Tabel 13.

1 Maximum Allowable Stress Values in Tension for Carbo

From 1956 ASME Unfired Pressure Vessel Code with Per
Nominal
Material and Compositi P-Number Spec Min
Grade Notes
Specification Number Tensile (-20) to 650
on
Plate Steels
Carbon Steels
SA-7 1 60000 (1) (3) 12650
SA-30 Flange 1 55000 13750
SA-30' Firebox A 1 55000 4 13750
SA-30'' Firebox B 1 48000 4 12000
SA-113 C 1 48000 (1) (3) 11050
SA-129 A 1 40000 10000
SA-129 B 1 44000 11000
SA-129 C 1 42000 10500
SA-201 A C-Si 1 55000 13750
SA-201 B C-Si 1 60000 15000
SA-212 A C-Si 1 65000 16250
SA-212 B C-Si 1 70000 17500
SA-283 A 1 45000 (1) (3) 10350
SA-283 B 1 50000 (1) (3) 11500
SA-283 C 1 55000 (1) (3) 12650
SA-283 D 1 60000 (1) (3) 12650
SA-285 A 1 45000 (2) (4) 11250
SA-285 B 1 50000 (2) (4) 12500
SA-285 C 1 55000 (2) (4) 13750
SA-299 C-Mn-Si 3 75000 18750
SA-300 13
Low-alloy Steels
SA-202 A Cr-Mn-Si 4 75000 18750
SA-202 B Cr-Mn-Si 4 85000 21250
SA-203 A, D 2.5 and 3.5 Ni 4 65000 16250
SA-203 B, E 2.5 and 3.5 Ni 4 70000 17500
SA-203 C 2.5 Ni 4 75000 18750
SA-204 A C-0.5 Mo 3 65000 16250
SA-204 B C-0.5 Mo 3 70000 17500
SA-204 C C-0.5 Mo 3 75000 18750
SA-225 A Mn-V4 3 70000 12 17500
SA-225 B Mn-V4 3 75000 12 18750
SA-301 A 0.5 Cr - 0.5 Mo 3 65000 16250
SA-301 B 1 Cr - 0.5 Mo 4 60000 15000
SA-302 A Mn - 0.5 Mo 3 75000 18750
SA-302 B Mn - 0.5 Mo 3 80000 20000
SA-353 9`Ni 10 90000 17 22500
SA-357 5 Cr - 0.5 Mo 5 60000 14
Pipes andTubes
Seamless Carbon Steels
SA-53 A 1 48000 (4) (6) 12000
SA-53 B 1 60000 (4) (6) 15000
SA-83 A 1 (4) (6) 11750
SA-106 A 1 48000 12000
SA-106 B 1 60000 15000
SA-192 1 11750
SA-210 1 60000 15000
SA-333 C 1 55000 (4) (6) 13750
SA-334 C 1 55000 (4) (6) 13750
Seamless Low-alloy Steels
SA-209 T1 C - 0.5 Mo 3 55000 13750
SA-209 T1a C - 0.5 Mo 3 60000 15000
SA-209 T1b C - 0.5 Mo 3 53000 13250
SA-213 T3 1.75 Cr - 0.7 Mo 4 60000 15000
SA-213 T5 5 Cr - 0.5 Mo 5 60000 14
SA-213 T7 7 Cr - 0.5 Mo 5 60000 14
SA-213 T9 9 Cr - 1 Mo 5 60000 14
SA-213 T11 1.25 Cr - 0.5 Mo-Si 4 60000 15000
SA-213 T12 1 Cr - 0.5 Mo 4 60000 15000
