Table 3. Sel ges . Selectable “Possible States Range Message/Display Description (Terminals) Comments 'sFlome Signal Flame signal strength TED Vac Flame Amp (+ and [Flame relay pul-in and orop- -(Com) out value 1.25 Vee Total Cycles Total number of equipment (0 -2.885 ‘Oycle wil Be updated each operating cycles. 255.000: £99,290°) cycies* [time main valve is energized (gota Hours Total number of equipment 9 =Sa,809 our wil be undated each time operating hours (250,000; 990,900°) houret_|main valve output is energized for 60 minutes, -$Fault History > Fistlevel prompt fer histo —— = (Sixmost recent faults) information. Has subset level ‘$FaultCycio | Gyele when fault occurred. 0-88.88 eyes (250,000, |= a 999.2998) cycles [sFauit Hours | Run hour when full occured. (0 29,800 = a (250,000; 999,999°) hours* "pFavlt Code i | Nomber fat denies te 0-655 = H1 [reason for lockout. Ig*Fault Message" |Indicates cause of lockout, |— [gSequence Message indicates where in tho = I H1| sequence the lockout | occurred, '¢(Second Lins Wessage) | Second line message explains -— = H1 any further information that is lavailable from the 7800 ‘SERIES or may be blank if“) ‘there is not a preemptive ‘¢Diagnostic Information > First level prompt for = {diagnostic information. Has subset level | Device [Device ype number RMTEXXx, R740, oF = ECTEXXX [gDeviee Sufix Davie sufi number ann = |¢Run/Test Sw. [Position of Run/Test Switch. |RUN or TEST Indicates if 7800 SERIES is in | RUN or TEST mode, ‘g0perGontrol | Operating ContiolInpul |= Ferd Indicates Finputis on or of, | ‘energized or de-energized, "ginteriock T7|RanmingiLockout faterock. = Toro Indicates iinputis on (i) or off (0), energized or de-energized. Piel Valve "TB Pilat Valve. = Toro Indicates output terminal is | lon or off, energized or | \de-energized ‘gan Valve "T0 Main Fuel Val. |= toro indicates output terminal Ss lon or off, energized or de-energized. giantion IT10 Ignition. Toro indicates i output terminal © (on oF of, energized or de- lenergized. [glowFire Sw T18 Low Fire Swich =Toro Indicates inputs on oof lenergized or de-energized. [shighFreSw IT19 High Fire Switch > toro indicates input is on or off, energized or de-energized sPrelgn cK 120 or T7Prelgnition [= 4rd indicates Winputis on or off Interlock lenergized or de-energized.7800 SERIES S7S00A1142 KEYBOARD DISPLAY MODULE ‘Table 3. Selectable Messages (Consnwed). ~~ Selectable i... | Poss Same Range | (Creeminais) Comments Message/Display interitent Fewster an Prete, Ft Sieg OF oF Start Input. Free Indicates f outputs on or off, | { jenergized or de-energized. © | Pict Fisms Establishing (guumper? Pesos (PFEP). (Display shows state of PFE jumper Ijumperis intact, 7800 SERIES was 10 second PEEP. Ifjumpor is cipped, "7800 SERIES has 4 second PEP, To First Satay Time (for RMI ECTESO) irae) [Display shows state of First ‘Safety Time (EC7850) jumper. Ifjumper is intact, EC7850 has '5 Second First Safety Time. if jjumper is cipped, the EC7850 ‘nas 3 second First Safety ‘Time. ledumper2 [Pilot Valve. Shows State of Pit (erminal no. 21). If jumper is intact, RM7500G has Intermittent Pilot Valve. f |jumper is clipped, RM78006 | has 15 030 second Interrupted Pilot Valve. aS ‘Nain Teal Time (for RM EC7850), [Display shows state of Main “Trial Time (EC7850\Vaive \terminal no. 21). If jumper is intact, EC7850 has 5 second Main Trial Time. Ifjumper is Icipped, EC7850 has 3 second Main Tiial Time. INTACTICUPPED [Stare-up Aiiow Switch (ARS) ‘gJumper3 ‘check. (Display shows state of Start-up [Enabled |AFS check jumper. jumper is |efpped, RM7800 AFS check is lenabled and ifjumper is intact, IAFS check is disabled. Defines type of amplifier ‘Amp Type install, ‘STANDARDIAMP-CHEOKT ‘SHUTTER Display shows type of flame detection system installed (ie. 2s STANDARD, AMP-CHECK) |AMPLI-CHECK™ and | 'SHUTTER/ Dynamic Sel | (Checking) {Flame Response |Ampilier Flame Failure i "Response Time (FFRT} in ‘seconds. ame ‘gPurge Time {Timing value of purge card “European Approved Controls. © Pre-igntion Interlock Terminal 17 or 20 is model dependent. © valve Proving Device or RM7897. ©The display values are as follows represents a numbered value T represents the terminal number. x represents the sulk eller of the Relay Module. (mms Two seconds to 30 minutes. ‘Seconds. or seconds r { t Expanded Annunciator Messages (Table 4) “The Expanded Annunciator (EA) may or may notte connected becauise itis an optional device ifthe EA is not connected, a cisplay message of "(EA not connected)" is shown. Ifthe EA is connected, display messages are shown; see Table 4 (Note that 7 means ON and 0 means OFF). When accessing Expanded Annunciator messages, follow the same operations 2s used with the Selectable messages. s-ozee47800 SERIES $7800A 1142 KEYBOARD DISPLAY MODULE Table 4, Expanded Annunciator. Selectable Message" (Second Line) | Display Value (Second Line) First Line Message 1 [Expanded Amnunciatore ‘¢Expanded Annunciaior EA nat 7 vem Sonnecied)< Current Salus (OS EA Message< VER | ‘aive Closure (Vaive Giese) WS= Tord TER | ‘gBumer Switch (Burner Sw) TS = Toros vem Operating Gontrel (OperControh_—_[T8 = Tord [YEA a ‘pAuniany Lit (Aux Limit 1) 7 = tore [YEA ‘$Aunllary Limit (Aux Limit 2) Te = toro [veA ‘glow waier Cutoff (CO) Torde [SEA | Sigh Lin (Figh Limit) Forde VER -$Aunilary Lint unit) oro VER Oi Selection Switch (OF Selec) _[TIZ= Tord ER ‘High OF Pressure Switch (Hi OiPies)[T19 = Tor = VER ‘glow Oi Pressure Switch a= Tor be ER iLowoirres) {High Ol Temperature Switch (H) — [TIS= 1 oro VER Siem) | Low Oi Temperature Swich Ties Tarde WER / tLowoirtemp) | ‘sAtomizing Switch (Aomize Sw)___‘[T19= Tord “a ER [7 $Gee Selection Switch (Gas Select) _[TI7= 1 orc DEA ‘High Gas Pressure Swich (Hi [T1E= Tord WEA GasPres) = “slow Gas Pressure Switch iria= tarde VER (owcasPres) ‘ghiriow Switch (ifiow Sw) 20= Taro VER ‘sAunilaty nteriock ux iuKay [21 = Tord VER “Auxiliary Interlock (Aux ILK 5) [122 = 1 or O« EA EA Fauit Code ne VEA ‘Sofware Revision (SWRev) [onan TEA 7 See Table & for optional messages Selt- diagnostics ofthe 7800 SERIES enables ito detect and TROUBLESHOOTING fannunciate both external and internal system problems Internat fauits and extemal felts such as intetock failures, ‘Ater the KOM i installed, return the 7800 SERIES to normal fame falures and false tame signals are annunciated by the operation, store powor and run the systom through atleast DM via the 7600 SERIES Relay Medule. one compiete automatic cycle. For complete Troubleshooting and System Checkout information, see form 65-0229 “The KOM slsplays a sequence status message indicating STANDBY, PREPURGE, PRE-IGNITION, SAFETY 4, PILOT i i IGN, PILOT STAB, MAIN IGN, RUN or POSTPURGE, 2s 7800 SERIES System Diagnostics appropriate. The selectable messages aso provide visual “Troubleshooting control system equipment falures 's made _ indication of curent status and Fistorcal status of the easier with the 7800 SERIES selt-diagnostcs and frst-out equipment, such as: Flame Signal, Total Cycles, Total Hours, annunciation, The $7800 provides visual annunciation by Faul History, Diagnostic information and Expanded dleplaying a fait code and faut or hold massage on tho ‘Annunciator terminal status (used). Wi his information, display. ‘most problems can be diagnosed without extensive {aband error testing Table 21 provides the sequence and stalus hold messages. D es-ozae 27800 SERIES $7800A1142 KEYBOARD DISPLAY MODULE ‘Table 5. Keyboard Display Module Sequence and Status Hold Messages. ‘Sequence INITIATE mms = 1 [TiS Reged Delay Module (KOM) indicaias te marae status, INITIATE, a sabiization period for ‘he relay module fo check for any fluctuctons mae fe weltage inputs oF conirol inputs on power up oF |Gizns normat cporaton. The timing ofthe INFTIRTE pened s ethor two seconds or ten setonds, [sepedins om bee model, betore entering STANDSY. Whe relay module i inan INITIATE HOLD status, the folowing conditions coulienist INITIATE HOLD: |(AC FrequencymNoise) | "The KDM indicales the burner status and that lim walng fer excess line noise fo clear up, which | prevents suficient reading of the line voliage isputs. The bumner sequence does not advance into ‘STANDBY untl the excess line noise cecses or aline Mequency error occurs; this is caused by using a [60 Hz device on 2 50 Hz line, or vice versa on devices wit Gate code earlier than 9804, is corrected. [niriare HOLD: ‘The KDM indicates the burner sialus and that aeline pewerhas momentarly dropped out. The bumer |(AC Line Dropout) _| sequence does not advance into STANDBY unl fe ac fine voltage has stabilized throughout the | INITIATE sequence. INITIATE HOLD: “The KDM indicates the bumer status and tat ie emuency is faser than the expacled value, The (AC Frequency) |bumer sequence does not advance into STANDESY unl the line frequency retums to the proper valve; {this is periaps caused by using a 60 Hz device on 2550 He line for devices with 2 dete code earlier than 9804 INITIATE HOLD: ‘The KOM indicates the burner status and tat low lee wollage (fO%e lower than rated voltage) nas |(Low Line Volage) occurred. The bumer sequence does not scvanse jes STANDBY unt he ine voltage ic at a suficiont level for proper operating parameters, [STANDBY The KOM indicales the bur sialus, STANOSY. Tae Sumer can be placed in STANDBY by opening the burner eich orf he operating controle: naeates fe sport sailed a demands present |teeaumer operation, tn humor sequence does asredhanae fom STANDBY to PURGE unt he [recat ns ose tan Expanded Aruncota i erected, te Geplay messages se ernanced. ‘STANDBY HOLD: [FIG (Flame Defectes) {STANDBY HOLD: 720 (Pre-ignition Interlock) ifthe relay module is in a STANDBY HOLD status, the follwing conditions Could exis: [The KOM indicales the burner stalus and that flame & detected. A demand is present for bomer | lperaton. The sequence does. advance to PREPURGE untl the lame signa ears. te Name | Sigral does not Gear wihin 40 Seconds, the relay module looks out. | [The KDWindicates ie burner Stalus and thatthe Pre-lgnition ineriodk is nol dosed. A demand is lotesent for burner operation, but the bu sdoas nol advance to PREPURGE unt the Pre- lgnition Interlock proves closed. Irhis time exseeds @ 90 second hold, the relay madule locks cul ‘STANDBY HOLD: 7 (Lockout interlock) [The KDM indicates the burner slats and that the Lockout interlock is closed A demand Is present for lbumer operation, but the bumer sequence does not edvence to PREPURGE uni the Lockout Interlock proves open. If this fime exceeds the 120 second held, the relay module locks out STANDBY HOLD: 17 |The KDM indicates the bumer status and that the Runsing Intenoek is closed. A demand is present for (Running interlock) burner operation, but the burner sequence does nat advance lo PREPURGE until the Running ECIRM7A50 Interiock proves open. If this time exceeds the 120 second hold the relay module locks out, [PURGE [The KDM indicates the bumer status, PURGE, which is the period of time the blower motor is running before the Ignition period. The timing of the PURGE period is selectable. ifthe relay module isn a PURGE HOLD status, the following conditions could exist IPURGE HOLD: T (High Fire Switch) [The KDM indicates the Bumer status and that the High Fire Swifch is nol dosed. The fing rate motor | is Grving fo its PURGE rate positon. If his time exceeds four minutes and teen seconds, the relay module locks out. PURGE DELAY. 