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Current Developments in Rotary Root Canal Instrument Technology and Clinical Use: A Review
Current Developments in Rotary Root Canal Instrument Technology and Clinical Use: A Review
Rotary root canal instruments manufactured from nickel-titanium alloy have proved to be a
valuable adjunct for root canal therapy. Over the past two decades, instrument design has
been considerably modified; progress has been made in manufacturing, as well as alloy
processing. Clinical procedures and ideal working parameters are still being refined as
new instruments continue to be introduced to the market. This review is intended to sum-
marize clinical and laboratory findings for several current instruments. Some guidelines
and usage parameters are also detailed. (Quintessence Int 2010;41:479–488)
Key words: nickel-titanium, root canal anatomy, root canal preparation, shaping
a b c d e f
Fig 1 Two clinical cases performed with Ni-Ti rotary instruments (by F.P.). (a to c) Primary root canal treatment of a mandibular molar
with four canals. (d to f) Retreatment of a mandibular molar with three canals. The panels show preoperative radiographs, immediately
postoperative films, and 4-year recall films, respectively.
Ms Af
100
Cool Heat
Austenite (%)
Pseudoelasticity Austenite
R-phase
Ambient temperature
Mf As
0
Deformed
Fig 2a Temperature-dependent transition from austenitic (brittle, hard) Fig 2b Force- and temperature-dependent transitions
to martensitic (soft) crystalline lattices. Mf, Ms, Af, As indicate martensitic from austenite to martensite, including the intermediary
and austenitic starting and finishing temperatures, respectively. R-phase. The proportion of alloy that is in R-phase
depends on heat treatment of the raw wire.
A→R
100
0
1 2 3 4 5 6 7 8
Strain (%)
While steel allows 3% elastic deformation, these claims is mixed. Some authors14,15
Ni-Ti can withstand deformations of up to 7% found an extension of fatigue life for elec-
without permanent damage or plastic defor- tropolished instruments, while most did
mation.8 This is critical for rotary endodontic not.16–20 Moreover, Boessler et al21 suggested
instruments for two reasons: During prepara- a change in cutting behavior with an increase
tion of curved canals, forces between the of torsional load after electropolishing. One
canal wall and abrading instruments are possible reason for these variable outcomes
smaller with more elastic instruments; hence, is the different testing environments used in
fewer preparation errors will likely occur. vitro22; clinically, even greater outcome vari-
Second, rotation in curved canals will bend ability may be expected.
instruments once per rotation, which will ulti- Corrosion resistance of electropolished
mately lead to work hardening and brittle NiTi rotaries is also controversial. Bonac-
fracture, also known as cyclic fatigue. corso et al23 found superior corrosion resist-
Steel can withstand up to 20 complete ance for electropolished RaCe instruments
bending cycles, while Ni-Ti can be bent up to (FKG), while Peters et al24 found similar cor-
1,000 times.8 This difference is related to the rosion susceptibility for RaCe and nonelec-
different atomic structure of the two alloys, in tropolished ProFile (Dentsply Maillefer)
particular the transition from austenite to instruments.
martensite that occurs in Ni-Ti. The transfor- In contrast to electropolishing, physical
mation characteristic depends on the ambi- vapor deposition is a process that allows
ent temperature and thermal pretreatment of coating of Ni-Ti instruments with a layer of
the alloy9 but usually takes place below tem- titanium nitride.25,26 The resulting instruments
peratures in the dental setting so that the appear to have better cutting efficiency26 and
alloy is in the austenitic form (see Fig 2a). corrosion resistance.23 However, the only
In addition to the transition from austenite instrument manufactured with this technolo-
to martensite under load, via twinned marten- gy (Alpha, Brasseler-Komet) has not gained a
site, there is also a transition from the significant market share.
