Ja) LL a daa G > Me Ceoe ee er ony ae rene ee ree] A ea en ny ary F vcinaaibihitnnalsnahaaslomcnte sndaised S suaiaciiadanaietcuai ered akictal- ad Se er eee P rciaikiesicoaiies camcdesnal wad FS Re ccan aor ee eas ee a eee ery pera rer etceety ee ees Trevlereneny orl evap alan ean on eoreit eee tera ata — eee Pe ee eee era slaccm ee Cn eve ee pen iret cass oo pe ene cane oo are pena Some oe Seen co Ceo pecan eer 00) oe GBe8e. creonee Peete ri CeCe ane esc ore oer tere ec eter Score ine armen ts a Peer Uauaiteetat acetic Co ee oo onkon eee eo Soe eto ert anata SeocumteenPapts eee ete OE EON Ln nee eee nen NS 3) inne Sil CRCWELCOME TO THE DOMINAR CLAN! You are now the proud owner oft Dominar 400. The new Cominar 400 i designed & your Daminar, untestable and unchallenges on every modern masterpiece Before you rise out, please read this Owner's Manual mechanism, cantrols and maintenance requremencs of your Dominar 400. This will engure you w safe and trouble free ownership experence. To keep your bike in perfect running conde onsistent performance, we have specially programmed the Beriees and subsequent paid services, 28 per the schadule contained in this booklet. We earmestly advise you n and delve equipped with all necessary fer your Dominar. Yo warranty of 5 year Warranty" Scape & Limite” given in t 10d you require any addition Information, foe contact us on helpline numbers oie page o° e-mal us. ae-cuseome ‘ett che Baja) Auto webstes wm on backside of cover Also, do the our facebook page ves facebook convBajDominar and subscri Youtube channel to stay tuned on eny new information on rend GGET SET TO DOMINATE THE NIGHT!ABLE OF CONTENTS 1, Technical Specification 1 2, Identification Data 3 3. Location of Parts 4 4. Steering cum Ignition lock 5 5. Fuel Tank Cap & Secondary Speedometer 6: 6. Primary Speedometer Details 7 7. Twin Channel ABS System 8 & Primary Speedomater Sotting 10 & Gontrol Switen AH 12 10, Automatic Headlamp & Lights Operation 18 11, Control Switoh LH 14 12. Removal of Pilon & Rider Seat / Tool kt 15 13, Fitment of Rider & Pillon Seat 16 14. Daily Sefety Ch 7 15. How to ride your Bike 8 Warning: This indica to yu or ozher persons & fovlee provided ie not followed. he vehicle Caution: This indieates. that 2 potential hazard the jeouls result in vehicle damage. Follow the Advi provided with the caution it @ potential hazard or injury 3 happen 16. Good Riding Habits 21 17. Safe Riding Tips & Monsoon Care 22 18. Engine Oil 23 18. Tubeless Tyre & Tyre Pressure 2a Battery 25 Engine Cooling System / Coolant 26/27 Periodic Maintenance Information 28 Brake Fluid / Headlamp Care 30 Usage of luggage straps with bungee cord 31 Free Service Guidelines 22 Periadie Maintenance & Lubrication Chart 33 Non Use Maincenance 36 Dalvery Certific 37 28. Warranty Scope & Limit 38 30, Battery Warranty Card 41 tion and ilustration in this booklet are not en ae bindng on the manufacturers. The atures of the type desenbed and llustratea erein remaining Unaered, Baja) Auvo Limited reserves he night to carry cut at any moment. withovt boing modifeations on the vehicle, parts or sccessores as may be convenient and necessaryTECHNICAL SPECIFICATIONS Engine Bore x Stroke Engine Displacement pression Ratio id Max. Net Power Idling Max. Net Torque Ignition System Fl gy Spark Plug Spark Plig Gap Lubsication Transmission Gear Shifting Pattern Engine Sterting Aid ling 4 Stroke, Single Cy 89.0 mm x 60.0 mm 373.27 co yet 1700 » 100 RPM 28.41 KW / 40 PS at 8650 APM 35 Nm at 7000 APM 12v, 0c Multi point injection into manifold BOSCH 3 Nos. 0.8 ~ 08 mm Wet sump forced 6 speed constant mesh 1 Down 5 Up Water cooling Electric starter Fuel Tank Capacity Full Usable Reserve Unusable Reserve Fuel Grade Dimensions: Length ween Height Wheelbase Ground clearance Tyre Size Front: Rear ‘Tyre Prossure Front: Rear (Solo) Rear (with pilin) Front & Rear Brake 18 titers 8 liters 600 mi Super Unleaded RON-91 (Research Octane Number) 2156 mm 835 mm 1112 mm 1453 mm 157 mm 110/70-R17, Tubeless 150/60-R17, Tubeless 2.04 Kaffem* (23 PSD 2.25 Katlem? 2.25 Kaffe (92 ABS Dise BrakeElectrical System Head Lamp Position Lamp Tall Stop Lamp fe Indicator lamp Neutral Indicator Hi Beam Indicator Tum Signal Indicator Speedometer-back light ‘uel Level Indicator ‘ow Oil Pr. Indic Meltunction Indicator Coolant Temp. Indicator Low Battery Indicator Bajaj Logo BPM Limit vice Reminder eric Alarm Indication 12 Volts OC Leo £0 LED LED (4nos. Amber) LED, Green ED, Blue LED, Green LCD, White Lcd Bar Alarm Message LED-Yellow Alarm Message Alarm Message Display in Dot Matrix LED-Amber Alarm Message ‘Amber Side Stand Indicator ABS Indicator Rear No. Plate Lamp Horn Battery Vehiole Kerb Weight sross Vehicle Weight Alarm Message LEDYellow Leo tev 12V Ah VALA 184.5 kg. 5 Kg + All cimensions are under UNLADEN coneiton, + Above informati Ta + This vehicle comp change without to BS 1 stendards,IDENTIFICATION DATA serial numbers are used to They are the unique alpha-numeric