SA-213 T5b 5 Cr -0.5 Mo-Si 5 60000 14
SA-213 T3b 2 Cr - 0.5 Mo 4 60000 15000
SA-213 T5c 5 Cr - 0.5 Mo-Ti 5 60000 14
SA-213 T17 1 Cr - V 4 60000 5 15000
SA-213 T21 3 Cr - 0.9 Mo 5 60000 15000
SA-213 T22 2.25 Cr - 1 Mo 5 60000 15000
SA-333 3 3.5 Ni 9 65000 16250
SA-333 5 5 Ni 9 65000 16250
SA-334 3 3.5 Ni 9 65000 16250
SA-334 5 5 Ni 9 65000 16250
SA-335 P1 C - 0.5 Mo 3 55000 13750
SA-335 P2 0.5 Cr - 0.5 Mo 3 55000 13750
SA-335 P3 1.75 Cr - 0.7 Mo 4 60000 15000
SA-335 P3b 2 Cr - 0.5 Mo 4 60000 15000
SA-335 P5 5 Cr - 0.5 Mo 5 60000 14
SA-335 P5b 5 Cr - 0.5 Mo-Si 5 60000 14
SA-335 P5c 5 Cr - 0.5 MO-Ti or Cb5 60000 14
SA-335 P11 1.25 Cr - 0.5 Mo-Si 4 60000 15000
SA-335 P12 1 Cr - 0.5 Mo 4 60000 15000
SA-335 P15 1.25 Si - 0.5 Mo 3 60000 15000
SA-335 P7 7 Cr - 0.5 Mo 5 60000 14
SA-335 P9 9 Cr - 1 Mo 5 60000 14
SA-335 P21 3 Cr - 0.9 Mo 5 60000 15000
SA-335 P22 2.25 Cr - 1 Mo 5 60000 15000
 SA-369 FP1 C - 0.5 Mo 3 55000 13750
SA-369 FP2 0.5 Cr - 0.5 Mo 3 55000 13750
SA-369 FP3b 2 Cr - 0.5 Mo 4 60000 15000
SA-369 FP11 1.25 Cr - 0.5 Mo-Si 4 60000 15000
SA-369 FP12 1 Cr - 0.5 Mo 4 60000 15000
SA-369 FP21 3 Cr - 1 Mo 5 60000 15000
SA-369 FP22 2.25 Cr - 1 Mo 5 60000 15000
SA-369 FP5 5 Cr - 0.5 Mo 5 60000 14
SA-369 FP7 7 Cr - 0.5 Mo 5 60000 14
SA-369 FP9 9 Cr - 1 Mo 5 60000 14
Forgings
Carbon Steels
SA-105 I 1 60000 4 15000
SA-105 II 1 70000 4 1750
SA-181 I 1 60000 4 15000
SA-181 II 1 70000 4 17500
SA-266 I 1 60000 15000
SA-266 II 1 70000 17500
SA-266 III 75000 18750
SA-350 LFI 1 60000 15000
Low-alloy Steels
SA-182 F1 C - 0.5 Mo 3
SA-182 F12 Ni-Cr - 0.5 mo 4
SA-182 F5 Ni-Cr - 0.5 mo 5
SA-182 F11 1.25 Cr - 0.5 Mo-Si 4
SA-182 F9 9 Cr - 1 Mo 5
SA-182 F22 2.25 Cr - 1 Mo 5
SA-336 F1 C - 0.5 Mo 3
SA-336 F22 1 Cr - 0.5 Mo 4
SA-336 F5a 5 Cr - 0.5 Mo 5
SA-336 F22 2.25 Cr - 1 Mo 5
SA-350 LF3 3.5 Ni 9
ess Values in Tension for Carbon and Low-alloy Steels, Pounds per Square Inch
Pressure Vessel Code with Permission of the ASME (Brownell, 1959)
For Metal Temperatures Not Exceeding Deg F
700 750 800 850 900 950 1000 1050 1100 1150