17 (High Fire Saitoh jJumpered) PURGE HOLD: TEST | Runost Sitch) ‘The KOM iicsies the bumer status and that the High Fire Switch Is jumpered. The High Fire Switch \/ebypoases, welded or otherwise prematurely closed. The system automatically adds 30 seconds to ‘iow the fing rate motor additional dive time to reach or near the open damper position before staring the PURGE sequence. ‘The KOM iedicales the Bumer siaiUs and that the Rur/Test Switch isin the TEST postion, The ‘Sequence does not continue until the Run/Test Switch is placed in the RUN position, PURGE HOLD: 176 (Low Fire Switch \Jumpered) PURGE HOLD: F/G (Flame Detoctos) The KOMnccsies the urerslalus and thatthe Low Fre Switch isjumpered. The Low Fie Switch is bypassed, welsed or athense prematurely dosed. The system automaticaly adds 30 seconds to alion he Sana rate motor addtional cive time to reach or near the closed damper postion before Staring the Grason sequence. | ‘The KOM insistes fe Burer sats and that fame ie detected. The bumor sequence dose nat | advance trough PREPURGE hocause = fame sdelected as being present The sequence hows. | wating forthe fame signal dear. I tne time exczeds 20 seconds, the relay module locks out | 8 esszeet7800 SERIES $7800A1142 KEYBOARD DISPLAY MODULE Table 5. Keyboard Display Module Sequence and Status Hold Messages (Continued), sequence ‘Status PURGE HOLD: 118 (Low Fire Switch) The KOM indicates the bumer status andimatihe Low Fire Switch is not closed, The fring rae motor is driving to its Low Fire position in precarason for Ignition Trials. If this ime exceeds four minutes and fiteen seconds, the relay module locks out PURGE HOLD: 17 (Running Interlock) |The KDM indicates the burner status and that the Running Interiock is not closed. The sequence does: Inol advance to ignition until the Running interlock proves closed. If ths time exceeds 30 seconds, the relay module locks out [PILOTIGN mms: "The KON indicates the Burner satis, PLO IGN, and the lining ofthe PILOT IGN Wal bagins, a | seconds. During this period, he relay module permits the plt valve to open and the pit fam [estab [tie relay mode ea PILOT HOLD status [PILOT HOUD: TEST | RunrTest Suntch) [MAIN TEN mms {ollowing conditions could exist [The KOM indicates the bumersiaius, PILOT IGN, and that the Run/Test Switch isin the TEST postion. |The sequence does not continue unt the Run/Test Switch Is placed in the RUN postion. [The KDM indicates the burner status, NIAIN IGN, and the Eming of the MAIN IGN tral begins, in seconds. During this period, the relay modula permits the main valve to open and the main flame 10 establish RUN | The KDM indicates the burner slalus, RUN, which isthe period of ime after the Ignition Trials and before the operating controler setpoint is reached, During tis time, the burner is fring under contra of. the fring rate control, [if relay module is im a RUN HOLD status, the folowing condition could exist [RON LOWEIRE: TEST [The KDW indicates the bumer status and that the Run/Test Switch is in the TEST postion. Normal modulation or operation does not continue unt the Run/Test Switch is placed in the RUN position. |(PunrTest Switch) IPOSTPURGE mise t |The KDM indicates the bumer status, POSTPURGE, which is the period of time alter the RUN period |when the blower motor continues to run. The timing of the POSTPURGE period is fiteen seconds. |Waiting for connection. [The KD has power but is waiting to recsive a signal from the relay module to continue operation. RESETIALARM TEST | i ‘The KDM ndatos ho buror satus RESET/ALARN TEST. Tne conion ndcatoe at ho esl tone proses fehl or mata four saconae, th alam ous energize. To am uit 's Ge-eergzad when teresa tons raoanes | |itonal Sequence Sats Infomation When An Expanded Annunciatois Connecied othe Relay Module 1 BURNER OFF: T6 (Burner Switch) [The KDM indicates the Burner Switch is not closed, The bumer sequence does nol advance to PREPURGE unti the Burner Switch closes, [STANDBY ihe KDM indicates the bumer status, STANDBY, and that the Operating Controls not closed. The bumer sequence does not advance to PREPURGE until the Operating Control closes. |STANDBY HOLD: Té (EA Hold Message) [The KDM indicates tre bumer status, STANDBY, and that a imitis not closed. The bummer sequence }d08s not advance to PREPURGE untl ong or all limits close downstream from tne Operating Control. STANDBY HOLD: T6 (Circuit Fautt) The KDM indicates the burner status, STANDBY, and that the control input s not closed, The bumer sequence doas not acvance to PREPURGE until the control input closes. ‘The S7800 provides diagnostic information to aid the service Historical Information Index ‘machanie in oblaining information when troubleshooting the sySiem. See Table 6 for information on accessing historical and diagnostic selectable messages. Information available in The $7200 displays historical information forthe six most recent lockouts. Each ofthe six lockout records retains the fe when the faut occurred, a feu code, a faut message, the Diagnostic Information includes Device Type, Device yet Suffix, Software Revision, Manufacturing Code, Flame and bumer status when the fault occured. See Table 6. The ‘Ampltior Type, Flame Failure Response Time (FERT), ‘Selectable Jumper Configuration Status, Run’Test Switch Fault History is NOT avaliable ifthe Service Call Feature is active. ‘Status and Tarminal Status, -0786-1@ 7200 SERIES S7800A1142 KEYBOARD DISPLAY MODULE “Table € Accessing Historical and Diagnostic Selectable Messages. aa Press | Display Comments ; Peat bamesOamens [1 (STANDY DowelUp SCROLL Keys to access the aaa Diagnossc ia Texsse. The second ine wil dselay internation. Press 4 pkey io AccessDeoreste [4 > [STANDGY “Grange Lovci key to access the | Information Diognost esoration. | Continue ospiay & Dap ny |STANDSreoe ESCROL hoy ScCto tered | Information Device Ruma a 7. Continue trougaremaaea Daas [= Information splay folowing step Sas required. 5 Press the ¢ bigjisreumisnemmt [€ > /STANDSY ‘Gaping can be seeded or discontinue lovel of Disgnoste information Sata Diognostc ini "Deagrostic Information evi |___[promst orto cher selectable messages | ‘SERVICE NOTE: If ho Keyboard Display Module screen is ‘scrambled, remave and reinstall the Keyboard Display Module and reset the 7800 SERIES Relay Moxie. ‘SERVICE NOTE: Reset the 7800 SERIES Relay Module by ‘pressing the reset push bution on the relay modille or pressing a remote reset push button wired through the Keyboard Display Module, Data ControlBus™, Medula-or Remote Reset Module, A power-up reset ‘will cause an electrical reset of the 7800 SERIES: Relay Module but will not reset @ lockout condition, Lockout Messages ‘hen the 7800 SERIES is locked ou, it csplays a repeating yet of messages unless the Call Service Feature is Active. ‘Then the Fault message is splayed folowed by the Customer Service message. The Fault History is NOT available ifthe all Service Active. See Table 7. There are four sates i the cyate: 4. State 4 (Fig. 16). first state message display lasts six ‘seconds. First line displays the word LOCKOUT followed by the fault code number and possibly a iower case letter ifn Expanded Annunciator is connected. The letter Corresponds to the fst-out code supplied by the Expanded Annunciator, The lockout reason Corresponding to the fault cada number is cisplayed on the second line, highlighted by asterisks on each side Lockour 23p “Airflow Sw" = Fig. 16. Lockout message, State 1 2 SeteZ (Fe A) Display ofthe second state message (lass two seconds. Honeywell [sunver contro. CConcition at the timo of lockout. ead ba teS.nfe Fig. 17. Lockout message, State 2. 3. Sisto 3 (Fig. 18). Display ofthe third state message lasts ‘three seconds. fis a replica of the burner status as it exsted at the te of the lockout. The second line is. blank # the umer status atthe time of lockout did not Include a preemptive message (in parentheses) for the second line. ial PURGE (aimtow 8m) = + mcr db BI O0 aon a Fig. 18. Lockout mossago, Stato 3.7800 SERIES $780041142 KEYBOARD DISPLAY MODULE ‘4, State 4: In the fourth state, both lines are blanked for ‘one-haif second, then the display sequences tothe first state. NOTE For further explanation of Lockout Messages, ‘Troubleshooting and Checkout, refer to form 65-0228. Table 7. Hold and Fault Message Summary. ——Faultcode syatom Fallore Recommended Troubleshooting — Fault "No Purge Card” INo card's plogged mio he purge card slot, TERS suis the purge cardis seated property Inspect the purge card and connector on the relay module for erage or contaminants. Resetand sequence the relay module. iin fault cove reappears, replace the purge card, Reset and sequence the relay module. ‘ie fault persists, replace the relay module. Faut2 IFAC FrequeniNoise Fauk 3 AC Line Dropout Fault PAC Frequency” IFaokS "Low Line Voltage Excess noise or devios running jon siow ac. [Ac line dropout detected [Device running Gn fast ac. Tow ac Tine detected. Caeck ihe relay module and cisplay module connections. Reset and sequence the relay module. Crack the relay module power supply and make sure that both ‘frequency and voltage med the specifications. Cheek the backup power supply, 2s appropriate. \ Fauite Purge card timing changed /*Purge Card Exror® since card was intially read, Nake sure the purge card is Seated propery, Inspect the purge eard and connector on the relay module for damage or contaminants. ‘Reset and sequence the relay module. Ifthe fault code reappears, replace the purge card, "Reset and sequence the relay module. {Whe fault persists, replace the relay module. |Faut7 [Flame Amplifier” Faut |-Flame Ampyshutr Flame sensed when flame not {present Flame sensed when no signal ‘expected during shutter-check lor Ampi-Check™ versions. pines ‘Check wiring and correct any errors. Make sure thal the Tame ‘sensor wires are in separate conduits. Check for noise Coupling into the fame detector leadwires. ‘Make sure that flame detector and flame amplifier are ‘compatible. Remove the flame ampliior and inspect connections. Reset the lame amplifier. Reset and sequence the relay module, Ifthe code reappears, replace the amplifier Ifthe faut persists, replace the flame detector. If the faut persists, replace the relay module. Fate “Flame Detected* Flame sensed when no flames lexpected during STANDBY, ‘Cheek that flame is rat present in the combustion chamber, ‘correct any errors. ‘Check wiring and correct any errors. Make sure that flame sensor wires are in separate conduils. Check for noise coupling into flame detector leadwires, Remove the fiame ampifier and inspect its connections, Reset the amplifier. Reset and sequence the relay module. Ifthe code reappears, replace the amplifier andior the flame detector If the faut persists, replace the flame detector. Ifthe fault persists, coplace the relay module. Foun 10 *Pre-igniton ILK™ (Pre-Ignion Ttarlock Tault \during STANDBY @ oP palae ‘Check wiring and correct any errors. (Cheek Pre-Ignition intoriock switches to assure proper {unetioning, | ‘Check fuel valve operation Reset and sequenceithe relay module; monitor the Pre-ignition Interlock status. Ifthe code persists, replace the relay module. ss. 614142 KEYBOARD DISPLAY MODULE the voltage between terminals 6 als 7 and L2(N). If there is line "a] 6 when the controler is of, ‘bad or jumpered. 'and there is line supply voliage ‘controler is closed and the fault | Prepurge deve to High Fire and place {the Fagh Fire Switch while inthis should ‘Foot the switch adjustments incorrect ‘ancior tesswach is defective and needs replacing. Reset soe sequence the relay module. If the line Supply ‘Voltage wes present between the High Fire Switch and terminal 18, and the fault stil porsist, replace the relay module. Flaine sensed when noflamels lexpected during STANDBY. ‘Check thatthe flame is ot present in the combustion ‘chamber, correct any errors, Make sure that the flame amplifier and flame detector are ‘compatible. cing and coos oe “Foie iia spect cosctans Rent hare sper Reset and sqace ely mele Ip cole reappears replace ample andthe fame detec iin aut persis, replace he relay module Fault 16 *Flame-Out Timer Nasfame detected during Pit Flame Establishing Period. Tieasure the fame Sonal. Fone exists, make sure i meets ‘specications, Make any necessary burner adjustments using ‘manufacturer instructions. Make sure that the flame amplifier and flame detector are compatible. Ifthe code reappears, replace the amplifier and/or he flame detector. Ifthe fault persists, replace the relay module. Tnspeet the main fuel valve(s) and connection(s). Make sure that the fuel pressure is high enough to supply fuel to the combustion chamber. Cheek tne fame detector sighting for adequate flame signal throughout the burner fring rate. “Flame Detectec™ 1s open and no flame is ‘Cheek that Mame i not present in the combustion chamber. Correct any errors. Make sure thatthe flame ampitier and flame detector are compatible. (Cheek the wiring and correct any errors. Make sure F and G Wires are in individual conduits and protected from stray noise pickup. Remove the flame amplifier and inspect the connectors. Reset the flame amplifier. Reset and sequence the relay module. Ifthe code reappears, replace the flame amplifier andor the flame detector. Ifthe faut persists, replace the relay module.