codes to identify vehicle fram others of the same your particular madel and type. ENGINE NUMBER LOCATION On LH Side Crankcase Ni Change Lever tAlpha-Numeri 11 Digits) FRAME NUMBER LOCATION On Seat Mounting Bracket iphe-Numeric - 17 Digits)LOCATION OF PARTSSTEERING CUM IGNITION LOCK TO LOCK THE STEERING Jo lock the steering, tum the handle bar to the left side, Tum the handle ber to the left or right Push & Rotate the key to "LOCK" position & remove the key ing locking on handle position loft hand side TO UNLOCK THE STEERING ring cum ignition lock. Push & to “OFF” or "ON" position, STEERING CUM IGNITION LOCK Ie has ches positions LOCK: Steering lacked. Ignition OFF KEY A commen key is used for “Steering cum Ignition lack’, ‘Fuel tank cap’ & ‘Rear Seat’ e @ | oF sxe unet. letin OFF 9 ON: Steering unlock. Ignition ON.FUEL TANK CAP & SECONDARY SPEEDOMETER | flap. insert the ‘and lite fuel lock and turn i cl ‘Clok” sound ensures PRECAUTION ‘and press fuel tank cap. 5p is fully locked i “Key chain’ as it may damage paine (demater to ‘Zero’. Range O to 8.88,888 km. Tie 4 the distance Rolls over to 6, Gear indication: Ie will display gear position 6, Ie will display 0 when veDOMETER OISPLAY WIL. Tachometer Dial Ie shows engine speed in RPM. [ABS Indicator (Yellow) (()): With Ignition switch ON the ABS indicator glows, When vehicle speed is more than 5 Km, the ABS indicator goes OFF, if this indicator glows while vahicle is running, it means there is problem in ABS unit. Hi Beam Indicator: When Headlight is ‘ON’ & Hi team or ‘PASS’ ie selected then Hi beam indicator wil low. Neutral Indicator: When the transmission isin Neutral, [Neutral indicator wil glow - 'N" in primary speedometer {0 willbe displayed in secondary speadomets Matfunction Indicator (1 ): It glows whenever any abnormality is noticed in functianing of FI system components. PRIMARY SPEEDOMETER DETAILS NORK WHEN IGNITION SWITCH IS IN “ON” POSITION, 5. Tum Signal Indicator (LH & AH) switch Is pushed to Left Indicator - LH of AM wil lash 7. Generic Alarm Indicator (AN I ON if alarm message = 1 fare more than 4 B. Engine RPM Limit Indicator: in safe engine RPM. When Turn signal for Right, Turn Signal remains continuously Te blinks if slarm messages Ie reminds rider co drive ‘© RPM limit indicator binks @ 6700 to 7000 RPM © RPM limit is= 7000 km. Beyond 2000 kms cunning - ‘© RPM limit indicator blinks @ 8200 to 9500 RPM ‘© RPM limit indicator continuously glows if RPM is = 8500 km indicator continuously glows if RPM 8. Baja} Logo: Bajaj togo flying ‘8’ glows with ignition ‘ON’ 10. Fuel Level Indicator: It shows approximate fuel level in fuel tank. 411.Low Fuel Level indicator Fuel bar = 1 - Sar 1 glows steady 6 low fysheymbol blinks = < 1 - Bar 1 & low fuel symigihporhs Messages I bar = 2 - Low fuel symbol glows steady display area peedomecer: Vehicle speed will be cisplayed in digital for (A & BD Form in krvh ‘Alarm {information messages will be displayed on Primary speedometer in Dot Matrix format. Information (000 / Tip 1/ Tp 2 / Info in secondary speedom ‘O00. rie ria 2 Fa Synamis FO Average fuel — [Average uel _ [Active warning 7 [Concumstin 1 | Canaumpion 2| iris ta 1 [rp Time-2 [Active warring 3 Fae range — [Poet range —[== ‘Alarm Messages (A) Prariey | Alarm message Fated component 7__ [ECU CAN Communseation Faure ECU CAN failure 2 [ABS CAN Communication Fale “ABS GAN falure [5 CAW Communication Faire ‘Secondary speedo CAN aire [Engine kit ON Engine Kil switch | Side Stand Dawn Side stand | Tow Oi pressure Oil pressure 7 | Figh Coolant Temperature ‘Coolant temperature | Low Battery (Battery volsage T1EVOO for mare than BO sec) Battery Charge) ‘9 [tow Fuel Level Fuel bars =27 Fuel level EFUEL (Fuel bars=1) "7 | Fuel evel sensor felurefopen or shart crave fuel level sansa Foal level sensor faiure 14 | Coolant sensor failure ‘Coolant temperature sensor Talure i ‘witching “ON” the ignition switeh, the folowna Waleatons wil remain ON’ Ulf engine i started ‘ABS Incicator | Mel function IndiestorTWIN CHANNEL ABS SYSTEM Always maintain a safe distance objects shead. Vehic seween you and le speeds should aways be reduced during extreme road conditions. The braking distance for motorcycle equipped with an ‘anti-lock braking system may be longer than for those without it on rough road conditions, During these conditions the vehicle should be driven at reduced speeds. When you apply Front brake / Rear brake under conditions which may lock the wheels, you feel @ corresponding sensation (pulsation) in Front brake lever / Rear brake pedal. This is normal and it means your ABS is active Also it is recommended to use both front & rear brakes simultaneously. Always. slow down when cornering brake system cannot prevent accidents resuling from excessive speeds, If the ABS warning light is ON and stays ON, you may have a problem with the ABS. In this case, however, your regular brakes will work normally he anti-lock Incase, Malfunction indicator & ABS indcstor