Grinding Rolls for Gement Roller PressManufacturing of New ROLLS I forgings ‘ Step Forged Steet Bars and Rings. Forging Rat of 1:95 Vacuum Degassed, Quonchod & Tempered ‘typical chemical composition sc0CiNiMoS Co: $\026 Mnbo4 Ni200 Crig6 Mo 026 ‘ome: nates ON Request. eV rough machining r ’ ‘Yee Seng, Production “erie Strength 200 Wma, Elongation 18% InpactTest at 20. 125 aching thetotping to dimenslons ea for weld suracing 5 tne Rl ameter as welded hare sceucts, New ROLLS“ RINGS by Allied-Tek ‘expeseficesin the past 12 years on crushing clikers shows that fel surface ifetime of Alied-Tek manufactured grinding ROLLS ‘and RINGS are about 8,000 hs up, however surface damages stllext when there enters Into the mil of big sol pieces ‘ed on hard surface for feeding profile beac. Precision machined of bearing surfaces to fitin OEM RollorPrass and deep hole ling fr water coating SSbackground 1990 was the fist stp in epaiing of cement clinker grinding Rals on damaged surfaces. Experiences with intensive and systematic anatysis of achieved results wheter posive or negative has been leaing to he development of production procedures on manufacturing ofnew Rolls and Rings as wel as the repair of damaged Rol. The standard hardacing cored \ vies of ST or ND and ST.4W-18 ar alloys being used, achieving excallentiftime ever since. REFERENCES : New Rolls and Rings Supplied since 2001 TPL POLENE Public Co, LTD. Thala, 1.122000 4 EA Rote Jocket 1.780960 - POLYCOM 17/108 720620082 EA Roe Joke 1780x980 - POLYCOM 1710.8 socket 1780x080 POLYCOM T7708 a socket 1780x080 POLYCOM T7708 17 204-1 EA Rote Jackel 1.780 960 POLYCOM #708 1800.200-1 EA Rote Jacket 1.78% 960 POLYCOM 17/108 1205.204-1 EA Rot Jackel 1.720960 POLYCOM #7108 1205.202-1 EA Role Jacket 1,78 960 POLYCOM 17/108 01.06.2008 1 EA Roe chet 1780 960- POLYCOM 1710.8 SIAM CEMENT (Kaeng Kho) Co.,LTD. Thaland. (0.002011.28A Roe Cae 1000 785-KPa210-5V 785 61 1003.20 4EA Role Core 1,000 785 KP 920 8 765DG 1E 21102008 28A Rl Cae 1000 785-KP9210-5V 785 06 1E (81120062 ler Cae 1000 x 765 - KP 4210 -6V 765 D6 1E 0.2002 2EA Rate Cove 1000 T85- KP GRO -5V 765 DG 1E 126A Rall Care 1765 -MP 920-6) 785 0G 1E (1820121 EA Rae Joh 1.703 90 “POLYCOM TAD 18.08.2108 2 EA Roe okt 170 x00 -POLYCOM 1708 1.00180, 1 EA Rae Soka 17D 980 -POLYCOAC TIO SIAM CEMENT (Kaang Khci) Co.L7D. Thailand, ".os2ic, EA Rab Cate 000% 765-46 20-5 76506 1E 18.02.2100 1A Ror Core 10001765 0-5 76506 TE “2.012008 EA Rae Cave 10003785 16 0 878506 1E 10.08.2008 EA Rokr Cor 100% 765-1 10-5 76506 TE 120 1A Rae Cte 10003785 AP wD 878506 1E 12.06208-1EA Roker Cae 1000s 765-KP 420-54 78506 1 28052008 1EA Ror Core 100017651 W108 76506 TE Dio¢2ie A Rake Cte 10003785 AE wD 578506 1E ‘1.012008 1A Rober Cor 1.00% 765-1 10-57 76506 TE ‘032007 SEA Rae Cre 10003765 AP wD sv 78506 1€ 17.10.2005 EA Rokr Cor 1000x765 0-5 76506 TE Ur. o12ien EA Rae Cre 10003765 46 05 78506 1E ‘08 200 1A Ror Cre 1000x7651 10876506 TE {8.112001 EA Rae Cte 10003765 AE wD 578506 1E {.082001-2EA Rater Core 400% 765 KP WD 