— 7800 SERIES oS daa ‘The S7E004 1142 Keyboard Display Modul cument system status along wih stout system Eagnosis using 2 two-ow by ‘The KOM provides local or remote ‘and fault infomation, remote reset report Control data and diagnastc information The KDE the 7800 SERIES of microprocessor based {95,ol, coal or combination fue! singe burner: ‘The 7800 SERIES is programmed to provide ai functional capabilities and features beyond es Conventional controls. Seanare of select 7800: ‘The STSODATI2 3 F 2 “16 2 25 x \ Honeyweh $7800A1142 Keyboard Display Module NEN PRotucroara ‘The S7B00AS#42 KOM offers the following technical ‘Ssdvancaments io the 7600 SERIES devices: + Compatible wit installed Honeywell 7800 SERIES systems. + When asad with the new 7800 SERIES with Valve Proving Feature. the KDM allows for the Valve rowing Contal feature and ming (Pass Code protected fesauah + Allows Sor naming the $7830 Excanded Annunciator ens Oe message only KPass Cade protected feature. + Alfeee screen two-row by twenty-column readout set of “Gall Service” (Business Card) aloha/numeric directions ‘can be displayed instead ofthe standard lockout dispiay ‘message, (Pass Code protected fealure). This “business ‘card’ can be cloned to other displays to Save setup time © + Enable ModBus Communication feature Ihe Business Card (Call Service) and Expanded Annunciator can be mace up using: Programming gan be done withthe S7600 KOM mounted on a 7800 SERIES Relay Module or with 213 Vde power sources connected tie RDM Bough the 202544 S-nire connector. ee eee cra Spoeme le a Sener Seseoeal Baa SERS oes clone incon soe! yo eae Re es from the onginal dspley, y Contents Arpanet: A: Dlpay Set —Clear AL. 7 i Sota B Daal scad cs eee # Display Setup—CS EDIT i: 32 sccamtiaaee ee= pet ee ce 4 Teoma ep of on Eee % om ne —, cet ye | ] Mi | ome \.JOU SERIES 3/UUH TIAL KEYSUAKU UISHLAY MODULE FEATURES + Application flexibility. + Communication interface capability. — Through Q7700 Network Interface Unit — Through 203541 Connector on the ModBus data long-term operation provided by microcomputer technology. + First-out annunciation and system diagnostics provided by a 2-row by 20-column display ‘+ First-out oxpanded annunciation with 24 limit and Interlock Light Emitting Diodes (LEDs), + Local or remote annunciation of operation and fault information. + ULNEMA Class 4 rating when pin 204718A,C NEMA 4 ‘cover is used, + Remote reset, + Report generation. + Burner controller data: Sequence status. ‘Sequence time. Hold status. Lockoutlalarm status. Flame signal strength. Expanded annunciator status. Total cycles of operation. ‘Total hours of operation. Fault history of six most recent faults: + Cycles of operation at time of fault. + Expanded annunclator data at time of fault. + Fault message and code. + Hours of operation at time of fault. mt | ‘Sequence status at time of fault. Sequence time at time of fault. = Diagnostic information: + Device type. + Flame amplifier type. ‘+ Flame failure response time (FFRT). + Manufacturing code. + On-Off status of all digital inputs and outputs. + PREPURGE ti Software Relay Module and KDI. Status of configuration jumpers. Status of Run/Test Switch. ORDERING INFORMATION When purchasing replacement and modemization products from ‘TRADELINE® Catalog or price sheats for complete ordering IF you have addtional questions, need further information, or phone: 1. Your local Honeywell Automation and Control Products 2, Honeywell Customer Care 1885 Douglas Drve North Minneapolis, Minnesota 55422-4396 In Canade—Honeywel Limited/Honeywell Limitée, 35 Dynamic Intemational Sales and Service Ofices in all principal cites of = Germany, Japan, Mexico, Netherlands, Spain, Taiwan, Unites a... SPECIFICATIONS Ratings: Frequency: 13 Vdc peak full wave rectified ). Sn: 7W maximum. eesemion: 2 VA maximum. ‘Jermeal Ratings: Sone 13 Vdc peak full wave recited, Eat Ground. ‘Environmental Ratings: esbent Temperature Ranges: ‘Qperating: 40°F (-40°C) to +140°F (+60°C), ‘Siorage: 60°F (.61°C} (0 +150°F (+68°C), 85% relative humicity continuous, noncondensing, NOTE ULNEMA Ciass 4 rating when PIN 204718A,C, NEMA 4 Cover is used. Fg. Wergne 4.02 (124 grams), unpacked. Display: 40 charactor (2 rows by 20 columns). | S7200A 7142 English Language display. MCCZ, ian Standards Association Certified: No. LR9S329-3. Bator Motul Acproved Report No ISAO A ‘Acceptable. Ee (Communications Commission: Part $5, Class B emis- . 1720: For compliance with remote KOM mounting jirements, provide electrical insulation separation by ion using double or reinforced insulation. Do tis by: ily isoiating the communication or remote raset lines the control cabinet, or provide physical soparstion the communication or remote display cover assembly number 2047 18A) or other suitable enclosure that the IP40 class of protection. = nl AAReea aaa OMENS ie IELINE® wholesaler or distributor, rafer ta the ;comment on our proclucts or services, please write or (check white pages of your phone directory). ugh, Ontario MIV 429. facturing in Australia, Canada, Finland, France,c ‘Accessories: 203541 ControlBus™ 5-wire Electrics! Connector. ‘8781041009 Data Controius™ Modu, 203765 Remote Display Mounting Bracket 221818A 60 in. (1.5 m) Extension Gable Assembly. 221818C 120 in. (3 m) Extension Cable Assembly. 2047188 NEMA 4 Cover Assembly Sr S7B008 KOM. 2047188 NEMA 1 Cover Assembly for STSO0A KDM. 2047 18C NEMA 4 Cover Assembly for S7S00A KOM with reset button. 2053218 Remote Display Flush Mount Ki Lsethitie nie iT Seel ae AEX ate Baie Page] 2) ——] 39 Fig. 4. Approximate dimensions of $7800A1142 in. (mm), INSTALLATION AXWARNING Electrical hock Hazard. | Can cause severe injury, death or property damagt Disconnect the power supply before beginning installation to prevent electrical shock anc equipment damage. More than one power supply disconnect ean be involved, When Installing This Product... 4. Read these instructions carefully. Faure to follow them Could damage the product or cause a hazardous conde tion 2. Check the ratings given in the instructions and markod on the product fo make sure the product = sutabe for ‘you apaication, installor must be a tained, experiences, fame safeguard service technician 4. Alter nstaliation is complete, check ut the product aper- ation 28 provided in tess nstruceons. 7600)SERIESISTAOIAT142 KEYBOARD DISPLAY MODULE 5. Seseeimitna complies with all applicable codes, ordinances and regulations. 6. See™@ 5 Sand for S7800A unique wiring ‘connections. IMPORTANT : 1. This equlpment generates, uses and can radiate 7 energy 2nd, ifnot installed and used 2 ‘with the insiructions, can cause inter- fence to redo communications thes been tested aed end to comply with the limits for a Class B com ‘puting device of Part 15 of FCC rules which are esgned to provided reasonable protection against such inference when operated in a commercial exeronment Operation ofthis equipment in 2 resi- ‘dental area ean cause intarforence, in which case, ‘users at their own expense, can be required to take whatever measures are required to correct this inter- —— 2. This digital apparatus does not exceed the Class B ints for rao noise for digital apparatus set out in the Radio interference Regulations ofthe Canadian Department of Communications. Humidity Install the S7B00A where the relative humidity never reaches the saturation point. The S7800 is designed to operate in a maximum 85% RH continuous, noncondensing, moisture environment. Vibration 1o not insal the $S7800A where it can be subjected fo vibration in excess of D.SG continuous maximum vibration, Weather The S76004 isnot designs to be weather tht if nse cutoor,te S7BDOA most be protected by ho ‘approved \weather-ight enciosure such as the 204716A or 2047 18C NEMA 4 Enclosure sted in Accessorie. ‘$7800A1142 Embedded Features ‘A. See Appendix A to set up the following features: + Call Service (Business Card) information displayed ‘when bumer system Is in Lockout of the 7800 SERIES device. ‘+ Customizing of Expanded Annunciator (S7830) ‘message to match 2 given installed limit string. If ModBus Feature is required, use $7810M1003 ModBus Module. + ModBus communication setup and enable featuro: Note that this will occupy terminals 1, 2, 3 of the 203541 Connector on the KOM, which disables the Expanded Annunciator Features. ‘SERVICE NOTE: ‘The S7B00A1 142 can either do the Expanded Annunciator Feature or ModBus ~ not both. If BOTH are required, order the $7B10M1003 ModBus Module for the MedBus option 5. The $7800A1142 KDM is also used to program the Valve Proving and Post-purge feature of Select RM7800 SERIES devices. Ses Appendix C and D.17800 SERIES $7800A1142 KEYBOARD DISPLAY MODULE Mounting KDM on 7800 SERIES Relay Module. 41. Align tho two interlocking ears of the KOM with tha two ‘mating slots on the 7800 SERIES Relay Module. See Fig. 2 Fig. 2. Keyboard Display Module mounting. 2. Insert the twa interiooking ears into the two mating slots ‘and, with a hinge action, push on the lower comers of the DM to secure it to the 7800 SERIES Relay Module. 3. Make sure the KOM is firmly in place. Remote Mounting KDM “The KOM can be mounted ether onthe face of a panel door oF gnotrer rome ovations. Soe Fi. &. When mounting the KM on in face ofa dor pane Sosa folow hese instuctons Door Panel Mounting Fig, 3. Panel mounting of a Keyboard Display Module. 4. Select the location on the door panel for flush mounting 2. Payaltention to the insestion dimensions of the two KOM screws, two interlocking ears, and the two plug-in con- ‘nections to allow for sufficient clearance. 3. Use the KDM or Data Controlsus Module™ as a template (Fig. 19) and mark the two screw locations, interiocking far locations and the two plug-in connector locations. Dril the pilot holes for the mounting screws. ‘Cut holes in the door panel forthe interlocking ears and the two plug-in connectors. 6 Mount the KDM, securing it withthe twa screws provided inthe KDM bag assembly. Remote Display Mounting Bracket Use the 208765 Remote Displey Mounting Bracket when ‘mounting the KDM on a wall or remote location: 4 5 4. Use the 203765 Remote Display Mounting Bracket as @ template to mark the four screw locations. Dil the plot holes for the four mounting screws. Mount the 203765 Remote Display Mounting Bracket by Ssocuring the four no. 6 screws (M3.6 x 0.6). See Fig. 4. Mount the KDM by aligning the two interlocking ears with the two mating siots on the remote mounting bracket. Insert the two interlocking ears into the two mating slots. Push on tha lower corners of the KDM to secure it to the remote mounting bracket Make sure the KDM is firmly in place. Non 2 oN Fig. 4. Remote mounting of a Keyboard Display Module Using @ 203765 Remote Display Mounting Brackot. WIRING AXWARNING Electrical Shock Hazard. Can cause severe injury or death. ‘To prevent electrical shock and equipment damage, disconnect the power supply trom the main disconnect before beginning installation. More than one disconnect, ccan be involved, 4, Refer to Fig. 5,6, and 7 for proper wiring, 2. Make sure li wiring complies with all applicable electrical codes, ordinances and regulations. 3. For recommended wire size and type, see Table 17800) SERIES S7B00A1142 KEYBOARD DISPLAY MODULE 4. For Recommended grouncing practices, se2Table2. NOTE: _& 43 ée-power supply must be used any time more 5. For KOM: The KDM is powered fama low valage, tianone KOM isused. A maximum of two KOM, Data ‘energy-imited source. It can be mounted culsie of 2 ‘Consoles Modules or S7810B Muli-Drop Switch control pane! itis protected fom mechanical damage. Modules are alowed in any combination, » Tablet, Recommended Wire Size and Part Number ‘Application Recommended Wire Sa Recommondod Part Number Keyboard Displey Module TZZANG Iwo-wire Wwisled pa way (BYZS shaded cable or equivalent ‘sround, or fve-wre [Dale Contoibus™ Module [ZZAWG two-wire wisied rarwan [Belden 723 shielded cable or equivalent “round, oF fiver Remote Resat Module T22AWG bwo-wire Wisted par, Raed 1 forlow voltage. [Communications Interface ContoiBus |22 AWG two.wire wisted parwam Seiden 6720 shielded cable or equivalent Module [ground 3 Vase ful wave reciied transformer [18 AWG wire, insulated Tor voRagesane S THWTSC, THANGOC power input [temporatures for given applications: Table 2. Recommended Grounding Practices. fz Ground Type Recommended Practice Signal ground (KOM, Date ConoiBus™ |Use the shied of ho signal wee im geaunaime dence toe Signal ground terminals Module, Communicliors Interface [S(cl of each device, Connecs te seks at Both ends ofthe daisy chain to ground, [Controus Module™). ; Recommended wire routing: 2. Controus: (7) Do not route ine GontrotBus cable in conduits a that cary line voltage circuits, (2) Avoid reuting the ControlBus cable close to Ignition transformer leadwires. () Route the ControlBus cable outside of condult if properly supported and protected from damage ra] b. Remote Reset, c (1) Do not run high voltage ignition transformer wires In the same conduit wit the Remote Reset wir ing. (2) Do not route Remote Reset wires in conduit with line voltage circuits 7. Maximum wire lengths: @. DM: The maximum langth interconnecting wike is 4000 # (1219) b. Remote Reset leacwires: The maximum length wire 's 1000 ft (300m) to 2 Remote Rese! push-outton 8. Install all electrical connectors. 