13250 12050 10200 8350

13250 12050 10200 8350 6500
11650 10700 9300 7900 6500

13250 12050 10200 8350 6500 4500 2500

14350 12950 10800 8650 6500 4500 2500
15500 13850 11400 8950 6500 4500 2500
16600 14750 12000 9250 6500 4500 2500

11000 10250 9000 7750 6500

12100 11150 9600 8050 6500
13250 12050 10200 8350 6500
17700 15650 12600 9550 6500 4500 2500

17700 15650 12600 9550 6500 4500 2500

19800 17700 12800 9900 6500 4500 2500
15500 13850 11400 8950 6500 4500 2500
16600 14750 12000 9250 6500 4500 2500
17700 15650 12600 9550 6500 4500 2500
16250 16250 15650 14400 12500 10000 6250
17500 17500 16900 15000 12750 10000 6250
18750 18750 18000 15900 13000 10000 6250
17500 17500
18750 18750
16250 16250 15650 14400 12500 10000 6250
15000 15000 14750 14200 13100 11000 7500 5000 2800 1550
18750 18750 18000 15900 13000 10000 6250
20000 20000 19100 16800 13250 10000 6250

13400 13100 12800 12400 11500 10000 7300 5200 3300 2200
11650 10700 9300 7900 6500
14350 12950 10800 8650 6500
11450 10550 9200 7850 6500
11650 10700 9300 7900 6500 4500 2500
14350 12950 10800 8650 6500 4500 2500
11450 10550 9200 7850 6500 4500 2500
14350 12950 10800 8650 6500 4500 2500

13750 13750 13450 13150 12500 10000 6250

15000 15000 14400 13750 12500 10000 6250
13250 13250 13000 12750 12500 10000 6250
15000 15000 15000 14400 13100 11000 7800 5500 4000 2500
13400 13100 12800 12400 11500 10000 7300 5200 3300 2200
13400 13100 12500 11500 12000 10800 8500 5500 3300 2200
13400 13100 12800 12500 1200 10800 8500 5500 3300 2200
15000 15000 15000 14400 13100 11000 7800 5500 4000 2500
15000 15000 14750 14200 13100 11000 7500 5000 2800 1550
13400 13100 12800 12400 10900 9000 5500 3500 2500 1800
15000 15000 14700 14000 12500 10000 6200 4200 2750 1750
13400 13100 12800 12400 11500 10000 7300 4800 2800 1800

14800 14500 13900 13200 12000 9000 7000 5500 4000 2700
15000 15000 15000 14400 13100 11000 7800 5800 4200 3000

13750 13450 13150 12500 10000 6250

13750 13750 13150 12500 10000 6250
15000 15000 15000 14400 13100 11000 7800 5500 4000 2500
15000 15000 14700 14000 12500 10000 6200 4200 2750 1750
13400 13100 12800 12400 11500 10000 7300 5200 3300 2200
13400 13100 12800 12400 10900 9000 5500 3500 2500 1800
13400 13100 12800 12400 11500 10000 7300 4800 2800 1800
15000 15000 15000 14400 13100 11000 7800 5500 4000 2500
15000 15000 14750 14200 13100 11000 7500 5000 2800 1800
15000 15000 14400 13750 12500 10000 6250
13400 13100 12500 11500 9500 7000 5000 3500 2500 1800
13400 13100 12800 12500 12000 10800 8500 5500 3300 2200
14800 14500 13900 13200 12000 9000 7000 5500 4000 2700
15000 15000 15000 14400 13100 11000 7800 5800 4200 3000
 13750 13750 13450 13150 12500 1000 6250
13750 13750 13450 13150 12500 10000 6250
15000 15000 14700 14000 12500 10000 6200 4200 2750 1750
15000 15000 15000 14400 13100 11000 7800 5500 4000 2500
15000 15000 14750 14200 13100 11000 7500 5000 2800 1550
14800 14500 13900 13200 12000 9000 7000 5500 4000 2700
15000 15000 15000 14400 13100 11000 7800 5800 4200 3000
13400 13100 12800 12400 11500 10000 7300 5200 3300 2200
13400 13100 12500 11500 9500 7000 5000 3500 2500 1800
13400 13100 12800 12500 12000 10800 8500 5500 3300 2200