676606 1E 1s t22i0 A Rae Cre 0003785 AP wD sv 78506 1E (7.420 Ea Raber Core 100765 0-6 76506 TE ‘1.101008 1A Rae Cre 10003765 AB wD 578506 1E ‘SLOP a6 EA Rae Cre 10003765 AE wD 5 76506 1€ 11.4 190-1EA Role Core 1000s 768-KP 00 -8V 785 OG 1 {7.011008 1A Rae Cove 0003785 AE 0578506 1E (W007 EA Rae Core 100765 D6 76506 TE 24081867 1A Rae Cre 10003765 AP WDD 578506 1E {2.00101 Roe Core 1000765 KP 0-67 76506 1E $056 1EACRaer Core 100% 768 RP OD 87850616 REFERENCES : Rolls and Rings Repaired since 1997 SIAM CEMENT (Ta Luang) Co,7D. Taland 18082011 ZEA Role Core 152485 FULLER HRC 0" 38° (082007 EA Role Coe 1528 965 FULLER HRC 5036" SIAM CEMENT (Thong Song) Co.,LTD. Thailand. BLIB2011-1ER Roles Coe 1 x 4.400 -020- 8V 765 0G 1E 4.1121 TEA Ras Cote 17004 1400-82705” 785 DG TE SIAM CITY CEMENT Pubse Co, LTD. Factory 1) Thalan, 24062001 26A Roe Cave 12001 260- KP esa? 701.20 SIAM CITY CEMENT Pubic Co, LTD. (Factory 2) Thal 14.02.2011 AEA Role Core 00080 KE 5010-6 60 SIAM CITY CEMENT Pubie Co, LTD. (Factory 3) 1 14022011 TEA Role Core 2001 200- Ke 60112 7V 13.05.2012. TEA Rais Cote 12001200 KE 60/12 ASIA CEMENT Public Co.,LTD. Thailand 20022012 1EA lr Coe 220 x70 FUL fr x30" 4908 200-2EA Rates Cote 1220 70 Fu FULLERHRC 008" EA Rl Core 1528865 -FULLER HRC OS" (212.2001 EA Rl Cove 128x665 FULLER HRC "35" (ROK.2000 EA Rl Cre 24005 FULLER HRC OD" 38" (2.008 2A Rr Cre 24x 905 FULLER HRC 0" 406 057 EA Rll Cre 24x 005 FULLER HRC O03" SIAM CEMENT (Thong Sang) Co.,LTD. Thalland (08222011 EA Rll Cre 1700 400-LP-TSBD (01.22.2008 1 Rr Cre 1.700 1 400-LP-TSB HD (00020071 Rar Cre 1.7001 400-LP-TSB HD (0 12.2008 5A Rr Cre 1.7001 400-LP-TSB HHO (7.032005 eA Ral Cre 18 X610-FULLER HRC 40°26" (08 12.2008 2A Rls Cre 1.016 x610- FULLER HRC 0°26" 7506 2004 2A Rls Cre 100 400-LP-TSBKCID 1807 208-264 Role C1700 140-LP- T3640 15042002164 ater Cove 1018610 FULLER HRC 26 10052002 6A Ral Coe 1018610- FULLER HRC a 26 12.1109 264 Rr Core 1016x610 -FULER HRC x2 ‘SIAM CITY CEMENT Pubs Co,LTD. (Factory 2) Talland (012011 2EA Rls Cre nnd -KPS000-6V 95006 TE (0 2008 1A Rl Cre 0030 -KPs000-€¥ 95006 1E 24061057 EA Rls Cre 0030 -KPs0070-€4 95006 1E ‘SIAM CITY CEMENT Pubs Co,LTD. (Factory 3) Talland (0.05:2012 1A Rel thet 2000 1.200 POLYCOM 2013-0 203.2010 1A Rl ket 20003 130-POLYCOMZ013-@Repair of Damaged Rolls eee rates peer eae ie surface Is mainly caused by the entering Be ds ther eri al pe Hea rotten Tia ee eee rari yer pone oe oe kee cared ef daa aad bale eee) ast wc heopa tere sats. Goat seaeciei tus to remove off damaged hardfacing and by. ra a got Preheating, buld-ups wth tough iow alloy lire and haralacig tothe same procedure as manufacturing of New Rol, “Gop Leaving” an unique method developed by Alled-Tek fr local repair. has been proved 2s good resis forocal ‘opal Welding heat could cause negatva micrestuctue changes at host elected ‘one andthis shortens the tine of al ‘surface mererore preneating and welding techniques sone of the key success and ‘alco tha infuences onthe numberof repair WHER cube cone for a oer