9. Restore power to the panal A ngscunee: SWORD OLE NH BE FEQUINED THO 10 Ay terns oF 20881 nine conncoroR Fig. 5. Wiring the Keyboard Display Module.7800 SERIES 780041142 KEYBOARD DISPLAY MODULE (tousteb on veo SeRES SEL NODULE) ape EL Arar eects ve ‘Gree rexnarco ro eaxtinoune SfeT# ENDS. Ace gemma mmmamrctii Anata ee eee ee {eoaFeat (at) WAL LERDINAE ROL BABY GHA 4 TO Fig. 6. Wiring for multiple Keyboard Display Modules. KDM Display The frst ine ofthe KOM dlsplay provides current staus ofthe bburnor sequence (STANDBY, PURGE, PILOT IGN, MAIN IGN, RUN and POSTPURGE}, ting information (PURGE, PILOT IGN, MAIN IGN and POSTPURGE) in minules and seconds, hold informaton (PURGE HOLD), and lockout information (Cookout, Fault Coda, Message and Sequence). The extreme "ight side ofthe frst ine willbe elther blank or wil show a small atrow pointing to the second line followed by a two-letter code {(D—Diagnoatic Information, Hn—Feult History information ‘ovhere equals the humber of be fauy, and EA—Expanded Annunciator). When the arrow and two-etter code are displayed. indicates the second line is showing a selectable message submenu, The second line wil display selectable or preemptive messages, A selectable message supplios, information for fame strength, system status indication, system, Cr selF-diagnostics and troubleshooting. A preemptive ‘message has parenthasos around the message and supplies a delailed message to support the sequence status information. A preemptive message can also be a lockout message. A preemptive message repiaces a selectable message to ‘Support the sequence status information. It also replaces a Seleciable message after 60 seconds if or a lockout message is available. The 7600 SERIES Relay Module LED provide positive visual indication of the Relay Module sequence. The LED is energized simultaneously with the correct Sequence description. (Wounreo ov ran SEnIES RELAY MODULE, omenany PosaurTon sales Tanreorereaow oa weae AN A grasa ease Agneien mecmeneoe'™ Digenecrrrea cn EE Te Fig. 7. Wiring Keyboard Display Module for remote mounting. ,OY SEEMS STEUIATIAZ KiEYBUAKL UISHLAY MULULE |WTROUT 44 5565 REPEATER UP TO se MODUS (SUBNETWORKS) CANE CONNEDTED TOABUS WITH RE-ABS REPEATERS. NEN ‘UGNGAURe Sis nereareR Tee REPEATERMUST SE NotALED Evie STE MODULE THES ces eT SE WRED HLA DNSY CHAN CONFIGURATION. RECOMMEND THAT THE PEPLE BE ATONE END OFTHE Ay 800005" CMU ATON BUS TERAITONRESSTORS 1A WMour Rse6 REPEATER NODULES TH CLOSEST >No FARTHEST ENDOPMHE our estos INSTALLA zo Gots WATT RESISTOR SEIWEEN TERNS 4=se seme rene INSTALLA 2) Ont 4 WATT RESISTOR SWE TERMIULS * ah 8 Se = ST ‘LSSEST AND TANTHEST END OF EAGABAS CHAIN FE GURE T=ANAPON RESTORE PITAL A /2DOPA. 14 WATT FRESETOR BE TEE TERMINALS ANOBGETHEPGMG It NETLLZDAT HE DEE TRE BAST CHAN MOTALL A (ft I AT RESIGTON BE i2EN Deu EERMNALS Onn. Gata OF pe ReceSREPESTEN NTA A/c O-N. ‘Veh RESISTOR BET/EEN TERIAL TAND OF TH cy Stevan MEBBuS™= MODULE WT ADOITONAL DAIS CHAM. PEDO Te oHa: cy, 2s eeensoenne i eet ES eae ee {OMI F no htenreneycz Paes GR TOFEDUGE CArsCNE NTENPENENGE. THE SAELD SHOUDEEGROOCO ROAD tenes SEMEN. IMTERSETENGE Ihe NTERPENENOE) THE SWELD 2 res nies OA WECOECTON SUPPLE WTREMSTENCUNTIG BACHE, = Fig. 8. Wiring for ModBus™ Feature. NOTE: LED hes been replaced by block cheracters visible on the MB address setup menu 7 es.nones7800 SERIES $780041142 KEYBOARD DISPLAY MODULE Fig. 9. $7800 Keyboard Display Module. Keyboard Functions ‘The keyboard contains four push-buttons with separate funetions (SCROLL-down, SCROLL-up, MODE. and CHANGE-LEVEL). The MODE and CHANGE-LEVEL, when pressed fogetier. provide a SAVE function. Wien in fe Setup Screen—Mode and Change Level serves as Menu of Enter. 4. Down-up arrow push-butions. See Fig. 10. The down-up arrow push-buttons are used to soroll through the solectable massages. The double-headed arrow (¢), \which is located in the lower left position ofthe second line ofthe display, represents the down-up push-buttons. “The down-up push-outtons can be prossed to display the selectable messages one at atime or held down to scroll through the seleciable messages at the rate of two per second, When the last item of the selectable message is viewed, the display wraps around and displays the fist selectable message again. 2. The b push-button, see Fig. 1. The 4 > push-button Is used to change between tho first hierarchy of seleciable messages io a subset of selectable messages. The € > push-butlon can also be used to change from a subset message to a first level selectable ‘message, The symbol located on the second line in the lower right comer ofthe display, represents a subset of solectable messages. 3. BACK push-button, sae Fig. 12. Use the BACK push-button fo instantaneously switch the display from a ‘second-line selectable message to a second-line preempted message. The sty second time-out function ‘can alsa be used fer this task. The BACK push-button, only works if there is a second-iine preempted message or a lockout message. [ Honeywet umenconrnce [Jf Honerwel favnen como RUN $ Total Cycies 333, pete etd O00 Fone ja RUN P Total Hours 1332 sce > +t SoO OS shore Fig. 10. 1 Push-button function. Honeywell [ournen conrno. / Honeywell /aurner contro. PILOTIGN 00:05, Fault History Raniebedt +t ace 4b IPILOTIGN 00:10, H1y gFault Cycle 174 « + Sei Mo Oa efSonme}ey Fig. 11. <> push-button function.D> Honeywell /2u2NEx ay 7800)/SERIES|STEQIATI42 KEYEUAKL ISLAY MULULE Lockour 47 ‘$ Main Valve TS Fig. 12. BACK push-button fametion. 4, SAVE function, see Fig. 13, 14, and 15. a. Enablos users to Identify the selectable 2nd tine message they want fo view upon power restoration, (Gee "Total Cycles" instead of "Flame Signa" for example.) The second line selectable message is restored tothe most recently saved selection when ower returns. Press the dawn-up arrows until the desired second line is displayed. Press the ENTER function. (See Fig. 13.) STANDBY a Total Cycles nnn | wer ay scl) Oe BL Js Fig. 13. SAVE function. (The following Display will appear: ++ = Save Display + Exit mck ay moot) Ca wt fom( es Fig. 14. Save Display/Exit scroon soo ds Press the 4 to save the desired second line, Press- ing the + will EXIT without changing the second line, 4 ~ Save Display --Saving Fig. 15. Save Display..Saving screen. ‘The second line ofthe display is now changed to the new selecied message, 5.020047800 SERIES $7800A1142 KEYBOARD DISPLAY MODULE Table 7. Hold and Fault ry. (Continued) Fault Code ‘System Faliure -Reconimanded Woubleshoollag Fautis Flame wes lst during MFEP or| 1 main Toe valves) and connections) Hain Flame gn* {the frst 10 seconds ofthe RUN | 2. the fue pressure is high enough to supply fuel to state. ‘Sstcombustion chamber. | 3. Makesutethe fame detectors positioned to obtain the | ‘aered fame signa strength rset and recyle. Fauit20 Low Fira Inforock switch fale | 7. Caseiewiing and correct any errors. Low Fire Sw. OF |toclose during PREPURGE. | 2. Ragstand sequence the relay module. 3. CSSetnerthe manual motor potentiometer to dive the motor {Sie Low Fire postion or use the Run/Test Switch option 2rasable, Sequence to Prepurge dive to Low Fire and placo in | Ge estPostton.Agjust the Low Fire Switch to make sure it osed properly 4, Meagufe the votage between terminal 18 and L2(N) while in | the Prepurge drive to Low Fire state. Line supply voltage | | Seu present. Innot the switch adjustmentis incorrect | __ andlor the switch is defective and needs replacing | | 5, Resstand sequence the relay motu. line supply vollage \ was present between the Low Fire Switch and terminal 18, and |___the fault stl periss,repace the relay module aut? ‘Running Inlevoak fault duvig | 1. Check wiring and correct any eror Running Lk? PREPURGE. 2) Inspect he fa; make sure there iso blockage of the ar \Fautzz [Lockout interoak faut during |, intake and thatitis supplying ai. ‘Lockout PREPURGE Make oure the Interlocs Switches are working propery and that Faure eoabuae al ston contacts ae reo of contaminants 1 * | 4. Reset and sequence the relay module to PREPURGE (place [Pow Swi faut curing PREPURGE. |“ ‘e'runrtest Sich inthe Test posin, avaiable). Meaeure | ‘the voltage between terminals 7 and L2(N). Line voltage should be present 5, Ifstops 1 through 4 are correct and the fault persists, replace the relay module | [Fautaa "The flame interiock (relay Checker F leadwire eng MARES routing s HTS Sond Gall Service Imodule) nas cn when itshould |” ane oated fom nolee-producng cis eof Faukas "The tanto Hero Tay Call Sones" module) was of when It should ibe on. | Fault26 "The Manual Open Vale Guftch | 1. Cheek wing an corael any om “ian-Open Sw. ff |was ofwnen shoul be on | 2. Make sure tat tne Manual Qpon Valve Switch is fully open. {Device spect, 3 ake sure that tre Manual Open Vale Switch Is functoning | | propery end at he st contacts ae ree from | Sonam | | 4. Resetiand sequence the relay module. | | 5 Make sure tel the Manual Open Valve Swich provides an | | edt! path when closed. edly thatthe relay module | feceking power at terminal 17. |. ttetopst trough 5 are corect and the fut persist, replace the ay module (rauca? Sch was on Garg —| I, Slant wih hel on 10 Tora Start Svtch Ont _|BREPURGE (Device spect). | 2. Check wring venly tat Star Swiich is corecty connected. 3 Make sure iat tne Sart Swe functioning propery and tat the eich contacts are ee of contaminants 4, Roseland sequence the relay module lo PREPURGE: sel the Rurvtest Swith io Test Mae sie there is no power at terminal 6 during PREPURGE. 5. stops {through 4 ere correc and he fet peri, oplace the lay module. Fauna PIC a ate 7 Cheek plo valve wing and opera, Corea any ara Biot Fame Fait 2. Cheektuel supply 3, Chock pet pressure and repeat pit turdown test 4. Check gnion transformer elecvode, flame detector, fame | detector sighting and flame ampitier. 5. If steps 1 through 4 are correct and the fault porsists, replace the lay module. { ss0788-1 187800 SERIES S780041142 KEYBOARD DISPLAY MODULE ‘and Fault Message a Troubleshooting 1 Cha Fay o08s 2 inspeat “heat there is no blockage ofthe air ice ar 3 Make Tnleriock Switches are working | pronem seontacts ate free from | 4 nce Se elsy module lo PREPURGE (place | ae "Text position if available). Measure | the vooge! sais 7 and L2\N). Line voltage shouldbe 5. | stops # Sesugh Sar comect and the fault persists, replace the eay mode Feat 30 *Running ILK* 3. Reset and\sequence thessiay module to PREPURGE Set the Run Test Sach, € avaiable, to Test Measure the vollage bebecenteninal 7 and L2IN) Line voltage should be present. 4, If stops 9 legugh 3 are eoerect and the fauit persists, enlace the rolay eae ail | Low Fire Sw. OFF Low Fire Interlock Switch Taare |to dose during RUN (Device | specific). | Check wamgiend correct any error. Reset ang sequence the relay module. Use ener tne manual motor position to drive the motor tothe Low Eire position, or use the Run/Test Switch option, if available. Sequence to Run drive to Low Fire and place the ‘Switch in the Test position. Adjust the Low Fire Switch while in this state to make sure it's closing properly. 4. While in Run, dive to Low Fire state, measure the voltage between terminal 18 and L2(N). Line voltage should be ent. not, the switch adjustment isincorect andor the. Js defective and needs replacement. 5. Reset and sequence the relay module. line voltage was. resent between the Low Fire Switch and terminal 18, and the ‘aut persists, replace the relay module. | Fault 32 [Combustion Aifiow Intariock | 1. Check wing and comect any errors. Aidiow Switch* aut. 2. Inspect the fan: make sure there is no blockage of the air intake and itis supplying ai. | ee | ‘and all swach contacis are free from contaminants. 4, Reset and Sequence the relay module to PREPURGE. Place the RunTest Switch in the Test postion, ifavailable. Measure the woltage between terminals 7 and L2(N). Line voltage ‘should be present. 55. If steps 4 through 4 are correct and the fault persists, replace the relay module. [Fauk 33 | Pre-Ignition Interlock foul 7.” Checkewiing and correct any errors /Pre-lgniton ILK* 2. Inspect the Pre-Igniton Interiock switches and make sure they ‘uncon property 3. Cheek fuel valve operation. Valve must close within five seconds. 4, Reset and sequences the relay module. 5. During STANDBY or PREPURGE, measure the voltage betwen terminal 20 and L2{N). Line voltage should be present. I not, the Pre-lgrition interock switches can be defective and need replacing. i 6._If the faut persists, replace the relay module, Faut a4 |CTLineutwes energized atthe | 1. Check wining and correct any errors. “Control On" | wrong Sime forthe relay 2. Reset and sequence the relay module. module Tris feutimpliesa | 3. If faultpersists, replace the relay module. ‘eld wiing error. ‘6 5.000617800 SERIES S7800A1142 KEYBOARD DISPLAY MODULE Table 7. Hold and Fault Message Summary. (Continued) Fault Code stom Failure Recommended Troubleshooting Fat ‘Salaly relay was off when | 1. Ragatand sequence the relay module. WTaulk repeals, replace Call Service* ‘should be on or the internal ‘relay module, but be sure to fest for excessive loads on fuse has blown ‘appropriate terminals described by fault code. Fut 6 ‘Main valve lerminal was of”) 2. fauledoes not repeat on next cycle, chack for electrical noise Call Servico* lwhan it should be on, or the ‘being coupled into the relay module through the loads on (emal fuse has blown, ‘appropriate terminals described by the fault code. 3. Possibly check for bouncing running on Lockout interoc, Fault 37 ~~ Pilot (ignition) valve terminal Stroniocs there Call Service* Iwas of when t should be on, or |“ EaMmmersits replace the relay module. {the internal fuse has blown, [Fautse Tgnion terminal was off when *Call Sorvico* ‘should be on, oF the internal i use has blown, Fault so ‘VES valve terminal (usvally *Call Service {terminal 21) was off when it 'should be on, othe internal {use has blown, Fauna Safely relay was on when Cal Service” should be of Fault? Tain valve terminal was on Main Valve Ont _|when t shouldbe of. AWARNING Faultaz iol Ganon) valve terminal abana. it eee hen ft shoul bey ‘Can cause severe injury, death or property damage. iFaut 2 Tgniionferminalwas onwhesE] 1. Rerawo system power, ura of ul euoply. ignition On* shouldbe of 2; Gheck for tng errors thal could provide power to | een mTS STS formals doseioed by te fault. Coreet any errors Fe a een eed ae gn.) 3. Respowereystem; reset and saguance the relay module. | | 4 Taultpersisis, replace the relay module. | When Paulie eomrected turn on uel suppl lraaras ow Fire Interlock switch fare | 1. Check wiring and correct any for ‘Con Fire Sw OFF to close orsiay coed 2.2. Reset and sequence the elay module | 3. 3. Use eer tre manual moor postion to drive the mator to ihe Low Fre postion. or use tke Run/Test Switch option tvalable. Sequence o Run, cive to Low Fie and place inthe “eat postion. Adjust ne Low Fre Swish wnie In this sto 0 make sur itis cosing prover. 