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ABSTRACT This Stimuli article provides an overview of the manufacturing, characteristics, and in vitro performance
evaluation of liquid-filled gelatin capsules. The intent of the article is to initiate discussion, to solicit public comments,
and to invite participation of interested parties in the efforts of the USP Biopharmaceutics Expert Committee in either
updating USP General Chapter Dissolution h711i or creating a new General Chapter that will address the particularities
and special approaches required to develop and carry out in vitro performance evaluations of liquid-filled gelatin
capsules.
HISTORY OF LIQUID-FILLED GELATIN CAPSULES Improved content uniformity of low-dose active sub-
stances
Table 1. Capsule-filling Machines for Liquid Filling of Hard Gelatin Capsules up to Production Scale
Machine Type Filling Action Approximate Filling Rate
(Capsules/h)
Robert Bosch GmbH Intermittent motion
GKF 1400 L 60,000
GKF 701 L 36,000
Harro Hoefliger GmbH Intermittent motion
KFM III-C 25,000
IMA Zanasi Division All intermittent motion
Zanasi 6/12 6,000–12,000
Zanasi 25/40 25,000–40,000
Zanasi Lab 8/16 8,000–16,000
Zanasi Plus 32,000–85,000
2E/48E/70E/85E
a
Documentary Standards Division, USP.
b
Correspondence should be addressed to Margareth R.C. Marques,
MSc, PhD, Senior Scientist, US Pharmacopeia, 12601 Twinbrook Park-
way, Rockville, MD 20852-1790, tel. 301.816.8106; e-mail mrm@
usp.org.
c
Consultant, Capsugel, Division of Pfizer, Switzerland.
d
Banner Pharmacaps, Inc.
e
Member USP Biopharmaceutics Expert Committee.
f
Capsugel, Division of Pfizer, USA.
# 2009 The United States Pharmacopeial Convention, Inc. All Rights Reserved.
STIMULI TO THE REVISION PROCESS
Stimuli articles do not necessarily reflect the policies Pharmacopeial Forum
1030 of the USPC or the USP Council of Experts Vol. 35(4) [July–Aug. 2009]
Table 1. Capsule-filling Machines for Liquid Filling of Hard Gelatin Capsules up to Production Scale
(Continued)
IN-CAP 3,000
An essential part of a liquid-filling operation is the abil- water-soluble vehicles. Hydrophilic suspensions include
ity to effectively seal the capsule. Various methods are drugs suspended in hydrophilic vehicles such as poly-
available to seal hard gelatin capsules, and these have ethylene glycol.
been reviewed by Wittwer (6). The two most studied
methods are banding using a gelatin band as described GEL COMPOSITION AND MATERIAL PROPERTIES
by Bowtle (7) and sealing using a hydroalcoholic solution
as described by Cole (8, 9). Both methods are described
in USP General Information Chapter Pharmaceutical Do- Composition and Properties of
sage Forms, Capsules h1151i (10). Gelatin Raw Material
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Vol. 35(4) [July–Aug. 2009] of the USPC or the USP Council of Experts 1031
acid sequences rich in glycine, proline, hydroxyproline, and gel dissolution rate decreases. Bloom strength also
and alanine. These regions readily form left-handed he- can have an effect on the clarity and color of liquid-filled
lices that make up most of collagen’s secondary struc- capsules. For gelatin with higher bloom strength, less
ture. Although collagen contains minimal tertiary gelatin is needed to produce a suitable shell, which re-
structure, significant quaternary structure is formed sults in a clearer shell and a reduced need for colorants
when the helical regions of three different protein chains and dyes in order to produce the desired hue. Although
wind around each other in a right-handed superhelix, gelatin with bloom strengths ranging from 50 to 300 is
forming a ropelike structure. This superhelix, also called available, most gelatins used in the manufacture of liq-
tropocollagen, is held together by hydrogen bonding uid-filled capsules have a bloom strength of approxi-
and creates a three-dimensional protein matrix. The re- mately 150–200 for softgels and 220–280 for hardgels.
gions of the primary structure not involved in the helices Gelatin manufacturers commonly blend different sublots
contain most of the amino acids with ionic side chains of gelatin to meet bloom requirements.
such as lysine, arginine, glutamic acid, and aspartic acid.
