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Circuit Note

CN-0352
Devices Connected/Referenced
Fast Charge Battery Manager with Power Path
ADP5065
and USB Compatibility
CMOS, Low Voltage Serially Controlled,
ADG715
Octal SPST Switch
Precision CMOS, Single-Supply, Rail-to-Rail,
Circuits from the Lab® reference designs are engineered and AD8601
Input/Output Wideband Operational Amplifier
tested for quick and easy system integration to help solve today’s
analog, mixed-signal, and RF design challenges. For more Micropower, Zero Drift, True Rail-to-Rail
AD8237
information and/or support, visit www.analog.com/CN0352. Instrumentation Amplifier

AD8275 G = 0.2, Level Translation,16-Bit ADC Driver

Low Power, Wide Supply Range, Low Cost,


AD8276
Unity-Gain Difference Amplifier
Low Power, Precision Analog Microcontroller
ADuCM360
with Dual Sigma-Delta ADCs, ARM Cortex-M3

Cost Effective, Multichannel Lithium Ion Battery Testing System


EVALUATION AND DESIGN SUPPORT monitoring, and temperature management, and a backplane
Circuit Evaluation Boards base board (EVAL-CN0352-EB1Z_BAS) that provides the
CN-0352 Evaluation System (EVAL-CN0352-EB1Z) signal interconnections between the MCU board and the
Evaluation system includes multiple input/output boards.
EVAL-CN0352-EB1Z_IO (Input/Output Board, 8 Each) The circuit uses the ADP5065 fast charging battery manager for
EVAL-CN0352-EB1Z_MCU (MCU Board, 1 Each) flexible, efficient, high stability charging control with low cost,
EVAL-CN0352-EB1Z_BAS (Base Board, 1 Each) small printed circuit board (PCB) area, and ease of use
Design and Integration Files compared to traditional discrete solutions.
Schematics, Source Code, Layout Files, Bill of Materials
Highly integrated precision data acquisition and processing is
CIRCUIT FUNCTION AND BENEFITS provided by the ADuCM360 precision analog microcontroller.
The ADuCM360 acquires the battery voltage, current, and
The test system shown in Figure 1 is an accurate, cost effective,
temperature. A high precision analog-to-digital converter
8-channel battery testing system for single-cell, lithium ion (Li-ion)
(ADC), digital-to-analog converter (DAC), and an on-chip
batteries with open circuit voltage (OCV) between 3.5 V and 4.4 V.
microcontroller allows completely self-contained control of the
The demand for Lithium ion (Li-ion) batteries is high for use in charging and discharging process.
both low power and high power applications, such as laptop
The analog front end is fully differential with high CMRR and
computers, mobile phones, portable wireless terminals, as well
excellent immunity to both common-mode and ground noise
as hybrid electric vehicles/all-electric vehicles (HEV/EV). Li-ion
caused by large currents generated during the charge and
batteries therefore require accurate and reliable test systems.
discharge cycles.
The battery test system in Figure 1 is composed of multiple
The number of channels can easily be expanded to further
input/output boards (EVAL-CN0352-EB1Z_IO) for handling
reduce testing time and cost per battery.
the charging and discharging process, an MCU board (EVAL-
CN0352-EB1Z_MCU) for battery data acquisition, testing,

Rev. A
Circuits from the Lab® reference designs from Analog Devices have been designed and built by Analog
Devices engineers. Standard engineering practices have been employed in the design and
construction of each circuit, and their function and performance have been tested and verified in a lab
environment at room temperature. However, you are solely responsible for testing the circuit and
determining its suitability and applicability for your use and application. Accordingly, in no event shall One Technology Way, P.O. Box 9106, Norwood, MA 02062-9106, U.S.A.
Analog Devices be liable for direct, indirect, special, incidental, consequential or punitive damages due Tel: 781.329.4700 www.analog.com
toanycausewhatsoeverconnectedtotheuseofanyCircuitsfromtheLabcircuits. (Continuedonlastpage) Fax: 781.461.3113 ©2016 Analog Devices, Inc. All rights reserved.
CN-0352 Circuit Note

