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The Design of BHA and the Placement of

Magnetometer Sensors Influence How


Magnetic Azimuth Is Distorted by the
Magnetic Properties of Drilling Fluids
Tor Inge Waag, SPE, Teknova A/S; Torgeir Torkildsen, SPE, Wellpos A/S; Per Amund Amundsen,
University of Stavanger; Erik Nyrnes, SPE, Statoil ASA; and Arild Saasen, SPE, Det norske oljeselskap ASA
and University of Stavanger

Summary (Wilson and Brooks 2001; Torkildsen et al. 2004; Amundsen et al.
The magnetic property of drilling fluid is one of the substantial 2006a,b). These effects reduce the borehole-position accuracy suf-
error sources for the determination of magnetic azimuth for well- ficiently to increase the costs of hitting the planned target.
bores. Weight material, cuttings, clay, and other formation mate- The magnetic properties of drilling fluid are known to depend on
rial in addition to metal filings from tubular wear may distort the such variables as the mineralogical composition of the material
magnetometer readings. This effect is obviously linked to the used (Jiles 1991) and contamination of magnetic elements (e.g.,
amount and kind of magnetic material that is in the drilling fluid, steel) because of the mechanical wear of downhole and surface
and the development of corrective means has therefore highlighted equipment (Shook and Roco 1991; Wilson et al. 2006). Pneumatic
the drilling fluid. The problem has been studied by laboratory conveyance of mineral additives for drilling fluids will also contrib-
experiments and analyses of downhole-survey data. However, ute significantly to the presence of steel powder in the drilling fluid
there are several inconsistencies in the results, and the phenom- (Saasen et al. 2001). This study was performed to examine the
enon is not understood fully. We focus on the geometric properties attenuation of magnetic fields in a wellbore fully or partially filled
of the bottomhole assembly (BHA) and the magnetic directional with magnetically contaminated drilling fluid and with MWD
tool in this study. directional sensors placed inside a tool located at a given position
The influence on directional measurement while drilling in the wellbore. Wilson and Brooks (2001) addressed that the mag-
(MWD) from drilling fluids has been studied using finite-element netic properties of drilling fluids may influence the magnetometer
modeling techniques. The simulations have been performed for sev- readings and, consequently, the wellbore position, substantially.
eral cases with realistic representations of MWD-tool geometries The phenomenon was demonstrated in several ways, both by labo-
and varying location of BHA vs. the wellbore. One important result ratory experiments and analyses of magnetic directional-survey
is that for situations with perfect axial symmetry, the magnetometer data. Some operational procedures were recommended to reduce
readings are attenuated proportionally to the square of the magnetic the negative effects on the quality of wellbore positions. Torkildsen
susceptibility. Because the magnetic susceptibility is a small num- et al. (2004) presented results from two independent methods for
ber, the effect on magnetometer readings is generally negligible. measuring magnetic susceptibility of drilling fluids. It was a poor
However, if the symmetry is broken, the distortion on the magne- agreement between the two determinations. Furthermore, magnetic
tometer readings can be increased significantly. This means that directional-survey data were analyzed. This analysis showed that,
segregation of cuttings, metal filings, or weight material can have a in general, the effect from the drilling fluid was much higher than
strong influence on the strength of the measured magnetic fields. that modeled for an ideal case by Amundsen et al. (2006a,b).
With a collar-based tool that is asymmetric by nature, the Because of the substantial methodological challenges in reli-
model shows a complex distortion picture. The influence varies ably measuring the susceptibility of drilling fluids in the field, few
with the tool-face angle and shows both attenuation and amplifi- such measurements have been reported. The highest measured
cation. The distortion maxima and minima for the two cross- value for a sample of used fluid known to us is v ¼
sectional magnetometers do not coincide. These findings underline 0.063 (Torkildsen et al. 2004). The fluid did not cause problems
how difficult it will be to find a straightforward corrective action. for the magnetic surveying. This is just below the value of
The results from the simulations give increased knowledge v ¼ 0.1, which theoretically induces a damping of the measured
about the influence from the magnetic properties of the drilling transverse magnetic field of 0.25% in the case of a symmetric dril-
fluid. This is essential for accuracy estimation and multistation ling geometry, and which would lead to a directional error of up
analysis of magnetic-survey data. Furthermore, the results demon- to 0.5 (Amundsen et al. 2006b). The magnetic contaminants are
strate the importance of considering the geometry of the BHA and obviously iron-containing compounds, but it is not yet clear which
the tool and of the sensor placement when performing the me- of those compounds are most important in a typical field situation.
chanical design. Some rather obvious candidates actually show negligible damping
effect. This issue is still under active investigation (Ding et al.
2010; Tellefsen et al. 2012). Tellefsen et al. (2012) showed that
Introduction the effect can be substantial in the presence of swarf, in which
Components and contamination in drilling fluids shield the Earth’s case the maximum damping was approximately 25%. However,
magnetic field as recorded by the magnetic sensors in MWD in this case, the swarf concentration was anticipated to be unreal-
equipment used for directional surveying of oil wells. This shield- istically high compared with a normal drilling operation.
ing can cause azimuth errors of 1 to 2 , and even larger errors may Torkildsen et al. (2004) addressed two cases that may increase
occur for certain wellbore directions under unfavorable conditions the influence from the drilling fluid substantially, compared with
an idealized symmetric case with an unbroken fluid shield:
 There is direct contact between the BHA and the formation rock
Copyright V
C 2012 Society of Petroleum Engineers
close to the location of the magnetic sensors because of high dogleg
This paper (SPE 151039) was accepted for presentation at the 2012 IADC/SPE Drilling severity of the wellbore and deflection of the BHA and stabilizers.
Conference and Exhibition, San Diego, California, USA, 6–8 March 2012, and revised for
publication. Original manuscript received for review 12 December 2011. Revised manuscript
 The BHA is bearing against a layer of drill cuttings at the
received for review 29 June 2012. Paper peer approved 9 July 2012. lower side of the well. This indirect contact between BHA and