so-called R-phase (see Figs 2b and 2c), a Finally, modifications of the alloy itself
temperature-dependent crystalline structure, have been introduced with the aim to make
to martensite. This transition further con- the alloy more resistant to cyclic fatigue. A
tributes to the ability of Ni-Ti to absorb stress- process based on the changes in alloy com-
es and thus to resist fatigue. position along a temperature gradient (see
Most of the instruments described in this Fig 2a) leads to novel Ni-Ti alloy M-Wire
section are manufactured by a grinding (SportsWire). Early investigations hinted that
process, although some are produced by laser M-Wire has increased fatigue resistance.27
etching and others by plastic deformation However, Kramkowski and Bahcall28 could
under heating. Surface quality is an important not confirm these findings comparing two
detail, because cracks can arise from super- similar instrument designs, ProFile GT and
ficial defects and may play a role in instrument GTX. Moreover, Kell et al29 did not find GTX to
fracture10; milled files show characteristic perform better than ProFile GT manufactured
marks (Fig 3). More dramatic defects such as conventionally.
metal flash and rollover were common in
unused Ni-Ti instruments in the past.11–13
Attempts have been made to improve sur-
face quality by a process known as electro- ROTARY INSTRUMENT
polishing the surface. Electropolishing is an DESIGN
electrochemical process that reduces sur-
face irregularities such as flash and milling The specific design characteristics vary, such
marks (see Fig 3, compare Sequence and as tip sizing, taper, cross section, helical
GTX files); it is believed to improve material angle, and pitch (see Fig 3). Some of the early
properties, specifically fatigue and corrosion systems have been removed from the market
resistance; however, the evidence for both or play only minor roles today; others, such as
ProFile, are still widely used. However, a to instrument usage, emphasizing the use of
redesigned version, called ProFile Vortex, has the no. 20 .06 rotary.
been recently introduced. This signifies a The GTX set currently includes tip sizes
trend in which new and often only slightly 20, 30, and 40, in tapers ranging from .04 to
modified instrument designs are marketed for .010. The recommended rotational speed for
improved in vitro characteristics; however, the GT and GTX files is 300 rpm, and the instru-
extent to which clinical outcomes, if any, will ment should be used with minimal apical
improve depends on design characteristics force and a slight pecking action.
and is difficult to forecast.6,30 Three instru- Studies on GT files found that the prepared
ments described below illustrate several of shape stayed centered and was achieved with
the latest modifications. few procedural errors.32–36 Shaping assess-
ments using microcomputed tomography
EndoSequence (µCT) showed that GT files machined statisti-
The EndoSequence rotary instrument is pro- cally similar canal wall areas compared with
duced by FKG in Switzerland and marketed ProFile and LightSpeed (Discus Dental)
in the United States by Brasseler (see Fig 3). preparations34 but tended to underprepare
This is an instrument that adheres to the con- apical canal sections.37 The walls were homo-
ventional length of the cutting flutes, 16 mm, geneously machined and smooth.36,38
and to larger tapers, .04 and .06, to be used
in a crown-down approach. While the overall Twisted File
design, including the available tapers and In 2008, Sybron Endo presented the first flut-
cross-sections, is thus similar to many other ed Ni-Ti file manufactured by plastic defor-
files, the manufacturer claims that a unique mation, similar to the twisting process that is
longitudinal design called alternating wall used to produce stainless steel K-files.
contact points (ACP) reduces torque require- According to the manufacturer, a thermal
ments and keeps the file centered in the canal. process allows twisting during a phase trans-
Another feature of the EndoSequence design formation into the so-called R-phase of Ni-Ti.
is an electrochemical treatment (electro- The instrument is available with only no. 25
polishing) after manufacturing, similar to tip sizes, in taper .04 up to .12. However,
RaCe files, that results in a smooth polished instruments with tip sizes no. 30, 35, and 40
surface. This is believed to promote better were recently added.
fatigue resistance, and a rotational speed of The unique production process is
600 rpm is therefore recommended for believed to result in superior physical proper-
EndoSequence.31 However, other studies did ties; indeed, early studies suggested signifi-
not find better fatigue resistance for cantly better fatigue resistance of size no. 25
EndoSequence files compared to nonelec- .06 taper Twisted File compared to K3
tropolished files.16,19 (Sybron Endo) instruments of the same size
and size no. 20 .06 GTX.39 Moreover, as
ProFile GT and GTX determined by bending tests according to
The Greater Taper, or GT, file was originally the norm for hand instruments, ANSI/ADA
introduced in 1994. This instrument incorpo- No. 28 (ISO 3630-1), Twisted Files size no.