These regions contribute to the stabilization of the three- Composition and Properties of the Gel Mass and
dimensional structure by entering into ionic and covalent Finished Shell
linkages between protein chains and forming the charac-
teristic collagen fiber (11). In its simplest form the shell of a liquid-filled capsule is
As noted above and in USP–NF (12), gelatin is a pro- prepared from a molten gel mass that is composed of
duct obtained by the partial hydrolysis of collagen de- gelatin and a plasticizer dissolved in an aqueous vehicle.
rived from the skin, white connective tissue, and bones For hardgels water acts as both the plasticizer and the ve-
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STIMULI TO THE REVISION PROCESS
Stimuli articles do not necessarily reflect the policies Pharmacopeial Forum
1032 of the USPC or the USP Council of Experts Vol. 35(4) [July–Aug. 2009]
Within minutes a relatively wet, elastic gel ribbon is tin concentration and gel strength, the rate and extent of
formed and is routed through lubricating rollers on its water loss determine the hardness and brittleness of the
way to the dies and wedge on the encapsulation ma- capsules, their ability to undergo dissolution, and their
chine. At the wedge two opposing gel ribbons are tendency to stick to each other. In the completed pro-
brought together on the dies, and a sandwich is created duct hardgel shells contain approximately 13%–16%
as the fill material is injected between the ribbons. As the water, and softgels contain approximately 6.5%–8.0%.
fill material is injected between the ribbons the latter are Gelatin is a hygroscopic material, and the relationships
pressed into the die cavities, thereby creating the cap- among relative humidity, gelatin moisture content, and
sule. As the dies come together the two halves of the cap- hard gelatin capsule properties are shown in Figure 1
sule shell are sealed. This process is assisted by the (13). Kontny and Mulski (14) also have studied the rela-
wedge, which is held at slightly elevated temperature tionship between relative humidity and brittleness of
(37–40 8C) to soften the ribbon. The dies finish the en- hard gelatin capsules. Because certain solvents are
capsulation process by cutting the capsules from the rib- known hydrophilic agents, it is particularly important to
bon. Next, the capsules begin the drying process and are monitor the mechanical properties of liquid-filled cap-
carefully dried to their final moisture content. Drying is sules stored under various conditions of temperature
performed under conditions of highly controlled tem- and relative humidity. Methodology to determine the
perature, relative humidity, and airflow. Along with gela- compatibility of fill materials has been described (15).
Stimuli to the Revision Process
Figure 1. Relative Humidity (RH), Gelatin Moisture Content, and Hard Gelatin Capsule Properties.
Stability and Reactivity of Gelatin typically is less that half of that. However, it must be
stressed that capsule shells are not unreactive, physically
At room temperature the shells of fully dried capsules or chemically. As storage conditions change in tempera-
are relatively effective at protecting the fill from oxygen ture and humidity, so too does the gelatin matrix in the
and its effects, and when an opacifier such as titanium shell. As temperature and humidity increase the shell ab-
dioxide is added to the shell it can prevent photodegra- sorbs moisture, and the gelatin molecules assume addi-
dation of the fill. In addition, the low water content of the tional freedom of movement. The sol–gel transition
shell does not promote microbial growth. Bacteria, temperature for many gel formulas occurs just above
yeasts, and molds require high water content of at least 40 8C. Stress from temperature and relative humidity
0.80% (w/w), and the water content of capsule shells can result in weakened seams, leaking, and their capsules
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STIMULI TO THE REVISION PROCESS
Pharmacopeial Forum Stimuli articles do not necessarily reflect the policies
Vol. 35(4) [July–Aug. 2009] of the USPC or the USP Council of Experts 1033
sticking together. Recommended storage conditions of found to be rapid and to be equivalent to drug release
the final product are typically 15–30 8C and 30%–60% from fresh nonstressed capsules (21). Bioequivalence be-
relative humidity, or standard room temperature condi- tween stressed and unstressed acetaminophen hard and
tions. Brief excursions outside of these conditions are soft gelatin capsules also has been established (22).