12842-001
Figure 1. Cost Effective, Multichannel Li-ion Battery Testing System

U1
TO BASE BOARD ADP5065 SW VOUT
+5VPWR +5VPWR 1.0µH
VIN1 SW1
CNP-12
CNP-11 2.2µF SW2
4.7µF C3
CNP-10 VIN2
22µF
CNP-9 3MHz PGND1
CFILT BUCK A 4-WIRE KEVIN CONNECTION IS
+3.3VD 4.7µF RECOMMENDED SHORT JP2 AND
ISO_S1 JP3 FOR 2-WIRE CONNECTION
CNP-4
CNP-8 10k IIN_EXT BATTERY
ISO_S2
CONNECTOR
TRK_EXT 0.02Ω
CNP-1 SDA CHARGE 1%
SCL ISO_B1 I+
CNP-2 SCL SCL CONTROL
SDA BLOCK JP2
CNP-7 NRST SDA 22µF
SYS_ON_OK ISO_B2
+5VA 1kΩ V+
BAT_SNS
CNS-9 100pF
THR
CNS-10 t°
1µF 0.1µF
10kΩ
V_WEAK_SET AGND PGND2 V–
ERT-JZEG103JA
JP3
1kΩ
U2 ADG715 I_SENSE+
100pF I–
S1 D1 1kΩ
CNS-7 V_DAC I_SENSE–
CNS-5 S2 D2
THR_N
S3 D3 1kΩ
CNS-3 IEXT V_SENSE+
CNS-1 S4 D4 100pF AUX
THR_P 1kΩ
S5 D5 V_SENSE– V_SENSE– CONNECTOR
CNS-2
CNS-4 S6 D6 1kΩ
V_SENSE+
S7 D7 IEXT
CNS-6 I_SENSE–
S8 D8 1kΩ
CNS-8 I_SENSE+ THR_P t°
100pF 10kΩ
+5VA RESET 1kΩ
NRST THR_N
VDD A0
A1 10kΩ
0.1µF GND SERIAL
PORT SCL
VSS SCL 10kΩ THERMISTOR
SDA NEEDS TO FIT
SDA TOGETHER WITH
E-LOAD CIRCUIT
1 1 THE BATTERY
1W 1W UNDER TEST

HSINK 1 V4330K +5VA AD8601


1kΩ
V_DAC 10Ω
HEAT SINK
10MΩ 0.1µF U3

2 × SIR464
FOR COOLING THE E-LOAD 1 1
CIRCUIT DURING 1W 1W
AGND PGND
12842-002

DISCHARGING PROCESS

Figure 2. EVAL-CN0352-EB1Z_IO, Li-ion Battery Charging and Discharging Controlling Circuit (Simplified Schematic: All Connections and Decoupling Not Shown)
Rev. A | Page 2 of 10
Circuit Note CN-0352
CIRCUIT DESCRIPTION The sample-and-hold circuits shown in Figure 3 control the
The 8-channel battery testing system (EVAL-CN0352-EB1Z) discharging voltage on each channel. The ADuCM360 refreshes
contains eight input/output boards (EVAL-CN0352-EB1Z_IO) the discharging voltages of the input/output board sequentially by
and one MCU board (EVAL-CN0352-EB1Z_MCU) that plug outputting the preconfigured discharging control voltage for each
into one base board (EVAL-CN0352-EB1Z_BAS). The circuit channel and then turning on the corresponding ADG715 switch.
INPUT/OUTPUT BOARDS
shown in Figure 2 is the input/output board. MCU BOARD
CH1
Input/Output Board (EVAL-CN0352-EB1Z_IO) Description 1kΩ
+
BAT1
E-LOAD
Battery Charging Control Using the ADP5065 10MΩ 0.1µF