392 September 2012 SPE Drilling & Completion


TABLE 1—FLUX-DENSITY ANOMALY FOR THE x- AND y-COMPONENTS OF THE MODELED MAGNETIC FIELD Bm AT THE
CENTER OF THE CONCENTRIC CYLINDERS

B0 (nT) Angle h of B0 relative to the x-axis ( )

50 000 0 45 90 0 45 90

Anomaly of x-component Bm,x – B0,x (nT) Anomaly of y-component Bm,y – B0,y (nT)

v ¼ 0.05 28 20 0 0 20 28


v ¼ 0.10 110 78 0 0 78 110

formation is strongest when the hole is unclean and the fluid cir- while slots represent shielding broken by struts or fasteners. The
culation is stopped. MWD tools are placed eccentrically in the wellbore to represent
However, these results showed a clear trend—the magnitude tools without centralizers, and the tools are allowed to touch the
of magnetic susceptibility, and thereby potentially distorted mag- wellbore walls to model broken shielding. This is done to high-
netic azimuth, is correlated with the magnetic contamination of light how undesired situations may influence the MWD readings.
the drilling fluid. It is therefore of interest to model the potential In real situations, the stabilizers will in most cases prevent the
influence of magnetic contamination on magnetometer readings tool from direct contact with the wellbore wall.
with realistic geometries of the sensor assemblies. All the cases presented in this study are based on 2D FEM
modeling, representing cross sections of infinitely long tools and
well paths.
Theory and Analytical Results
In this paper, we will study a situation in which the z-axis of the
directional tool is oriented along a straight wellbore, and we will Results From Modeling of Symmetrical
consider only the magnetic fields transverse to this axis. Ferro- Geometries
magnetic materials will not be considered. Amundsen et al. The shielding of the magnetometer readings resulting from drilling
(2006a,b) have shown that a magnetic sensor placed at the center fluids inside wellbores with circular cross sections has been studied
of a cylindrical wellbore filled with a fluid with magnetic suscep- extensively with analytical methods (Amundsen et al. 2006a,b).
tibility in SI units, v, will be reduced by a factor of (1–1=4v2) plus The influence of eccentric placement of sensors inside circular
higher-order terms. The expression (1–1=4v2) can thus be consid- boreholes can also be solved analytically using conformal mapping
ered as a shielding factor. Johansen (2006) showed that the fields (Johansen 2006). For more-complex situations without circular
off center in a cylindrical wellbore can be calculated analytically symmetries, segregation of the shielding fluid, or other geometries
using conformal mapping. For more-complex geometries, one with broken shielding, we must resort to numerical modeling (e.g.,
must resort to numerical modeling. with the shielding fluid present in a semicircle instead of a com-
For a long, straight well, the fields along the well are not influ- plete circle). Simple methods of breaking the shielding were mod-
enced by magnetic materials inside the wellbore. In this study, it eled by introducing diametral slots in the shielding circles,
is therefore sufficient to consider only the transverse magnetic including crossed slots crossing at an angle of 90 .
field in a plane, taken to be the xy-plane perpendicular to the well Five different simple geometrical models were considered in
axis. We have assumed the magnitude of the total nominal trans- the analyses, including circles, semicircles, and circles with slots
verse magnetic field B0 to be 50 000 nT for all models, and used in the x- and y-direction, to compare with the analytical results
the finite-element method (FEM) to model the resulting magnetic presented in Amundsen et al. (2006a). All models are variations
field Bm for susceptibilities of v ¼ 0.05 and v ¼ 0.10 to investigate of a drilling-fluid annulus with an air-filled measurement area in
if the shielding as a function of v is close to quadratic, as claimed the center. The radius of the drilling-fluid-filled area is 200 mm.
by published theories. With our assumptions of the magnetic field The slots and inner circles are 20 mm. The modeled semicircle
B0 ¼ 50 000 nT and susceptibilities v ¼ 0.05 and v ¼ 0.10, this also has a radius of 200 mm but has 10 mm removed from its di-
corresponds to an anomaly Bm – B0 of 28 nT and 113 nT, agonal so that the measurement probe can be positioned exactly
respectively. in the center. The model is one-half of the slotted circle. The mag-
Numerical models have also been constructed of more-realistic nitude B0 of the main magnetic-field vector is 50 000 nT, modeled
geometries such as collar- and probe-based tools, in which the at three different angles h to the x-axis: 0, 45, and 90 .
shielding material is distributed in a more-complicated manner. For each geometry, the modeled magnetic field Bm (the mag-
netic field measured by the MWD sensors) is calculated at all
Modeling locations and tabulated for a position in the center of the circular
wellbore for two different magnetic susceptibilities: v ¼ 0.05 and
The wellbore, tools, and magnetic fields are modeled by FEM.
v ¼ 0.10. The values tabulated in Tables 1 through 5 are the dif-
The wellbore is modeled as a perfect circular cylinder. The vari-
ferences between the x- and y-components (Bm,x and Bm,y) of the
ous MWD tools are modeled as possibly eccentric cylinders
modeled magnetic-field vector Bm and the x- and y-components
within the wellbore. The steel parts are assigned electrical con-
(B0,x and B0,y) of the nominal magnetic exterior field B0, with no
ductivity typical of high-strength steel. The steel qualities used
magnetic contamination present (i.e., susceptibility set to zero).
for nonmagnetic BHAs have magnetic permeabilities close to
All values refer to a position at the center of the wellbore.
unity, and magnetic permeability is therefore set equal to unity.
The drilling fluid is assigned variable magnetic susceptibility, typ-
ically v ¼ 0.05 and v ¼ 0.1 in the calculations. Case 1—Completely Fluid-Filled Circular Cross Section. The
The exterior “world” is modeled as a cube with edge lengths completely fluid-filled circular cross-section model consists of a
of 20 m. This cube is given a main magnetic-flux density of vari- circular measurement area with a radius of 10 mm in the center
able strength and direction by introducing currents to the cube surrounded by an annular drilling-fluid-filled area with a radius of
surfaces. For each model, the uniformity of the flux density was 200 mm. The resulting values for the magnetic shielding with this
checked near the cube corners and at random positions within the geometry are 28 nT for susceptibility v ¼ 0.05 and 110 nT for
cube to ensure that the modeling was good. susceptibility v ¼ 0.10, a small and quadratic dependence in good
The simple models are chosen to represent idealized situations. agreement with the theoretical values. With the field vector at
A semicircle represents segregated fluids in a horizontal wellbore, h ¼ 45 , we obtain shielding values for the x- and y-components at

