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Lecture 3:
The Mechanical Energy Balance in Flow Systems
Lecturer:
ENGR. MICHAEL ALLAN G. RAMOS
Department of Chemical Engineering
Technological Institute of the Philippines
A.Y. 2019-2020, 1st Semester
The Total Energy Balance
Recall:
𝑤 𝑣#& 𝑔 𝑤 𝑣&
&
𝑔
𝑤 𝐸# + +𝑤 𝑧# /
+ 𝑤 𝑃# 𝑉# +𝑤 𝑄 = 𝑤 𝐸& + + 𝑤 𝑧& + 𝑤 𝑃& 𝑉& +𝑤 𝑊′
2 𝛼 𝑔* 𝑔* 2 𝛼 𝑔* 𝑔*
4 54 7
In differential form: 𝑑𝐸 + 𝑑 𝑃𝑉 + 6 78
+𝑑 78
𝑧 = 𝛿𝑄 / − 𝛿𝑊; ′
𝒗𝟐 𝒈
∆𝑯 + ∆ +∆ 𝒛 = 𝑸 / − 𝑾𝒇 ′
𝟐𝜶𝒈𝒄 𝒈𝒄
Steady-Flow Engineering Devices
1) Nozzles and Diffusers: commonly used in jet engines, rockets, spacecraft,
and even garden hoses
(a) Nozzle: a device that increases the (b) Diffuser: a device that increases the
velocity of a fluid at the engine at the pressure of a fluid by slowing it down
expense of pressure
Fluid in Fluid out Fluid in Fluid out
Nozzle Diffuser
Conditions:
i. 𝑸 ≅ 𝟎 rate of heat transfer between fluid and surroundings is very small
ii. 𝑾𝒇 ′ ≅ 𝟎 involves no shaft work or electric resistance
iii. ∆𝑬𝑲 ≠ 𝟎 fluid experiences large change in velocity
iv. ∆𝑬𝑷 ≅ 𝟎 fluid experiences little or no change in elevation
Fluid in
𝑊; ′
Turbine or Shaft work
Expander
(Source: siemens.com)
Conditions: Fluid out
𝑊; ′ Compressor or
Shaft work Pumps
Heat terms and internal energy terms do not permit simple conversion into work.
There is a lost work or loss in mechanical energy along the conversion which is
caused by frictional resistance to flow.
where: n&
𝑊 / = work done by the fluid 𝑊′ = m 𝑃𝑑𝑉 − d 𝐹
n#
d F = total hluid friction
The Mechanical Energy Balance
By the first law of thermodynamics: ∆𝑈 = 𝑄′ − 𝑊′
n&
∆𝑈 = 𝑄′ − m 𝑃𝑑𝑉 − d 𝐹
n#
p&
∆𝐻 = 𝑄′ + d 𝐹 + m 𝑉𝑑𝑃
p#
The Mechanical Energy Balance
p&
∆𝐻 = 𝑄′ + d 𝐹 + m 𝑉𝑑𝑃
p#
𝑣& 𝑔
Applying to the Total Energy Balance: ∆𝐻 + ∆ +∆ 𝑧 = 𝑄 / − 𝑊; ′
2𝛼𝑔* 𝑔*
p&
&
/
𝑣 𝑔
𝑄 + d 𝐹 + m 𝑉𝑑𝑃 + ∆ +∆ 𝑧 = 𝑄 / − 𝑊; ′
p# 2𝛼𝑔* 𝑔*
∆𝑃 ∆(𝑣 &) 𝑔
+ + ∆𝑧 + d 𝐹 + 𝑊;/ = 0 Overall Mechanical Energy Balance
𝜌 2𝛼𝑔* 𝑔*
Illustrative Example 4
A pump draws a solution, sp gr. 1.84, from a storage tank of large cross-section
through a 3” pipe. The velocity in the suction line is 3 fps. The pump
discharges through 2” pipe to an overhead tank. The end of the discharge line
is 50 ft above the level of the solution in the feed tank. If the pressure being
developed by the pump is 48.38 psi, what is the frictional losses in the entire
system in “ft of solution”?