14350 12950 10800 8650 6500 4500 2500

16600 14750 1200 9250 6500 4500 2500
11350 12950 10800 8650 6500 4500 2500
16600 14750 12000 9250 6500 4500 2500
14350 12950 10800 8650 6500 4500 2500
16600 14750 12000 9250 6500 4500 2500
17700 15650 12600 9550 6500 4500 2500
1200

1000

1500
1200
1500
1500
1500
1200
1000
1200
1200
1200

1500
2000

1200
1200
1500
1200
1200
1200
1200

1200
1500
1500
2000
 1200
12000
1000
1500
2000
1500
1200
1500
 Tabel 13.2 Maximum Allowable Efficiencies for Arc- and G
From 1956 ASME Unfired Pressure Vessel Code with Permission of t

Type of Joint

Double-welded butt joint

Single-elded butt joint with

hacking strip

Single-welded butt joint

without backing strip

Double full-fillet lap joint

Single full-fillet lap joint with

plug welds
Single full-fillet lap joint
without plug welds
 Tabel 13.2 Maximum Allowable Efficiencies for Arc- and Gas-welded Joints
From 1956 ASME Unfired Pressure Vessel Code with Permission of the ASME (Brownell, 1959)
Basic Joint
Limitations Efficiency
per cent
None

Longitudinal joints not over 1.25-in thick. No thickness limitation on circumferential joints 80

Circummferential joints only not over 5/8 in thick 80

longitudinal joints not over 3/8 in thick. Circumferrential joints not over 5/8 in thick 65

Circumferential joints only, not over 5/8 in thick ; attachment of heads not over 21-in in outside 60
diameter to shells not over 5/8 in thick
Only for attachment of heads convex to pressure to shells not over 5/8 in thick and for attachment 50
of heads concave to pressure not diameter to shells not over 1.25 in thick.
s
nell, 1959)
Thermally Maximum Joint
Radiographed Stress Efficiency per
Relieved cent
No No 80
No Yes 85
Yes No 90
Yes Yes 95
No No 70
No Yes 75
No No 65
No Yes 70
No No 60
No Yes 65
No No 50
No Yes 55
 THREE PHASE

INPUT PARAMETERS
Qg 8 mmscfd Gas rate

Qo 8000 bbl/d Oil rate

Qw 3000 bbl/d Water rate

γ 0.70 Gas specific gravity

ρ'o 40 o
API Oil density

γo 0.83 Oil specific gravity

P 250 psia Operating pressure

T' 60 o
F Operating temperature
T 520 o
R Operating temperature
MW 20.3 lb/lbmole Molecular weight
H 242.9402 ft Shell Length (assume)
to 5 minutes Oil retention time (Refer Table 2)
tw 5 minutes Water retention time (Refer Table 2)
Z 0.84 Gas compressibility
µg 0.013 cP Gas viscosity
K 0.35 ft/s Refer Table 1
NLL 0.5 Normal liquid level (assume)

CALCULATIONS
Step 1: Determine gas and oil properties
ρg 1.1 lb/ft3 Gas operating density

ρo 51.48455 lb/ft3 Oil operating density

Step 2:
Va 8.149 ft/s
Qg,a 4.58 ft3/s Actual volume flow of gas

Ag,min 0.56 ft2 Minimum gas flow area

Dmin 13.6 ft Assume

Error
Next larger (than Dmin) and appropriate
Dselected 66 ft
size
H 243 ft Shell length
H/ D 3.680913 unitless Refer Note 4

Step 3:
V 2618 bbl
W 376936 bpd
Liquid volume (excluding bottom head)
Liquid capacity of separator should be
more than 11000 bpd (input value)