4. Siinio in Run, drivo te Low Pir stata, measure the votage betoen terminal 18 and L2N}. Line vollage should be | present ifnct the surtch ausimentsineorect andor the | Sites detecve and needs replacement |. 8. S'ifstops 1 through 4 are correct and the faults posit, | > replace he relay module. Fea ‘Davies Speae, 77” Remove power to tre device ame Amp Type" 2. Resat the fame ampltir and reset and sequence the relay module Fak a7 The confguration arspars afer] T. Inpect the iper connactons: Make sure Wat clipped “Jumpers Changed* from the sample taken at jimpes ae completely removed tarp 2, ‘Resot and sequence the relay module 3_ttautpersats, replace the relay module Faunas 'V2S Vale terminal, used ae @ RN G oelayed My Ont ‘layed main valve, was on | Ay |(2nd Stage Valve) when it should be off. WA\ IN Explosion Hazard, Can cause severe injury, death or property damage. 1. Remove system power, tum off fuel supply. 2. Check wing; correct any errors. 23 Inspect the V2S Fuel Valve and its connections. Make sure the switch is working correc and isnot jumpered or welded, 4, Reset and sequence the relay module. 5. Irfault persists, replace the relay module. 5.0288 a7800 SERIES S780041142 KEYBOARD DISPLAY MODULE “Table 7. Hold and Fault Message Summary. (Continued Fault Coos “System Failure —secommendied Troubleshooting Faas Span SGN WS ‘Men Oper Se Or ramecaccusteot | A. WARNING | Exposes Hazard. | Con-eause sever nurs, death or proporty damage. | * Remaws sys power tur off fuel suppy. | 2 Crack ming: comes any 60s | 5 Inspect MlanustOpen Sits and its connections. Make sie he Satoh working corecty and snot sapeed reece, | 4 Reset eemuenoe te relay module. | | 5. faut persis replace the relay module Fautso Tihs sequence ge deiecods | 1. isceatine amper endrcer toe instalation nsrustons fr |iumpers Wrong" combination ofjompersthas |” comaats meer emniguratons. | legal for the sequence, eg.,if | 2. Make sure thet lpped jumpers are completely removed, ‘scorectiociphimper Ji or| 3. Reset and exquenae Be relay module. Uiumper JR2.outcot both this 4. fact parse repinns Bs relay module {faut would be used whon both | ar clppod (Devoe specif). Faun Flam signal value soo High] 1. sta Se tens Glee and fame arpiir are compat “Flame Too Strong" —_|to be valid. 2. Remove tie fame amelier and inspect the connections. Reset ne tame arose 3. Reset and sequence the relay module 4. Check ts Eame detector sighting positon, reset and cycle. | 5. Venfy tno oilon noses present in the Flead due wire Measure the fame strength, Verfy it meets specications. f not. refer the flame amplifier andior flame detector checkout ‘procedures. lithe code reappears, replace the flame amplifier. Ifthe code reappears, replace the flame detector. Ifthe faut persists, replace the relay module, pees Fauk 52 Call Service” Pilot Valve 2 (terminal 21) was [off when it should be on, Tnesectterminal 21jand connections, Make sure thal the valve 's operating property. Reset and sequence the relay module. (the fault persists, eplao= the relay module, | Fault 53 Lockout Switch” Lockout Input fault (ECIRM7850 only). ‘Check wiring and contect any errors. Ingpeet the Lockout Switch to make sure itis working properiy. Rset and sequence the relay module. During STANDBY or PREPURGE measure the voltage between terminal 20 and, L2(N), Supply woltege should be present. IFnot, the lockout switch is defective and neads replacing, tthe faut persists, replace the relay module. Faut 4 "Comb. Pressure” | | Feu ss Purge Fan Sw. Ont | [Combustion pressure switch fault (Futon putse only). "Pipe ian Switch is on when | should be off Futon pulse only). I. Check winng and correct any errors. Inspect the Combustion Pressure Switch to make sure itis working comectly. Reset and sequence the relay module. urng STANDBY and PREPURGE, measure the voltage between terminal 20 and L2(N). Supply voltage should be resent. not, the Combustion Pressure Switch Is defective ‘and needs replacing. Ifthe fault persists, replace the relay module. ‘Cheek wiring and correct any errors. Inspect the Purge Fan Switch terminal 18 and its connections. Nake sure the switch is working correctly and is not jumpered orwelded., 3. Reset.and sequence the relay module. 4. ifthe fault persists, replace the relay module. Ae a 5.020047800 SERIES S78004 1142 KEYBOARD DISPLAY MODULE Table 7. Hold and Fault Mess2s= Summary. (Continued) (—rutcore system Failure Recommended Troubleshooting Faun 56 Block intake faut (Fulton pulse | T rand correct any errors. "Block Intake" ony) 2. he Block Intake Switch and make sure itis working 3, Regetand sequence the relay module, 4, Dama PREPURGE, measure the voltage between terminal 7 SSS BIN). Supply voltage should be present. I not, the Block intake Switch is defective and needs replacing 5. (Fane fault persists, replace the relay module. Fat 7 Purge Fan Switch is off when | 1. lespeethe Prepurge Fan Switch terminal 16 and ihe Purge Fan Sw. Off —_|should be on (Fulton pulse Conmestione. Make sure the fan is working propery | joni. 2. Resetand sequence the relay module, 3. _irtne fault persists, replace the relay module. Fault 58-60 [Unaed Toul 7 Call Service" Feutst IMT OW (Temninal Oj shouldbe | 1. Cheakwiring and correct any ero. ON. 2. Resetand sequence the contol | ‘3. Ifauitparsiss, replace relay module (Bofors instaling he new relay module, verfy current draw of terminal 8) Faure INVZOM (Terminal 17); should | 1. Checkiwiring and correct any ero. lbe ON. 2. Reset and sequence the control 3. I full porsiets, replace relay module (Before intaling the new | relay module, very current craw of terminal 17). | [Fates TIVION (Torninal 9, should |. Check wiring and correct any error. | ‘be OFF. 2. Reset and sequence the control. | 3, I fault persists, replace relay module (Before installing the now | relay module, very current draw of terminal S). [Faas TIVZON (Teminal tT) should | 7. checkwinng and correct any error. | be OFF, 2. “Rese! and sequence the control 3) fault porats, replace rolay module (Before instaling the nev | relay module, verfy curcent draw of terminal 17). Faut 6S ‘Valve Proving Switch [Terminal | 1- Cheek witing and correct any rors: }ves of 16) OFF; should be ON. Check MV? for leaking valve seat. [VPS High Test) 3._ Reset and sequence convo. |Fautes 'valve Proving Switch (Terminal | 1. Check wiring and correct any errors. VPS On 116) ON; should be OFF. 2. Cheek MV1 for leaking valve seat (VPS Low Test) 3._ Reset and sequence contol IFauie7 rand 2 1. Check Lt and (2 for proper Tine phasing. “AC Phase* rmiswaredfexchanged (ECIRM7850 only) Faun 68 Pre-Igition Tnterock fault 7. Ghadkewirng and correc any erors. *Pre-ignition 1LK* 2. Inspect the Pre-igniton interlock switches and make sure they work propery 3. Cheek fuel valve operation. Valve must close within five seconds. 4. Reset and sequence the relay module. During STANDBY or PREPURGE, measure the voltage between terminal 17 and L2(N), Supply votlage should be presant. rot, the Prolgnioninerock switches are defective and need replacing Le 6. Ifthe fault persists, replace the relay module. Faults 69-70 Unused Tauts. = Call Service" | |Faut77 Law Fire Switch Gosed, Figh | 1.” Cheek fing rate poston switches (usually in Modutoi@ *Oynamic LFS" Fire Switch must be open ‘Motor for proper operation, (ECIRM 7850 only). 2. Chedk witing and correct any errors. 3. Resa and sequence the relay module 44 Ifthe fault persists, replace tho relay module. Fau'77 ‘init Teput (orminal 7)16 of —] 1. Cheeklimits to make sure they are satisfied ater resetting [Tete Compote: when should be on (RM7888 | 2. Check electrical connections to terminal 7 of wiring subbase. only 3. Reset relay module. 14. ifthe faut persists, replace the relay module. es02ee-1 2‘7800 SERIES S7800A1142 KEYBOARD DISPLAY MODULE “Table 7. Hold and Fault Message Summary. (Continued) [Fault Code 1 “System Failure l ‘Recommended Troubleshooting Faulk 72 SS Sean ciosed: Low 1 Chek emg ats postion switches (usually in Modutor "Dynamic HES Fee Seach must be oper Note) fe oper operation ~ (ECRAITESO only). 2. Check weg and correct any errors. 3. Reset and sequenos te relay module 4. ine tautperist replace the relay module \Faut ‘Sc FancaonZinput | 1. Checieaperationsaf Special Function 2 of PLC. Spec Func.2* (ereeatryisotwhent | 2. Check electesl connection to terminal 17 of wiring subbase |Grcuidee on (Device spectc) | "and confem presence of supply power when Special Function 2's acovated. | 3. Reselreay modu. | 4. I the fault persists, replace the relay module. | Faun 73 ‘Special Function 3 input 7. Check seperation of Special Function 3 of PLC. [Spec Func.s+ [ees 13) scfwhentt | 2. Check staal connection fo terminal 19 of wirng subbase 2 |Srould be on (Device speciic).| and canfem presence of supply power whan Special Funcon | 2s scm | 3. Rosetreay medio . | 4. the taut permet, replace the relay module Fault 75 'Fiame Indication Feedback | 1. Remove wae ls tenninal 27 and reset relay module. “Flame Proven |(terminal 21) either on when it | 2. |f the fault persists, replace relay modulo. Feedback” should be off or off whenit | 3. Reconnect wae tolemanal 21. ln fault retums, very wiring [should be on (Device specifi). FauiS 76287 = = "Accessory aul Feat 35 "THT powered witout Vave —]-7, Fallow valve Proving Selécion Setup im Appendix B on | “Accessory Faut" [Proving feature setup. Selected Relay Mosule, 2. ItNo Valo Proving (NEVER) is required, connect controller | (Demand) to terminal 6 | |Fault 89. [T6 and T17 powered at the 7. Comect wiring error. “Accesso Faut" same time Four oo “Tropons off RHTESO Win VPS | 1_Detemrine what iterapted terminal 7 Accessory Fault [Feature z ay wing sues. - 3. "Resell Mode. suis 333 = = Accessory Fault | Faults 64-14 = — Call Servico! Faut 105 (Relay Module seiteat alure, | 1. Resetand-sequenes We relay module. Call Servco* 2. the taut reappears. remove power from the relay module and reapply ine powor reset and sequence the rely Moc 3._I"te tout pret, replace the relay Module. [Fault 108 ~~ [Relay Module selrtest failure. [— {cal Service" Faut 107 Feay Moa fare sora , [:cat Serves" crocechedk fale. Faui 108 Tosiezor eves Sipped | i Resetcantopf fall parsiss, replace conrel i Call Service wnpregramees 2._\'cewasresais and operates very eath grounding practoes [Feut 10 Negative SjGe testialed. carth| 1. Make sure good earth ground connedion oats at ho Call Service” (pons soar or ine wotsge instalation ate and all earth ground connoctons are complete Phasing improper. | and comect | | | 2. Make sure the relay module and all loads operate at the same line voltage phase. 3. Roseland sequence the relay module. 4 the fault persss, replace the relay module7800 SERIES $7800A1142 KEYBOARD DISPLAY MODULE Table 7. Hold and Fault ecru ote jyster Failure mended Troubleshooting [Fault Code. Faut 110 |The configuration jumpers afer | Fanper connections, Maro sure they match he *Call Service® irom stored values. |SEiedlion and cipned jumpers are completely removed. 2. Resstand sequence the relay module. 3. metault persists, replace the relay module 4. Conmguration jumpers must be selected prio to 200 hours of ‘Soumston.Ifconfiguration jumpers are changed after 200 Foes of operation, lockout 110 occurs. Relay module cannot i beresetand must be replaced, Faut 77 Relay Medule configuration Tnsseqiife jumpor connections. Make sure they match the Gall Service* [jumper test failure, ‘coginal selection and clipped jumpers are completely removed, 2, Resetand sequence the relay module, 23. (fame fault persists, replace the relay madule. Fault 712-126 Relay Module selrtest failure, Resetand sequence the relay modus. “Call Service” Ire fault persists, replace the relay module. \Faun 727 Safely relay feedback circu Fesstand sequence the relay module. "Call Service" lwas in an improper state, IF he fault persists, replace the relay module. Expanded Annunciator Messages if an Expanded Annuncator is wired to the limit contral and interock conto tings, and connected to the 7800 SERIES Relay Module, adaitonal hold messages, fauk messages or code numbers enhance the original hd messages, faut messages of code numbers. See the Expanded Annunciator ‘Specification, form 65-010", for detailed information. The ‘message demonstrates which device opened first in a Tonitored string of limits or interlocks. LT Fig. 19. KOM 02881 flush mounting outline.APPENDIX A Display Setup ‘The S7800A1142 Keyoosrd Dssskey Mosule (KDM) requires 2 password to enter the Display Sense Mens. ‘The Display Setup Menu offers the folowing functions: — Clone—Allows the current display setup fo be copied entirely to another display (Senes 3 or greater)—page 25 MB Address—Enables the Modus Feature and Loca- tion, The 7800 SERIES device is Jecated on the Mod- Bus highway. It also provides 2 means of system \ertfication that ModBus is active and that this module is being addressed—page 25, MB Baud—Sets ine data TransmitReceNve rate, The '$7800 is operating on ModBus—page 27. Clear All—Resets the Display settings back to he factory setings—eage 27 Password—Change current default password of 000 to a unique one the customer has selected—page 27 