glows and ‘lorm message of hgh cookin temperature, low bastery '& low engine oll pressure 18 asplayed in speedometer, bring the vehicle to nearest BAL deslershio forSECONDARY SPEEDOMETER SETTING SERVICE REMINDER RESET (~) ws symbol! glows when ODO meter reading to set Km This icon wil glow at- jet: 450 Kms 2nd: 4450 Kms rd: 8450 Kms 4th : 14450 Kms & subsequently at each 5000 Kms. tten is_provided for 1g ODO/TAIP1/TRIP2" 8 si ing & Press mode push button for less than 2 sec, Mode changes from ‘ODOMTAPI/TAIP2 Seected TAPTIAPS wll reset, Other TRIP made will continue updating Press set push button for more than 5 sec.CLOCK RESET + Digital clock indicates time in HR & MM separated by colon + tis 12 hour ck + Initially icon + Clock setting is possible in TRIP 4 wil be blinking made only Press mode push button for loss than 2 sec. TAIP1 Mode selected Press mode & set push button together for leon %' stops blinking Digits starts blinking ® | more than 2 sec. 3. [Press mode button for less than 1 sec. Hour digits wil increase. 4 | Prase eet button for lese than 1 see Minutes digits will increase. i | Press mode & set button together for more Get value wil be saved Exit clock setting made 5 | than 2 sec. Digits stop blinking icon ‘:' start blinking | Glock set mode is selected & no editing i= ‘Auto exit without saving Set value, engine / vehicle ‘carried out for more than 5 sec. rpmis given then system wil exit from, without saving set value. made|B. STARTER BUTTON Starter button operates the electric starterit is recommended to start the engine with the transmission in neutral Vehicle in Gear - Press clutch lever & operate starter button to start the engine, C. ENGINE KILL SWITCH The engine Kil switch is used for switching ON & OFF the engine A. HEAD LIGHT SWITCH m Engine OFF we has 2 positions. B @ | Engine ON soar | Pilot Mode 3 | Hesdtight: ModeAUTOMATIC HEADLAMP & LIGHTS OPERATION ture which turns ON the headlamp automaticaly, once the engine is started. This provides am mode can be switched ON by cpersting the owihi beam selector switch, keeping the light rode, a£. TURN SIGNAL SWITCH When the turn signal knob is pushed to for Right: ()) fe indicator wills To stop blinking push the knob in & rel | F. HORN BUTTON (er) Press button for sounding horn, Press the switch to put on Hi Beam of head light. sed to gle signal to vehicles coming from ide while overcaking LEFT HANOLE BAR SWITCHES D. HIGH / LOW BEAM SWITCH When headlight is ON. High ar Low beam can be |: G.PASS SWITCH selacted with this switch. Hi beam indicator light lacated on Speedo console will glow when high beam is selected High Beam Low beamREMOVAL OF PILLION & RIDER SEAT 7 TOOL KIT REMOVAL OF PILLION SEAT * Insert: Key inta lack (A) + Tum the key clock wise, + Lift rear end of ‘Rear seat’ * Pull ‘Pillon seat’ backward side Take out ‘Pilion seat’ REMOVAL OF RIDER SEAT + First remove ‘Pillon seat + Remove ‘Rider seat’ mounting ake (8. + Pull backward rear end of Rider seat’ + Take out ‘Rider seat’ TOOL KIT LOCATION FIRST AID KIT LOCATION is located on LH side of Seat Cowl below the ‘Pilion seat ‘Took kit fitment location is provided below pilion seat assemaly ‘Tool kit to be clamped an Pilion seat ‘assembly by rubber strap. First Aid Kit & Took KitTMENT OF RIDER & PILLION SEAT “> FITMENT OF ‘RIDER SEAT’ ‘+ Match the bracket of ‘Rider seat’ (A) + Slide ‘Rider seat’ toward petrol tank ‘+ Match ‘Rider seat’ rear brackets (C) with with sloc (B), Ensure availabilty of rubber ji amper of seat center the holes (0) provided on chassis & Tighten the bolts (6 FITMENT OF ‘PILLION SEAT’ + First make sure ‘Rider seat’ ig fleted properly. ‘+ Insure “Tool kit’ is located properly on pion seat 20 ‘Pilon seat’ on fitment location. + Match the bracket of Pilion seat’ (F) with Hook (G) + Slide pillon seat towards rider seat. + Insert lack rod (Hi of seat into seat lock ( + Press rear portion of seat from top.DAILY SAFETY CHECKS Before riding motorcycle be sure to check folowing items. Please give proper importance to these checks and perform all of them before riding mato IF any irregularities are found during these checks refer to the Maintenance chapter & see your dealer for the action required to return the motoreycle to a safe operating condition cay oefore you rise may resuk in serious JSemage or severe accident + Enough fuel level for planned distance of journey. No fuel leakage in fuel lines. + Engine ol level Coetween upper and lower level mark) at vehicle upright position on level surface. le play of 3 mm. Smooth operation fand positive return to closed position Brake Fluid level above MIN mark provided on reservoir. (oth front and rear) Drive Chain slack of 20 ~ 30 mm edequately lubricated by OKS spray. This is available with BAL dealer for sale Function of all lights & horn Glutch lever play - 3 mm Check Coolant: level between MIN and MAX mark in coolant reservoir tank at vehicle upright position on level surface. ‘Smooth steering movement without