The ADP5065 handles all the necessary charging control for ADG715

single cell Li-ion or lithium polymer batteries, including the ADuCM360 CH2
+
constant current (CC), constant voltage (CV), and trickle 12-BIT 1kΩ BAT2
DAC E-LOAD
charge (TC) modes. The TC mode allows testing a deeply 10MΩ 0.1µF
discharged battery and ensures safety. The ADP5065 uses a ADG715
dc-to-dc switching converter architecture for high efficiency
during the charging process, compared to more traditional
linear regulators. CH8
+

12842-003
BAT8
The ADP5065 integrates a number of significant features to
guarantee the high reliability including thermal management, Figure 3. Sample-and-Hold Circuit for Multichannel Discharging Current
battery fault detection, and fault recovery. Control Circuit

The charging parameters of ADP5065, such as fast charging Only one input/output board has its ADG715 switch closed
current, charging termination current, and charging termination at any given time. The 0.1 μF capacitor is charged by the DAC
voltage, are all programmable through an I2C interface. This through a 1 kΩ resistor during the sampling interval and
programmability allows the ADP5065 to operate with many discharged through the 10 MΩ resistor the 1 kΩ to ground
different types of Li-ion batteries as well as to operate as a during the holding interval. The bandwidths for charging and
complete battery charging and test controller. discharging are approximately 1.6 kHz and 0.16 Hz, respectively.
The 10 MΩ resistor is required to discharge the voltage on the
Battery Discharging Control and Electronic Load (E-Load)
0.1 μF capacitor and pull the discharging voltage close to ground
Circuit
if there is no MCU board connected.
The electronic load (E-load) circuit within the dashed rectangular
Assuming an N-channel system and a sampling and holding time
block in Figure 2 provides a programmable constant-current
of TS and TH, respectively, the following condition must be met:
load that uses the AD8601 precision CMOS op amp, four 1 W,
1% power resistors, and two power SIR464 MOSFETs. TH = TS (N − 1).
The E-load current is accurately controlled by the control voltage Therefore more channels require a longer holding time, and the
on the noninverting input of AD8601. The control voltage leakage current produces a larger droop voltage. For the CN-0352
(V_DAC from MCU board) can range from 0 V to 1 V, which system, N = 8, TS = 1 ms, and TH = 7 ms, and the droop voltage
produces a load current of 0 A to 2 A. The typical discharging is negligible.
termination voltage for Li-ion battery is 3.0 V. The minimum Thermal Management
allowable output voltage required by this E-load is
Most Li-ion batteries cannot be charged at temperatures lower
2A×1Ω=2V than 0°C or above 60°C. Fast charging and discharging can only
The power MOSFETs and the power resistors consume all the be performed from 10°C to 45°C.
energy from the battery during discharging process. The cooling In addition to safety issues, the performance of the Li-ion cell
system implemented in this module is only for demonstration can change dramatically with temperature. Therefore, the
purposes, and additional attention is required to guarantee temperature of the battery needs to be measured with proper
adequate cooling performance when the discharging current is accuracy to ensure the repeatability of the test results and also
higher than 750 mA. to guarantee safety.
Because the on-resistance of MOSFETs have a positive Battery temperature is monitored using 10 kΩ thermistors
temperature coefficient, multiple devices of the same type can connected to the temperature connector blocks with a 2-wire
be used in parallel and controlled by a single loop shown as the connection. The battery under test is usually located near the
E-circuit in Figure 2. This is a common way to extend the board, therefore the thermistor lead resistance is negligible.
power handling ability of power MOSFET circuits.
There is another 10 kΩ thermistor on the input/output board
connected to the THR pin of ADP5065 as shown in Figure 2.
Rev. A | Page 3 of 10
CN-0352 Circuit Note
This thermistor is for monitoring the temperature near the resistance to carry the charging and discharging current. The
heat sink on the input/output board, because the temperature V+ and V− lines sense the voltage of battery and carry only a
can be relatively high during discharging. The thermistor small bias current. The charging and discharging current is
temperature information is sensed and stored in the ADP5065 sensed by measuring the voltage across the 0.02 Ω, 1% current
Charger Status Register 2 and is monitored by the MCU board sense resistor.
through the I2C bus. There are two headers on the input/output All the battery information is sensed differentially to increase
board for the external fan connections with configurable pulse- the robustness and reduce the common-mode error, which is
width modulation (PWM) signals assigned. If the thermistor very important because of the large ground currents during
temperature is less that 45°C, the PWM signal to the fans is set charging and discharging.
at 50% duty cycle by the MCU. If the temperature is greater than
45°C the duty cycle is increased to 95%. If the temperature is MCU Board (EVAL-CN0352-EB1Z_MCU) Description
greater than 60°C the ADP5065 automatically stops the charging Voltage Conditioning Circuit
process. The temperature thresholds can be fine tuned by placing The circuit shown in Figure 4 shows the signal conditioning
a fixed resistor in parallel or in series with the thermistor. circuits for the voltage, current, and temperature channels. All
Battery Connection and Sensing the signals from input/output boards are routed into the analog
input channels of ADuCM360 and digitized by the two, on-chip,
The battery under test is connected to the input/output board
24-bit, Σ-Δ integrated ADCs.
by a 4-wire Kelvin connection to eliminate errors caused by lead
resistance. The I+ and I− connecting wires must have low lead
AD8275
–IN
100pF C37
50kΩ 10kΩ SENSE 200Ω +IN 100pF
1kΩ 40kΩ AD8276
V_SENSE– –IN 40kΩ R19 5.6kΩ +V_OUT
VBAT: 0V TO 5V OUT
1nF U2 AVDD_REG C30
1kΩ 1nF
V_SENSE+ 50kΩ 20kΩ REF2 40kΩ U3 40kΩ R20 5.6kΩ –V_OUT
+IN C36
20kΩ REF1 200Ω REF
100pF 100pF

