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PII: S1383-5866(17)31511-3
DOI: http://dx.doi.org/10.1016/j.seppur.2017.07.017
Reference: SEPPUR 13874
Please cite this article as: F. Ugur Nigiz, S. Veli, N. Durmaz Hilmioglu, Deep purification of seawater using a novel
zeolite 3A incorporated polyether-block-amide composite membrane, Separation and Purification Technology
(2017), doi: http://dx.doi.org/10.1016/j.seppur.2017.07.017
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Deep purification of seawater using a novel zeolite 3A incorporated
*corresponding author
1
Abstract
used in a pervaporative desalination of NaCl-water solution and seawater. For this purpose,
polyether block amide (PEBA) was selected as membrane matrix. Zeolite 3A was
incorporated to PEBA polymer for facilitating the water permeation through the
membrane. The surface morphologies of the pristine and composite membranes were
the PEBA polymer. The effect of the zeolite addition on membrane’s surface
membranes exhibited excellent performance, and the salt rejection of >99.5 % and flux of
>2.07 kg.m-2h-1 were achieved. Secondly, seawater desalination was performed. Effect of
zeolite addition at a given temperature was also investigated. The better salt rejection was
membrane.
amide, desalination.
2
1. INTRODUCTION
The water scarcity in the world is growing at a fearful rate because of the increasing
human population. In addition that, the global warming and climate change effects
threaten the existing fresh water source. Today, 97 % of the world’s water (seawater,
Freshwater supplying from saline water by removing ions, minerals, heavy metals,
bacteria, dissolved salts, and other impurities is called as “Desalination”. The water is
called as a freshwater if the total dissolved solid (TDS) in the water is less than 1000 mg/L.
The limited TDS value for freshwater can be changed depending on the purpose of the
water consumption [1]. Desalinated water can be used for industrial purposes, irrigation,
and most importantly potable drinking water. In the current state, desalination is
predicted that the water crisis will force to governments to improve their own desalination
technology in a close future. Especially for the countries that are located near the coast,
Desalination technology has already been using in the Middle East, Africa, Europe, China,
Singapore and the USA with different freshwater capacities. There are several desalination
methods and types which preferred depending on the concentration of the saline water to
be separated and the country’s energy politics. Basically, desalination methods are
classified into two main categories as thermal separation and membrane separation.
Thermal separation techniques such as multi-effect and multistage flash distillation are
3
based on the phase separation phenomena whereby the seawater is heated and then
have mostly been built in the country located in the Middle East due to the extensive
that has a limited energy source. Reverse osmosis (RO), forward osmosis (FO),
pressure driven process in which the membrane acts as a barrier. Because of the separation
character of RO method, the size of the pores in the membrane and the differences in
component diffusivities play a key role on water purification. Although the purity of the
permeate water changes based on the membrane’s material, most of RO membranes are
able to retain dissolved ions. Hence, it is handled to obtain greater than 99 % of ion
difference between the upstream and downstream sides of the membrane. The membrane
acts as a separator in MD and the water-membrane interaction is very low due to its
hydrophobic nature.
Pervaporation (PV) offers new opportunities for alternative water desalination technology.
In this process, almost all impurities in water -from nano-scale to micro scale- are retained
on the feed side and the freshwater preferentially permeates through a dense membrane
[14-16]. By enabling the rejection of almost all impurities in seawater, greater than 99 %
4
of salt rejection results have been achieved using PV. Compared to other desalination
processes, pervaporation has some advantages. In PV, the separation factor is relatively
higher than that of RO under the same operating conditions [17]. Many of minerals, metal
elements, and ions have smaller diameters than that of the membrane with micro-pore
sized; consequently, the trace amount of undesired hazardous compounds can be non-
sensitive separation occurs thanks to the dense and non-porous membrane usage.
While very high pressure is needed for desalination in RO, pervaporation is carried out at
the atmospheric pressure on the feed side and the vacuum on the downstream side.