restriction. Ie fully up position, Correct inflation pressure in both tyres Adequate tyre tread depth - na cracks / cuts. Side stand retum Correct rear viewing span adjustment: of irra(4 OW TO RIDE YOUR BIKE (Gear shitting 1. STARTING THE ENGINE ‘oh key to ' @ * position, witch in’ Q ‘position. firm that: transmission is in neutral clutch lever if transmission is in ge + Keop throttle closed & press starter bi + Release starter button as soon as engine Caution tion of the y to recover + Depress the clu + Shift into 1” gear + Open the throttle and release the clutch lever ithe lech te yy discharged condition SHIFTING GEARS Close throttle & depress the clutch lever ‘+ Shift into next higher or lower geen + Open the throttle and release the clutch lever slowly and simultaneously. . MOVING OFF eck that slowly and simultaneously. the clutoh starts to engage, open a little more, giving the engine just fenough rpm to keep it from stallingRECOMMENDED SPEED 5. STOPPING THE VEHICLE FOR SHIFTING DOWN + Close the throttle completely, + Shift the transmission into net ee a + Bring the vehicle to complete Fram 5 tn 4° Gaar 59 knvh + Turn the ignition switch off. From 4" co S™ Gear | _48 kmh From 37 to 2” Gear_| 97 kmh 6. RUNNING IN From 2" to 1“ Gear 22 km/h Proper running-in is important for trouble free performance of the vehicle 4. BRAKING + During frst 2000 kms running-n period do not exceed following speed limits. Close the throttle completely, leaving the clutch engaged (excep: where shifting gears) s0 that the engine braking wil help slow down the motorcycle, Shift down one gear st a time so that you Neutral when you come to a complete stop. When stopping, always apply both brakes at the same time. Warring = When shifting down to lower gear do not Shit at such high speed that engine rom imps excessiely. This may case engine damage, & rear wheel may ski Bownshifeing should be done at recommended speeds as shawn in table above.20 Kine [tse [ena [Sra an [Sen ach 10 [20 [30 [4050 | 60 = 1000 Ta00 - 2000[20 | 80 [4a] so [60 | 70 ‘+ Always keep the speed below the limits mentioned in the table. + Do not race the engine excessively. + Do net start: moving or race the engine immediately after starting. Run the engine for a minute at idle speed to give the oll a chence to workup into the engine, 7. VEHICLE PARKING + This vehicle do not have main stand + Support the motorcycle on a firm level surface with the side stand, + Lock the steering on LHS. Bh caution 1. Do not park on a soft or steeply inclined surface {a5 the matoraycle may fall over 2. Always ensure side stand is UP while starting off n will be cut off if vehicle is attempted to be driven in side stand DOWN condition and ‘side stand down’ message will be displayed in arimary speedometer, If engine coolant temperature crosses 110°C, Coolant Temperature high’ alarm message wil be displayed on primary speedometer indicating engine is overheated. If vehicle is further driven in such a condition coolant temperature will increases up to 115°C 6 ECU will not allow engine to run above 4500 rpm. Always maintain Min 3,00 Liters fuel in fuel tank for smooth functioning of fuel pum. Always insist for use of 81 Octane number fuel for smooth functioning of bike This vehicle has new ‘A & S clutch’‘Assist & sleeper) [Due to this, very litte force is required for clutch lever operation, you won't feel jerks while sudden down shifting. Slight pulsation is felt at clutch lever: This is normal & incicates A & S clitch’ is working wel Power output of headlight is only 20W max & hence continuously glowing headlight will not damage / raduce Ife of batteryGOOD RIDING HABITS + Always fill 81 pumps for of + Always maintain minimum 3 liters petral in petrol ecoten tented titcatrerct cleric rere tank far smooth funetioning of fuel pump. then) ta) minutes, ‘+ Always maintain recommended air pressure in both the tyres. + Always: maintain engine cil / coolant level between MIN & MAX mark at vehicle upright position on HOW TO CHECK MILEAGE etane petral at reputed petra! imum performance of bike + Press clutch lever fully while shifting gears. ‘+ Always ensure battery is fully charged level surface. (FUEL EFFICIENCY) ‘Ride smoothly and steadily at an optimum driving pened oul ft Se ae jest way to calculate mileage is by following ne full tank to full tank metha peer = Fl way ert fl up wo sot mew Grin + Always apply both brakes simultaneoush, + Run the bike for say 100 km. + Fill the tank full again in seme fuel filing station, probably with seme fuel dispenser: + Divide kilometer run / fuel quantity filled Always ensure brake fluid leval in both front & rear reservoir is above MIN mark ‘Change the gear judiciously according to the speed and load saquinement. + Don't overload the vehicle above the specified payload + Use the accelerator judiciously,22 Safe Riding Tips ‘Always wear Helmet while driving or riding. Your helmet should conform ca appropriate Indian standards, + Read thoroughly