September 2012 SPE Drilling & Completion 393


TABLE 2—FLUX-DENSITY ANOMALY FOR THE x- AND y-COMPONENTS OF THE MODELED MAGNETIC FIELD Bm AT THE
CENTER OF THE MODEL WITH CROSSED SLOTS

B0 (nT) Angle h of B0 relative to the x-axis ( )

50 000 0 45 90 0 45 90

Anomaly of x-component Bm,x – B0,x (nT) Anomaly of y-component Bm,y – B0,y (nT)

v ¼ 0.05 7.7 5.5 0 0 5.5 7.7


v ¼ 0.10 27.4 19.4 0 0 19.4 27.4

TABLE 3—FLUX-DENSITY ANOMALY FOR THE x- AND y-COMPONENTS OF THE MODELED MAGNETIC FIELD Bm AT THE
CENTER OF THE MODEL WITH AN AIR-FILLED DIAMETRAL SLOT IN THE y-DIRECTION

B0 (nT) Angle h of B0 relative to the x-axis ( )

50 000 0 45 90 0 45 90

Anomaly of x-component Bm,x – B0,x (nT) Anomaly of y-component Bm,y – B0,y (nT)

v ¼ 0.05 1141 811 0 0 812 1142


v ¼ 0.10 2225 1587 0 0 1596 2236

approximately 71% of these values, also as expected with normal or sensor positions provide significant variations in the modeled
vector decomposition [cos(45 ) ¼ 0.707]. The anomaly results field. The anomaly results (magnetic shielding) for the center
(magnetic shielding) for the center location calculated by FEM location calculated by FEM modeling are shown in Table 2.
modeling are shown in Table 1. The anomalies for this model are small and positive, and they
The modeled anomaly values are close to the theoretical result are compatible with a square dependency, with the susceptibility
from Amundsen et al. (2006b), which for B0 ¼ 50 000 nT gives as shown in Table 2. The shielding is broken, but in such a way
magnetic anomalies of 112.5 nT and 28 nT for susceptibilities of that it maintains a nonlinear dependency at the center point
v ¼ 0.1 and v ¼ 0.05, respectively. The full-field-anomaly plots because of the symmetry of the x-axis and the y-axis. The values
for all angles and field components are given in Appendix A, are reduced to approximately 25% of the theoretical values for the
Case 1—Completely Fluid-Filled Circular Cross Section. circular case, which equal 28 nT for susceptibility v ¼ 0.1 and 7
nT for susceptibility v ¼ 0.05. The anomaly values are positive,
meaning amplification instead of shielding. The field anomaly in
Case 2—Circular (200-mm Radius) Cross Section With Air- the center is a saddle point with strong gradients. This means that
Filled Slots With 20-mm Width Crossed at 90º . The models the magnetic field measured with a tool located near the center
with one or more slots are chosen to represent broken magnetic will be sensitive to small position changes. The full-field-anomaly
shielding caused by struts or fasteners displacing the drilling fluid plots for all angles and field components are given in Appendix A,
in parts of the wellbore. Symmetrically placed slots preserve most Case 2—Circular (200-mm Radius) Cross Section With Air-Filled
of the shielding found in the completely fluid-filled wellbore in Slots With 20-mm Width Crossed at 90 . At locations away from
the preceding example. However, small perturbations in the slot the exact center (i.e., the saddle point), the influence on the

TABLE 4—FLUX-DENSITY ANOMALY FOR THE x- AND y-COMPONENTS OF THE MODELED MAGNETIC FIELD Bm AT THE
CENTER OF THE MODEL WITH AN AIR-FILLED DIAMETRAL SLOT IN THE y-DIRECTION

B0 (nT) Angle h of B0 relative to the x-axis ( )

50 000 0 45 90 0 45 90

Anomaly of x-component Bm,x – B0,x (nT) Anomaly of y-component Bm,y – B0,y (nT)

v ¼ 0.05 562 398 0 0 408 578


v ¼ 0.10 1095 777 0 0 824 1180

TABLE 5—FLUX-DENSITY ANOMALY FOR THE x- AND y-COMPONENTS OF THE MODELED MAGNETIC FIELD Bm AT THE
CENTER OF THE MODEL WITH AN AIR-FILLED RADIAL SLOT IN THE y-DIRECTION

B0 (nT) Angle h of B0 relative to the x-axis ( )