Differently from the thermal desalination techniques where a great heat energy is needed
for entire water evaporation, the vacuum is used in pervaporation to evaporate the
solvents [18-20], removal of volatile organic compounds from industrial discharge [21,
The driving force in PV is the chemical potential gradient generated from a pressure
basically explained using solution-diffusion law. When the feed solution contact with the
membrane, the target compound (water for desalination) preferentially dissolves on the
membrane’s surface, permeates through the membrane, and evaporates to the downstream
5
side. It is needed to investigate the feasibility of PV to produce large quantities of water.
In the literature, there are several successful pervaporative desalination studies by using
polymeric membranes, hybrid membranes including more than one polymer, and inorganic
membranes have been used. The most parts of these studies depend on a hydrophilic
pervaporation membrane usage in order to increase the water flux. In a study performed
membrane was prepared and used for the pervaporation of a NaCl-water solution.
Influence of the temperature, salinity of the water, and permeate pressure on desalination
performance were analyzed. They reported a flux of 11.7 kg/m2.h and rejection factor up
to 99.9 %. In another study reported by Xie et al. (2011), the same membrane was used
and the effect of membrane thickness was investigated. The water flux and rejection factor
were found as 6.93 kg/m2.h and 99.5 % respectively [26]. Chaudhri et al. (2015)
different range of NaCl incorporated model solution. They pointed out that the final
conductivity of the permeate water was 20 µs/cm and the flux was 7.4 L/m2.h at 344 K
[27]. Inorganic membrane desalination via pervaporation was carried out by Cho et al.
(2011). They prepared very thin NaA zeolite membrane and used for real seawater
desalination. The highest rejection was obtained as 99.9 % with a reasonable flux of 1.9
kg/m2.h [28]. Drobek and co-workers also prepared two different inorganic membranes of
different temperature with varying concentration of the NaCl-water solution. The highest
6
salt rejections were reported as 99 % and 96 % for ZSM-5 and silicalite-1 membranes
respectively [29]. Khajavi and co-workers synthesized a hydroxy sodalite membrane and
they achieved 99.99 % of salt rejection [30]. Additionally, almost the all impurities
retained in the feed side, and the final concentration of ions in the permeate side reduced
below a level of 0.02 ppm [30]. Feng et al. (2017) reported a grephene oxide (GO)
incorporated polyimide membrane and found a high rejection of 99.9 % with 36.1 kgm-2h-1
water solution. The better flux of 48 kgm-2h- was found with a rejection greater than 99.7 %
[32]. In another study performed by Feng et al. (2016), graphene oxide framework
modified with 1, 4-phenylene diisocyanate (PDI) was synthesized and 99.9% rejection was
−2 −1
achieved with a high water flux (11.4 kg.m .h ) [33]. Hamouda et al. [34] reported a
membranes were used. They only investigated the effect of temperature and NaCl
concentration on flux and found very low flux of 3.67 g/m2.h at 28.7 °C due to the
In this study, it is aimed to produce a novel zeolite 3A loaded PEBA membrane for
zeolite (zeolite 3A). By this means, the water selectivity and passage through the
hydrophilic mixed matrix membrane, the most of them used hydrophilic filler into
hydrophilic polymer matrix. Because of the high water uptake capacity of hydrophilic
7
polymers, they can be exhibit unstable desalination performance with relatively short
lifetime. Therefore, using a hydrophobic matrix can be a key solution to reinforce the
contributes to enhancing water flux and salt rejection. For these purposes, zeolite 3A was
incorporated into PEBA matrix. This is the first study of using hydrophilic zeolite 3A
form zeolite 4A. AlO2 group in the zeolite exhibits a negative charge and it is compensated
with the potassium (K+) ion in its frameworks [35]. Zeolite 3A is an appropriate zeolite
for water treatment process because of the molecular sieving effect and hydrogen bonding
capability of the water within the zeolite cages. The molecules which have kinetic
diameters greater than 0.3 nm are retained and the water is allowed to pass through the
cages of zeolite 3A. To take these advantages of the zeolite, different amounts of zeolite
2.1 Materials
poly(ethylene oxide) and 20 wt% polyamide was kindly obtained from the distributor of
the Arkema, Turkey. Zeolite 3A powder, acetic acid, and sodium chloride were purchased
8
from Aldrich, Turkey. The seawater was taken from the North coast of Marmara, Turkey
by the permission of the Forestry and Water Management Ministry of Turkish Republic.
