1S 5317 ; 2002 oul REAFFIRMED. “3007 Je ot Sher sik usai } fey fraanftec — fapift ( Gar Greer) Indian Standard PITCH-MASTIC FOR BRIDGE DECKING AND ROADS — SPECIFICATION (Second Revisiun ) ICS 93,040;93.080.20 © Bis 2002 BUREAU OF INDIAN STANDARDS MANAK BHAVAN, 9 BAHADUR SHAH ZAPAR MARG NEW DELHI 110002 Sepiember 2002 Price Group 3Flooring, Wall Finishing and Koofing Sectional Commies, CED 5 FOREWORD ‘This Indian Standard (Second Revision) was adopted by the Bureau of Indian Standards, after the draft finalized by the Flooring, Wall Finishing and Roofing Sectional Committee had been approved by the Civil Engineering Division Council, Pitch-mastic has proved to bea suitable surfacing material for bridge decks, bus stops and roads. The ability of pitch-mastic to absorb shocks and vibrations, to self-neal cracks and to prevent bleeding, makes it suitable for selection as a surfacing material. But in places where abundant fuel vil duippings ae expecied, the use of pit! mastic as a surfacing materiel is not devirable, This etandard was first published in 1969. In this revieion, Table | has been revised in view of etter suitability of harder grade bitimen for use in pitch-mastic surfacing specially where pavement temperature exceeds 50°C in summer months, In this rovicion besides certain editorial changes, the anti-skid properties of piteh-mastic have been strengthened. ‘The composition of the Committee responsible for formulation ofthis standard 1s given at Annex B. For the purpose of deciding whether a particular requirement of this standard is complied with, the final value, observed or calculated, expressing the result of a test or analysis, shall be rounded of in accordance with IS 2: 1960 "Rules for rounding off numerical values (revised)'. ‘The number of significant places retained in the rounded off value should be the same as that ofthe specified value inthis standard1S $317 : 2002 Indian Standard PITCH-MASTIC FOR BRIDGE DECKING AND ROADS — SPECIFICATION (Second Revision ) 1 SCOPE ‘This standard covers the requirements of pitch-anastic ‘sod ava surfacing material for bridge decks and roads, 2 REFERENCES The Indian Standards given at Annex A contain provisions which through reference in this text, constitute provisions of this standard. At the time of publication, the edlsions indicated weie valid, All staiaids ave subject te revision, and parties to ‘agreements based on this standard are encouraged (0 investigate the possibility of applying the most recent editions of the standards indicated at Annex A. 3 TERMINOLOGY For the purpose ofthis standard the terminology given in IS 334 shall epply. A MATERIALS. 4.1 Bitumen “The physical properties of bitumen used shall conform to those specified in Table | when tested in accordance with the method of tests specified therein, ‘Table 1 Physival Properties of Bitumen SY Chwravieriie——Reyuiement Method of Test, a, Ref to [8 No. o 2) ° 1) Soviening point sone ns Grog a Ball met) i Panevation at 26°C in uo 170 100 erm hi Duenlity at27C, Mine 3 vs fy ese ofteting pereen, nn Max 1} Solubility in carbon ” 1216 NOPE: Paving bitumen of Gage 39 comtorang 1018 73 34d Andria bnumen of Grade 826 conCoring IS 702. aretwo ype! exanples binder which wil satisfy the requcemensof theabe 42 Biter + The filler shall be lime stone powder passing 75 wiciow IS Sieve and shall have a caleium carbonate content of nat leas than 80 percent by weight when determined in accordance with the method specified in Annex C of IS 1195. 43 Aggregates ‘The aggregates shall be of the following two types: a) Fine aggregate, and b) Coarse aggregate. 