CEA Eoit—Configurable Expanded Annunciator allows cditing of mescagos 44 fo 64 witha toxi message up to “2 characers in lenain, See Table 8 for available char- acters—page 37. CCEA Assign—Allows assigning a message to a glvén Expanded Annunciator termina, so when it shows Up (nthe display the desoriton will match the speci ‘system inforocks connected to that Expanded “Annuneiator terminal. See Table 8 for current message tex list (messages 4 through 22), messages 23 ‘nrough 88 contain ofhet commonly useb messones that could be chosen or assigned. Messages 45 through 64 are editable text stings edited through CEA Ealt—page 28. ‘GS On/Of—Allows the Customer Service message to be displayed or the lockout message tobe displayed— page 51 GS Test—Allows the Customer Service message to be viewed for accuracy. Ths wil display just onee—page 34 ‘CS Edit—Allows for personalizing a Customer Service message. Three screens of messages are avaiable Each screen has two lines with 20 characters available. See Table 9 for available character text—page 37 Display Setup—CLONE CLONE allows copying your ane Custom Oispay additional dspays, Setes 4 or higher Before you begin, you will want to build a cloning jig 7200 SERIES S7BO0A1142 KEYBOARD DISPLAY MODULE aaa nasa FIVE-MIRE CONNECTOR Fig. 20. Cloning jig. To access the CLONE menu: Press the jot three buttons of the KDM for one second, then relesee, DISPLAY Setup will appear. If you have a personal password, enter ito enter Setup. Fig. 21. Display Setup screen Press ENTER by pressing the two ENTER buttons at the same time: + Select > Exit Fig. 22. SelectlExit screen. (Choose Select. DISPLAY Setup 3 Select: CLONE | Fig. 23. Display Setup/CLONE screen, .0286 ;. | =e LLL,7800 SERIES S780081142 KEYBOARD DISPLAY MODULE Press ENTER by pressing the two ENTER buttons atthe same lime. The SalectfExit Screen (see Fig. 22) will appear. Choose Select. ‘Clone Master: | am ‘Transmitting. Fig. 24, Clone Master screen. “The Slave display will change from Fig. 2 to many On/Off ‘sweeps wilh periods of bright characters. Waiting for Connection ... Fig. 25. Waiting for Connection screen. ‘When complete, the Slave wil stil be going on and off, but the Cloning Completa sereen can be read (Fig. 26). Replace this ‘Siave with aadional displays that need to be cloned. Slave: Cloning Complete. Fig. 25. Cloning Complete screen. On the Master Display, Press ENTER. using the two ENTER buttons atthe same time, 1 Exit Fig. 27. Exit screen. ‘Choose Exit and the Master will go back to the normal menu. ‘You will noice that the Slave being cloned will also stop flashing. Entering the cloned davice and checking items like CS Test wil ‘confirm 2 successful clone. Display Setup—MB Address + Select + Exit Fig. 28. Select: MB ADDRESS, then ENTER. CHOICES ARE 0-99 Modbus Address: 01 E+ mor eel) Os SU} Fig. 29. Up!Down arrows increase or decrease number. ‘20's the default, meaning ModBus is disabled. 01-99 are avallable addresses. Use terminal 1 and 2 on the 203541 connector for data + and data - connections, Use 4 and J toselect address. Press ENTER. “The left box biking means ModBus activity is ocourring. The ‘ight box blinking means this address is recolving activity (see Fig_31), 00's the default, meaning ModBus is disabled. 07-89 Zvailadle addresses, Use terminal 1 and 2 on the 203541 Connector for datat and daia- connections (see Fig. 8). \with default address 00 terminals 1,2, 3 ofthe 203541 ‘connector are availabe forthe $7830 Expanded Annunciator ‘or addtional Keyboard Gisplays.. With the addresses 01-29) ‘enabled, MadBus is active and the S7630 Expanded [Anqunciator or additional displays will NOT work. Ifthe Expandad Annunciator or additional displays are required, then order the $7810M1003 ModBus card to support the Modus Function, += Save Changes | tExitno Save | ee) Fig. 30. Press ENTER and display goes back to the following screen: DISPLAY Setup Solect: CLONE a ‘fs oetise DISPLAY Setup Select: MB_ADDRESS Lt ce eo) Os oO Fig. 31. ModBus activity as viowed on Setup screen.Display Setup - MB Baud DISPLAY Sotup Select: MB BAUD Fig, 32. MB Baud entered on Select sereen. Display Setup MB Baus by pressing Enter Scroll fo MB BAUD screen. Select: MB BAUD + Select + Exit Fig. 33, SelectiExit screen. Press 4 to select, Modbus += BaudRat Fig. 34. ModBus Baud rate selection setup. Use the t and 4 keys to change rates (choices are 9600) 19,200, and 38,400), + ~Save Changes + —Exitno Save Fig. 35. Save Changes/Exit No Sa again. screen will display Press ENTER al the Save ChangeslExit No Save screen. “The display will go back to the DISPLAY Setup/Selaet CLONE screen: DISPLAY Sotup 2 Select: CLONE Fig. 36. DISPLAY Setup/Select CLONE Screen. Display Setup—Clear All Clear All recets th display setting back othe fectory settings To access the Display Setup Menu: Press the left three buttons of the KDM for one second, then release. DISPLAY Setup wil aapear: 7800 SERES S7E00A1142 KEYBOARD DISPLAY MODULE Fig. 37.DESPLAY Setup screen. Ente your passwer! fit has been changed from the Default Password. Press ENTER usig the two ENTER buttons at the same time. ‘The Selece=t sotsen (see Fig. 38) will appear. Choose Fig. 38. DISPLAY SetuplSelect CLONE screen. Press the down ero fo scroll io CLEAR ALL. Press ENTER, using the two ENTER buttons atthe same time to select The Select/Exit screen (see Fig. 33) will appear. Choose Select. Clear Configuration Use ENTER to Confirm Fig. 39. Clear Configuration screen. Press ENTER using the fwo ENTER bultons at the same time. + Clear ALL, + Exit Fig. 40. Clear ALL sereon. Press the Down arrow Clear All All display settings are retumed to the factory defaults. Display will go back to the DISPLAY Setup/Select CLONE screen (620 Fig. 33). Display Setup—Password The S78800A KOM, Series 4 or higher, requires a password to make changes tothe display information, such ae unique Call Service Massage or Expanded Annunciator Message information, for example. “The display = programmed with a default password of 000 (tiree zeros) and can easily ben changed io any three numbers NOTE: Use caution when selecting and securing your new ‘password, should access be required in the future, Re-entedng the Display Setup will show different numbers and {your unique password wil need to be entered to gain access.7800 SERIES $7800A1142 KEYBOARD DISPLAY MODULE ‘To access the Change Password menu. ross the left three buttons of the KDM for one second, then lease. “The DISPLAY Setup soreen (s00 Fig. 37) will appear. Press ENTER using the two ENTER buttons at the same tie. “The SelectiExit Soreen (see Fig. 3) wll appear. Choose Select. ‘The DISPLAY Setup/Select CLONE screen (see Fig. 23) wil appear. Use the down atrow to scroll through the ments ‘choices until PASSWORD appears. DISPLAY Setup + Select: PASSWORD Fig. 41. DISPLAY Setup/Select PASSWORD screen, Pross ENTER using the two ENTER buttons at the same time. Change Password += New Password: 000 Fig, 42. Change PasswordiNew Password sereen. Use upidown arows to change the numbers and lefight arfows 19 move the cursor Press ENTER using the two ENTER buttons at the same time. 4 = Save Changes + Exitno Save Fig. 43. Save Changes/Exit no Save screen. Use down arrow to save New Password is: XXX Use ENTER to Confirm tis J Fig. 44. New Password Is screen. “The following message will appaar: pill ae +=Gonfirm += Incorrect Fig. 45. Confirmiincorrect screen. Use arrow for your selection. Choosing Confirm wil take you out of the DISPLAY Setup menu. ose 2 se eft three buttons of the KDM for one seeond, then Sotup ig 45 DISPLAY Sotup/PASSWORD screen. ‘Gee exidown arrows to change numbers and lefiright arrows SS mone the cursor fo enter your new password. ress ENTER using the two ENTER buttons at the same time, “The SeleclExit Screen (s0e Fig. 33) will appear. Choose FEesand you will be in the DISPLAY Setup menu. The SISELAY Setup/Select PASSWORD screen (s00 Fig. 41) wil Spowar. Press ENTER using the tno ENTER buttons at the same time. ‘The SelectiExt Screen (see Fig. 39) will appoar. Choose Exit ‘3nd you will be out ofthe Setup menu again, Display Setup—CEA EDIT CEA EDIT allows customizing or editing of messages 44 10 64 (nih a text meseage of up to 12 characters in length. See Table So avaliable chatacters. This message willbe connected to @ specie terminal when CEA ASSIGN is programmed. s7o 28886 the CEA EDIT menu: ress the left three butions f the KOM for one second, then release. DISPLAY Setup will appear. NOTE: Ifyou have a personal password, enter it now to enter Setup. “The DISPLAY Setup/PASSWORD screen (see Fig. 46) will ‘Sppoar. Press ENTER by pressing the two ENTER buttons at the same time. “The SelectExt Soreen (see Fig. 33) will appear. Choose Select. “The DISPLAY Setup/Select CLONE soreen (see Fig. 98) will appear. Use the down arrow to scral through the menu choices until EAEDIT appears. DISPLAY Setup iT + Select: E/ Fig. 47. DISPLAY SetuplSelect EAEDIT screen. Press ENTER using the two ENTER buttons atthe same time, “The SelectlExit Screen (see Fig. 33) wll appear. Choose SelectCEA Edit 2 Edit: Msg 45, Fig, 48. CEA EdivEdit Meg screen. Use the up/down and lftriant amous to select Msg (message) number you wish to edt. Press ENTER using the two ENTER butions at the same fime to select. 4+ Select + Exit Fig, 49. SolactlExit sereer Choose Select CEA Edit: Msg 45 Default 01 8 g ly z : Using the lenght arrow will move the cursor left and right. Up ‘and down arrows wil Move you through the series of avalable Scrip (see Table 9). Up to 12 characters can be used in your i NOTE: Moving through the characters scipt 4. Pressing and holding an up/down arrow wil fast forward to the end ofthe current script. 2, space is located between the capital and iower ‘case alphabet 3 Asspace is added If you move the cursor right ‘when itis under an empty character positon + Select Fig. 102. Password screen. 3 Use the upidown arrows to enter the frst aumber—7. Use the far right key to shift over one space. 5 Use the upiiown arrows to enter the second number 8 & Press Enter (Tar right two buttons) Z. Tr getto the next screen, press down arrow. “Getting Data’ willbe displayed, then the folowing soreen, P:ValveProve SU When: BEEORE ig 403. SETUP: Valvo Prove sereen ©NOTE: This screen sets up when tediothe Valve Proving Test 8. Use the upidown arrows to select fom Never, Before, ‘After, Both, or Spl, then press ENTER. NOTE: Use Never on intial stamup so thet System Checkout ‘can be performed. Then come back to set final ‘operation configuration folowed bythe VPS system checkout 4=Save changes ‘2Exit no eave 104, Save Changes screen. 98, Use the down arrow to save changes. After pressing the down arrow, “Getting Data” is displayed. wsu ‘This screen sets up how long the RM7BXX will conduct the \Valve Proving Test for a given time. VP Time: 00:00 is shown. 10._ Enter the appropriate Valve Proving tas time from the ‘worksheet in the RM7EXX Instruction Sheet, Use the up arrow to increase timo. Timo increasos: ‘2. 0 to 60 seconds in 1-secand intervals. . 80 to 800 seconds in 10-second intervals. ©. 10 0 60 minutes in 1-minute intervals Proes ENTER when correct time is displayed, 4=Save changes ‘T=Exit no save Fig. 108. Save Changes screen. 11. Use the down arrow to save changes. After pressing the down arrow, "Getting Data’ is displayed 42, _Use dawn arrow to save changes “Gating Data’ is displayed ‘The following steps are to confirm your selections. CONFIRM:ValvProve SC VP When: BEFORE ? Fig. 107. Confirmation Acknowledgement screen. 13, Press ENTER to acknowiedge 7000 SERIES $7800A1142 KEYBOARD DISPLAY MODULE ++=Confiem correct Fig. 108. Confirmation Correct screen. 14 Use te down artow to confirm correct. NOTE: Using the up arrow during this step wil take you back © te beginning of the setup routine. i i i i CONFIRMAValvProve “SC VP When: BEFORE s Fig. 109. Confirm sereen. 15. Press Enter $=Confirm correct, ‘ssincoreect Fig. 110, Confirm Correct screen. 16, Use the down arrow to confirm correct. 417, Use the down arrow to confirm correct. “Getting Data’ wil be displayed, SETUP DONE: Press Reset for 5 sec. Fig. 111. Setup Done screen. 18. Goto the relay module and press and hold the RESET ‘button for five seconds to program the Valve Proving ‘setup into the relay module. The Release Reset screen will appear on the KOM. ‘SETUP DONE: ~-Felease Reset Fig. 112, Release Reset screen. Changing the Valve Proving features is stil possible. With the relay module in Start Switch, scroll to the Setup line and enter the password to change the settings (Once the system is in operation, the satings of tho Valve Proving can be viewed un Diagnostics, using your $7800 Keyboard Display Module (KDM),7800 SERIES $7800A1142 KEYBOARD DISPLAY MODULE APPENDIX C Setup of Post Purge NOTE: An S7800A1142, Keyboard Display Module (KDM). i required forthe setup of the RM78XX Pos! Purge Timing When the RM78XX Is installed and powered, "STANDBY" wil bbe shown on the first line of the display (Fig. 114). ‘SETUP NEEDED # Setup n Fig. 143. Setup Needed screen. 4. Scroll down unt "Setup is displayed inthe sacond tine. 2. Enler the setup sub-routine by pressing the far right key fn the display. STANDBY su! SBC Password: 90 Fig, 114. Entering the sotup sub-routine ‘The second line reads “BC Password” | Use the upldown arrows to enter the fist number, 7 4. Use the far right key to shift over one space. ‘5. Use the upidown arrows to enter the second number, 8. 