the instructions given in this manual and fallow them carefully + Avoid unnecessary accessories for the safety of both rider and ather motorists, + Get familiar and follow traffic rules & regulations in your states 25 well a5 general traffic signs. + Familiarise yourself well with starting acceleration and braking of the vehicle * When applying the brakes. use both front & rear brakes simultaneously ‘Riding et proper speed and avoiding unnecessary fcceleration and braking are important not only for safety and low fuel consumption, but also for longer life of the vehi + During monsoon drive the vehicle more cautiously. Remember vehicles skid more easily during light showers. ‘Drive cautiously. Start early & reach your destination safely AFE RIDING TIPS & MONSOON CARE Always carry vehicle registration 6 insurance papers, and 2 valid driving licence with you. ‘Avoid driving on loose sand or stones where vehicle is likely to skid + Properly wrap-up loose clothes while driving or riding to avoid entangling in wheel ar other objects on road. + Always concentrate on riding for safety MONSOON CARE ‘It is suggested to customer to take appropriate care in area of heavy monsoon or high rainfall The appropriate surface preventive coat to avoid rusting / poor surface finish on account of adverse atmospheric conditions. ‘Vehicle cleaning to be done with soft & clean wet cloth to avoid scratches on painted parcs, "Clean & Wbricate all the important parts 9s detailed in a periadic maintenance chart + De nat apply direct water jet on painted, electrical / electronic pa * Do not obstruct engine cooling by adding mud protection sheet from front.ENGINE OIL RECOMMENDED ENGINE OIL: Always insist on Bajaj Genuine Engine Gil fo optimum engine performance & warranty benefits. It is @ specially formulated oil for Dominar 409. Model] Recommended Engine ot Grade [Dominar Baja) OTS SAE TOWSO APL “200. 10000. SJ" or JASO MZ LEVEL CHECKING + Check engine oil level every day at vehicle Upright position on level surface (at engine cold condition) + Check oll level through oil level gauge “8 + Always maintain engine oll level between upper (©) and lower (D) mark provided on Cover RH. Top up wich specified grade of ol if the cil level ees re ‘Engine oil replacement frequency: Tservice & ENGINE OIL CAPACITY then every 10,000 Km. + Refi at servicing: 1700 ml ‘Engine oil level top-up frequency: Every 5000 km. + During engine overhaul: 1950 ml 1s most. important to adhere to recommended grade & frequency of ol chenge for the McA pone ot a of crcl enghe| canearancs rides Petey prarke eemmere| cher zaJUBELESS TYRE & TYRE PRESSURE by Filer or Plug method only 10 not use patch method to remove puncture of tubeless tyre CAUTION are fitted in this motorcycle. The walls with the wheel rim should not ‘oval of tyre. The tyre side walls in contact with wheel rim seals aie TYRE PRESSURE Keep appropriate below to increase eansumptian, sures mentioned ryre & for better fuel tyre ps We of yole is fitted with imported tyres. seman 40 insane & central aaaBATTERY + Environment care must be taken to dispose off the used bactory, + It is always recommended to hand aver the seme to the Authorised battery / Saja} desler for proper disposal of the same. + When ‘Low battery icon’ pop-up in speedometer display, it is advised to reach Bajaj desler & get charged immediately. * Warranty for battery is 18 months from the date of purchase of vehicle, HOW TO KEEP BATTERY HEALTHY? TeV - 8 AH VRLA | + Bottery is tocated below Ader seat Cue eu See erate rece ee ‘+ Reduced self discharge, Enhance safety. "Do not press sterter button for more than 5) a oe a ear a ere eae ere sec. After 3 successive cranking, wait for 18-20 sec. for battery to recover Gischarge of electrolyte through vent. tube, * . Do not add extra electrical accessories such as - By caution Remote, Bigger Horn, Musical brake ight etc. This / a oconmected wil reduce life of battery & may damage ECU “Disconnect battery +ve & -ve wires ifmmbicle is to be stored for more than 2 weeks. TWahevoics self discharge. 25+ The pressure re + Heat expansion causes excess NGINE COOLING SYSTEM 4 Coolant Expansion Tank ing from the warming of the cooling system is regulated by a valve in ‘adiator cap (A. eoolant to flow into expansion tank. ‘+ When the coolant temperature drops, this surplus coolant is sucked back into the cooling system. + Goaling fan is provided for cooling of coolant circulated through radiator fins. and stops at 90°C 2 cooling system Fan wil start at temp $5. This fs normal condi functioning well +—-@ Radiator Cap a |< Radiator Assembly Coating Fan BX vane During operation, the coolant ge pressure. In of scaling, fr other cooling system compone very tot & i underCOOLANT BD warn: olan is poisonous and causes health hazard Avoid contact between coolant & skin, eyes and clothing. If it gets into your eyes, rinse immediately with water and contact @ doctor Wash affected skin areas. immediately and water