50 000 0 45 90 0 45 90

Anomaly of x-component Bm,x – B0,x (nT) Anomaly of y-component Bm,y – B0,y (nT)

v ¼ 0.05 556 392 0 0 417 587


v ¼ 0.10 1055 746 0 0 837 1177

394 September 2012 SPE Drilling & Completion


TABLE 6—COMPARISON OF THE SHIELDING AND ITS INFLUENCE ON MAGNETIC
ANOMALIES

Unbroken Shield, Cases 1, 6, and 7 Broken Shield, Cases 2, 3, 4, 5, and 8

Small field distortion Significant field distortion


Quadratic dependence with magnetic Linear dependence with magnetic
susceptibility susceptibility
Uniform reduction only Amplification as well as reduction
Small or no angle dependence Large angle dependence
Small, gentle variation with position change Large variation with position change

magnetic-field anomaly is strong for this geometry (see Table 6 of other simplified situations with a breach of symmetry. This is
and the figures in the first and third subsections of Appendix A). It also a case in which the first-order terms in the shielding become
is therefore classified as a broken-shield case with linear depend- significant. The anomaly results (Bm,x – B0,x) and (Bm,y – B0,y) for
ence except for the saddle point at the exact center. magnetic shielding at the center location calculated by FEM mod-
eling are shown in Table 4.
The results from FEM modeling of shielding materials present
Results From Modeling of Geometries With in a semicircle are an example of linear variation of the compo-
Broken or Simpler Symmetry nents of the anomaly Bm – B0, with susceptibility and high anomaly
Case 3—Circular (200-mm Radius) Cross Section With Single values that are both positive and negative. The values are close to
Air-Filled Diametral Slot With 20-mm Width. The models 61=4vB0, which equals 1250 nT for susceptibility v ¼ 0.1 and 625
with slots are chosen to represent broken magnetic shielding. A nT for susceptibility v ¼ 0.05, with B0 ¼ 50 000 nT. The full-field-
single slot disturbs the field significantly more than two slots posi- anomaly plots as a function of the angle h and the x and y magnetic-
tioned at 90 ; therefore, the first-order terms in the shielding field components are given in Appendix A, Case 4—Semicircle
become more significant. The anomaly results (magnetic shield- (One-Half of the Diametrally Slotted Circle). The relatively small
ing) for the center location calculated by FEM modeling are differences in magnitude between computed anomalies at 45 in
shown in Table 3. the x- and y-components and between 0 in x and 90 in y are
The case with an air-filled slot is a simplified version of a bro- caused by the gridding and numerical uncertainties inherent in
ken magnetic shielding (e.g., from a strut or centralizer displacing FEM modeling. Also, the fluid-filled section to the right is not an
the drilling fluid). The results from FEM modeling (see Table 3) exact semicircle, but one-half of the slotted model in Case 3.
show that the variation of the components of the anomaly Bm – B0 Therefore, the air-filled section to the left is larger by the amount of
varies linearly with susceptibility, giving high anomaly values that the air-filled slot from Case 3 and will cause a slight asymmetry.
are both positive and negative. The values are close to 61=2vB0,
which equals 2500 nT for susceptibility v ¼ 0.1 and 1250 nT for
susceptibility v ¼ 0.05. Plots of the full-field anomaly for all angles Case 5—Circular (200-mm Radius) Cross Section With Single
and field components are presented in Appendix A, Case 3— Air-Filled Radial Slot With 20-mm Width. The models with
Circular (200-mm Radius) Cross Section With Single Air-Filled slots are chosen to represent broken magnetic shielding caused by
Diametral Slot With 20-mm Width. The relatively small differen- struts or fasteners displacing the drilling fluid in parts of the well-
ces in magnitude between computed anomalies at 45 in the x- and bore. This model represents a single support going from the center
y-components and between 0 in x and 90 in y are caused by the to the wellbore wall. The field anomaly in the center is not a local
gridding and numerical uncertainties inherent in FEM modeling. maximum or minimum; the influence from the slot introduces
strong gradients to the modeled field at this location. This means
that the magnetic field measured with a tool located near the center
Case 4—Semicircle (One-Half of the Diametrally Slotted will be sensitive to small changes in position. The anomaly results
Circle). The semicircle model can be representative of segre- (Bm,x – B0,x) and (Bm,y – B0,y) for magnetic shielding at the center
gated fluids or particles filling one-half of a horizontal wellbore or location calculated by FEM modeling are shown in Table 5.
The results from FEM modeling of shielding material present
in the entire wellbore except for an air-filled slot show a linear var-
iation of the components of the anomaly Bm – B0, with susceptibil-
0.1 ity and high anomaly values that are both positive and negative.
The values are close to 61=4vB0, which equals 1250 nT for suscep-
tibility v ¼ 0.1 and 625 nT for susceptibility v ¼ 0.05, with B0 ¼ 50
000 nT. The full-field-anomaly plots are given in Appendix A,
0.05
Case 5—Circular (200-mm Radius) Cross Section With Single
Air-Filled Radial Slot of 20-mm Width. The relatively small dif-
ferences in magnitude between computed anomalies at 45 in the
x- and y-components and between 0 in x and 90 in y do not have
0
any practical significance and are caused mainly by the gridding
and numerical uncertainties inherent in FEM modeling.

