VaVaVvavaVaVviVviPp ma ROS 4 Oo.¢ "¢ o High Temperature Low Sag ConductorsHTLS Conductors Etsenedy Cables proudly present the new product catalague of ciflerent types of High Temperature Low Sag (HTLS) conducters ‘which will help our customers and les fo optmze the efficiency of overhead line Large quantities of traremitied electrical power would bo needed due to cies’ & Industral expansion, population increase all over the work has led to ether to build new transmission ines or use HTLS conductor. Because of high cost of instalation of new transmission Ines, time involved and dffculy in acquitng tower sites-ight of way, HTLS is the best solsion for reconductoring existing lines to increase power flaw ard also for new nes to accorrmodate fulre contingencies ‘and increased demand of power HTLS condluctors consist of new developed Aluminum materials that are able to operate cont 150°C - 250°C, while materials used for vadiional types of cyerhead conductors Such, operating temperature of 80°C New materals for central core have been developed for HTLS conductors to limit the sag at high temperatures and improve ‘mechanical properties of complete conductor INVAR steel, Galfan steel, and polymer matrix compoates) Lously at higher temperatures up to Tablo 1 Outer Layer) Meter Types for igh Temperature Low Sag Conductors OL ie 1250.0 a a m me Aun Zea Aly 42) Fy aah ‘mal Ressant renal Sips Thana tana Defeton ut pred Akram acy gage gtman Relat turnu asia Aina mw ‘oy OA) ‘Ay (STA) ‘Aly IA) ssuse00 sents ASTM BED weceanot Das aaore oto! 2708 278 278 2708 2708 Mira esl seth We 85 159-169 5.28 19-176 1-100 Cooter nar arson ro | wax to# zx 108 zx 08 zaxio8 raxiot arse 20°C son 7900 zane a3i7 nares a8 conan 3) * | oe © % 5 coaig rowae 10-250 10 10 20 zo Table2 High Terperature Low Sag Conductors Typen umes ine aa am we mm ma jas0 Tera ——‘stightewth germ‘ Fiieeded——aiaet Threat Rea ie ‘ron iminefisy Rai} on iy Aly Caor Gas Fier Corps Coe soot ori Sel Ore ans west Hemost 2-5 Auinan Msc oy 5 gg __cmaSmlco tater i B | Auminm Cad Sloe MssAW TASHA HTS EB caatasiver coe wor enon xno in ana ae ‘oR ORAW — SRORIAN RCL Notes: ‘A stovenentoned corto ypoe canbe offered wih plthe ACO that eal be wth repezoidd wes ok (¢Trase bpae ae cormonly use, (Those ao cert gardes of Mactretal Aloy-Costed Steel Coe auch as MT, MAD, MAS, MAA, MAS. ‘Maximum Operating Temperature for Overnoad Conductors stemporsurecO = sracivaw *STACHLAW —_" a: | E q i A i i Began As ™ a us. om eae (ny Annesiog Ruin) 'ABAC and AOSR are lenited to maximumACCC Aluminum Conductor Composite Core ‘Auminun Conductor Composite Core (ACCC) is a concentrically tended conductor with one or more layers of trapezcidal shaped ennecled 1350-0 aluminum wires on a central cor of ight weight Carbon-Giass fiber composte. ‘The ACOC Hybrid Carbon Composite Core is stronger and lighter than te traditions steel core, ACCC is capable to carry twioe the cunent of {he tradttonal ACSR conductor as I's designed for continuous operating temperature Up to 180°C, in addition to ts igtter core allows to use about 20% more alurrinum without creasing the ital weight, Usage cf AOC reduces ine losses by 0 to 40% - under equal oad conditions + compered to vaditional ACSA conductors of the same diameter and weight Greater steength, effective sefceampina, superior fatigue resistance and low coefficient of thermal expansion of ACOC reduce conductor sag under heavy electrical load! conditions that lead to increased spans between fewer or shorter structures. ACCC conductors have greater corosion resistance then tradtonal ACSA, ‘ACOG conductors ae used for overhead distribution and tansrssion ines as