rarely cause for concern. These findings have led to the acceptance of a two-tier
Another phenomenon seen in capsules, especially soft- dissolution test using enzymes (23). Techniques to moni-
gels, is extensive cross-linking of the gelatin, which can tor any potential incompatibility between the fill material
occur during storage and can result in the formation dur- and the capsule have been described (15).
ing dissolution testing of swollen, rubbery water-insolu-
ble membranes known as pellicles that may act as a APPLICATIONS AND FORMULATION STRATEGIES
barrier to drug release. A pellicle is a thin clear membrane FOR HARD GELATIN CAPSULES
of cross-linked protein surrounding the fill or the capsule
and preventing the fill from being released. This cross- Table 2 summarizes drug characteristics for which liq-
linking involves strong chemical linkages beyond simple uid-filling technology is applicable. The important factors
hydrogen and ionic bonding between gelatin chains, during a liquid-filling operation are temperature and vis-
and the linkages formed can affect the thermal reversibil- cosity of fill material and, in the case of a suspension, the
ity of the gelatin shell. One of the strongest and most particle size of the suspended drug. In principle, any ex-
common types of cross-linking involves the covalent cipient found to be compatible with the gelatin shell can
bonding of the amine group of a lysine side chain of be used, but in a manufacturing environment the vis-
one gelatin molecule to a similar amine group on an- cosity of the fill material is important. If the viscosity is
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Stimuli articles do not necessarily reflect the policies Pharmacopeial Forum
1034 of the USPC or the USP Council of Experts Vol. 35(4) [July–Aug. 2009]
Adequate characterization of the saturation/supersa- — Sunflower oil.
turation status of the drug in the lipid formulation in Medium-chain triglycerides and related esters:
order to avoid drug ‘‘crashing out.’’ Optimally sa- — Capr ylic/capric triglycerides (Akomed E,
turation status should be determined when the for- Akomed R, Miglyol 810, and Captex 355)
mulation is at equilibrium with the shell — Medium-chain triglyceride (Labrafac CC)
Stability in solution under stress — Propylene glycol diester of caprylic/capric acid
The potential for aldehyde formation and drug de- (Labrafac PG)
gradation if hot melts are held for prolonged times — Propylene glycol monolaurate (Lauroglycol FCC)
at elevated temperatures — Fractionated coconut oil (Miglyol 812)
The influence, if any, of the rate of cooling on the — Caprylic/capric/diglyceryl succinate (Miglyol
structure of certain excipients that may modify 829)
— Medium-chain diesters of propylene glycols (Mi-
drug-release characteristics from the matrix (43).
glyol 840)
— Partial ester of diglycerides with natural fatty
Table 3. Recommended Guidelines for Dosing
Liquids and Semisolids into Hard Gelatin Capsules acids (Softisan 645).
Solubilizing agents, surfactants, emulsifying agents,
Parameter Recommendation and adsorption enhancers compatible with hard gel-
Temperature of fill ma- Maximum approximately atin capsules:{
terial 70 8C — Propylene glycol monocaprylate (Capryol 90)
Stimuli to the Revision Process
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Pharmacopeial Forum Stimuli articles do not necessarily reflect the policies
Vol. 35(4) [July–Aug. 2009] of the USPC or the USP Council of Experts 1035
patibility of the final formulation, including the API, must Thicker fill materials may be warmed to reduce viscosity,
be monitored as part of the routine development pro- but the temperature must be kept below 35 8C so that
cess. integrity of the gelatin shell and the sealing operation
Excipients that are incompatible with hard gelatin cap- are not compromised. Both shell and fill excipients
sules in unmixed systemsz: should be controlled for levels of known cross-linking
Ethanol agents such as formaldehyde and reducing sugars. Shell
Hydrogenated polyoxyl castor oil (Cremophor EL) and fill excipients should be controlled for particle size
Glycerin (with a content > 5%) (normally 170 mm or 80 mesh) and the presence of fi-
Glycofurol 75 bers. Large particles in the shell and seams can create
Medium-chain mono- and diglycerides (Akoline weak points where leaking can occur, and a fiber that
MCM and Capmul MCM) crosses a seam can act as a wick that facilitates leaks.