–0.05
Summary of Results From the Simplified Models. For a circu-
lar symmetry, the modeled attenuation agrees well with earlier
published theoretical results (Amundsen et al. 2006a). When the
symmetry is broken, or the circle is opened along certain direc-
–0.1 –0.05 0 0.05 0.1 0.15 tions, the results can change from quadratic to linear dependence
of susceptibility and can change from attenuation to amplification
in certain positions. The linear dependence gives much higher val-
Fig. 1—Cross section of a 43=4 in.-collar-based tool run in a 61=2- ues for the variation in the anomaly field components, with sus-
in. hole. Anomaly Bm,x – B0,x of the flux-density x-component. ceptibilities in the range that we expect to find in real drilling

September 2012 SPE Drilling & Completion 395


Total-Magnetic-Flux Density [nT]
Max: 5.12e4
×104

5.1
0.1

5.08

0.05 5.06

5.04

0 5.02

–0.05 4.98

4.96

–0.1
–0.1 –0.05 0 0.05 0.1 0.15 Min: 4.943e4

Fig. 2—Plot of the modeled total-magnetic-flux density Bm.

fluids with reasonable levels of contamination. In the models with Case 6—Model of a Collar-Based Tool. The particular FEM
broken symmetry and linear dependence of the susceptibility v, analysis of a 43=4 in.-collar-based tool run in a 61=2-in. hole that
we also find that small perturbations away from the exact center was used as an example is shown in Figs. 1 through 4. As can be
of the model provide significant changes in the modeled anoma- seen from Figs. 1 and 2, we have chosen a situation in which the
lies, meaning that the readings from magnetometers placed in this tool touches the wellbore wall at a contact point of 225 , assum-
position may be affected by small position changes or rotation of ing the highside is 0 . For this model, we introduced a gradient of
the tool. magnetic permeability ranging from 1.5% (0.015) at the top to
3% (0.03) at the bottom as a simplified model of sedimentation or
Modeling of More-Realistic Tools segregation in horizontal wellbores.
In order to model more-realistic tools other than simple concentric A possible location for sensors is indicated by the small square
cylinders, two principally different tool geometries (a collar-based inside an annular area. The drilling-fluid-filled volumes are
tool and a probe-based tool) were chosen for the FEM analysis shaded in Fig. 1, and the sensor position is indicated by the small
and are shown in Figs. 1 through 8. The two principally different square inside. The external magnetic field is B0 ¼ 50 000 nT, and
tool types are illustrated in Figs. 1 and 5, respectively. The mag- the angle is h ¼ 70 .
netic sensors in a collar-based tool are mounted eccentrically with Figs. 3 and 4 show that with a collar-based tool and a gradient
respect to the center axis of the tool, as shown in Fig. 1, while the of magnetic permeabilities in the fluid-filled area, the magnetic-
magnetic sensors in a probe-based tool are located closer to the flux-density gradients are significant in the center area where the
centerline of the tool, as shown in Fig. 5. MWD sensors are located. The shielding is also broken at the

Magnetic-Flux-Density Anomaly [nT] Magnetic-Flux-Density Anomaly [nT]


300 300

0.03 0.03
200 200
0.02 0.02
100 100
0.01 0.01
y

0 0 0 0

–0.01 –100 –0.01 –100

–0.02 –0.02
–200 –200
–0.03 –0.03
–300 –300
–0.04 –0.03 –0.02 –0.01 0 0.01 0.02 0.03 0.04 –0.04 –0.03 –0.02 –0.01 0 0.01 0.02 0.03 0.04
x x

Fig. 3—Anomaly Bm,x – B0,x of the flux-density x-component. Fig. 4—Anomaly Bm,y – B0,y of the flux-density y-component.
The area shown is the annular air-filled area in Fig. 1, in which The area shown is the annular air-filled area in Fig. 1, in which
the magnetic MWD sensors are located. the magnetic MWD sensors are located.

396 September 2012 SPE Drilling & Completion


0.25 area where the MWD sensors are located. The result agrees with
the effect modeled by Amundsen et al. (2006a,b). The values for
0.2 Bm,x and Bm,y vary only by a few nanoTeslas in the entire mea-
surement area. The tool is closest to the wellbore wall at 225 ,
0.15 assuming the highside is 0 . This angle, together with the external
field angle h of 70 , influences the angles visible in the anomaly
0.1 patterns shown in Figs. 7 and 8.

0.05
Case 8—Model of Small Collar-Based Tool inside 41=2-in.
0 Collar Run in a 61=2-in. Hole. In this section, we have modeled
a small collar-based tool that is mounted inside a 41=2-in. collar.
–0.05 Fig. 5 shows the geometry of the fluid-filled annular volumes, and
Fig. 9 shows a plot of the modeled total-magnetic-flux density Bm
–0.1 in the wellbore and the different parts of the BHA. Figs. 10 and
11 show the results from modeling the magnetic fields inside the
–0.15 measurement area of a small collar-based MWD tool, where the
drilling fluid channel is off center and the MWD sensor area is off
–0.25 –0.2 –0.15 –0.1 –0.05 0 0.05 0.1 0.15 0.2 0.25
center in the opposite direction. The less-symmetrical geometry
of the collar-based tool gives high anomaly for the magnetic-flux
density in the sensor area, with a variation over the small square
Fig. 5—Cross section of a probe-based tool inside a 41=2-in. col- area of up to 450 nT for a susceptibility of 0.1. With asymmetrical
lar run in a 121=4-in. hole. The drilling-fluid-filled volumes are geometry, the placement of the magnetic MWD sensors may
shaded. become more sensitive to magnetic-shielding effects, and small
position changes may result in significant errors in the measured
point where the tool touches the wellbore wall. These effects in magnetic-field components, both attenuation and amplification.
combination give a variation in the values for Bm,x and Bm,y of At a typical North Sea location (B0 ¼ 50 000 nT, dip angle ¼ 72 ),
more than 6200 nT greater than values in the measurement area. a cross-axial magnetometer error of 450 nT may cause an azimuth
At a typical North Sea location (B0 ¼ 50 000 nT, dip angle ¼ 72 ), error of 1.7 for a horizontal wellbore. If the azimuth estimation
a cross-axial magnetometer error of 200 nT may cause an azimuth also comprises determination of axial magnetic interference, the
error of 0.7 for a horizontal wellbore. If the azimuth estimation azimuth error rises to 4.9 at azimuth ¼ 70 .
also comprises determination of axial magnetic interference, the
azimuth error rises to 2.2 at azimuth ¼ 70 .
Summary of Cases
The findings in this study are summarized in Table 6, in which the
Case 7—Model of 2-in.-Probe-Based Tool Inside 8-in. Collar cases are grouped into unbroken and broken shield, with the
Run in a 121=4-in. Hole. In this subsection, we have modeled a 2- resulting influence of the shielding on the MWD directional-
in.-probe-based tool that is mounted inside an 8-in. collar. Fig. 5 sensor readings.
shows the geometry of the fluid-filled annular volumes, and Fig. 6
shows a plot of the modeled total-magnetic-flux density Bm in the
wellbore and the different parts of the BHA. Figs. 7 and 8 show Conclusions
that for a probe-based tool that has a more-symmetrical geometry, From modeling of simple and more-realistic geometries represent-
the magnetic-flux-density gradients are insignificant in the center ing magnetic-surveying tools inside a wellbore filled with well