The Pristine and zeolite 3A loaded mixed matrix membranes were prepared using the
10 wt. % was prepared and stirred for five hours at 60 ºC. This solution was defined as
solution, zeolite 3A within a range of 0-50 wt. % (with respect to the pure PEBA
polymer’s weight) were added to the polymer solution and stirred for three hours at a
stirring rate of 500 rpm. In order to ensure preparation a defect-free membrane, priming
method was applied which was reported in the previous study [36,37]. According to the
priming procedure, zeolite particles were firstly dispersed in 5 ml of acetic acid and mixed
in ultrasonic mixer about 15 min. Then, 5 g of the pre-membrane base solution was added
to the zeolit-acid mixture. This procedure was applied to cover zeolite 3A particles with a
thin polymer film for obtaining a good zeolite-polymer interface. After one hour, remain
step, the solution was poured on a Teflon plate and covered with a funnel to allow
evaporation of the solvent under the atmospheric conditions. After the membranes were
dried as a flat-sheet module, they were placed in an oven at 120 °C for three hours to
complete the thermal cross-linking reaction. The average thicknesses of the membranes
9
2.3 Membrane characterization
The morphological properties and the homogeneous phase continuity of the pristine and
JSM-6335 F).
Fourier-Transform Infrared (FTIR) spectra (Perkin Elmer Pyris 1) analyses of the pristine
and 20 wt. % zeolite 3A incorporated membranes were performed to observe the zeolite
The effect of zeolite 3A loading on the surface hydrophilicity of the membrane was
investigated in a contact angle device (Attension KVS) using the Sessile Drop Method. To
ensure obtaining an accurate angle, measurements were repeated for four times and the
The effects of temperature on weight losses of the pristine and mixed matrix membranes
In the present study, the seawater was taken from the three different points of the north-
eastern Marmara seawater in Turkey. The seawater was obtained from 20 meter depth
below the ground surface and 200 meter far from the coastal. The Marmara seawater
10
Analysis Marmara seawater
Conductivity(µs/cm) 43700
Sodium (mg/L) 13015
Magnesium (mg/L) 1411
Cloride (mg/L) 25580
Potassium (mg/L) <400
Lithium (µg/L) 115
Aluminum (µg/L) <1
Manganese (µg/L) <100
Iron (µg/L) 107
Nickel (µg/L) -
Bromide (µg/L) 58773
Arsenic (µ g/L) <5
Cadmium (µg/L) <0.2
Mercury (µ g/L) <0.2
The hydrated ion concentration of the permeated seawater was determined by Inductively
Coupled Plasma Mass Spectrometer (Perkin Elmer Elan DRC-e ICP-MS). The chloride
(Cl-) amount in the permeate water was determined using Hach Dr 5000 UV-Vis
Spectrophotometer with appropriate chloride standard. The conductivities of the feed and
permeate streams were measured using a Mettler Toledo Seven Compact S230 model
The desalination of the NaCl-water solution and seawater feed were carried out in a
11
Figure 1. A representative pervaporative desalination set-up
The system consists of a home-made stainless steel membrane cell. The cell was equipped
limitations. The cell was put in an oven to supply the desired temperature. The effective
separation area of the cell was 19.625 cm2. The pressure was 1 atm on the feed (upper)
side of the membrane and 1mbar pressure was applied by the vacuum pump on the
downstream side.
In the present study, pervaporative desalination performances of the pristine and zeolite
3A loaded (0, 10, 20, 30, 40, 50 wt. % 3A –respect to the polymer weight) membranes
were investigated using different concentration of NaCl-water solution and seawater under
different conditions.