6. Press Enter (left and right arrows simuitaneousy). 7. To select the next screen, press the down arrow key; *Gotting Data’ will be momentarily displayed, followed by the screen shown in Fig. 119, IMPORTANT: You will ned to scroll through the Valve Proving Test Setup (soe Appendic B) to get (0 this soreen. SETUP:Postpurge “SU +PostTim Fig. 115, Setting Post Purge time. This screen allows for setting up the Postpurge timings: This willbe the time that the Combustion Fan (terminal 5) wil, remain energized after the Stop Switeh/Limit (terminal 6) is {nlerrupted. This ime will run concurront with Valve Proving Test if After, Both, of Spit option is selected, Use the up arrow to increase the posipurge time. ‘Time increases: (0 to 60 seconds in 4 second intervals. {60 to 600 seconds in 10 second intervals, 40 to 60 minutes in 1 minute intervals. es-ozaet = Se when cet one tee “<=Save changes _t=Exitno save Fig HE. Save Changes screen. = Use down arrow to save changes. “Getting Data” is Sepiayed momentarily “Tre Slowing steps are used to confi your selection. i: Postpurge ¥ SC ime: 00:30 7 i Fig. 117. Confirm Postpurge time. 4. Press Enter. ++=Confirm correct ‘eincorrect Fig. 118. Confirm correctiincorrect screen. 3 the down arrow to confirm the correct postpurge time. "Galting Data” wil be displayed untl the screen in Fig. 119 appears, aq SETUP DONE: Press Reset for 5 sec... Fig. 119. Setup Done screen. 3, Go to the RM7897 and press and hold the reset bution {or five seconds to program the postpurge time into the relay module. ‘The Release Reset screen will appear on the KDM. ‘SETUP DONE: P P fe e | j lo a i © e 1 a7800 SERIES $780041142 KEYBOARD DISPLAY MODULE ‘Table 9. Eat Available Text ana Gharacters. (Continued) Tea avaible Tent 1 (ena Characters | iz i z 3 5 |S is 3 6 6 I rr ft a a a a n a a Vv 7 é a a hw o 7 w a x x aaa (5 c le willl ly 9 N A IZ lz IF iv APPENDIX E: MODBUS FUNCTION Function Codes Spgord uncon codes of Modbus Protocol Reference Soe Appendix A pages 28 and 27 fr Setup SESE NaUS B00 Rey oro, 6 and 1. Function es eevee nen aaa omaha US? vue OPERATION Byes Toot vegciess are not ead, nena data value of 0 {2er0) is returned. U32 values are in litte endian format. The aximum number of addresses that can be queried is 127 m ‘The $7800 ModBus™ Data Feature enables terminal 1,210 (Gere) or each query message, Data + and Data -. Table 17 provides register mapping. It ‘dents the mapping of the 7800 SERIES parameters to ‘Tables 3 through 7 provide information on the function codes. MosBus"™ registers NOTE: All Query and Response cells below are 1 byte ‘Table 10. Query Message Format for Function Codes 3 and 4, Funston | Starting Starting | Number of] Number of — | [Slave Address| __ Code _| Address High | Address Low | Addresses High| AddressesLow| CRC | CRC ar os [oo [a 0 a7 [oe si ] ‘Table 11, Response Message Formatfor Function Codes 3 and 4. ‘Slave Address | Function Code | Byte Count Data High Datalow | CRC CR ar 5 oe a Z se w Table 12. Quory Meseage Format for Function Code 6 (Broadeast is supported by using a slave address of 00) [Save] Function] Staring | Staring Proset Data ] Preset Data Addrows | Code” {Address High| Address tow| High Low cre cre | a % 00 iF oo ae 5 BT “able 13. Response Message Format for Function Code 6 (There Is no response ifthe query was broadcast) jave | Function] — Staring | Starting | Preset ata ] Proset Data Address _| Code” |Address High) Adéross tow) High tow cre ore a ic oo 7F 00 e 1 oi Table 14, Query Message Format fr Function Code 17. Table 16. Exception Codes. [Slave Function | Exception a Address | Code | GRC ore Code. | Definition| Description ® if ei ae | fe Tegal [AniWagar functon ae requasied: Only sans {Function |3, 4, 6 and 17 are supported. NOTE: See Table 18 for function code 17 response format. Gg ——ilagal | Too many byl requesied, address ; [Daia__|is cut of rango,rogstors read ony, Table 15. Excoption Response Message Format. ee oe |ornw wie Ot aeeeaiee Sieve [Funclon Exception [CRC JORC pas the ast register, | lAdsress [Code [Cooe | bo Tegal” |The Preset Data rom Tandon code | +80h | Data [Sis irvatefoutof range ( : I ValueDevice Address and Baud Rate ‘Assign each dovice in the system a unique address by setting the MODBUS ADDRESS (s20 page 26). Only RTU communications. with 1 Stat Bit, 8 Data Bits, t Stop Bitand no party fs supported. NOTE: Assign a device address number from 01 t0 99, 00 is ot an acceptable address number and willnot work, ‘9xcop! for the broadcast abity of function 6. 7800 SERIES S7800A1142 KEYBOARD DISPLAY MODULE NOTE: tn Tables 10, 15.and 18: Line 1 and Line 2 referto the ‘peo ines of fext on the $7800 Keyboard Display Mod- ‘Ge fn Tables 21, 23 and 24: The String Code column teferences Table 21, Siring Codes. In Table 22: The umer Control State Bits column references Table 25, Bumer Control State Bits Table 17. ModBus™ Register Assignments. rRaaress Rogister Road? (hex) | (dec) | __ Parameter Name __| Write [Format Notes [0000 [=000T Barner Corre (SC Fauk Cade] R [UTC See Table Za Now-zero value = Lockout number ; oO [40002 BC aut siina Coe IR [U16 See TatiazaLeexcut ot ooo |70005 [SC Sequence Sate [Ro [UT [See Tai lemony Fou code =O} {i005 — [70062 [SC State Sng Code (ino) | |UTS | See TaBie Ze Semele Line tof S7H00. (Go0a —|#0005 [BC State Sting Code (ine2) /R__|U16 [See table 22 Saulates Line Zot S700 [0005 [40006 [BC Sequence tne IR _[016 — [ooes Seconas: {0006 [40007 | BC Total cycles IR [U32 | Max value is OXFFFFFFFr. 0008 40008 JBC Teta hours R032 Max yaioe i OSPPEPRFE (DOA —*|40011 BC Flame 7 signal strength /R UTS (Oto 255 represents 0.0 to 25.5 volts. Not clipped to 5.0V like 7200. 0005 [40012 |BC Flame 2 signal strength [R [Uié /O to 4085, NIA for 7800 SERIES. [000620073 JOC Sate Bes O18 See Table 20. [ea s00TE (SES FastOmCade RL [UTS [Not supported fam S700. [000 [20015 [57850 Sete Bs TR ‘on [20017 BC Fauttisioy record TR Newest a T20oes See Tae (0019 | 40025) | lOOTA>—)€0027- (SC Fait tisiory record2 (Re jooz3_ [40036 { ‘Second newest fault record. See Table 24 ‘002s. —|0037-JBC Faulk ristory records | Third newest aur record, Soe Table 24 jov2d__|40046 looze- —|a00a7- |B Fault itary records [R Fourth newest faull record, See Table 24 foos7_|a00se loose —jao087- JBC Faui nistory reco S| Fit newest faut record. Seo Table 2 loos |ao0es [o0a2: —ja0067- JBC Faun history recog se (Oldest faut rebore, See Table 27 oo4s [40076 | ooac —[a0077 [BC Flame Faure Response (R__|UTS | Tenihs of Seconds | Time | | L (0040 |40076 [BC Wanutactunng codes (R082) 1 ja0aF [40080 [BC Type Code {Ut (See Table 19: [0050 a0061 — |S7B00MIEC Sofware version [use a [oas2 [40063 EA Sofware version [G52 [Does notapaly jo054 40065 BC Remote Commandtaius (RUT |S: Autonomous. |Bit Remote commanded oft ‘5.2: Remote commanded High fre ‘83: Remote commanded iow fire ‘it 4: Remate reset has be sent to BC.* ‘Bis 5-14: Unused ‘it 15: Copied after the most recent write tothe burner control command (40128 bit 15). OES [A008 [BC Fame Ampifiertyee _|R_|U1S _0=Stendard Unknown Ammpicheck or missing amplifier {| Shutter [6656 |a0087 [BC Puree Time [U6 | Seconds [0557- —}40086-|BC Diagnoses FR |U16 | Semgloodesindestna tominaljurper sae. See Tabs 20. There loos _|aato2 laze upto 15 codes, Not lar usod for some burner controls, [o056 —|a0703 [016 [Seconds ® 5.0288-1‘7800 SERIES $7800A1142 KEVBOARD DISPLAY MODULE ‘Table 17. ModBus™ Register Aasigaments. (Continued) raaraas Regier ‘res) | (aee), | __Paramotor Name __| Write [Format Notes [0067 |40704 — [Valve Proving Mode IR [Ue Proving is not enabled $= Enables before Fun Enables ater Run Enabled before and ater Run = Erabled spi half before and half afer Run [aoc 20705 —Vatve Pow option IU = sommissionsd [B= Commessoned (0060 —a0108 [Vane Proving mie R016 jeeeonds jo066- a0 105- unused loore [40x27 | Ino7F [40128 BC Remote Command RUT ion i LSBs rt aw exceon THT | (NS Bz beRever to autonomous operation. Bt {= Don! fre, oman of. Bt2=Go to Hi Fre dunng Fun 1513 = Goto Lo Fie ding Run |B =Romoto resot® [Bis $7 must boo. i [Bis 6-14 are ignores BI 18 Copied fo the convo status rite. The remote [centro stats register can be used 0 very operation of tre ‘command (Gis 13 must bo refesned a lest every 120 seconds, but fot mre tan once a second, fr te burr contol to i [emain nthe commanded state, | jOe7- _[40440- [Unused us2 | (otee [aoae? f (o1BA— 40445 Device Data Ready TH [Devi6e dee was propery essed by S7BDD | ais) Bavice ° MTOR is ECT8XX fats Unused TBE —OHAE —|STADO Davies Compatbiy (TFs [Device carpal wih The STOTOM version jwith Current Software \Bit Device } Revision 0 Rurexx ! s ECTOKK fu Unused ‘$7000 Sofware Revision sed for indication of $700 revision compatiy |Compatibility with Legacy (Bits) ‘Compatible with: [Sofware Revisions 3 Sores 2 o18 Future NOTE! “Davos Data Ready” and "57600 Comoatbiliy bits can be used to qucky check device avalabilly and compatity thon reat registers of ony those devies. Response Message Format for Function Code 47. “Tis formats device specie and is only avaliable forthe 7800 SERIES bumer corral Soe Table 4 Table 18, Response Message Format forfunction code 17 (11h, (26 bytes). Save | Function Ran indleator | Device Trae Address Code [Byte Count! Slave ID* Status” | Description’ | N/A cRC | CRC Bye __[o rf iz 3 a a5 e232 eS 3 Glave ID. Always 0x78 when using RMITExx or ECT8x« Relay Modules(t byte) (byte 3) © Run Indicator Status: Aways FF=ON (one byte) (byte 4) © Devios Description: 16 Character ASCH OS number forthe Bumer Control (11 bytes) (bytes 5-15), y 04 07800 SERIES S7800A1142 KEYBOARD DISPLAY MODULE Burner Control Type Codes Tre burr contol ype cade eats the exact model a Ratt ‘hmber ofthe burner cones See ab 1 a Table 18. Buror Control Type Codes. 00 ECTOIOA ODE |_ DEVICE DESCRIPTION 201 ECT820A, 0 Tasers) 2 een : 700 [RM7E00E 208 ECTa50A 04 [RM7E006. 208 ECTER5A [oz RMTBOOL 205 EC7BS0A fos [RMTe0OM 26 EC7SG5A how eee aT ECTaSC 705 RMTE36B 208 JECTB23A 708 RMTBS0E 209 ECOL 107 RMTS406 210) ECTaBS 08 RMTes0L as CTE 09 ITEAOW s 70 RMTEBEA, 7800 SERIES Burner Control State Bits Ttokial sini is tensletod vo Sate Bt Gi RM TaEe, Rogister as shown in table 20. i RTEROA me ROE Table 20. Bumer Control State Bits. te RMTERSS Gif | Deserntion | — BC State Bits Rogier TS RMTEZA o Tniiate [p000 000 0000 DOO 16 RM7E248_ iD ‘Standby _ 0000 0000 0000 0070 a iRMTB308 z Purge [0000 0600 0000 0100 318 |RMBT3OC ie [Pilot igniion [0000-0000 0000 7000 {no [RAATEASA. a Main Ignition —_ [0000 0000 0001 0000 ee bn shana 5 Run [0000 0000 0070 0000 at reese 5 Posipurge foo00 0000 6100 0000 i Rueese 7 Predaniion [90000000 1600 0000, faa eare00s CS a a ooo ia [revo NOTE toro El oct 14 Hold ‘0100 000 sae 0K 126 _|RM7ES0D |One other bit may be on. zz Reread 15 [Lockout 1010 0000 0000 0000 5 RATERS) NOTE: Alam bts ako set 28 RITERSE 130 TEESE 7800 SERIES Sequence State Codes 139 |RM7ES6A, ‘Sequence state codes are provided by the Burner Control, re eo) Each codes translated too sng codes for ispaying an Bone Pees ssscuted message into Ines Each codes 80 rarstod Fisburner conto! stata bts which may be weed to gonorte a4 RMTEDED endontolajein degree onan apeata ertace the fae os faogcan abo booveved mani $000, 0005, and 136 RMTBSTC a “The Sequence Sate Codes shown in Table 21 ae va oly if a ee Thora Code has s vale ooo. Pauk Codes nor, 138 RT1406 zero, the sequence state field contains the sequence state 8 ROL Zatz when te lockout ootared7200 SERIES STEOUAt42 KEYBOARD DISPLAY NODULE | 7am sentes Sequence Sie Coes in ear cols os (ona) tebio2t, 700 SERIES Soquenca Sate Codes nd Asbo veal evs “osenes BRUCE Eanes Suing Code) [rer TMEeaares Lin Une | uses | Se re00 sents ores pce [tye] '2" jes as feteor| "Seance [Lie| Line | uses ("sa - ~ ess’ Sauenee [MS UE* as Bi cern sf | Pe [Fault [LOCKOUT 52 [Table [80007 | RLOCK fener, at JRGE HOLD: js 13. 400¢h =. IRFLOW SWITCH 5 oRUBES STORY oa Sperceron. fe] — eo it [INITIATE 48 0 3 [000th _|START SWITCH Jira woto-nc ajo 700th Lorian —-—|re_jo— 5 oom FaEOr eRe PILOT HOLD: TEST |77 98. 4008h joie Ruwiest > lane Horo — jaa oni iirc IAC LINE DROPOUT| |PILOT HOLD: 77 1106 [4008h ;$ —Fariare wow. We fom) (eran secu JAC FREQUENCY a |MAIN IGN [66 [0 3 oo%10n i RETOLD: 9/40 05/00 00th |g MAINIGHOLD: e772 |aor0n seed IMANUAL-OPEN L onsets | SWITCH = sans — 0 pois) a or aa Frappr Ute 08 oom]; JRUN FY ROLD a6 58 Voz Fe conRoL peeeeecres _— PUnOLD GF ee Hom 1 START SWITCH 8 Beinn 7745 4008h |) p-——fgmberHoc foe fas) il | FLAME DETECTED. 34 |RUNLOWFIRE: [ee '4020h el Ce feo oom a1 [STANDBY HOLD: T7 |104 /101 4002 = Hf Run som | resto 5 0% | Ho 'STANDBYHOLD: 17 104 [54 14002 a ‘own f qos] Hoon INTERLOCK 4 02 [2 3. jo008h 3 [stats OCS |B] : ; ee mow Sc _ Sao fr purse oto oso] — fourine raj om Sarre ee fs Jpurse oecATTiE of Bp aon on rRe ven a se] om fe Purse noun ial a unrest swe ej porn 7 —purceseai Treas] lame ao a [LOW FIRE JUMPRD| TANDBY HOLD: [104 [98 |4002h ra purce 6.0. Fre fae fas ee Fane OStec HS Src 19 |PURGE [e7_|o [3 Jo004h Bt [STATE 51 31 [0 [A0OOh ff —frorccromrs oe) eon] etme ao ; COTES ITs 53 (SAFETY. 