rated the U-file design and was marketed as 25 .06 taper were more flexible than ProFiles
ProFile GT. The instruments had a variable of the same size.40 However, Larsen et al16
pitch and an increasing number of flutes in showed similar fatigue resistance by Twisted
progression to the tip; the apical instrument Files compared to conventionally manufac-
diameter was 0.2 mm. Instrument tips were tured ProFiles. Again, shaping data are not
noncutting and rounded; these design prin- available at this point in time.
ciples are mostly still present in the current The preceding descriptions covered only a
incarnation, the ProFile GTX, or GTX for limited selection, the most popular and wide-
short, instrument. The main differences are ly used rotary instruments on the market.
use of M-Wire for GTX, subtle changes in the Older systems are updated, and new files are
longitudinal design, and a different approach continually added to the armamentarium, for
EndoSequence
GTX
Twisted file
Vortex
Fig 3 SEM images of current rotary Ni-Ti files, detailing lateral and cross-sectional views.
example, the ProFile Vortex (Dentsply Tulsa However, preparation usually removes
Dental) that incorporates a more actively cut- dentin somewhat preferentially toward the
ting triangular cross section along with a pre- outside of the curvature46; overall, 50% or
sumably more fatigue-resistant alloy. The less of canal surface is mechanically pre-
rapid succession of new development is at pared.44 Rotary instruments with a radial-
least partly the reason for the scarcity of clini- landed design (see Fig 3, GTX) prepare
cal outcome studies at this point. canals in a planing action and should be
To summarize, most systems include files advanced with light pressure (approximately
with tapers greater than the .02 stipulated by 1 to 3 N) to engage the perimeter of the
the ISO norm. The LightSpeed LS1 and LSX canal and then cut dentin there.47 Usually,
(distributed by Discus Dental) are different these instruments enlarge the canal path
from all other systems in that they have no safely without creating procedural errors.
taper at all; other new systems such as GTX, Nonlanded instruments (eg, Endo -
EndoSequence, and Twisted File also have Sequence, Twisted File, Vortex; see Fig 3)
some unique features. prepare canals more in a cutting action; the
Minor differences exist in tip designs, cross active blades arising from a triangular cross
sections, and manufacturing processes, but section can be used with lateral force toward
the clinical effects of these modifications cur- a specific point on the perimeter. This brush-
rently are unknown. Even in vitro tests have ing action allows the clinician to change canal
only begun to identify the effect of specific paths away from the furcation in the coronal
designs on shaping capabilities,2,4,5 and differ- and middle root canal thirds48 but may reduce
ences in clinical outcomes in regard to these fatigue life in larger instruments.49 However,
design variations appear to be minimal.30,41,42 circumferential engagement of canal walls by
active instruments may lead to a threading-in
effect. Rotaries are designed (eg, with variable
pitch and helical angle or with alternating cut-
PREPARATION QUALITY ting edges) to counteract this tendency.
WITH ROTARY One possible outcome of dentin removal
INSTRUMENTS during shaping is the accumulation of denti-
nal debris in irregularities of the root canal
Experimental and clinical evidence suggests system, eg, isthmuses, fins, and accessory
that the use of Ni-Ti instruments in particular canals.50 Theoretically such debris accumu-
with rotary movement results in improved lation may shelter microorganisms from the
preparation quality (Fig 4). Specifically, the attack by disinfection solutions. Moreover, it
incidence of gross preparation errors is great- has been demonstrated that different rotary
ly reduced.43,44 However, at this point in time, instruments produce various types of smear
there is no published evidence of the shaping layer,51 which consists of dentinal debris,
performance of the three instruments detailed organic tissue remnants, and microorgan-
above (GTX, EndoSequence, Twisted File). isms. The potential clinical impact of these
Figure 4 shows three-dimensional recon- preparation effects is at present unknown.
