AR-15 Rifle Barrel Assembly Instructions - Page 1

To assemble the kit, match up part #1 with another part #1 and slot together. You will need glue
to assemble this kit and some pieces may fit tightly. Since it is cut from wood, it may swell in
humid weather and be loose when the substrate is dried out, so keep sandpaper and a bottle of
glue handy and have fun!

This kit is made from 3mm (1/8") Baltic Birch

Plywood and has been designed for persons
Barrel Section NOTE: THERE WILL BE “C” and “A” PIECES LEFT OVER over the age of 12.

Fill in with “C until the Assembly Order:

C C AAC A C AB BA
red line is reached Qty: 7

1 C B A Start with the barrel, once it is

completed, set it aside until the hand
1 guard is done. Once that is finished,
C A
glue the barrel to the front end of the
hand guard by sliding the cross shaft of
Note: Place a small amount the barrel into the cross hole on the
of glue on the barrel shaft
when placing each barrel
front piece. (#6,7,8,9) Set it aside until
piece on the shaft, this will the rest of the rifle is complete.
help to strengthen the barrel.
C B

Hand Guard Section Take note when installing the top hand guard piece
(2,6,10) that the end (#6) extends out the same distance
10 2 2 2 6 Top as the bottom piece (#7). Same check for #8 and #9.
10 2 6
3 3 3 7 Bottom
12 12 5 5 9 9
Rear 4 4 4 Front
11 11 4 4 8 8
11 8 Qty: 2
5 5 5 12 12 5 5 9 9
12 9 Qty: 4 3 7
Rear Middle Front

While these two pieces are part

Top of the barrel, they are not
installed until after the barrel /
hand guard is joined to the
Rear Front receiver / stock assembly.
Bottom
AR-15 Rifle Receiver / Stock Assembly Instructions - Page 2
Start this assembly by following the number / letter sequence.

Note that #1 has the hooks facing down, #2 has them facing up
and for #3 they will face towards the front.

Use glue as needed to help hold the parts together.

Stand Assembly:
5 4
6 7
Simply match “F” and “R” to another
1 2 3
“F” and “R”. Glue as needed.

9 9
5 4
6 7
1 2 3 RS,D,C,B,A E,F,G,LS

9 8
D,C,B,A E,F,G

9 8
6 7 5 4

1 2 3 9
Qty: 4
8
Qty: 2

6 5 4
7
1 2 3
D
Note: There is a choice
of AR-15, ARGGH-15 or
ZH-15 side panels and
6 7 4 “G” to choose from.
5
Pirate version (ARRGH- This kit is made from 3mm
2
15) is shown. (1/8") Baltic Birch Plywood and
3
Right Side (RS) Left Side (LS) has been designed for persons
over the age of 12.
AR-15 Rifle Sites and Final Assembly Instructions

Horizontal Site Adjustment Wheel

To assemble parts 20 to 21, start by gluing the three
#20a pieces together and when dry, place #20 inside the 21
hole and ensure that #20a turns freely, use #21 to help
align the three #20s. Slide the 20-20a assembly into the This kit is made from 3mm (1/8") Baltic Birch
hole in the side of the rear sight and slip #21 into the slot 20 Plywood and has been designed for persons
in the site, it will take a bit of fiddling to get #21 to fit all Qty: 3
20a 21 over the age of 12.
Qty: 3
the way in. #21 will be fully seated when the shoulder
part of #21 is flush with the inside of the rear sight.

Rear Sight Asembly Vertical Site Adjustment Wheel Front Site Assembly A B C B A
A A
17 19 C B
18
Rear Front A BCB D 18 Qty: 2 18a 19 Flat side is the
Qty: 2
8 21 front of the site.
8

10
Qty: 2 B For part 18a, glue the two pieces
10
10 Glue this part
together and when dry, fit them over together.
17 D #18 and ensure that #18a turns
freely.
Qty: 2
16 16
Qty: 2
C Qty: 2

The Stock / Barrel joiner glues into

Stock / Barrel the cross slot in the stock and into
Joiner the cross slot in the handguard /
barrel assembly. Magazine Assembly
Qty: 2
16 Top Rail Piece 16 Qty: 2

14 13 10 2 2 2 6 D D D

A
15 3 3 3 7 B B C C
C
A B A
D
Bottom Rail Piece B
C
Sand magazine as needed for good fit.