Glyceryl monocaprylate (Imwitor 308*) A few processing variables and shell formulations
PEGs of MW < 4000 should be controlled with a high degree of precision be-
N-methyl-2-pyrrollidone (Pharmasolve) cause certain fill materials behave unpredictably if pro-
Propylene glycol cessing steps are not well controlled. Die speeds that
Sorbitan monooleate (Span 80) are too slow or too fast may create poor seam quality
Diethylene glycol monoethylether (Transcutol P). and result in leaking capsules. Gel ribbon thickness must
be precisely controlled to ensure consistent product ap-
APPLICATIONS AND FORMULATION STRATEGIES pearance and dissolution performance within and be-
tween lots of product. The rate and extent of capsule
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STIMULI TO THE REVISION PROCESS
Stimuli articles do not necessarily reflect the policies Pharmacopeial Forum
1036 of the USPC or the USP Council of Experts Vol. 35(4) [July–Aug. 2009]
used to make in vitro/in vivo correlations (IVIVC) be- Developing a dissolution method for most liquid-filled
tween different products or between variations of the capsules that contain a hydrophilic fill material typically
same product. follows the approach used for solid oral dosage forms.
Although conceptually designed for tablets, dissolu- It may be possible to use disintegration as the perfor-
tion testing has been extended to encapsulated drug-de- mance test if the drug is already dissolved in the hydro-
livery formulations. In these systems, the drug is philic matrix because rupture of the shell to release the
presented, often solubilized, in a liquid or semisolid for- capsule content is the limiting step (49, 56). Dissolution
mulation, and the relationship between solid drug disso- testing should be required if the drug is dispersed as a
lution and ultimate bioavailability has been suspension or emulsion in the hydrophilic matrix. FDA’s
disconnected. When a dissolution test is conducted on Guidance for Industry—Dissolution Testing of Immediate-re-
this type of formulation, the result is either a dissolution lease Solid Oral Dosage Forms is a general resource that
of the contents or the formation of an emulsion and is lists the types of media and equipment settings that are
complicated by the sensitivity of these emulsions to their acceptable from a regulatory standpoint (57). The first
physical environment. Further, many of these formula- step involves identifying a dissolution medium or several
tions undergo digestive processes in vivo resulting in a media candidates that provide sink conditions, pre-
breakdown of the formulation that is not mimicked in a ferably using physiologically relevant media, for the drug
dissolution test. Thus, the translation of the concept of product. At minimum, the medium selected must pro-
dissolution testing to bioavailability of lipid-based drug vide sink conditions for the drug, must not interfere with
delivery formulations is confusing. Nevertheless, at- the activity of enzymes used to overcome crosslinking of
tempts to design dissolution tests for lipid-based systems gelatin in Tier 2 tests, and must not show negative inter-
Stimuli to the Revision Process
have been reported and discussed (49–52). actions with the formulation. Next, during preliminary
The ‘‘dissolution’’ of a encapsulated liquid formulation trials the apparatus, media, media volume, agitation rate,
depends on its design. The gelatin capsule must rupture and other test parameters are varied to determine what
to release its contents. Rupture is a process more relevant effect each has on the dissolution performance of the
than complete disintegration, which usually measures product. A statistical matrix design can assist in identify-
the dissolution of the shell. Therefore, for dietary supple- ing critical parameters for a procedure that will consis-
ments, a general rupture test was recently incorporated tently provide a percentage dissolved of approximately
in USP General Chapter Disintegration and Dissolution of 75%–80% of label claim within 30–45 min. Testing aged
Dietary Supplements h2040i (53), where disintegration and/or stressed capsules typically provides valuable in-
for soft shell capsules is required. What happens next de- sight into a product’s dissolution performance.