12
a given temperature of 40 °C, the effect of zeolite 3A incorporation on the performance of
desalination was determined with a constant NaCl concentration (3 wt. %). Following the
optimum zeolite determination, influences of the temperature (40, 50, 60 °C) and NaCl
The performance of the desalination was evaluated in terms of the water flux (J) and salt
rejection factor (R). With an hourly interval, permeated fresh water was weighted and
J= W p /A.t
(1)
R= ((C f - C p ) / C f ).100
(2)
where Wp represents the total permeate weight of the permeated sample, A is the effective
area of the flat sheet membrane and t is the operation time. Cf and Cp are conductances of
The morphological analysis of the pristine and mixed matrix membrane were observed
using SEM analysis. The SEM results of the membranes appeared in Figure 2.
13
Figure 2. Surface micrographs of pristine (a), 10 wt. % zeolite 3A loaded (b) and 50 wt. %
Figure 2a represents the smooth and non-defected dense structure of the pristine PEBA
14
membrane. It is clearly indicated in Figure 2b that the zeolite was homogeneously
dispersed within the polymer. However, when the zeolite amount was increased, local
zeolite aggregations were observed as seen in Figure 2c. Although the agglomeration
tendency of excess amount zeolite, any contact-free region (between the polymer and
zeolite) was not seen (Figure 2d, 2e, 2f). Therefore, it is predicted that any non-selective
ion passage may not be occurred resulting the excess amount of zeolite loading. However,
The zeolite presence in PEBA matrix was analyzed using FTIR analysis. The FTIR spectra
of the pristine and 20 wt. % zeolite 3A incorporated membranes are given in Figure 3.
Figure 3. FTIR spectra of the pristine and zeolite incorporated PEBA membrane
The peak at 3312 cm- is corresponding to the characteristic N-H groups in pristine PEBA.
The peaks in the region of 2923-2852 cm- are attributed to the asymmetric and symmetric
stretching of the C-H bond. The intense of the C-H bonds reduced after zeolite addition.
15
Characteristic peaks of zeolite reveal between the band of 1019 cm- and 957 cm-. The peak
at 1019 cm- is corresponding to the Si-O-Si stretching of the zeolite within PEBA. The
peak at 3407 cm-1 indicates the Si-OH and Si-OH-Al bonding in the zeolite incorporated
Figure 4. TGA curves and contact angle of the pristine and zeolite 3A/PEBA membrane
Figure 4 shows the thermal analysis and contact angle measurements of the pristine and
zeolite 3A loaded membranes. Although there is not a significant difference between the
first decomposition temperatures of the pristine and 20 wt. % membrane, the residual
weight of the composite membrane is higher. Meanwhile, the thermal durability of the
16
zeolite loaded membrane is expected to be relatively higher compared to pristine one
low temperature with the excess zeolite loaded membrane (50 wt. %). Figure 4 also shows
the increasing contact angle values of the membrane surfaces by zeolite addition.
Meanwhile, the hydrophilicity of the membrane enhanced with zeolite addition. This
observation was very important to fulfill the main purpose of the study. The hydrophilicity
of the hydrophobic membrane was improved by zeolite and it could be lead to enhance
wt. %). It is clear from the figure that all membranes showed excellent NaCl rejection
results (> 99.5) with reasonable flux results (> 2 kgm-2 h-1). With increasing zeolite amount,
salt rejection firstly increased up to 99.63 %, and then gradually decreased. The better
rejection was observed using 20 wt.% zeolite 3A loaded composite membrane. Same as
the rejection, the flux value enhanced from 2.07 kgm-2 h-1 to 3.1 kgm-2h-1 with an
improvement of 49.7 % when the zeolite addition increased from 0 wt. % to 20 wt. %.
17
Figure 5. Effect of zeolite concentration on NaCl rejection and flux
This was due to the hydrophilic feature of the zeolite 3A. The increasing hydrophilicity of
permeation rate increased in a given operation period. Flux increment also attributed to
appropriate cage structure of zeolite 3A, which only has enough size to allow water
permeation. Although flux values decreased after 20 wt. % of zeolite loading, the decline
was not remarkable to change the overall performance of desalination. This slight
observed in SEM micrographs. The excess amount of zeolite 3A would restrict the free
volume of the polymer and the vacant spaces of the zeolite, therefore caused a reverse
effect on flux.