structions of canal shapes with rotary instru- An important design element is a passive,
ments that, despite some canal straightening, noncutting tip that guides the cutting planes
are virtually free of preparation errors. Canals so that more evenly distributed dentin
with wide oval or ribbon-shaped cross sec- removal may take place. Radial-landed
tions present difficulties for rotary instruments, instruments, even when accidentally taken
and strategies such as circumferential filing beyond the apical foramen, will not engage
are recommended.45 Canal transportation and create an apical zip formation due to the
with Ni-Ti rotaries, measured, for example, as passive reaming action. However, actively
undesirable changes of the canal center seen cutting instruments should not be taken
in cross sections of natural teeth or the canal beyond the apical constriction, nor should
path in transparent plastic blocks, is usually in they be allowed to linger apically, to avoid the
the range of 0.10 to 0.15 mm.2 occurrence of canal transportation.
a b c
Fig 4 Microcomputed tomographic reconstructions of root canals treated with rotary instruments. The
preoperative canal system is shown in green (a), the postoperative canal shape in red (b). The superimposition
(c) reveals few areas that have not been instrumented. Extra care was taken to fully instrument this mandibu-
lar molar. This resulted in nearly optimal canal shaping, as indicated by absence of transportation and limited
untreated area.
Do Do not
Case selection Gradual curves, glide path confirmed with Acute coronal curves and other
straight size no. 20 K-file anatomical variations
Glide path Confirm a patent canal to the level the rotary Unknown canal conditions ahead of the
should follow rotary instrument
Speed* Low (~ 250 rmp) High (> 350)
Torque Dependent on file; low for small-diameter Uniformly low or always high; reliance on
taper; governed by motor or tactile feedback torque-controlled motor
Hand movement Pecking for radial-landed files, brushing for Forcing the file apically
nonlanded files
*Manufacturer recommendations and instrument sequence should be taken into account for the actual speed used.
As stated before, material imperfections are accurate and low. Moreover, Gambarini67
such as microfractures and milling marks are indicated that preparation with low torque
suspected to act as fracture initiation could extend the fatigue life of rotary instru-
sites.20,64 Such surface imperfections after ments. However, one has to consider that
manufacturing can be removed by electropo- these low torque settings may not allow effi-
lishing, but it is unclear if this process extends cient preparation, in particular for more
fatigue life.19,20 Manufacturers’ recommenda- tapered instruments that require relatively
tions stress that rotaries should be advanced high working torques.47,66 In fact, Yared et al68
with very light pressure; the recommenda- suggested that torque-limiting motors may be
tions differ with regard to the way the instru- of greater importance for the learning phase
ments are moved. Most instruments are used and practitioners with less experience than for
with a gentle pecking motion; some rotaries highly trained clinicians.
are recommended to be continuously To reduce friction, manufacturers often
advanced, while others should be used in a recommend the use of gel-based lubricants
lateral brushing motion. None of these pro- such as RCPrep (Premier); in dentin, such
cedures have been linked to significantly bet- lubricants have not been shown to be bene-
ter clinical performance, but the intermittent ficial and did actually increase torque for radi-
or pecking movements may reduce the inci- al-landed ProFile instruments.69,70 Taken with
dence of taper lock and may at least theoret- the importance to maximize sodium
ically be helpful in distributing fatigue over a hypochlorite (NaOCl) contact time, it is rec-
larger distance.63 ommended to flood the canal system with
It is difficult to exactly determine the api- NaOCl during the use of rotaries.