pends on the composition of the formulation. For water- Developing a suitable dissolution procedure for liquid-
based formulations containing concentrated solutions, filled capsules containing a hydrophobic matrix often
the rupture of the shell may be the only relevant step poses considerable challenges and requires a creative ap-
for bioavailability and IVIVC. For this reason, several proach. Typically problems are encountered when one
monographs in USP contain rupture tests as the only per- tries to identify sink and agitation conditions for disper-
formance standard for these dosage forms. For lipid- sing the fill material and solubilizing the drug. This is
based formulations, which often are less dense than the especially the case for suspensions and waxy paste-filled
aqueous medium, the release from the capsule is buoy- products. The ‘‘release’’ profile from hydrophobic ma-
ancy driven. trices is sensitive to the solubility of both the drug and
If the formulation has been designed to be self-emulsi- the matrix in the medium, as well as the relative partition-
fying, the formulation will efficiently disperse into most ing of the drug between the matrix and the medium. Be-
aqueous media. Formulations such as those consisting fore choosing the apparatus and agitation intensity,
simply of a triglyceride with no additional cosolvent or formulators must determine which media will disperse
emulsifier will rapidly float to the top of the vessel. The the fill and dissolve the drug. Profiles that relate drug so-
assay results from a dissolution test in this situation pro- lubility to media pH and ionic strength may be con-
vide the rate of extraction of drug from this floating layer. structed. Surfactants available for testing include the
As is the case with dissolution tests for traditional tablets, following:
the variables to consider are rotation speed, surfactant Polysorbates (Tween)
type and concentration, medium pH, and apparatus. Sodium dodecyl sulfate (sodium lauryl sulfate)
Because ‘‘drug release’’ and its connection with bioa- Lauryl dimethyl amine oxide
vailability are difficult to define, alternative tests may be Cetyltrimethylammonium bromide
useful to better guide the dosage form design. These Polyethoxylated alcohols
tests include dispersibility, measurement of globule size Polyoxyethylene sorbitan
for emulsions, micelle formation, lipolysis, precipitation Octoxynol (Triton X100)
on dilution in biorelevant media, phase behavior studies, N,N–dimethyldodecylamine–N–oxide
and burst tests to detect gelatin crosslinking (52, 54, 55). Hexadecyltrimethylammonium bromide
Polyoxyl 10 lauryl ether
Design of the Test Brij 721
Bile salts (sodium deoxycholate and sodium cholate)
Developing a suitable dissolution test procedure for a Polyoxyl castor oil (Cremophor)
liquid-filled capsule depends on the physical and chemi- Nonylphenol ethoxylate (Tergitol)
cal properties of the drug substance and the product. Cyclodextrins
# 2009 The United States Pharmacopeial Convention, Inc. All Rights Reserved.
STIMULI TO THE REVISION PROCESS
Pharmacopeial Forum Stimuli articles do not necessarily reflect the policies
Vol. 35(4) [July–Aug. 2009] of the USPC or the USP Council of Experts 1037
Lecithin helpful to use dissolution conditions that mimic the in
Methylbenzethonium chloride (Hyamine) (58, 59). vivo environment. Such conditions include the use of
Although it is frequently used to improve the solubility specific enzymes to transform the drug into the entity
of poorly soluble drugs in dissolution tests of tablets, so- that will be absorbed in vivo (62) or to affect excipients
dium dodecyl sulfate should be considered only in the in a manner that modifies the in vivo release of the drug
absence of other alternatives because it readily denatures from the matrix.
enzymes that are used to overcome crosslinking in Tier 2 Regulatory bodies discourage the use of organic co-
dissolution tests (60, 61). Use of pancreatin, which has solvents to improve sink conditions, and thus co-solvents
lipase activity, may help to increase the dissolution rate should be employed as a last resort.
not only because it hydrolyzes triglyceride matrices but Procedures for sampling and analysis of aliquots are
also because of the additional surfactant effect derived similar to those for traditional dissolution tests. Some pre-
from the resulting fatty acid salts. cautions must be taken to avoid disturbance of parti-
Initial efforts attempt to identify suitable surfactants, tioned formulations. Disruption or sampling of the
concentrations, and pH conditions that provide sink con- floating layer will result in anomalously high release mea-
ditions in an environment that ensures suitable stability. surements and significant variability. Further, floating
Then formulators can evaluatie the effect of these condi- material or emulsion droplets can accumulate around
tions on the formulation. During a dissolution test of a the shaft of the paddle or basket, which can result in ra-
lipid-filled capsule, the gelatin capsule opens and the li- dial concentration gradients. Such gradients can lead to
pid-based formulation is released. The resulting fluid jet variability if sample position is not controlled.