Figure 6 indicates the NaCl concentration effect on flux and rejection at constant
18
temperature (40 °C) using 20 wt. % zeolite 3A loaded membrane.
As seen in Figure 6, NaCl rejection did not affect from the concentration variations. The
NaCl rejection increased from 99.6 to 99.64 %. The decrease in flux was also very small
at the low NaCl concentration (between 1 wt. % and 3wt. %). Flux decreased from 3.33
kgm-2 h-1 to 3.1 kgm-2 h-1 when the NaCl concentration increased from 1 wt. % to 3 wt. %.
However, when the NaCl concentration increased from 3 wt. % to 10 wt. %, flux values
remarkably decreased from 3.1 kgm-2 h-1 to 1.98 kgm-2h-1. This difference was attributed to
the change in driving force in which maintained by the partial vapor pressure of the water.
NaCl was a non-volatile molecule, therefore the total vapor pressure of the feed mixture
decreased by NaCl addition. At the low temperature, this relation could be negligible, but
could not be underestimated at the high temperature. The similar rejection-flux behavior
19
was also obtained by Xie et al. [25], Drobek et al. [29] and Swenson et al. [38]. It was also
reported in the literature that the thermodynamical activity of the water decreases with the
salt addition [39]. In addition that, the excessive amount of NaCl on the surface of the
membrane would cause a concentration polarization and flux affected negatively. Another
reason of the flux decrement could be related to the free volume of the polymer. The free
volumes might be filled with non-volatile salt residuals; therefore the flux permeation
Figure 7 shows the influence of the feed temperature on the performance of pervaporation
experiments with a constant NaCl concentration (3 wt. %). Despite to the effect of NaCl
20
enhanced from 3.1 kgm-2 h-1 to 4.33 kgm-2h-1. Increasing flux with temperature is a
prevalent observation for pervaporative separation studies [39-42]. There are many of
known reasons to increase the permeation rate of the component through the membrane.
Firstly, temperature increases the partial vapor pressure of the solvent in feed solution
exponentially, and the pressure gradient across the membrane increases. Diffusivity of the
component through the membrane and solubility of the component within the membrane
are also increased with temperature, thus the flux enhances as expected. Based on the free
volume theory of polymers, feed temperature directly affects the segmental chain
movement and permeation rates of solvents within the membrane [43]. Arrhenius equation
is helpful for better understanding the relationship between the flux and temperature [44].
It is also observed in Figure 7 that the increasing temperature adversely affected the NaCl
rejection. Salt rejection results decreased from 99.65 % to 99.16 % when the temperature
increased from 40 °C to 60 °C. This result directly related to the factors which positively
affected the water permeation. In particular, increasing free volume of the polymer would
allow for the non-selective ion passage and the rejection decreased. The similar
The trade-off phenomenon between the flux and rejection is a frequent observation in the
21
Salt rejection through a dense membrane depends on the size of the hydrated ions. In the
present study, an appropriate zeolite was used which allowed the only water permeation
[28]. Therefore, the ions having larger molecule diameter -than the cage size of the zeolite
or restricted free volume of the polymer- were retained in the feed side, and excellent salt
rejections were achieved (99.67 >) with all membranes (Figure 8). As shown in Figure 8,
when the zeolite ratio in polymer matrix was increased from 0 to 20 wt. %, salt rejection
enhanced from 99.67 % to 99.81 % when the temperature was 40 °C. After that point, a
slight decrement was seen due to the restricted structural mobility of the membrane.
were improved and the highest flux of 4.57 kg.m-2h-1 was obtained. Compared to NaCl-
22
water solution, higher flux and rejection were achieved with Marmara seawater. Although
showed promising performance for saline water desalination under the mild operating
conditions. According to the charge exclusion theory, the surface of the membrane
exhibit repulsive effect on the same charge of ions [28]. In the present study, potassium
form of zeolite was used; therefore, the salt rejection increased with the increasing amount
ions are higher in the seawater. Hence, it was the evidence of why seawater exhibit higher
Table 2 shows the World Health Organization's (WHO) drinking guidelines [45],
Europe/Turkish drinking water guidelines [46], Turkish irrigation water guidelines [47],
ICP-MS results of the pristine and 20 wt. % zeolite 3A loaded membrane at 40 °C. The
hydrated ions were rejected by membrane due to the repulsive charge effect of the zeolite
within the membrane. Similar results were also obtained by Cho and co-worker [28].