SENSE OUT

C32
U5 100pF
C18 AD8237
100pF
1 BW VOUT 8 RF1
R11 5.6kΩ 90.9kΩ R21 5.6kΩ +I_OUT
I_SENSE+ 2 +IN FB 7 C29
C16 RG1 1nF
3 –IN REF 6 10kΩ R22 5.6kΩ –I_OUT
1nF
R12 5.6kΩ +5VA RF2 90.9kΩ
I_SENSE– 4 –VS +VS 5 C31
C17 RG2 10kΩ 100pF
100pF AVDD_REG
10.µF

AVDD_REG AVDD IOVDD


SDM40E20LS 1kΩ
D4 R55 AVDD_REG AVDD IOVDD
I_EXT
C41
100pF I_EXT AIN6/IEXC P0.6 RX
P0.7 TX
2.2kΩ 0.1% R17 5.6kΩ THRPIN AIN7 P0.4/ DIR
THR_OUT+
25ppm THRNIN AIN8
C39
1nF
R18 5.6kΩ THR_OUT+ AIN10 P1.2 FAN_PWM1
THR_OUT–
THR_OUT– AIN11 P1.3/ FAN_PWM2
I_EXT C40
100pF
P1.0 FAN1_SPD
P1.3 FAN2_SPD
C34 V_OUT+ AIN3
1nF V_OUT– AIN2
P2.0 SCL
R56 1kΩ
THR_PIN THRPIN P2.1 SDA