breaks up into droplets, and if the formulation is not so- Delayed-release and enteric-coated capsule products
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STIMULI TO THE REVISION PROCESS
Stimuli articles do not necessarily reflect the policies Pharmacopeial Forum
1038 of the USPC or the USP Council of Experts Vol. 35(4) [July–Aug. 2009]
of a dialysis membrane, and it can simulate the transfer of the gel. To address this issue formulators can use proteo-
drugs from the intestinal lumen (inside the cell) to tissues lytic preparations that contain pepsin or pancreatin and
(outside the cell) (66–68). certain enzymes as additives to dissolution media when
New dosage forms may require new approaches to cross-linking occurs in gelatin shells (23, 75). Evaluation
using compendial apparatus. For example, floating do- of the amount of enzymes is necessary in such cases and
sage forms have been investigated as a means of there may be circumstances in which the amount of en-
prolonging retention in the stomach in order to maintain zyme added currently recommended in USP 31 (23) may
sustained release. Such dosage forms may use a delivery be insufficient. Occasionally, liquid-filled capsules may
system that consists of a biphasic gelatin capsule that float in the dissolution medium, but this can be over-
contains a rapid-release component such as a lipophilic come if the capsule is held loosely in a sinker or if a wire
drug dissolved in an appropriate lipophilic solvent and coil is wound around the capsule. The use of commer-
a sustained-release solid erodible matrix that contains cially available sinkers is preferred and is strongly recom-
an emulsifier. To demonstrate the biphasic release char- mended to ensure consistent results between
acteristics of this delivery system, USP Apparatus 2 (pad- laboratories and between tests. Technology transfer stu-
dles) was modified in such a way that the top of the dies have identified differences that were not related to
paddle blade was just breaking the surface film of the dis- sample performance but rather to the techniques used
solution medium (69–71). in different laboratories to prevent samples from floating.
The use of USP Apparatus 4 (flow cell) is another suit- Liquid-filled capsules are useful dosage forms for deli-
able alternative for the dissolution test of liquid-filled cap- vering oily or waxy pharmaceutical preparations, but, as
sules, mainly for drugs with poor solubility (72, 73). USP discussed previously, obtaining sink conditions with uni-
Stimuli to the Revision Process
Apparatus 2 and Apparatus 4 were compared for dissolu- versally accepted dissolution media may be a challenge.
tion of soft gelatin capsule formulations of a poorly This challenge is compounded if cross-linking occurs be-
water-soluble amine drug. During testing with 0.01 N cause surfactants normally used to disperse the fill ma-
hydrochloric acid containing 0.25% polysorbate 80, terial and solubilize the drug may tend to diminish the
both apparatus gave similar dissolution profiles. Appara- protease activity of pepsin and pancreatin. This problem
tus 2 tended to give a faster rate of dissolution, but Ap- has recently been solved with a two-stage dissolution ap-
paratus 4 was better able to distinguish between proach: The dissolution was performed according to a
different formulations (74). procedure involving 800 mL of 0.1 N HCl with the addi-
Table 4 gives a summary of the dissolution conditions tion of pepsin to initiate hydrolysis of the pellicle. After 25
that formulators should consider when developing a dis- min, 100 mL of a sodium lauryl sulfate solution in 0.1 N
solution test for liquid-filled capsules. HCl was added to complete the dispersion of the fill and
solubilize the active ingredient. Samples were taken for
Table 4. Dissolution Conditions That Should Be analysis 5 min later. This approach worked very well for
Considered for Liquid-filled Capsules single-point quality control testing but would not be suit-
able for generating dissolution profiles. In many in-
Apparatus Type and Use of Sinkers stances involving hydrophobic drugs and fill materials
Agitation the only recourse may be to increase the dissolution time.