Because of the ionic radius of the hydrated ions are greater than cage size of the zeolite 3A,
Table 2. Comparison of the experimental results of permeate water with related standards
23
(mg/L)
Cloride 25580 250 250 - 2 0
(mg/L)
Potassium <400 - - - 3.3 0.96
(mg/L)
Lithium 115 - - 2500 <1 <1
(µ g/L)
Aluminum <1 200 200 1000 78 34
(µ g/L)
Manganese <100 100 50 200 2.6 2.3
(µ g/L)
Iron 107 300 200 5000 27.7 <5
(µ g/L)
Nickel - - 20 200 182 87
(µ g/L)
Bromine 58773 - - - 24 18
(µ g/L)
Arsenic <5 - 10 500 0.3 <0.1
(µ g/L)
Cadmium <0.2 - 5 10 0.1 <0.1
(µ g/L)
Mercury <0.2 - 1 - 0.1 <0.1
(µ g/L)
Another observation seen from the Table 2 that the chloride, cadmium, bromide
concentrations in desalinated water were very low where cannot be achieved in another
processes such as single pass RO or FO. This level is far below to be allowed for irrigation
40 hours. For this purpose, 300 ml seawater (with an average salt concentration of 2.7 %)
was continuously desalinated with the same membrane. The flux and rejection stability of
24
Figure 9. Flux and rejection stability of the 20 wt. % zeolite 3A incorporated membrane
According to the rejection results, membrane preserved 99.9 % of its stability. In the first
period (until 20 hours) no significant variations were observed in flux. However, totally
21.7 % flux decrement was seen at the end of 40 hours due to the increasing salt
concentration (from 2.7 % to 5.6 %) on the feed side with the time.
Conclusions
dispersing the zeolite 3A particles in continues phase of PEBA polymer. Thus, while the
water permeation was increased by zeolite 3A addition, excess swelling degree –which
caused a reduction in rejection- was restricted by using PEBA polymer. To the author’s
knowledge, this is the first study of using hydrophilic zeolite 3A loaded PEBA membrane
25
for pervaporative seawater desalination. Despite to the fact that the only hydrophilic dense
membrane is appropriate type for pervaporative water separation, the zeolite 3A loaded
PEBA membrane shows superior desalination performance. The main findings are listed
below;
seawater desalination were investigated, and the optimum zeolite addition was
• Flux value enhanced from 2.07 kgm-2 h-1 to 3.1 kgm-2h-1 and 49.7 % flux
improvement was achieved when the zeolite content in membrane increased from
0 wt. % to 20 wt. %.
• Both the flux and NaCl rejection did not significantly change by increasing
concentration of NaCl in water, hence this finding confirmed that this membrane
to 60 °C, flux enhanced from 3.1 kgm-2 h-1 to 4.33 kgm-2 h-1 and the rejection
• The better salt rejection was obtained as 99.81 % accompanied with a very good
26
wt. % zeolite 3A incorporated membrane at 40 °C. The flux of pristine membrane
for seawater desalination was found as 3.33 at the same conditions, and 37 % flux
period for seawater desalination. Regarding the flux increment and salt rejection
Additionally, ICP-MS analysis of purified water confirmed that the zeolite 3A loaded
Acknowledgements
The authors would like to thank colleagues at Polymer Laboratory from Kocaeli
University for permitting to use of their characterization equipment. The authors also
gratefully acknowledge Hayim Pinhas Group (Distributor of Arkema in Turkey) for kindly
supplying of the Pebax 2533. The study was financially funded by the Scientific Research
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27
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HIGHLIGHT
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