42341 Fine Aggregate ‘The fine aggregate shal consists of naturally occurring, sand and crushed lime stone, or crushed hard-rock, ‘The grading of the fine aggregates inclusive of the tiller 1s given in Table 2, for guldance, ‘Table 2 Grading of Fine Aggregate s! Retained on Percent by Mass Ne. 1Ssieve ‘wiamum — Meximum ny % @ 0 9 - 40 50 ii) 212micton —TS-micron 10 » ii) SO0-mieron—212-mieron 38 is} 23¢ mun G00rmicron 0 2s 4.3.2 Coarse Aggregate ‘The coarse aggregate shall consist of hard durable crushed rock having aggregate impact value of not more than 20 and abrasion value not more than 40 when tested in accordance with the method specified in IS 2386(Pant 4), 5 MANUFACTURE AND COMPOSITION ‘The manufacture of pitch-mastic consists of wo stages. ‘The first stage shall be mixing of filler and fine aggregates and then heating the mixture to a temperature ot 170 to 209°C. Kequired quantity of bitumen shall be heated 10 170 10 180°C ard aed ws Ale aggregate They shall be mined and cooked in mechanically agitated mixer called mastic cooker for 2 to 2 h until the materials are thoroughly mixed Turing mixing, care shall be taken to ensure that the contents in the enoker are at no time heated t0 a temporature exceeding 205°C.18.5317 : 2002 S.1.1 In cases where the material is not required for immediate use, it shall be cast into blocks weighing about 25.kg, 5.2 If required to be verified, the mactir block shall show on analysis a composition within the limits set in Table 3. The analysis of the pitch-mastic shall be done in accordance with the method specified in ANNEX D Of IS 119s. ‘Table 3 Composition of Pitch-Mastic (Withont Coarse Aggregates) (Clouses $.2 ar 6.1) 7 Requirements Percent by Mass Ne or taste WimMout Coarse Aeorecates Sainimum Maximum a o @ o ) Bitumen 4 2 Ii) Passing 7S-micron I Sieve 3 45 1) Passing 212 meron 16 Sieve and ‘8 13 retained on 7S-micron IS Sieve » (00smiron 1S Sieve and 4 30 ‘eisned on 212-meron 1S Sieve ¥) Pasting 236 micron IS Sieve and 0 » reiained on 600-mucron 1S Sieve ‘5.9 The second stage shall consist of the incorporation of the coaise aggregates. When the piteh-mastc is to be transported divevily tw the sie of work, @ quantity of coarse aggregate 6 to 20 umn normal size to form not lass than 30 percent and wot more dan 50 percent by mass of the final mixture shatl be added and thoroughly incorporated with the mastic in the woke The actual percentage of the coarse aggregates to be added shall be specified according to design requirements, When the material has been cast into blocks, these shall be reheated in the cooker to a ‘temperature of not less than 170°C and not more than 205°C and the coarse aggregate as mentioned before sirall be thoroughly incorporated in the mastic. SAL AS an anti-skid measure, the pitch-mestic after spreading and while eill hot snd in plastic condition shall be covered with a layer of coarsescarborundum aggregate 12 to 20 mm size depending om thicknece of Imastic layer atthe rate of about 2 to 13 kg/m? or about 0.15 100.2 m? per 100 a, Anti-skid properties of newly laid mastic shall be ensured by running a pump imtegrator, The coarse aggregate prior to application shall be coated with 2 to 3 percent by weight of ‘S99 oF S05 grade of paving bitumen and 2 to 3 percent Miter. The coarse aggregate shall be rolled or otherwise pressed int the surface of mastic layer. 6 HARDNESS NUMBER. 6.1 The pitch-mastic whose compositiun is given in Table 3 before the mixing of coarse aggregate, shall have hardness number of 60 to 80 at 25°C. 6.2 After the addition ofthe coarse aggrogate as given in 5.3, the pitch-mastic composition shall have hardness number between 10 and 20 at 25°C. NOTE — The range ofhardness number values given under 6.1 ‘and 6.2 arc only suggestive an actual Hardness number deste ay be decided based on te type binder used Unde pavement temperature 6.3 The hardness number shall be deiermimed in accordance with the method specified in Annex E of 