3
/16 0.042 0.059 0.153
7
/32 0.049 0.069 0.180
1
/4 0.057 0.078 0.202
5/
16
0.073 0.098 0.248
3
/8 0.089 0.117 0.294

A.2 Rivets of standard lengths and diameters, up to the maximum available lengths indicated by the
broken lines shown in Table 3, may be supplied with radius tails on request. The method of call-up is
given in 6.5.

Text deleted.
Appendix B Conversion of inches to approximate millimetre equivalents

in mm in mm in mm
1
/32 0.8 7
/16 11.1 1 25.4
1
/16 1.6 1
/2 12.7 2 50.8
3
/32 2.4 9
/16 14.3 3 76.2
1
/8 3.2 5
/8 15.9 4 101.6
5
/32 4.0 11
/16 17.5 5 127.0
3
/16 4.8 3
/4 19.1 6 152.4
7
/32 5.6 13
/16 20.7 7 177.8
1
/4 6.4 7
/8 22.2 8 203.2
5
/16 8.0 15
/16 23.9 9 228.6
3
/8 9.6 10 254.0
Examples:
13/8 in = 25.4 + 9.6 = 35.0 mm
0.124 in = 2.54 + 0.508 + 0.1016 = 3.15 mm

© BSI
The 02-2000
British Standards Institution 2015 5
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