R105 1kΩ I_OUT+ AIN5 P0.0 A0


THR_NIN THRNIN U1
C45 I_OUT– AIN4 P0.1 A1
ADuCM360
1nF P0.2 A2

P0.3 I2C_EN
VDAC DAC
P0.5 SW_RST
AGND EPAD
12842-004

Figure 4. EVAL-CN0352-EB1Z_MCU, Signal Conditioning, Data Acquisition by ADuCM360 (Simplified Schematic: All Connections and Decoupling Not Shown)
Rev. A | Page 4 of 10
Circuit Note CN-0352
The charging termination voltage is generated by the ADP5065 Current Conditioning Circuit
and is adjustable from 3.5 V to 4.42 V for compatibility with The battery current is sensed on the input/output boards by a
different types of Li-ion batteries. Discharge termination voltage 0.02 Ω resistor placed in series with the high side of the battery.
is usually set to 3.0 V. In special circumstances, the battery Assuming that the maximum current during testing is 2 A, the
maybe deeply discharged to a voltage much lower than 3.0 V. maximum differential voltage across the resistor is ±40 mV with
The discharge termination voltage can be set from 0 V to 5 V, the common-mode voltage equal to the battery voltage that can
and that range covers almost conditions for Li-ion battery cells. be higher than 4.2 V.
The sensed battery voltage is processed by the AD8275 (G = 0.2 The AD8237 is a micropower, zero drift, rail-to-rail
difference amplifier) and the AD8276 (unity-gain difference instrumentation amplifier. A simplified block diagram is shown
amplifier). The two amplifiers are connected in a balanced circuit in Figure 5. The AD8237 utilizes the indirect current feedback
to provide a differential output with an overall gain of 0.2 and architecture, and achieves true rail-to-rail capability. The
an output common-mode voltage of 1.8 V. common-mode input voltage can be equal to or slightly beyond
The two 1 kΩ resistors placed in series with the AD8275 inputs the power supply rails.
shown in Figure 4 act as current limiting protection resistors. The gain of the AD8237 circuit is set to 10.09 by the ratio of
The 200 Ω resistors compensate for the reduction in gain due to RF1 to RG1 (G = 1 + RF1/RG1). The RF2 and RG2 resistors
the 1 kΩ series resistors and restore the gain of the circuit to 0.2. cancel the error from the input bias current.
With the equations set as shown, The ±40 mV current sensed signal is converted to ±400 mV
VOUT   VOUT   0 .2  (VSENSE   V SENSE  ) with a reference voltage of AVDD_REG = 1.8 V.

VOUT   VOUT   2  V AVDD _ REG The amplified and level-shifted current sense signal drives the
The final voltage of VOUT+ and VOUT− is AIN5 and AIN4 differential inputs of the ADuCM360 which is
configured for a bipolar input, gain = 2, buffer enabled, and
VOUT   V AVDD _ REG  0 . 1  (V SENSE   V SENSE  ) internal reference enabled. The differential voltage at the input

VOUT   V AVDD _ REG  0 . 1  (V SENSE   V SENSE  ) of the ADuCM360 internal ADC is ±800 mV. The absolute
For a 0 V to 5 V battery voltage range, VOUT+ and VOUT− vary from voltage on the input pins are both 1.0 V to 2.6 V.
1.8 V to 2.3V and 2.3 V to 1.8 V, respectively. The differential The current and voltage information is sampled simultaneously
output voltage (VOUT+ − VOUT−) is 0 V to 1 V. These ranges are using the two internal ADCs in ADuCM360.
compatible with the common-mode and differential input Differential and common-mode RFI and noise filters are placed
voltage requirements of ADuCM360. in front of the AD8275, AD8237, and ADuCM360 accordingly.
The configuration of ADuCM360 for voltage acquisition is as
follows: differential input on AIN3 and AIN2, unipolar, unity-
gain with buffer disabled, and internal reference.

INTERNAL
AD8237 IN-AMP
+
TIA VOUT

I1 – I2
+VS +VS R2
RFI – –IN RFI –
+IN FILTER + FB
TO gm1 FILTER
+ –
–VS V V ALS –VS
ALS VCM = S gm1 I2 gm2 VCM = S +VS
R1
+VS 2 I1
– + 2
RFI FB + RFI +
–IN – REF
FILTER FILTER
12842-005

TO gm2
–VS –VS

Figure 5. AD8237 Simplified Schematic

Rev. A | Page 5 of 10
CN-0352 Circuit Note
Battery Temperature Conditioning Circuit Therefore, the maximum allowable exciting for this circuit is
The battery temperature is measured with a 10 kΩ thermistor 33.3 μA. The exciting current is set to 10 μA so that the voltage
placed near or inside the battery casing. The value of the across the 10 kΩ resistor is less than 0.5 V. The internal
thermistor resistor is determined by measuring the voltage ADuCM360 PGA is set for a gain of 2, and the internal buffer of
across the thermistor when driven with a known current. ADuCM360 is enabled.