coolant. is swallowed, doctor immediately, Change clothes that have ome in contact with coolant. Keep coolant out of the reach of children, with soap COOLANT SPECIFICATIONS Use antifreeze ready to u Bajaj Kaolex coolant: only. i Total coolant quantity : 1000 ml (780~780 ml in radiator & 220~230 ml expansion tani) Expansion Tank Cap (AD Coolant Level Inspection BA window COOLANT TOP UP Park vehicle at. upright position on level surface. Remove 2 nas screws to access expansion tank lant level in engine cold candition only ngure coolant level is between Min & Max mark ‘Always top up coolant: through expansion tank cap a, + Always replace coolant with "Bajaj Kaolex” coolant conb, + Use nitrile rubber hand glows while draining & opping up coolent, + D0 not top up coolant through radiator cap 27PERIODIC MAINTENANCE INFORMATION DRIVE CHAIN SLACKNESS + Ghain slackness will have to be adjusted whenever required, + Std. Chain slackness + Marking on chain adj positioned on both 0 ~ 30 mm. should be identically SPARK PLUG + Remave spark plugs by using plug + Clean the spark plugs at 20000 Kt ot by bending outer + Adjust. the gaps if incor electrode carefully Spark Plug Gap: 0.8 to 0.9 mm. Spark Plug Ensure application of 10 Kg.m (98.1 Nim) torque (2 Nos.) CHAMPION (PRGSHCC) eee (4H ® + RHE (1 Nod CHAMPION (RERGYCA) (Conver ‘6DRIVE CHAIN CLEANING Drive Chain (O-ring type) Drive chain mist be cleaned 6: lubrioated as per penodic maintenance schedule + °O' rings must abvays be kept wet. for best performance Renee lubricate every 600 Kr + Grring chain lubrication can easily be done by = ‘owners using Bajaj ‘Chain Lube Spray Can’ METHOD OF O-RING CHAIN available with Bajaj dealers for sal LUBRICATION + Put vehicle on side stand & tilt the vehicle to make rear wheel free. Clean the chain by using lint fre Cloth (if excessive mud / slush found approach Baja) dealer for proper cleaning) Shake the can vigorously by holding vertically Upright till the noise of steel ball inside heard Uniformly Hold spray can at the back of rear sprock extension tube nase at 5~10 om, + Flatate the wheal in reverse direction & spray the lube on middle portion of the chain up to full length of the chain, with 2aHEADLAMP CARE Condensation inside headlamp is @ natural phenomenon, Condensation occurs when atmospheric air Containing water vapor or humidity enters the headlamp through the vents due to temperature difference, A thin fim of fog can form on the insid surface of the headlamp lens. The thin fog will clear fand exit through the vents during normal operating Rear Brake Front Brake Fluid Reservoir ‘Fluid Reservoir Condensation & fogging of hesdlamp lens may happen FRONT & REAR BRAKE FLUID LEVEL | ssa‘ cr iter wathn Front beak fd resenor is located on AH side | Moisture condensation inside the heedamp lens vit Sea disappear gradually by ewitching ON the headlamp In + Rear brate id reservoir is located behind RH eae ease onal eee pillion holder bracket, Se aE see any depend . + Te check the brate fd eval, park the vehicle at epee cece ao upright position on level surface. with handle bar humidity of the ambient eit in straight aheed condtion + Always ensure that brake hid level is above “MIN mark given on npection Window + tncase of level drop, use only OOT4 brat fd Com eoulad concen for ep Up & rplecemereUSAGE OF ‘LUGGAGE STRAPS’ WITH BUNGEE CORD O Binge tei USAGE OF ‘LUGGAGE STRAPS’ WITH BUNGEE CORD 1 provided, ena srap¢ below pillon seat, then these straps to be used fo on vehicle, take out rant and rear luggage streps. (refer ic pillon seat on ies position‘) Photographs A) for clamping luggage on vericle © (Maximum allawes luggage loed is 15 Ka) caution fan be used only for strapping @ luggoge beg or similar a shown in \Wnile using the strap the user shall ensure chat necessary precautions are taken in and securely tied with help of res of the Vehicle arene ‘addtional hareware used for damages due 20 in ce luggage or due to the traps to carry any articles which may damage 3 stablity af the bie while diving / arising due to luggage over weight ‘ps to be folded with velora on rap ends & Insert the folded straps 2, Rear straps to be folded neatly to approach the hooks & inser: straps in hooksEE SERVICE GUIDELINES EHICLE IS TO BE SERVICED 7 REPAIRED AT BAL DEALERSHIP ONLY CUSTOMER 10 INSTRUCTION TO_AVAL._FREE SERVICE THROUGH DISTIZED PREC SERVICE_COLPON Pleese folow folowing procedure: Periodic Service Criteria + Please provide your motile rumber to Deolar at the time of buying of new Baa) Vehicle Daye Kons + In case of change. in mobie number please Update to Deeler 7 ASO 30-45 | 600-750 + XGu wil recehe ‘the Customer ID_ through 5 SMS ‘at the time of buying of new vehicle 240 | 4s00-soo0 | EN Pisselh roel ie) istomarl ION i Ovrer & Manual for jour rote eo | 9800-10000 | & + During Free Service, please provide your i Customer 1D to Dealer / ASD workshop. f + When yeu are et Dsclership / ABD workshop 20 oye : for Free Service, you wil