Total-Magnetic-Flux Density [nT] Max: 5.07e4


×104

0.25 5.07

5.06
0.2
5.05
0.15
5.04
0.1
5.03
0.05
5.02
0
5.01
–0.05
5

–0.1 4.99

–0.15
4.98
–0.25 –0.2 –0.15 –0.1 –0.05 0 0.05 0.1 0.15 0.2 0.25 0.3
Min: 4.972e4

Fig. 6—Plot of modeled total-magnetic-flux density Bm. The external magnetic field is B0 5 50 000 nT. The angle is h 5 70º . The mag-
netic susceptibility of the drilling fluid is v 5 0.1.

September 2012 SPE Drilling & Completion 397


Magnetic-Flux-Density Anomaly [nT]

0.02

0.015 47

0.01
46
0.005

0
y

45

–0.005

44
–0.01

–0.015
43
–0.02

–0.025 –0.02 –0.015 –0.01 –0.05 0 0.005 0.01 0.015 0.02 0.025
x

Fig. 7—Anomaly of flux-density x-component Bm,x – B0,x in the center area where the MWD sensors are located. The external mag-
netic field is B0 5 50 000 nT. The magnetic susceptibility of the drilling fluid is v 5 0.1.

fluid with two different magnetic susceptibilities, we found that magnetic-flux anomalies, which may help explain some real-field
in symmetrical situations, the attenuation of the field follows the observations. In the models with broken symmetry, we also find
theoretical predictions presented in Amundsen et al. (2006a,b), that small perturbations away from the exact center of the model
which means small values for magnetic anomalies inside the mea- provide significant changes in the modeled anomalies. These
surement area because of the quadratic dependence on magnetic results mean that the placement of magnetometer sensors inside
susceptibility. For asymmetrical situations (e.g., with segregated the BHA may influence how magnetic azimuth is distorted by the
drilling fluid, broken shielding, or an eccentrically placed return magnetic properties of drilling fluids.
channel inside a collar-based tool), the effects become significant. In highly asymmetric situations with broken shields, the influ-
The variation can be several hundred nanoTeslas greater than a ence varies with the tool-face angle, showing both attenuation and
small position change, and the effect is linearly dependent on amplification; therefore, it will be difficult to develop algorithms
magnetic susceptibility. The linear dependence gives much higher or methods for correction of such effects.

Magnetic-Flux-Density Anomaly [nT]

0.02
–121
0.015

0.01
–122

0.005

–123
0
y

–0.005
–124
–0.01

–0.015 –125

–0.02

–126
–0.02 –0.015 –0.01 –0.005 0 0.005 0.01 0.015 0.02
x

Fig. 8—Anomaly of flux-density y-component Bm,y – B0,y in the center area where the MWD sensors are located. The external mag-
netic field is B0 5 50 000 nT. The magnetic susceptibility of the drilling fluid is v 5 0.1.

398 September 2012 SPE Drilling & Completion


Surface: Magnetic-flux density, norm [T] Max: 5.487e–5
×10–5

0.1
5.4

5.3
0.05

5.2

0
5.1

5
–0.05

4.9

–0.1
4.8
–0.1 –0.05 0 0.05 0.1 0.15
Min: 4.757e–5

Fig. 9—Plot of the total-magnetic-flux density for a small collar-based tool with eccentrically placed drilling-fluid channel. The sen-
sor area is the small square (25 mm). The external magnetic field is B0 5 50 000 nT, and the angle is h 5 45º . The magnetic suscepti-
bility of the drilling fluid is v 5 0.1.

Nomenclature h ¼ angle of the nominal magnetic-field vector B0, with


B0 ¼ magnitude of the nominal exterior magnetic field (flux respect to the x-axis
density) v ¼ magnetic susceptibility in SI units
B0,x ¼ component of the nominal exterior magnetic field along 1  v2 ¼ shielding factor
the x-axis
B0,y ¼ component of the nominal exterior magnetic field along
the y-axis Acknowledgments
Bm ¼ magnitude of the modeled magnetic field (flux density, The results and examples presented in this paper are taken from a
measured by the magnetic sensors) study funded by Statoil ASA. The authors wish to thank Statoil
Bm,x ¼ component of the modeled magnetic field along the x- for permission to publish this paper. The authors also wish to
axis thank Aust- and Vest-Agder counties, the Competence Develop-
Bm,y ¼ component of the modeled magnetic field along the y- ment Fund of Southern Norway, and Det norske oljeselskap ASA
axis for financial support in presenting this paper.