As shown in Figure 6, the integrated current source in the The bias voltage on the temperature input is 10 μA × 10 kΩ =
ADuCM360 (I_EXT) drives the 10 kΩ thermistor through a 0.1 V in order to meet the common-mode input voltage
series network that includes a 2.2 kΩ precision current sense requirement of the ADuCM360 when the internal buffer is
resistor, a Schottky diode for reverse voltage protection, two enabled.
1 kΩ current limit resistors, and a 10 kΩ bias voltage generator The excitation current reference channel and thermistor voltage
resistor. channels are sampled simultaneously to cancel any common-
The maximum voltage drop through the series connected mode error sources, such as drift in the exciting current source
circuit is or the power supply.

VMAX = IEXT × (1 kΩ + 2.2 kΩ + 1 kΩ + 50 kΩ +10 kΩ) + VF The configuration for temperature acquisition for the reference
= IEXT × 64.2 kΩ + 0.31 V channel is: differential input, unipolar, gain = 32, buffer
enabled, and internal reference.
The total voltage drop must be less than (AVDD − 0.85 V). The
exciting current is limited by The configuration for thermistor channel is: differential input,
unipolar, gain = 2, buffer enabled. and internal reference.
IEXT << (AVDD − 0.85 V − 0.31 V)/64.2 kΩ

EVAL-CN0352-EB1Z-MCU EVAL-CN0352-EB1Z-IO

CURRENT REVERSE
LIMITATION PROTECTION
1kΩ
I_EXT
SDM40E20LS
100pF 5.6kΩ
THR_OUT+ 0.1%
1nF 2.2kΩ
5.6kΩ 25ppm
THR_OUT– ADG715 CURRENT
100pF LIMITATION
1kΩ

2.5kΩ TO 50kΩ FOR


1nF –10° TO +60°C
1kΩ 1kΩ
THR_PIN
100pF t°
1kΩ 1kΩ
THR_NIN
1nF
10kΩ
12842-006

0.1V V_BIAS GENERATED BY 10kΩ × 10µA FOR ADuCM360

Figure 6. Battery Temperature Conditioning Circuit

Rev. A | Page 6 of 10
Circuit Note CN-0352
Base Board (EVAL-CN0352-EB1Z_BAS) Description
I2C Interface Extension
3.3VD 3.3VD

1kΩ 1kΩ

SCL
SDA
3.3VD

VCC SCL_CS1
A0 A0 Y0
A1 A1 SCL_CS2 SCL_CH1
Y1 0Ω
A2 A2 SCL_CS3 SDA_CH1
Y2
SCL_CS4
74LVC138 Y3 SCL_CS5 SCL_CH2
Y4 0Ω
SCL_CS6 SDA_CH2
E1 Y5
E2 SCL_CS7
Y6
I2C_EN E3 SCL_CS8
GND Y7

12842-007
SCL_CH8
DGND DGND 0Ω
SDA_CH8

Figure 7. I2C interface Extension Circuit


–0.90
The base board provides the interconnections between the
input/output boards and MCU board. The user can address the
ADP5065 and the ADG715 on a particular input/output board –0.95
by using different I2C DEV_ID. The logic shown in Figure 7
uses the 3-bit general-purpose input/outputs (GPIOs) from the
VOLTAGE (mV) –1.00
ADuCM360 to route the SCLK signal to the proper
input/output board. More channels can be added; however,
more channels require higher ADC sampling rates, more MCU –1.05

ram size, faster refreshing rate for the discharging voltage, and
higher communication bandwidth to the upper-level processer. –1.10