receve the "Unique | Subsequene. | 120.000 / Even | Gougen Number’ en eieigh SMS nye | Pou sons oa "STrd gear nn | E + Plosse inform the UCN to ealer / ASD ot the time of Free. Berice {ASO-Authorsed Service Dealer)PERIODIC MAINTENANCE & LUBRICATION CHART = OPERATION cua | cuay RIODIC MAINTENANCE & UBRICATION CHART (OPERATIONPERIODIC MAINTENANCE & LUBRICATION CHART [OPERATION1 maintenance carried out before storing the vehicle ON-USE MAINTENANCE fon-use maintenance is necessary if a vehicle remains off road for a longer duration (more then 5 days"). The correct and careful will prevent the vehicle from rusting and frem such ‘other non-operational damages Ike fire hazards, + Clean the entine vehicle thoroughly ‘+ Empty the fuel from the fuol tank and Gf fuel is lef in for a longer time, the fuel will break and gummy substance could clog the Fuel pump & Throttle body. Remove spark plug & put several drops of Engine ail into the cylinden Self start engine over slowly a few times to coat cylinder wall with ol & install back spark plug Set the vehicle on s box or @ stand so th Wheels are raised off the ground. Use antirust. spray (Proto Guick LTP 902 - P No. 154039) both 3 ‘on all vehicle fasteners & pleted parts to avoid rust formation Cover entire vehicle neatly, Make sure that: storage area is well ventilated & free from any source of flames or spark + Fill 10% excess air pressure in both wheel. + Do not apply oll on front / rear brake disc, to Prevent rusting. if the brake disc rusts during storage, do not attempt to clean it with soap water. The rust will go off automaticaly during first few application of breke. + FOR BATTERY ‘.Remove battery and keep it on wooden Properly ventilated area b.Before taking the vehicle for use. 'y recharged from the Authorised ter / Battery Dealer + Apply petroleum jelly on terminals. (applicable to certain models). plank. in PREPARATION FOR REGULAR USE AFTER STORAGE + Follow daily safety checks,DELIVERY CERTIFICATE a exo CODED Sok on 1's Name MriMirs/Miss: Address Contact Na | have taken possesion of matoreyele along with the fallawing items 1 Manual 5, Standard 2, 2 nas of key 6 Battery Make Sr N 3, Set of tools 7. 1yre Fr Sr No. Ai Kit Pr Make Sn No. faction & | have understood all terms and conditions af warranty, tall abide by them. Imp: Do not detach chs page from Owner's Manat 7je] Auto Limited gives the following warranty in respect: che "Dominar 400° motorcycle manufactured by them, Every possible care and precaution has been taken to ensure quality in respect of the material & workmanship in the vehicles manufactured by us. Bajaj Auto Limited will repair or replace st their Authorised Vehicle Dealer, free of charge. pert or parts there of as may be found fon examination, to have manufacturing defect within @ period of 5 Years or 75,000 Kms... whichever occurs fearler from the date of sale gubject to fullilment of Condition stipulated in part A, 8 & C given here under Warranty is 2 for only first owner of vehicle PART A Warranty claims in respect of such items tke shock absorbers, speedometers ete. though claimed through Us, are subject to acceptance of the respective ‘manufacturers, In all such ‘cases the decision of the respective manufacturer wil be final and binding Propristory parts warranty - 41 Year warranty for tyres / tubes / spark plugs & 18 months warranty for battery from the date of purchase will be warranted by there respective manufacturer & should be claimed on them directly by the customer. Baja) Auta Limited snall not be Liable to replace them though their desler wil give full assistence in preferring such chins, Baja) Auto Limited undertake no labilty in the matter of consequential loss or damage caused due to the failure of the parts. Delay, if any. at the repaining workshop in Carrying out repair to vehicle shall not be = ground for fxtending the warranty periad, nor shall it give any right to the ‘customer for claiming any “compensation for damages, Bajaj Auto Limited reserves the right either to repair for replace the defective parts. Where a defective part can be replaced by partis of falternative brandls, which are normally used. by Baia Auto Limited in the course of manufacture, Baja) Auto Limited reserves the right to carry out the replacement by a part or parts of any such alternative brandis This warranty end any claim arising there from is subject to Pune jurisdiction only PART 8 No claim for exchange or repair can be considered lunless che customer 2. Ensures that immadiately upon detection of the eect, he approaches any nearest Authorised Bajaj Vehicle Osslers & Recommended Authorised Service Dealers with the concerned vehicle and enables rim0 remove and despatch the part / parts attributing to the manufecturing defect to the Compan. the Owner's Manual, in original, to enable ler to verify the di vai Tristl be) expressly (Understood) thet climes areal cece fe Ate AC eter cect eae ee pe pee porchperts thus forwarded by them will Te et our TO AVAIL BENEFITS OF WARRANTY, FOLLOWING ARE MANDATORY 1. Avaling of Initial 3 Free Services without lapse. 