TROUBLESHOOTING Ifa problem occurs, stop the engine immediately. Refer to the SYMPTOM column in the Troubleshooting Chart to identity the problem. CAUTION CAUTION If any indicator fails to illuminate when the key switch is in the ON position, see your authorized Yanmar industrial engine dealer or distributor for service before operating the engine. If any indicator illuminates during engine operation stop the engine immediately. Determine the cause and repair the problem before you continue to operate the engine. TROUBLESHOOTING CHART ‘SYMPTOM PROBABLE CAUSE ‘ACTION REFER TO Indicator Turns On - Engine Running Engine oll pressure indicator |» Low level of engine oll + Too high an oil level * Check and adjust oll level Checking Engine Ollon as necessary page 38 + Glogged engine ol fiter |» Replace engine oll fiter Replace Engine Oil and Engine Oil Fiter on page 75 WELMPAZLR,, wy operation tartTROUBLESHOOTING ‘SYMPTOM PROBABLE CAUSE “AGTION REFER TO Indicator Turns On - Engine Running Engine coolant indicator |» Low engine coolant level [+ Add engine coolant Filing Radiator With Engine Coolant on page 42 > Dirty adlator fas > Glean the radiator fas ‘Check and Olean Radiator Fins on page 85 + Engine coolant leaking [+ See authorized Yanmar = industrial engine dealer or distriutor + Vebet loose ordamaged [+ Adjust V.beltor replace | Check and Adjust Cooling Fan V-belt on page 86 > Contaminated engine |» See authorized Vanmar 7 coolant industrial engine dealer or > Fauly engine coolant ed = pump Battery Indicator + Vibet loose ordamaged [+ Adjust V-beltor replace | Check and Adjust Cooling Fan V-belt on page 86 = Battery fallure > Gheck battery condition | _Oheck Battery on page 82 > Faully alternator + See authorized Vanmat 7 Industrial engine dealer or distrinutor Indicator Does Not Turn ON - Key Switch ia Turned to ON (OFF > ON) - Engine Not Running * Faulty electrical wiing or [+ See authorized Yanmar = faut dato instal engine deseo dette Indicator Stays On- Key Switch is Turned rom Stato ON START > ON) - Engine Not Running + Batoryindctor slays GN [> Fal alomator or = ~ Engine opresaure |» Fauly engine of presse | ‘miata engine dea - indeator tye ON evch = No or Low bvslofengine |» Gheck and aaa ot evel | — Gheotng Engine Oon oF sa neceueay gee ~Gogged engine alta» Replace engine ater | _ Replace Engine Of and gio of Fite on page 75 Engine Does Not Siar + Stare motor operates bul [>No del fol 7 Releland pine hel | Flag The Ful Tank on engine does no stan aeem age ot 7 Ain telaaion eee Pring The Fuel Sytem a7 page 36 +Taproper dosetTuat | > Replace wh Diesel Fel Specicatons on eae page 23 7 Geaged ter thar 7 Repace ue Ter Faplace Fuel Faro ge 89 7 Poo fit heaion > See authorized Varma = Industrial engine desler or distibutor + Compressed air leakage = fom intake / exhaust * Faulty engine stop = solenoid 100 TNV Operation Manual “WAR A PVE AETROUBLESHOOTING slowly (engine can be tuned manually) ‘SYMPTOM PROBABLE CAUSE ‘ACTION REFER TO * Starter motor dees not |» Battery needs charging ‘Check eledroivte, ‘Check Batiery on page 82 ‘operate of rotates too recharge * Faulty cable connection at battery terminals ‘Clean terminals, retighten + Faulty siarter switch + Faulty siarter motor + Engine cannotbe manually tumed * Inner parts seized or damaged ‘See authorized Yanmar industial engine dealer or distibutor ‘White or Black Exhaust Smo! * Black exhaust smoke * Engine overloaded Reduce load * Clogged air cleaner ‘Clean element or replace ‘Glean Air Cleaner Element on element page 87 + Improper diesel fule Replace with Diesel Fuel Specifications on recommended diesel fuel page 33 > Faully spraying of fuel injection > Excessive intake /exhaust valve clearance ‘See authored Vanmar industrial engine dea! distributor + White exhaust smoke + Improper diesel fule Replace with recommended diesel fuel Diesel Fuel Specifications on page 33 > Faully spray pattern of fuel injection > Fuel injection tmning delay Engine burning oll ‘See authored Vanmar industrial engine dealer or distributor VELNRAZLR,, ww oper ation Manual 101TROUBLESHOOTING TROUBLESHOOTING INFORMATION If your engine does not operate property, refer to the troubleshooting chart or consult your authorized ‘Yanmar industrial engine dealer or distributor. Supply the authorized Yanmar industrial engine dealer or distributor with the following information: + Model name and serial number of your engine + The driven machine type (tractor, generator, skid steer loader), manufacturers name, model and serial number + How long the engine has been in service (the number of engine hours or the number of calendar months) ‘+ Operating conditions when problem occurs: Engine rom Color of exhaust smoke Type of diesel fuel ‘Type of engine oil ‘¢ Any abnormal noises or vibration ‘¢ Operating environment such as high altitude or extreme ambient temperatures, etc. + Engine maintenance history and previous problems * Other factors that contribute to the problem. 102 ‘THY Operation Marual YANMAR