NOTES
1. The maximum allowable superficial velocity calculated from the above factors is for separators normally havin
droplets larger than 10 microns to settle out of gas.
2. Additional resource for K factor from GPSA Engineering Data Book:
Pressure, barg K factor, m/s Adjustm
0 0.11 Pressure, psig
7 0.11 Atm.
21 0.10 150
42 0.09 300
63 0.08 600
105 0.07 1150

GPSA Notes:
1. K = 0.107 at a gauge pressure of 7 bar. Subtract 0.003 for every 7 bar above a gauge pressure of 7 b
2. For glycol or amine solutions, multiply above K values by 0.6 - 0.8
3. For compressor suction scrubbers and expander inlet separators, multiply K by 0.7 - 0.8
3. Additional resource for retention times from gas Conditioning and Processing, Volume2.
Natural gas-oil 1 to 3 minutes
 Lean oil surge tanks 10 to 15 minutes
Fractionation feed surge tanks 8 to 15 minutes
Refrigerant surge tanks 4 to 7 minutes
Refrigerant econonomizers 2 to 3 minutes
4. As per GPSA, typical horizontal L/D ratios are normally in the 2.5 to 5 range.
5. Biasanya, standar ASME B16.5 Pipa flange untuk diameter nozzle 24 in. (600mm) dan kurang atau ASME B1
lebih dari 24 in (600mm), digunakan untuk nosel flange. Flangenon standar seperti ketebalan (girth) flange untuk
Lampiran 2 dari ASME VIII divisi 1. Ketika flange standar dipilih, tidak ada perhitungan tambahan yang diperlu
memenuhi salah satu dari berikut:
1. Rating flange 600 psi atau lebih tinggi
2. Ketebalan komponen shell lebih dari 2 inci (50mm).
3. Desain temperatur lebih 6500F (343.30C)
4. Untuk servis suhu rendah maka dibutuhkan pengujian dengan Charpy V-Notch (CV-impact).
 THREE PHASE SEPARATOR SIZING

Initial Calculation E
D 12 m Diameter of vessel desired Kapasitas Bejana

H 17 m Height of vessel desired

V(1) 1922.6592 m3 Volume of fluide inlet Panjang Bejana

Qa 11000.00 m3/s Velocity of fluid inlet

Dv 0.09 m Oil density

Vt 1922.66 m3/s Total Volume of fluide calculated

H(correct) 80.9800813229 m Height of vessel corrected

Yellow boxes are input boxes.

TABLES

Table 1
Typical K factor
Length, ft
range, ft/s
10 0.4 to 0.5
Other Lengths 0.4 to 0.5 x (L/10)0.56

Table 2
Retention time,
Oil Gravities
minutes (Typical)
Above 35 oAPI 3 to 5
 Below 35 oAPI
100+ oF 5 to 10

80+ oF 10 to 20

60+ oF 20 to 30

Table 3
Material Spec.
Carbon Stell SA-30'
Grade Firebox A
Nom. Composit 0
Spec min Tensile 55000
Temperature
(-20) to 650 13750
700 13250
750 12050
800 10200
850 8350
900 6500
950 0
1000 0

NOTES SCH
e factors is for separators normally having a wire mesh mist extractor. This rate should allow all liquid

Adjustment of K factor for pressure

Pressure, psig % of Design value
Atm. 100
150 90
300 85
600 80
1150 75

ery 7 bar above a gauge pressure of 7 bar.

ors, multiply K by 0.7 - 0.8

cessing, Volume2.
n. (600mm) dan kurang atau ASME B16.47 Seri B flange baja berdiameter besar untuk diameter nozzle
ar seperti ketebalan (girth) flange untuk shell dan tabung (tube) penukar panas akan desain sesuai
ada perhitungan tambahan yang diperlukan. Self reinforcing (SR) / forged nosel dianjurkan jika

V-Notch (CV-impact).
 Equations
Kapasitas Bejana V = 0.7854 x D2 x H

Panjang Bejana
SCHEMATICS