The number of battery channels can be expanded by adding

12842-008
additional EVAL-CN0352-EB1Z systems that share one RS485 bus –1.15
connection to the PC. In this situation, each module must have
1

201

401

601

801

1001

1201

1401

1601

1801

2001

2201
a unique ID from 1 to 255. The ID0 is reserved. The CN-0352 SAMPLING INTERVAL
evaluation software scans all the IDs and records the ID and Figure 8. Voltage Noise Measured with Battery Connection Pins Shorted
channel number for each available ID. Note that the baud rate (140 μV p-p Voltage Noise)
of RS485 bus is the limiting factor to channel expansion using 1.20
this approach.
Circuit Performance Measurements 1.15

System noise was measured by shorting the battery voltage


sense pins, V+ and V−, together on the battery connector
CURRENT (mA)

1.10
(shown in Figure 3) and measuring the peak-to-peak variation
in the ADC output codes over a 2000 point sampling interval.
1.05
Similar measurements were done for the current channel. For
the temperature channel, a 10 kΩ fixed resistor was connected
instead of a thermistor. The results are shown in Figure 8, 1.00
Figure 9, and Figure 10, respectively.
12842-009

0.95
1

201

401

601

801

1001

1201

1401

1601

1801

2001

2201

SAMPLING INTERVAL

Figure 9. Current Noise Measured with Battery Connections Shorted


(140 μA p-p Current Noise)

Rev. A | Page 7 of 10
CN-0352 Circuit Note
25.510
CIRCUIT EVALUATION AND TEST
Warning
25.505
This evaluation system interfaces to lithium ion batteries, which
can be damaged, catch on fire, or explode if overcharged, over-
TEMPERATURE (°C)

25.500 discharged, or subjected to source or sink currents that exceed


the specifications of the battery manufacturer. Take all necessary
25.495
steps to protect users during operation.
The CN-0352 evaluation software on the PC communicates with
25.490
the EVAL-CN0352-EB1Z hardware to capture and analyze data
from the EVAL-CN0352-EB1Z circuit board.

12842-010
25.485
Equipment Needed
1

201

401

601

801

1001

1201

1401

1601

1801

2001

2201
The following equipment is needed:
SAMPLING INTERVAL
 EVAL-CN0352-EB1Z circuit evaluation board system
Figure 10. Thermistor Noise Measured with 10 kΩ Resistor  5 V, 3 A or higher dc power supply or wall wart
(0.014°C p-p Noise)
 PC or laptop with USB Port
A typical lithium ion battery charge and discharge profile is  USB to RS485 adapter supporting baud rate of 115,200 bps
shown in Figure 11.
 CN-0352 evaluation software (see the CN-0352 User Guide)
5.0
 Li-ion battery samples and battery holder (for safety
consideration, using the Li-ion battery with protection
4.5
3000 circuit integrated is highly recommended)
4.0 Getting Started
CAPACITY (mAh)
CURRENT (mA)

VOLTAGE
VOLTAGE (V)

CAPACITY
2000
Detailed operation of the evaluation hardware and software is
3.5
contained in the CN-0352 User Guide, which can be found at
www.analog.com/CN0352-UserGuide.
3.0
CURRENT 1000 Functional Diagram
2.5 A functional block diagram of the test setup is shown in
Figure 12
2.0 0
12842-011