cally exerted force in the clinical setting; Corrosion has been shown to potentially
experiments have suggested that forces start occur when Ni-Ti rotaries are fully immersed
at about 1 N and range up to 5 N.56,65,66 in NaOCl3,71,72; however, in the clinical setting
However, precise torque limits have been dis- usually only the cutting flutes are in contact
cussed as a means to reduce failure. In fact, with NaOCl, and it is the shank part that is
torque-controlled motors are today used by a required to act as anode in corrosion
significant proportion of clinicians. Most processes.73,74 Thermal sterilization process-
torque-limiting motors are based on preset- es do not extend fatigue life64 and do not
ting a maximum current for a direct current reduce torsional resistance.75 However, the
(DC) electric motor, the use of which per se reuse of rotary instruments has to be closely
is an improvement over air-driven low-speed monitored to avoid buildup of fatigue and
motors because of more precise rpm control. NaOCl-related corrosion. Several governing
Torque limits are one way to decrease tor- bodies and many clinicians recommend sin-
sional fractures, particularly if torque settings gle-patient use of a set of rotary instruments.3
small K-files up to electrometrically deter- stainless steel K-files in cases with periapical
mined working length. Here, it is recommend- radiolucencies done by undergraduate stu-
ed to prepare with straight, not precurved, dents, Pettiette et al43 found less canal trans-
hand files up to a size no. 20 or at least no. 15 portation and fewer gross preparation errors
to the previously determined working length, such as strip perforations when Ni-Ti hand
using a watch-winding or possibly a balance files were used. Subsequently, using radi-
force motion.82 This procedure is important, ographic evaluation of the same patient
as it secures an open glide path,48,83 allowing group, they demonstrated better healing in
a subsequent rotary instrument to predictably the Ni-Ti group.91 However, when cases with
reach working length. gross preparation errors in the stainless steel
The extent and position of the curvature group were eliminated, the difference
determines the strain and fatigue to which a between the two groups was much reduced.
rotary instrument of a given design is sub- Schäfer et al41 demonstrated radiographically
jected: A more coronally located and/or less canal straightening using FlexMaster NiTi
more acute curvature precludes an instru- instruments (VDW) compared to stainless
ment of larger taper and/or larger tip diame- steel hand files.
ter to safely work at working length. A recent prospective study with under-
Individual clinicians may vary in their deci- graduate dental students indicated that
sion as to how large an apical preparation to improved preparation with FlexMaster instru-
create. While no definite guidelines exist, ments leads to better obturation results com-
information can be gathered from anatomical pared to stainless steel K-files (Sonntag et al,
dimensions of apical foramina, assessed unpublished data). Similarly, Cheung and
with light microscopy84,85 and by tactile meth- Liu92 found a higher apical healing rate with
ods.86 Weiger et al87 proposed a clinical Ni-Ti rotary instruments (77%) compared to
method for apical size determination that K-file preparation (60%) in a retrospective
relied on nontapered noncutting instru- study with dental students as providers. An
ments. The authors concluded that for maxi- earlier outcome study with three rotary
mal mechanical preparation of canal walls, preparation paradigms had failed to show
root canals should be prepared to larger any difference between the three systems,
sizes than usually recommended.87 with an overall favorable outcome rate of
Obviously, insufficient enlargement does 86.7%.30 More recently, Spili et al52 found
not permit disinfecting NaOCl to penetrate similar healing rates (91.8% and 94.5%,
deeply enough to clean the root canal system respectively) for teeth diagnosed with peri-
properly; instrument tip size and taper play a apical periodontitis with a retained instru-
role,88,89 but in routine cases a minimum api- ment fragment and matched control teeth
cal size of no. 30 has been suggested.90 after uncomplicated treatment.
Nevertheless, every canal needs to be evalu- Taken with the in vitro experiments, the
ated in its own merits regarding length, width, available clinical studies suggest that the use
and curvature. It is only then that an educat- of Ni-Ti rotaries does lead to a reduced inci-
ed decision about the strategy for rotary root dence of gross preparation errors and possi-
canal preparation can be made. If the basic bly to improved clinical outcomes, in particular
rules outlined above are followed, clinicians for clinicians with less expertise. However, for
will be able to successfully prepare most root less experience clinicians, adequate clinical
canals using rotary Ni-Ti instruments. handling needs to be emphasized.
While results from in vitro studies on rotary sys- A full list of references is included in the
tems are abundant, clinical studies on these online version of this article, which is avail-
instruments are sparse. Comparing Ni-Ti and able at www.quintpub.com.