Bm,x – B0,x [T] Max: –3.018e–8 Bm,y – B0,y [T] Max: 3.997e–7
×10–7 ×10–7
–0.5
–0.01 –0.01
3.5
–1
3
–0.015 –1.5 –0.015
2.5
–2
2
y

–0.02 –0.02
–2.5
1.5
–3
–0.025 –0.025 1
–3.5 0.5
–0.03 –4 –0.03 0
–4.5 –0.5
–0.01 –0.005 0 0.005 0.01 –0.01 –0.005 0 0.005 0.01
x Min: –4.703e–7 x Min: –5.96e–8

Fig. 10—Magnetic-flux-density anomaly Bm,x – B0,x in the sen- Fig. 11—Magnetic-flux-density anomaly Bm,y – B0,y in the sen-
sor area (i.e., the 25-mm square in Fig. 9). The maximum anom- sor area (i.e., the 25-mm square in Fig. 9). The maximum anom-
aly variation over the area is approximately 450 nT. aly variation over the area is almost 450 nT.

September 2012 SPE Drilling & Completion 399


References Wilson, H. and Brooks, A.G. 2001. Wellbore Position Errors Caused by
Amundsen, P.A., Torkildsen, T., Saasen, A. et al. 2006a. Shielding of Drilling Fluid Contamination. Presented at the SPE Annual Technical
directional magnetic sensor readings in a Measurement While Drilling Conference and Exhibition, New Orleans, 30 September–3 October.
tool for oil well positioning. UiS Paper No. 8, Department of Mathe- SPE-71400-MS. http://dx.doi.org/10.2118/71400-MS.
matics and Natural Science, University of Stavanger, Stavanger, Nor- Wilson, K.C., Addie, G.R., Sellgren, A. et al. 2006. Slurry Transport
way (June 2005), http://www.ux.uis.no/per-am/pap/UiS_pap_8.pdf. Using Centrifugal Pumps, third edition. New York: Springer Scienceþ
Amundsen, P.A., Torkildsen, T., and Saasen, A. 2006b. Shielding of Business Media.
Directional Magnetic Sensor Readings in a Measurement While Dril-
ling Tool for Oil Well Positioning. J. Energy Resour. Technol. 128 Appendix A—This appendix presents the plots of the field anoma-
(4): 343–345. http://dx.doi.org/10.1115/1.2358151. lies from the FEM modeling of the simple-geometry models. All
Ding, S., Datta, B.K., Saasen, A. et al. 2010. Experimental Investigation models have the same scales: color scale ranges from 2500 nT
of the Magnetic Shielding Effect of Mineral Powders in a Drilling (blue) to þ4000 nT (red). Zero anomaly is represented by the
Fluid. Part. Sci. Technol. 28 (1): 86–94. http://dx.doi.org/10.1080/ color light turquoise. Fig. A-1 presents a magnified version of the
02726350903500781. first subplot of Case 2—Circular (200-mm Radius) Cross Section
Jiles, D.C. 1991. Introduction to Magnetism and Magnetic Materials. Lon- With Air-Filled Slots of 20-mm Width Crossed at 90 : the anom-
don: Chapman & Hall. aly Bm,x – B0,x at h ¼ 0 . Arrows indicate the direction of the nom-
Johansen, C. 2006. Skjerming av magnetfelt i borehull. BS thesis (unpub- inal magnetic-field vector B0.
lished), University of Stavanger (UiS), Stavanger, Norway. Fig. A-1 shows a complex magnetic-field pattern in the center
Shook, C.A. and Roco, C.M. 1991. Slurry Flow: Principles and Practice. of two air-filled slots crossing at 90 (Case 2). In the slot parallel
London: Heinemann Series in Chemical Engineering, Butterworth- to the x-axis and the external field, the field is generally attenuated
Heinemann. but shows a saddle point at the center, where the result is a small,
Saasen, A., Hoset, H., Rostad, E.J. et al. 2001. Application of Ilmenite as positive anomaly with high gradients, meaning that it is not a
Weight Material in Water Based and Oil Based Drilling Fluids. Pre- good location for a magnetic sensor.
sented at the SPE Annual Technical Conference and Exhibition, New
Orleans, 30 September–3 October. SPE-71401-MS. http://dx.doi.org/
10.2118/71401-MS. Case 1—Completely Fluid-Filled Circular Cross Section. Fig.
Tellefsen, K., Ding, S., Saasen, A. et al. 2012. The Effect of Drilling Fluid A-2 shows a simple situation in which the external magnetic field
Content on Magnetic Shielding of Downhole Compasses in MWDs. B0 is shielded by uniformly distributed drilling fluids that fill the
Presented at the SPE Deepwater Drilling and Completions Conference, entire wellbore. The shielding in the center is the same for all
Galveston, Texas, USA, 20–21 June. SPE-150548-MS. http:// directions of the external-field vector and for both the x- and y-
dx.doi.org/10.2118/150548-MS. components.
Torkildsen, T., Edvardsen, I., Fjogstad, A. et al. 2004. Drilling Fluid
affects MWD Magnetic Azimuth and Wellbore Position. Presented at Case 2—Circular (200-mm Radius) Cross Section With Air-
the IADC/SPE Drilling Conference, Dallas, 2–4 March. SPE-87169- Filled Slots With 20-mm Width Crossed at 90º . Fig. A-3 shows
MS. http://dx.doi.org/10.2118/87169-MS. a complex magnetic-field pattern in the center of two air-filled

Magnetic-Flux-Density Anomaly [T] Max: 4.00e–6


y (m) ×10–6
4

0.3
3

0.2

2
0.1

1
0

–0.1 0

–0.2
–1

–0.3
–2

–0.5 –0.4 –0.3 –0.2 –0.1 0 0.1 0.2 0.3 0.4 0.5
x (m) Min: –2.50e–6

Fig. A-1—Example of flux-density-anomaly plot for circular cross section with a 200-mm radius with air-filled slots with 20-mm
width crossed at 90º (Case 2). Shown is the anomaly Bm,x – B0,x for an angle h 5 0º and susceptibility v 5 0.1. Color scale from
22500 nT (blue) to 0 (light turquoise) to 14000 nT (red). All subsequent plots in the appendix use the same scales. The arrows rep-
resent the direction of the nominal external magnetic field.