Medium Aqueous Some procedures for hydrophobic drugs have shown a
Sink conditions linear rate of dissolution that continues for up to 5 h (58).
Stability of the active in-
gredient Dissolution vs Disintegration
Buffer strength Historically, liquid-filled capsules have often employed
Counter-ion effect disintegration testing—or, more accurately, rupture test-
Surfactant Sink conditions ing—instead of dissolution testing. USP monographs for
Dispersion of the lipophi- calcifediol, chloral hydrate, cyclosporine, dronabinol,
lic fill and docusate sodium are a few examples. For solution-
filled capsules, especially those with a highly soluble drug
Compatibility
in a hydrophilic fill material, this may be a reasonable ap-
Medium pH Biorelevant proach (49). The active drug is already in solution, and
Enzymes Maximum activity at the the shell needs only to rupture to release the API. The
medium pH point at which the disintegration of a liquid-filled capsule
is considered complete is different from that of a solid do-
sage form. In order to disintegrate a tablet must fully
break apart and collapse into a loose pile of drug and ex-
UNIQUE ISSUES ASSOCIATED WITH LIQUID-FILLED cipients, whereas a liquid-filled capsule needs only to
CAPSULES: SUMMARY AND CONCLUSIONS rupture to meet the definition of disintegration. How-
ever, for capsules filled with a thick suspension or a waxy
The chemical and physical properties of liquid-filled
paste a simple rupture of the shell may not adequately
capsules pose unique challenges when formulators at-
demonstrate that the finished dosage form is delivering
tempt to develop dissolution methods, and this Stimuli
the drug in a suitable manner. Measures of the dispersion
article has reviewed some of these. One of the more com-
mon problems is pellicle formation and cross-linking of
# 2009 The United States Pharmacopeial Convention, Inc. All Rights Reserved.
STIMULI TO THE REVISION PROCESS
Pharmacopeial Forum Stimuli articles do not necessarily reflect the policies
Vol. 35(4) [July–Aug. 2009] of the USPC or the USP Council of Experts 1039
and subsequent solubilization of the drug by the dissolu- REFERENCES
tion test also are required in order to evaluate the perfor-
mance of the dosage form. 1. Ghebre-Sellassie I. Multiparticulate Oral Drug Delivery. New
A risk-based approach (56) can be applied to the appli- York, NY: Marcel Dekker; 1994.
cation of disintegration for testing the in vitro perfor- 2. Walker SE, Bedford K, Eaves T. British patent 1.572.226. 30
mance of liquid-filled capsules. The suitability of the July 1980.
disintegration test for this type of dosage form can be jus- 3. McTaggart C, Wood R, Bedford K, Walker SE. The evalua-
tified on the basis of the ICH Q6A decision tree #7 (76). tion of an automatic system for filling liquids into hard ge-
For some products Q6A supports the use of the disinte- latin capsules. J Pharm Pharmacol. 1984;36:119–121.
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80% in 15 min at pH 1.2, 4.0, and 6.8; and c) a relation- 5. Cole ET. Liquid-filled hard gelatin capsules. Pharm Technol
ship is established between dissolution and Int. 1989;1(5):29–33.
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gelatin capsules. Pharm Manuf. 1985;2:24–27.
7. Bowtle WJ. Liquid filling of hard gelatin capsules: a new
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cally related to the design of dissolution and/or disinte- 8. Cadé D, Cole ET, Mayer JP, Wittwer F. Liquid-filled and
# 2009 The United States Pharmacopeial Convention, Inc. All Rights Reserved.
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Stimuli articles do not necessarily reflect the policies Pharmacopeial Forum
1040 of the USPC or the USP Council of Experts Vol. 35(4) [July–Aug. 2009]
23. USP. USP 31–NF 26, Dissolution h711i. Rockville, MD: US 43. Chatham SM. The use of bases in semi-solid matrix formu-
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Bioavailability of digoxin in a new soluble pharmaceutical fast release glibenclamide liquid and semi-solid matrix
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