1S 1195, 7. SAMPLING AND CRITERIA CONFORMITY FOR 7.1 During Discharge from Mixer ‘Three or more separate portions of not more than § kg cach of pitch-mastic shall be taken at intervals during the discharge ofthe mixer, The specimen shall include Portions taken at beginning or at the end of discharge except in vases wliere the practice of returning to the mixer, the firet and lost portions discharged, is, followed, The portions shall then be thoroughly mixed at atemperature of 150 t0205 °C, The mixed discharge Shall be floated out on an iron plate with the aid of a Wooden float toa thickness not less than 25 mm. While siill warm the specimen shalt be loosened from the plate and a ispresentative portions weighing not less than § kg if ungrtted (without coarse aggregate) and not Jess than 10 kg if gritted (with coarce aggregate) Shall be forwarded to the laboratory for examination with full particulars as given in 7.3. 72 Blocks Maerial in block form shall be sampled by taking approximately equal amounts in pieces from not less than 6 blocks taken at randous, The total specimen of not less than 6 kg if ungrtted and not less thaw 10 hy if gritted shall be forwarded ta the laboratory for ‘examination with full particulars as given in 6.3, 7.3 Labelling ‘The specimen shall be adequately identified and the iueutifcation sat provide tor reference to a schedule which shall be sent giving the appropriate items for the following 4) Name and address of authority giving inctructions for the examination to de carried ont, >) Sample number; ©) Type of material;&) Type of binder, €) Type of aggregates; ) Specification with which the material is intended to comply; 8) Name and location of mixing plant; 1h) Sample taken before or after laying; JD Date of mixing, if known; k) Date of laying, if known; mm) Date ot sampling; 1) Site where taid; P) Position trom which sample was taken; Number and nominal thickness of course; 1) Nature of foundation; 8) Nature of surface treatment (if any); and 9 Test to be made, or information sought. 7.3.1 To facilitate testing and interpretation of test Tesults, it Is essential that as much information as possible shall be given to the laboratory. 18 5917 . 2002, 74 Criteria for Conformity The pitch mastic shall be considered us conforming. to this specification if the requirements given in $.2,6.1 and 6.2 are satisfied ‘5 MAKKING 8.1 If cast into blocks for storage, the date of ‘manufacture and name of the manufacturer shall be indicaved suttably, ‘The pitch mostic may also be marked with the Standard Mark, 8.21 The use of the Standard Mark is governed by the provisions of the Bureau of Indian Standards Act, 986 and the Rules and Regulations made thereunder, The details of conditions under which a licence for the use of the Standard Mark may be granted to manufacturers or producers may be obtained from the Bureau of Indian Standards, ANNEX A. (Clause 2) LIST OF REFERRED INDIAN STANDARDS ISNo Tide ISN. Title 73: 1992 becifcation for paving bitumen sys 1978 Determination of softening point (second revision) 1208: 1978 Determination of ductility 334: 1982 Glossary ofterms relating to bitumen 1343 1978 _Decermination of loss on heating and tar (second revision) 1216: 1978 Determination of solubility in carbon 702: 1998 Specification tor mdustral bitumen disulphide trichlorocthytene (econd revision) 2386 (Part 4): Methods of test for aggregates ; ” s of test for aggregates for 1195:2002 Ritumen mastic for flooring 1963 concrete: Part 4 Mechanical (third revision) Properties 1203: 1978 Determination of penetrationS| Is 5317+ 2002 ANNEX B (Foreword COMMITTER COMPOSITION Flooring, Wall Finishing and Roofing Sectional Committee, CED § Represetsivey Infenonl apy (4398, DDA Fat Mera, New Dei 11067) SmiP-a owtcnarenn Alli Brick le