102 [98 '4008h + br pans nois 17 eo o7 oa Sires { ‘Running interiock Il [SWITCH‘7800 SERIES S7S0041142 KEYBOARD DISPLAY MODULE Table 21. 7800 SERIES: ‘State Codes 7800 ‘Codes co) Re ed tyite T ‘(String Code’ [Burner] S7800M "string is not implemented in the | reno sees eric) ea eemeseesctntalcmpovesonre=ran Rags! "Sequence tine] tine | uses [Sate | Koveom feairac dovce woos | Senet | a [ress] ae Sie se ae oor “tate 22 7200 SERIES String codes. = Stanosy Roum ror wor] ae Suing | |Swnres | E = [stare se ae oa] << G7 PURGE HOLD ss 2 fsooan | PURGE EAN 3 72 Since | fz a Iss —{staNDBY HOLD [104 [a5 yooh | is ar FLave DETECTED | B a P° [eowe- pressure)" | aan: IAGFREQUENCY ove stant fare fos ert] | PA ney [et [VP MV2 ON a 5 4100h oO JAC LINE DROPOUT 162, IVP LOW DLY j212 [o 3s |4100h 10 AC PHASE 163 IVP LOW TST 213 [0 3 |4100n 1 [ACCESSORY FAULT peepee) fz IARFLOW SW. ON enero is eB or] AIRFLOW SWITCH ie NPGHTST ate 0/3 atom] [ia IATOWIZING SW 'e7 INITIATE HOLD: AG ao _|10 mooi) 5 [AUX INTERLOCK Fi JAC PHASE ERROR: ® AUX INTERLOCK #5 |= serwevrato, for fs oon bir ox a (69. [SETUP NEEDED [217 |0 | |AD00h ag JUL IMIT #2 fo |staTe 76 Ist fo oon} [AUXUIMIT | 71 JBURNER OFF: 16 [22 [23 }4002h 20, [BLOCK INTAKE BURNER SnToH ai BOTH FUELS SELECT 72 [STANDBY HOLD: [184 [30 |4002h [22 [BURNER OFF [_—_fennoouse | = Soanen Sue fevorcur | oom | faa CALL SERVICE Aus | | be (ORCUTT FAULT jis staNDBY HOLD 764 fares) ston] [26 CON. PRESSURE \EA) 1 } Ed [CONTROL ON Fs——JpurGe HOLD (EAy a ares] ——|aooan| =e fs |onusen oT B DEVICE SPEGIIC™ fr fw | es 78_JUNUSED ae fh at UNKNOWN STATE rr junuseo a a aniaeianere a ee let fstaNoey HOLD fre roo | Hoar} BENE lem vauve | FIER | (CLOSURE | | FLAME DETECTED 7 ls] ——IsTANDBY HOLD ad PS Ioan FLAME TOO STRONG (EA OTHER Pi FLANE-OUT TIMER FUEL SELECT OFF HIGH FIRE JUNPERED GH Fine SwnTCH7800 SERIES 780041142 KEYBOARD DISPLAY MODULE ‘Table 22. 7600 SERIES String codes. (Continued) 7800 SERIES String codes. (Continued) String Gove ‘Sting ode | Sting a IGHUMIT % PURGE DELAY ls HIGH OIL PRESSURE PURGE FAN SW OFF aa HIGH OIL TENE ij FAN SW ON [is _|HOLD swircH FAN SWITCH a FGNITION RRGE HOLD lar IGNITION ON jOTE CONTROL iss INITIATE lao INITIATE HOLD HOLD so NUMPERS CHANGED INLOWFIRE st JUMPERS WRONG EST SWITCH s2 LOCKOUT ING LK 52 LOCKOUTILK ON INING ILKON 4 LOCKOUT INTERLOOK INNING INTERLOCK 55 LOCKOUT SWITCH 36 LOW FIRE JUMPERED 5 57 LOW FIRE SW OFF xy HOLD Eg LOW FIRE SY __|START 59 [LOW GAS , __ [START SWITCH a0 Low! SWITCH ON oI $ ea "VALVE CLOSURE is TOHESON = isa a 7 5 MAIN FLAME (GR, | 6 MAIN IGN 7 [RunvTest Swiich TEST i MAIN IGN HOLD i [Operator GonirolT6 = 0 68 MAIN TRIAL 15 [Operator Gonirol T8=1 69 MAIN VALVE ON ine: interlock TT 70 IMAN-OPEN SW, OFF aT interlock T7 = 1 Ire IMAN-OPEN SW. ON 8 Airiow inteiock T7=0 fra IMAN-OFEN SW, 9 IAiiow interlock T7 = 1 73 INO PURGE CARD 12) [Block intake T7= 0 rr OTHER INTERLOOKS Block Intake T= 1 fe THER EIGN = Take TED re PILOT FLAME FAIL w Vale T8=1 7 PILOTHOLD 2 inptd EV T8=0 76 PILOTIGN inept PV T8= 1 73 PILOT STABILIZE fain Valve TO=0 | (60, PILOT VALVE 7 ON far Nain Valve T. a PILOT VALVE 2 ON ee ignition TH i |POOR FLAME SENSOR es Ignition T10=1 ie [POSTPURGE i PV Hold T16= 0 a4 PRE-IGNITION 731 PV Hold T16=1 Es PRE-IGNITION IK 1, input AFI oJ PREAGNITION 7 input ATH a7 PURGE 7 ManOnenSwTI7=0 ae PURGE GARO ERROR 135 [ManOpenSw 77 esca0e “7800 SERIES 780041142 KEYBOARD DISPLAY MODULE Table 22.7800 SERIES Sting codes. (Continued) Tate: ‘tring codes. (Continued) ‘String Code ‘String | 7 Tas a 3 Cipped a7 NOTE Sat flow ace generated when the faut the Expanded Annunciator code aes —— (eicaies ist one or more switches are open. The 139 | ‘Line 2 steng code will indicate which switch is open. rao ies HOLD (EA) fa = erro 1 a2 Puge Fen T16=0 185 —__ [PILOT HOLD (EA) ra Purge Fan Ti8=1 a7 TS HOLD EA) faa Higntire SwT19=0 i) HOLD (EA) ras HahFire Sw T19=1 [re 'POSTPURGE HOLD (EA) 146 [Preign LK T20 = 0 i [190 PRE-AGNITION HOLD (EA) far reign WK T20 | figs SKIPPED. rae Lockout ing 72 82 [DEMAND T6= 0 49 Lockout inp 720 138 [DEMAND T6=1 | 50 (Como Press T20= 0 13 PILOT VALVE TS=0 154 [Comb Press T20= 1 135 PILOT VALVE B= 12 NalwSiantT2i = 0 7186 INTERMIT PV TS=0 153) Valiant 21 = t 197 INTERMIT BV TS= 1 ise ene PvT2T= 0 198 MAIN VALVET TO =0 = ieee PV TET = 1 98 MAIN VALVET T= 4 = T8=0 00 IvP SWITCH TI6=0 = or VPSWITCHTI6=1 1s 02 Main vALvER TIT =O 18 Herminal T7= 1 208 MAIN VALVE T17= 1 rao Nerminal T8=0 | aoe INTRUPTO PVT21=0 et Herminal T8= 1 | fans INTRUPTO PV TZ fiez Henminal Ta =0 mc [DELAYED MV T2t fc Freminal T9= 7 207 DELAYED MV T21= 1 ic Feminal 77 | [eee START SW T21= 165 [Terminal T1 | Ed [START SWT21=1 166 FTeminal T16= | fae \VPSTART ia? Femina Ti | fen IVP MV2 ON 68 Herminal 17 =0 Be IVPLOW DLY i Terminal T7 es [PLOwTST 470 (Terminal T18 [214 [VP MV1 ON Ti [Terminal 1 25 VP HIGH OLY fd [Terminal 149 = 0 26 \VPHIGHTST 7 Fexminal Ti 27 \VP SETUP NEEDED fiz erminal 72 ize MAIN VALVE 1 OFF 175 Terminal T20= 1 (zs IMAIN VALVE 2 OFF {ire 7 emminat 12 (ao (MAIN VALVE TON fir Frecninal 124 eal MAIN VALVE 2 ON 78 Laer | = eS OFF 778 Liomper 1 Clipped | VPSON 180 [Jumper 2 Intact | "ei Jumper? Capped 2 i| 7800 SERIES $7800A1142 KEYBOARD DISPLAY MODULE 7800 SERIES Fault Codes 7800 SERIES Fault Codes, (Continued) | “able 23s a complete list of fault codes that may appear inthe Faulk fault code register. The Fault Sing Code register wil contain | Cade string the corresponding Sting Code Kentified in the table fo (NOTE: FAULT nf notin ‘Code | do001) |_the Fault and Strings Code) _|[(Table 22) jade eet =_|FAUCT 41: MAIN VALVE ON og al rod meatee Fant) ee Favir a2: PLOT VALVE TON a0 (Reg (NOTE: FAULT n: is not in Code. | 3___|FAULT 49: IGNITION ON a7 40001) | the Fauit and Strings Code) __|(Tablo 22)) Ze |FAULT 44: PILOT VALVE 2 ON, at 2 Bran (ro aul 0 &_ [FAULT 4S LOWFiRE SWOFF a ft FAULT 1: NO PURGE CARD 3 [FAULT 46:FLAME AMP TYPE ‘(52 2 PAUL ZACFRECLENUNORE 6 | [__|FAULT@7: JUMPERS CHANGED 50 3 FAULT 3: AC LINE DROPOUT g Zs [FAULT 48: DELAYED VON 8 g FAULT 4: AC FREQUENCY 7 [FAULT 4S: MAN-OPEN SW. ON 7 is FAULT &: LOW LINE VOLTAGE Gy Se FAULT 50; JUMPERS WRONG a | ie FAULT 6: PURGE GARD ERROR [68 Fi FAULT ET FAME TOO STRONG [36 | 7 FAULT T: FLAME AMPLIFIER 34 =e TFRULT SP: CALL SERVICE aa | 8 FAULT: FLAME AMPISHUTR 3 = |FAULT SS: LOCKOUT SWITCH ee 2 FAULT 9: FLAME DETECTED 35 Se FRULT 5a COME, PRESSURE 25 i 70 |FAULT 10: PREIGNITION TLR a =e ]FRULT 55: PURGE FAN SWON [Ot fit |FAULT 1: RUNNING ILK ON, 00 FAULT 56: BLOCK INTAKE 20 [ia [FAULT 12: LOCKOUT ILK ON a 7 IFAULT 67, PURGE FAN SW OFF [50 3 [FAULT 13: AIRFLOW SW. ON 2] fee [FAULT 58: COMB. PRESSFLAME [26 7a [FAULT 2: HIGHFIRE SWITCH 20 Su [FAULT 56: CALL SERVICE iba 6 [FAULT 16: FLAME DETECTED 35 i60__|PAULT 60: CALL SERVICE 2 fe [FAULTIGIFLAME-OUTTINER [ST |B FAULT 61. i OFF ae } 7 FAULT 17: MAIN FLAME FAIL ea ga [RAULT 6: MVD OFF” me a FAULT 16: FLAME DETECTED: 3 FAULT 6S: NT ON [zo Fig [FAULT 19: MAIN FLAME IGN, Gy FAULT 6x: WVEON Bat | 20 [FAULT 20; LOW FIRE SW OFF 57 = ERULT 65: VPS OFF BB fat |FAUCT 21: RUNNING iLK EJ [FAULT 65: VPS ON ea i 23 |FAULT 22: LOCKOUT IL ea FAULT 67: AG PHASE 0 23__ [FAULT 23: AIRFLOW SWITCH 18 |[S__ [FAULT 68: PREJGNITIONILK 35 faa [FAULT 24: CALL SERVICE rae [FAULT 69: CALL SERVICE fa : las [FAULT 25: CALL SERVICE 2a =o [FAULT 70: CALL SERVICE a 26 [FAULT 26: MAN-OPENSW.OFF [70 | 776 |FAULT 71-75: DEVICE SPECIFIC [29 [27 __ [FAULT 27: START SWITCH ON 107 | 'yeg3_ [FAULT 7653: ACCESSORY FAULT [11 [ae] FAULT 26: PILOT FLAME FAIL 76] feeqor {FAULT o-io7- CALL SERVICE a 29___|FAULT 28: LOCKOUT ILK se [ize _|FAULT 126: POOR FLAME SENSOR [62 |[50__ | AULT 30: RUNNING ILK 108 Taoist [FAULT 12e-TaT- CALL SERVICE [24 ist |FAULT 31: LOW FIRE SW OFF is? | ale —Traucrecz THER PREIGN KE [5 [5a FAULT 62: AIRFLOW SWITCH ia Beau ea, vaive cLosuneso [109 35 [FAULT 38: PREGNITION ILK os a — [a4 FAULT 54: CONTROL ON ar IEEE es 35. [FAULT 85: CALL SERVICE laa i a FAULT 33y: VALVE CLOSURE [102 [36 [FAULT 38: CALL SERVICE [24 = FAULT 82s: OTHER INTERLOGKS™® [74 la? [FAULT 37: CALL SERVICE pa FAULT G20, AUXINTERLOCK WEE [76 8 [FAULT 36: GALL SERVICE be Die citscaxmrenocKe™ 55 |FAULT 29: CALL SERVICE faa i Se amriow sree — [9 “40 [FAULT 40: GALL SERVICE ea een 22p: Alnrlon swrceTablo 23, 7800 SERIES Fault Codes. (Continued) 7800 SERIES S780041142 KEYBOARD DISPLAY MODULE ‘Table 25.7800 SERIES Fault Codes. (Continued) Fault] Fault Fea | Fault Code Fault Message sting | | Code Fault Message string (Reg (NOTE: FAULT ne notin Code (Reg (NOTE: FAULT nis not in Code 4000") | __thoFaultana Stings Code) _|(Table 22)| | 4000%) | thetFaultand Strings Code) _|(Table 22) 150 |FAULT 320: LOW GAS PRESSURES* [59 T8__ [FAULT 20m: ATOMIZING SWE 14 757 [FAULT dan: HIGH GAS PRESSURES |41 768 |AULT2@ LOW O1L TEMP=* ez 82 [rat sem: ATOM@NGSWA [4 7 puragacHoLtew= (| 783” [FAULT 92k: LOW OIL TEMP= ez 181) [FAUE2SILOWOLPRESSURE™* [61 154 | FAULT 32; HIGH OIL TEMP a4 [12 TpAverzerenicHOMPREssuRE™ [6 | 85 [FAULT 92: LOWOW PRESSURE [61 [193 Jeauurzes: 60TH FUELS seLecT® [21 FAULT 32h; HIGH OIL PRESSURES [43 [2 jeawerzorruet setect ore [38 187 | FAULT 32g: 8OTH FUELS SELECT®* [21 [198 FAULT 292: AUX LIMIT #3°* @ se 158 [FAULT 32% FUEL SELECT OFFE* 38 [198 [FAULT 29d: HIGH LIMITE jaa 158 FAULT 32e: AUX LIMIT #3°* = 197 FAULT 290: LWCO* ie 160 |FAULT 32d: HIGH LIMIT®* id 198 (FAULT 29b: AUX LIMIT #2° 18 [Si [rauur ze: uwoo™® es 198) |FAULT 290: AUX Livi ®* ae 162 [FAULT 32b: AUX LIMIT #2©* 18 200 IFAULT 23s: OTHER INTERLOCKS®* {74 j 163, (FAULT 32a: AUX LIMIT #1©* a? /201 FAULT 237: AUXINTERLOCK #5°* [16 ] [104 |FAUUT 30s: OTHER INTERLOCKS®® [74 [202 |FAULT 23q: AUX INTERLOCK #454 15, 165 FAULT 30r: AUX INTERLOCK #5°* [76 |203 FAULT 23p: AIRFLOW SWITCH 13 166 [FAULT 30g: AUX INTERLOCK #4®4 [15 [204 |FAULT 230: LOW GAS PRESSURE™ [59 167 [FAULT a0p: AIRFLOW swiTcH® [13 [205 FAULT Zan: HIGH GAS PRESSURE®™ [41 65 |FAULT 300: LOW GASPRESSURE™ [59 | (206, [AULT 28m: ATOMIZING SW=* wl 769 | FAULT Son: HIGH GAS PRESSURE [47 [207 [FAULT 23k: LOW OIL TEMPE 2 470 [FAULT 30m: ATOMIZING SWE* ia [208 [FAULT 23): HIGH OIL TEMPE* 44 [7 [FAULT ae Low o1 TEMP 62 |209_|rAUET2aiLOWOIL PRESSURE [67 172 [FAULT 30): HIGH OIL TEMPE ja j210 | FAULT 23h: HIGH OIL PRESSURE®* [43 [7 frauctoo: vow on PReesuREE® [6% FF —jrauer2oy: OTH FUELS seecTé™ [21 [174 [FAULT aon: HIGH OW PRESSURE [43 [212 |FAUET 2st FUEL SELECT OFF [34 75 [FAULT G05: BOTH FUEL seLEcT™ 27 Fis eauerase Auxerre 76 [FAULT 90%: FUEL SELECT OFFA (38 [218 |Fauur 230: HIGH LMT 2 [777 [FAULT S0e: AUX LimT #3°A (8 215 [FAULT 230: twco™* (s 178 FAULT 30d: HIGH LIMITE® {42 (26 FAULT 23b: AUX LIMIT #2E* 18 179 FAULT 30c: LWCOFA [63 {217 [FAULT 23a: AUX LIMIT #1=* 7 F780 [FAULT 30b: AUX LiMiT #2= | [28 __|eauurazs: THER InTERLOcKS™* [74 81 |FAULT 30a: AUX LIMIT #1©° 17 i219 FAULT 22: AUX INTERLOCK #5° [16 F782 |FAULT 20s: OTHER INTERLOCKSE [74 220 [FAULT 224; AUXINTERLOGK HAA _ [15 7183 [FAULT 207. AUXINTERLOGK #5" [16 [221 |FAULT 2zp: AIRFLOW SwiTcHe® [73 164 [FAULT 299: AUX INTERLOGK HA [18 [222 |FAULT 220: LOW GAS PRESSURES [59 185 FAULT 29p: AIRFLOW SWITCHE® 13 [223 FAULT 22n: HIGH GAS PRESSURES [41 186 FAULT 290: LOW GAS PRESSURE |59 \224 FAULT 22m: ATOMIZING SWEA 14 187 [FAULT 29n: HIGH GAS PRESSURE™ |41 [225 FAULT 22k: LOW OIL TEMP®* 62‘Table 23. 7800 SERIES Fault Codes. (Continued) 7800 SERIES Fault Codes. (Continued) Fault Fault Fault Code Fault Mossage suing | aut Massage Seing Goat | wore FAULT ne notin, | Code (NOTE FAULT botin | Code 9) | BeFaaivma suings Code) —_|(able 22) {NPauivana'Siinge Code) (Table 2) [226 FAULT 22): HIGH OIL TEMPE® 144 7s oT 2if FUEL SELECT OFF. [38 [227 __|FAULT 22: LOW OILPRESSURE™ [61 ws AULT 216: AUX LIMIT #3 BR 228 FAULT 22h; HIGH Oil PRESSURE™ [43 = JFAULT 21d: HIGH LIMITE 42 \229 FAULT 229: BOTH FUELS SELECT®* [21 rE JFAULT 21c: LWCo™* 63 (230 FAULT 22%: FUEL SELECT OF FEA [38 mz IFAUILT 21: AUX LIMIT #2©* 18 [231 FAULT 226: AUX LIMIT #3°° 19 Ey IFAULT 21a: AUX LIMIT #1&* Ae (232 |FAULT 22d: HIGH LIMIT®* 42 as (FAULT 102: OTHER PREIGN ILKE* 75 [233 [FAULT 2c: LwCO®® 63 25_ [FAULT 10y: VALVE CLOSURE 108 [284 |FAULT 226: AUX LIMIT #2°° 18 as econ fo frcrzm anu |__| TASER NEATE Cotptnenstel ea toy [236 IFAULT 21s: OTHERINTERLOCKS** 74 ‘record. To determine the actual register address for a [257 Traut air AUKINTERLOGK SA [FE ea em ealinsteateroteet oe cor fa cana meno ce Table 24 Fault History Record Format eB AGG Param Waive [Access [Format] Notes [240 =" |FAULT 240: LOW GAS PRESSURE®™ [59 Fautt code i luTe [See Table 2S [241 [FAULT 2tn: HIGH GAS PRESSURES [47 eas ‘Sting R_[Ui6 [See Table 22, 242 FAULT 21m: ATOMIZING SWE* 14 2 sequence State [R |U16 | See Table 21 243 FAULT 21k: LOW OIL TEMPE 62 3 Firsiline message |[R__|U16 [See Table 22, put [raucraay mic ow Tere | game (cee eRe ae i249 IFAULT 211: LOW OIL PRESSURE** iw 5 [Sequence time R [U16 | Seconds. 246 FAULT 21h: HIGH OiL PRESSURE 43 | (Eq [Total cycles IR {U32 j2a7 FAULT 21g; BOTH FUELS SELECT® |21 fae hours: R wee. ‘Automation and Control Solutions Honeywell Intemational ine. +1985 Douglas Drive North Golden Valley. MN $5422 ccustomer.honeywell com 35 Dynamic Drive ‘Scarborough, Ontario MV 428 US, Rogatores Tra {52006 oneal erate re. @o.ozgee MS. Rey 1105 Honeywell Limited-Honeywall Limite Honeywell ronal =a