400 September 2012 SPE Drilling & Completion


θ Bm,x – B0,x Bm,y – B0,y

45°

90°

Fig. A-2—Flux-density-anomaly plots: full circle; susceptibility is 0.1; color scale from 22500 nT (blue) to 0 (light turquoise) to
14000 nT (red).

slots crossing at 90 . In the slots parallel to the external-field vec- a fluid-filled nearly semicircular area, with an air-filled slot for
tor (arrows), the field component in the same direction is gener- sensor placement. With the base of the semicircle parallel to the
ally attenuated but shows a saddle point at the center, where the external-field vector B0 (arrows), the field component in the same
result is a small, positive anomaly with high gradients, meaning direction is attenuated. With the base of the semicircle normal to
that it is not a good location for a magnetic sensor. For other the external-field vector, the field component in the same direction
angles h, the resulting field pattern is even more complex. as the external-field vector is amplified. The attenuation and
amplification effects are strong and show a linear variation with
the magnetic susceptibility v. For a general angle h, the resulting
Case 3—Circular (200-mm Radius) Cross Section With Single field pattern shows a gentle sinusoidal angular variation.
Air-Filled Diametral Slot With 20-mm Width. Fig. A-4 shows
the magnetic-field pattern in the center of a single air-filled slot.
With the slot parallel to the external-field vector B0 (arrows), the Case 5—Circular (200-mm Radius) Cross Section With Single
field component in the same direction is attenuated. With the slot Air-Filled Radial Slot With 20-mm Width. Fig. A-6 shows the
normal to the external-field vector, the field component in the magnetic-field pattern in the center of a single radial air-filled
same direction as the external-field vector is amplified. The attenu- slot. With the slot parallel to the external-field vector (arrows),
ation and amplification effects are strong and show a linear varia- the field component in the same direction is attenuated. With the
tion with the magnetic susceptibility v. For a general angle h, the slot normal to the external-field vector, the field component in the
resulting field pattern shows a gentle sinusoidal angular variation. same direction as the external-field vector is amplified. The
attenuation and amplification effects are strong, with values close
to one-half of the values for the full diametral slot shown in Fig.
Case 4—Semicircle (One-Half of the Diametrally Slotted A-4, and show a linear variation with the magnetic susceptibility
Circle). Fig. A-5 shows the magnetic-field pattern in the center v. For a general angle h, the resulting field pattern shows a gentle
of a wellbore where the cross section consists of an air-filled and sinusoidal angular variation.

September 2012 SPE Drilling & Completion 401


θ Bm,x – B0,x Bm,y – B0,y

45°

90°

Fig. A-3—Flux-density-anomaly plots: circle with crossed slots; susceptibility is 0.1; color scale from 22500 nT (blue) to 0 (light
turquoise) to 14000 nT (red).

402 September 2012 SPE Drilling & Completion


θ Bm,x – B0,x Bm,y – B0,y

45°

90°

Fig. A-4—Flux-density-anomaly plots: circle with diametral slot; susceptibility is 0.1; color scale from 22500 (blue) to 0 (light tur-
quoise) to 14000 nT (red).

September 2012 SPE Drilling & Completion 403


θ Bm,x – B0,x Bm,y – B0,y

45°

90°

Fig. A-5—Flux-density-anomaly plots: semicircle; susceptibility is 0.1; color scale from 22500 (blue) to 0 (light turquoise) to 14000
nT (red).

404 September 2012 SPE Drilling & Completion


θ Bm,x – B0,x Bm,y – B0,y

45°

90°

Fig. A-6—Flux-density-anomaly plots: circle with radial slot; susceptibility is 0.1; color scale from 22500 (blue) to 0 (light tur-
quoise) to 14000 nT (red).

Tor Inge Waag is a senior scientist at Teknova A/S in Kristian- gen, and the Technical University of Munich. His research inter-
sand, Norway, working with modeling of electromagnetic ests are general theoretical physics, astrophysics, and petro-
fields, signal processing, and sensor physics. Previously, he leum physics. Amundsen holds a doctoral degree in
worked at SINTEF Petroleum Research and Sensorlink in Trond- theoretical physics from the University of Bergen.
heim, Norway. Waag holds MS and PhD degrees in physics
Erik Nyrnes works at Statoil in Norway in the areas of well posi-
from the Norwegian Institute of Technology [now Norwegian
University of Science and Technology (NTNU)]. tioning and position accuracy. He holds a PhD degree from
the Norwegian Institute of Technology (now NTNU).
Torgeir Torkildsen is an independent consultant in wellbore
positioning. Previously, he worked with Statoil, SINTEF Petroleum Arild Saasen is an advisor with Det norske oljeselskap ASA and
holds a position as adjunct professor in the Department of Pe-
Research, and NTNU. Torkildsen holds a PhD degree in geodesy
troleum Engineering at the University of Stavanger. Previously,
from the Norwegian Institute of Technology (now NTNU).
he worked as a specialist in fluid technology at Statoil. Saasen
Per Amund Amundsen is a professor of physics at the University holds a degree in fluid mechanics from the University of Oslo,
of Stavanger, Norway. Previously, he worked at the University Norway, and a PhD degree in rheology from the Technical
of Bergen, the University of Oslo, the University of Copenha- University of Denmark, Lyngby.

September 2012 SPE Drilling & Completion 405

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