USB
0 50 100 150 200 PC USB TO RS-485 ADAPTER 5V DC
TIME (Minutes) POWER

Figure 11. Typical Charging and Discharging Profile


PWM PWM RS-485
FAN2 FAN1
COMMON VARIATIONS
The ADP5061 and ADP5062 are both linear battery chargers RESET FAN2 FAN1 COM PWR

with management functions for charging current up to 2 A. The


ADP5062 is available in a 4 mm × 4 mm LFCSP package. EVAL-CN0352-EB1Z

The ADG714 is an octal, single-pole/single-throw (SPST) switch


with a QSPI™-compatible interface. The SPI clock of ADG714 BAT1 BAT2 BAT3 BAT4 BAT5 BAT6 BAT7 BAT8
12842-012

can be much higher than the 400 kHz upper limit of the I2C bus.
The channel switching time is therefore much shorter than that Figure 12. Test Setup Functional Diagram
of the ADG715, and the ADG714 is a better choice for systems
with 16 or 32 battery channels.
A complete set of documentation for the EVAL-CN0352-EB1Z
board, including complete schematic, MCU source code, layout
drawings, Gerber files, and bill of materials are available in the
CN-0352 Design Support Package at
www.analog.com/CN0352-DesignSupport.

Rev. A | Page 8 of 10
Circuit Note CN-0352
FPWR FAN1 AND FAN2
Setup
VFAN
Plug the MCU board (EVAL-CN0352-EB1Z_MCU) and the VFAN

input/output boards (EVAL-CN0352-EB1Z_I/O) into the PGND

connector on the base board (EVAL-CN0352-EB1Z_BAS), as


PGND FAN SPEED FEEDBACK

12842-013
shown in Figure 12. With the 5 V power supply off, connect the
PWM CONTROL
5 V dc power supply to the terminal block marked PWR. The
fans for cooling the heat sink on the input/output board are Figure 13. Fan Connections
necessary but not included into the packaging box.
Plug the USB port of USB to RS485 adapter to the USB port on
The header marked FAN1, FAN2, and FPWR are for connecting the PC and connect the RS485 side to the terminal block of the
to the fans. The pin definitions are shown in Figure 13. MCU board marked COM.
Carefully verify the pin connections of the fans. Typical power
Turn on the 5 V dc power supply and the fan power supply,
for a PWM controlled fan is 12 V. The acceptable range of
then connect the Li-ion battery to the input/output board.
VFAN is 0 V to 15 V. Connect the VFAN to the external dc fan
power supply. The CN-0352 Software User Guide provides information and
details regarding the test setup and how to use the evaluation
software for gathering the test data and analyzing the result.

12842-014

Figure 14. Complete Battery Testing System Connected to Eight Batteries

Rev. A | Page 9 of 10
CN-0352 Circuit Note
LEARN MORE Data Sheets and Evaluation Boards
CN-0352 Design Support Package: CN-0352 Evaluation System (EVAL-CN0352-EB1Z)
www.analog.com/CN0352-DesignSupport. ADP5065 Data Sheet
“Battery Chargers,” Chapter 5 in Power and Thermal ADG715 Data Sheet
Management, Analog Devices, 1998.
AD8601 Data Sheet
MT-031 Tutorial. Grounding Data Converters and Solving the
AD8237 Data Sheet
Mystery of AGND and DGND. Analog Devices.
AD8275 Data Sheet
MT-101 Tutorial. Decoupling Techniques. Analog Devices.
AD8276 Data Sheet
ADuCM360 Data Sheet
REVISION HISTORY
3/16—Rev. 0 to Rev. A
Changes to Circuit Evaluation and Test Section ...........................8

1/16—Revision 0: Initial Version

(Continued from first page) Circuits from the Lab reference designs are intended only for use with Analog Devices products and are the intellectual property of Analog Devices or its
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intellectual property by application or use of the Circuits from the Lab reference designs. Information furnished by Analog Devices is believed to be accurate and reliable. However, Circuits
from the Lab reference designs are supplied "as is" and without warranties of any kind, express, implied, or statutory including, but not limited to, any implied warranty of merchantability,
noninfringement or fitness for a particular purpose and no responsibility is assumed by Analog Devices for their use, nor for any infringements of patents or other rights of third parties
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©2016 Analog Devices, Inc. All rights reserved. Trademarks and


registered trademarks are the property of their respective owners.
CN12842-0-3/16(A)

Rev. A | Page 10 of 10

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