Manufasteers Federation New beh Su5.P. Bassa, Shor tne ied, umber SmoK,L Su Builder's Association of Indi, Mumbai uliang Materials and Technology Promotion Counc, New Delhi (SEAT Limited, Hyderabad Cental Rilding Research nse, Rourke Ceara Public Works Deparen, New Delhi Enginee-in-Chie's rach, Aon Headquarters, New Delhi Hindsan Zinc Lime, Wap India Motorological Depart New Dei In Fersenal Capacity (C-474R,Sushon Lok, Phase Guigoun, Haryana) |mPersonal Capacity (5-9-1014) Jet Plaon. Public GardonRowd, ‘yderabad 560004 Andhra Pradesh) {nda nstiute of Technology, Khasgpur Institution of Engineers(India} Limited, Kolkata ‘Mobarashim Enginering Research Instiue, Naik hy UPRaltways(KUSO), Lucknow Modem Tiles & Mate, New Delhi Notional Test House, Kolkata rodents Ani-Conesives mite, Chena Projects & Development ind inte Sins Public Works Departmen, Chennai RestiyePaiyojna Nan Nigam Linited, New Delhi Stel Authority of adi imited, Rane STP Limited, Kolkata IS Dircione Oenerl SiR KPa (Alternate) Se WR. Tack Sms Pras Taawan atenaie) Sim} Sanco ‘Sia 8 Sino ‘Sins Raseoe PAL Alternate) Siu Lavi Juss SiS. K Mira (Aternate) Cone Eeansem (SQ) Siam Urea KAR Sitar Rives ttamonetheruate SiS. Mara Su A.V.R.K. Rao Siw $.€. Gorse (Alermare) SiO. Rarey DU Mozaran AL Kis Mo Raw ania Sm. Your (er romaen & Drescrok Seranne Recsarcu Orncen (Aernate) Exuconve Bea (P&I) Extcuiv Enctern (PRD) (Alternate) Simi A.C. Kanon ‘Sm Sumas KarooR(Allernate) Sin. K, Kanunas ‘SiR. Kara errs) SMM. Awusaca RP. SACUNOKAPAL (Aiea) DeP.K Jawa Su AK. PaL (Alternate) ‘Soreness BENE (PED) Execurne Feensen (dlerate) Sie RC. Kee Sil BB. Keyan Atemate) SisuS. Sut ‘Stn RavreMANoRAM Alera) ‘ST. K, Rev ‘Simi B,B.Baxexie (tema) Situ S.K Ja, Diretorand Heed (Civ Eng) (Representing Diteior General (Ee Ofii}] Member Secretary Siu. K,Gurra Joint Decor (Civ Eng), BIS (Continucd on poy(Cont muad from page 4) Ditunxinous Flooring, Wall Cov Organization In Personal Cpacity (8-190 Sector 58, Noida 201301, UtarPradeshy ‘hart Petroleum Corporation Limited, Mumba ine Materiatsand Tecwlugy Frometien Count, New Delhi Cental ilding Rereach Iain, Roorkee Centra Road Research sit, New Delhi Produ ant-Corosve Limited, Chennai Engineer in-Chiet« Reach Army Headguaer, Mew Dh "nginees ini Limited, New Del indian Pevokeam Cuxponnton Limited, Mua Indian Oi Comporation Limited, New Dethi Light Roofing Limited, Chennai oy insulation (India) Private Limited, New Deh SN Induce Maw Delhs STP Line, Kolkata Wastecnork Chemicals rival Limiled, Murnt 1S 5317: 2002 ‘And Roofing Subcommittee, CED 5 : 5 Representative) Simi § Sieme(Comener SiuP.C Savastava Sia ].A. Ja (Alternate) Sia} Sova SIM. Asa DAR 6. Sevastava(Aleraie) Hen @uemtePssmaze) ‘SiouSaTE.oeR Kine Alernte) ‘v9. Srovasan SHUM, Ansa. (Alterna) (COLS.R. HaLA Sian Uren Kan (Alera) S801 K Racriamant ‘ShauS.Das (Alernate) ‘Si0uS.K Brusca SHOU. Y. KAMASWAbY Alerate) Srank.¥.OoRuswasey Sim Fema tb Sia V. SARA (Alomaie) SisuMover Kuso SiadK, K.Mtea (Alternate) Sia1D.N.Roy Sie. Monan (Aternate) Siw K Roe SiON. Vince S190. .Pasanasway(Aliemcie)Buresu of Indian Standards BIS is a statutory institution established under the Bureau of Indian Standards Act, 1986 to promote harmonious development of the activities of standardization, marking and quality certification of goods and attending to connected matters in the country. Copyright BIS has the copyright of all its publications, No part of these publications may he reproduced i any form without the prior permission in writing of BIS. This does not preclude the free use, in the course of Implementing the standard, of necessary details, such as symbols and sizes, type or grade designations Enquiries relating wo wpyright be addressed to the Director (Pubications), BIS. 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