PIPE SPECS
3” pipe: Di = 3.068 in
2” pipe: Di = 2.067 in
The Total Mechanical Energy Losses, ∑ 𝐅
d 𝑭 = 𝑭𝑳 + 𝑭𝑪 + 𝑭𝑬 + 𝑭𝑴
Define:
1. Line Friction, FL = Fskin + Fform due to straight pipes, fittings, and valves
2. Friction due to sudden contraction, FC due to sudden reduction of pipe size/flow area
3. Friction due to sudden expansion, FE due to sudden enlargement of pipe size/flow area
4. Friction due to meters, Fm due to obstruction imposed by flow measuring
elements
The Total Mechanical Energy Losses, ∑ 𝐅
Consider a fully-developed, steady-state incompressible flow in a pipe:
∆𝑃 Mechanical energy
d𝐹 = − losses per unit of
𝜌
flowing mass
𝑣& 𝐿
And, d𝐹 = 𝐾 𝑓 d unit:
}~}•7€
2 𝑔* 𝐷 •‚ƒƒ
𝑣& 𝑳
𝐿 𝒇/ 𝒗𝟐 ∑
and so, ∑ 𝐹 becomes: d 𝐹 = 4 𝑓‰ d d𝑭 = 𝑫
2 𝑔* 𝐷 𝟐 𝒈𝒄
Colebrook Equation:
(For turbulent range)
Churchill Equation:
(For turbulent range)
Churchill Equation:
(For both laminar and turbulent range)
d 𝑭 = 𝑭𝑳 + 𝑭𝑪 + 𝑭𝑬 + 𝑭𝑴
Define:
1. Line Friction, FL = Fskin + Fform due to straight pipes, fittings, and valves
2. Friction due to sudden contraction, FC due to sudden reduction of pipe size/flow area
3. Friction due to sudden expansion, FE due to sudden enlargement of pipe size/flow area
4. Friction due to meters, Fm due to obstruction imposed by flow measuring
elements
Frictional Losses Due to Sudden Expansion
˜• ˜š ˜—
;•– 4•— ∑ ;•– 4•— ∑ ;—– 4—— ∑
™• ™• ™—
∑𝐹 = + +
& 78 & 78 & 78
Frictional Losses Due to Sudden Contraction
˜• ˜› ˜—
;•– 4•— ∑ ;—– 4—— ∑ ;—– 4—— ∑
™• ™— ™—
∑𝐹 = + +
& 78 & 78 & 78
Evaluation of Equivalent Length
𝑫𝑺 𝟐 𝟐
KC ~ obtained graphically as a For large tanks:
𝑲𝒆 = 𝟏 − function of DS/DL Ke = 1.0 (pipe exit loss)
𝑫𝑳
Kc = 0.50 (pipe entrance loss)
where: DS = small diameter pipe
DL = large diameter pipe
Sudden contraction
(1)
Fluid in
0.0272 m 0.0418 m
v1 = 5 m/s
5m 10 m
ILLUSTRATIVE PROBLEM 7
Water flows steadily through a 10-m long 40-mm med wt. steel pipe (D=0.0418 m).
The end of this pipe is connected to a 5-m long 25-mm med wt. steel pipe (D=0.0272
m) in which the fluid velocity is 5 m/s. Calculate the total mechanical energy losses
through the pipeline. Assume the density and the viscosity of the flowing water is 998
kg/m3 and 1.0 cP. 40-mm med wt.
steel pipe 25-mm med wt.
steel pipe
(1) (a)
(2)
Fluid in
0.0418 m 0.0272 m
v2 = 5 m/s
10 m 5m
PIPE ENTRANCE:
K-VALUES FOR VARIOUS GEOMETRIES
INWARD-PROJECTING SQUARE-EDGE
𝑲𝑪 = 𝟎. 𝟕𝟖 𝑲𝑪 = 𝟎. 𝟓𝟎
PIPE ENTRANCE 𝑲𝑪 = 𝟎. 𝟐𝟑 𝑲𝑪 = 𝟎. 𝟐𝟒
GEOMETRY
(1)
25-mm med wt.
steel pipe (L = 20 m) 1.0 m 25-mm med wt.
steel pipe (L = 20 m )
slightly
slightly (2) rounded
(2)
(1) rounded Delivery entrance
5.0 m Delivery
entrance Point
1.0 m 5.0 m Point
(1)
2” Schedule 40
1.0 m
steel pipe
slightly
rounded 10 m
5.0 m entrance
50 m 45 m
GROUP ACTIVITY
For the pipe system given below, please determine the rating of the pump (in hP). It can be assumed
that the pump efficiency is about 70% and that water is to be delivered at 300 L/min.
(3)
25 mm med. wt
steel pipe (Di = 0.072m)
3.0 m
(1) (2)
10 m 25 m
END.