2, Avaling paid services at every S000 kms. or 120 ays whichever occure first without any lapse. @.Avaling of all above services at the Authorised Vehicle Dealers 4. Usage of only recommended engine oil lal DTS 10000 10WSO" at specified frequen: for rain interval of 10,000 kms. & engine of level top-up at 5000 kms Replacing mandatory periosie parts such as air filter, cil fiter etc. as per periodic maintenance schedule. PART & Further this warranty is NOT applicable to 4. Normal maintenance operations like brake & clutch adjustments, cleaning of fuel system, engine tune-up ar Such other adjustments. Parts subjected to normal wear & tear tke Clutch Plates, Brake Snoes, Chan, Sprockets, Fork Oil Seal, Spark Plug, Control Gables, Brake Pads, 8. Replacement of electrical items tke sef-start's wear fond tear items (if feted), bulbs & rubber components tke grommats, 'O' rings, belows as well as fiters, packings, gaskets, fasteners et 4, Painted parts. Only blistering or peeling off of paint lm are covered under warranty. Any defect arising out of fexternal damages or due to usage of protective covers Tadcivional protective coatings edverse atmospheric Condition ete. ie not allow lke under warranty 5. All consumables tke Engine ol, Fork ol, Brake Ci Coolant & Grease ete, are chargeable to customer B.Any defect. arising due to above consumables not changed #8 per soheduled or if used ather chan che recommended one 7. Never drve your bike through flooded roads Ompatch damage to the engine parts due to water enti not ‘over under warrant. oo40 All chrome placed parts ere prone to rust or ‘orrasion in coastal area or in acigic environment. or due to neglected clearing etc. However chrome film peeling if covered under warranty in general fstmosphene conditions, Glue/ Yellow colouration of Silencer near exhaust port is permissible and hence rot covered under warranty Oxidation of unpaintedipaintes crankcase, cylinder block, evlinder head etc. in acidic environment or in a coastal area, 10.Vahe tapping (De-carbonizing) if required to be done ft 30.000 km, which is normal servicing requirement. ‘M\Parts of the vehicle that have been subjected to ‘misuse, accident, negligent treatment OR which heve been used in conjunction with parts & an equipment net. manufactured er recommended for use by Baja) Auta Limited, if in the sole judgement of Baia) Auto Limised, such use prematurely affects the performance and relabilty of the vehicle. 12.Parts of the vehicle that have been altered and ‘modified or replaced in unauthonzed manner ke uso of wider tyres, loud silencers ete and which in the Sole judgement of the Bajaj Auto Limited affects its performance and reliabiity 1GNehicles which are not being serviced at recommended dealers as per the service schedule described or which have not been operated or maintained in accordance with the instructions: ‘maintained in the Owner's Manual. 44.Vehicles used for ary competition or race andlor for ‘actempting 0 set up any kind of record, 15.Any failure arising due to use of adulterated or bad ‘quality fuel Parts affected due to bed fuel quality are not covered Under warranty 1B.f additional electrical eocessories such as - Remote, Bigger Horn, Musical brake light etc, Fitted on vehicle 471f the vehicle hes been used for commercial purpose like Texi_or any other means of commercial Bojaj Auto Limited reserves the right to make any changes. in design or to add any improvements on the vehicle at any time without incurring any Dolgation to install the seme. on a vehicle. previously Supplied and sold. Also, the conditions of his Warranty “sre subject to alteration without any ‘This warranty js an entire written warranty given by Bajaj Auto Limited for “Dominar 400" motorcycles n¢ fa ctner desler or its or ms agent’ ar amployse is futhorised to extend or enlarge this warranty.BATTERY WARRANTY CARD MAKE OF BATTERY MFG, CODE OF BATTEF BATTERY SA. NO. BATTERY CHARGING DATE: TYPE OF BATTERY: VEHICLE SALE DATE: NAME OF OWNER AND ADDRESS: TYPE OF VEHICLE FRAME NOL SERVICE RECORD Dealers Voleege emake} Seamp & ‘Age [Specific] Mens. [Gravity should insist that “Service Record? mu “CODE FOR REMARKS: ton Electrical system needs attention, Insufficiant running of vehicle. Cover broken electrolee level Broken Container Poor maintenance, Battery abused.BE FILLED IN BY BATTERY EALERS 7 DISTRIBUTORS IN CASE OF CLAIM lame of Dealer & Code Date of claim: Battery Type Serial No Date of Fitment: FAILURE MODE (PLEASE TICK AS APPLICABLE) * Loose connection + Overcharge / Undercharge + Internal Shore + Plate Shedding ised battery dealer forCe LONGEST ENGINE OIL CHANGE ara Nee eee label a) eee ee eae) ad Se a nn ented PN is rete)eee ke ng ee ee) Serer ease eed Cece ete Pn Lae Corey CL een (Cree CELI eee eel ee ae wre nearer ae et east ey ea ar eee oe ey Web Site : wonn.bajajauto.com Preteen tari)