they'e especialy sel! in reconductoring appicatns requiring increased ‘urent with exstng tensions an clearances, new ine plications where skuctues can be econoized dus to reduced conductor sag, new ine appkoations ‘eqiitng high emergency loadings, end Ines where visraton due to wind isa groblem, dso they oan be used at corcive and coastal environments due to ‘heir ocd carosion resistance. et a Hetink 151, 2 an 9 597 1565 o1ee2 785, | Gopertagen DT twa RB Rela. 223 a 7 1882 903 01256986 Moet HT a ‘asgo 2 a 1953 732 15 ones 1027 a ait 2 224 81 178 O0ess 1234 (ESEEELADCEEE ESEEESNG ESSE ESEEEEEDSEEES EESEEVSSEES 267 Z 175 2 nor 1224 ove 1365 REC CE A CER CR Soxsti 2 463, 2 876 254 1398 1562 06051878 Wag S08 BTS Dain 55 2 953 2d 161833 006s 171 a, a okata 544 3 955, 28.82 1643 184 O0st7 1748 CM oe Es ee 595, 2 aT 1871 08741850 a ee utapest ca 953 315 1981914 0.82 1386 Prag HBB ee Mumba 585 953 3177 2 02 00H 2005 REEL EERE SEER SESE a 2 London 758 378 334 2248 ony 2164 Pas BIH TB AG 2886179 ORME ‘Aiworp 5 3 978 36.85, ze 2152 0ns7 2483 1 Cuidlne vals of curertcamyg capacity a veld up 10 €0 He, suming an ambient terperstue of 40°C, wind wooly of 06 nase, 2a radaten of 1033 Wind, emizaity of 05, abecrpton factor oO ‘© Other sass according to tirentsarckads olen apecttoatone ae avaiable pon requestACSS/MA Aluminum Conductor Stee! Supported Description ‘Aluminum Conductor Steol Supported (ACSS) careists of one or more layers cf annealed aluminum 1350-0 wes strandad over fa central core of zinc-5% aluminum mischmstal alay-coated stool wires that is designed to withstand most ar al f the mechanical lad on ACSS.ACSS conductors are manufactured according to ASTM B 86, other standards could be offored, ‘Advantages ‘ACS conductors ere similar to tractional ACSR with some very important addtional advantages. ACSS can operate continuously at hich temperatures up to 250°C without damage. ‘ACS 2ags ess under emergency electrical loading than ACSA, it has sal damping properties and ts fal eage are not affected by long time creep of the aurinar. Application ‘ACSS conductors are used for overhead dieirution and transmission ines as they're especially useful in reconductexing applications requiing increased curtent wih existna tensions and clearances, new Ine arplications where structures can be economized dus to reduced conductor sag, new Ine applications requirng high emergency loadings, and ines where vibration due fo wind is a problem. Fee ee (eres ceeecten | heme serve forte tae IME conten tat tase w= m= ‘oon “ vamos st coast s om wom we ‘mo ow = a 7 ww wo cron et em a i a as ‘et ae "a Sm wa om am mow te ate = ma a: Se eae ase mas Se mete fom eats mom as ate st Ba mom de ome ane morte eat a a ee tor aes oom Be mms ‘a ‘oe dant oom ce ed ‘e ‘ie ee oar es semen ‘e mat mom aS eta i oe de som & = ws ie oo SoM a = me te me som Be = om ome tee amet Bat Som Be & 3 lee ‘a os sa? cs oo mie cre dau o om & te et teo tame he ost tose ‘ogee om Se ma sf ime ame onset De eet ae Pr ee Som te ofan en sm mm fs = vo a as eer im ioe es imo meee Mem eat mater = root im Smee mt tS me see “cme osm at et at osm rae i tm tet Sauer en me Bg me cr ome iat mee eas aw ame ams = ee ne = ano toa twee mega semana = mor tn as eases S = rn 7 a im ewe ip em tae mow eae hte me ‘or sue eee eee im i (© ACSSIMAS: ayppotd wh hch-stongth Zre-5% Aumirum-Mischmeal Alby Zr-5AI-NIM) coated steel core. ACSSIMAS: sunpertd wth ura gh ‘sgh Zro-Sh Aur Mss Aly NSA WM) coat ste Core FE gras of Ze 6% aluminum intl ay coated Set oa M8866 INA. MA, M8) fe cule user ene. conduct ls wth ferent graces of grand Ste core can be ofeted upon request 3ACSS/AW Aluminum Conductor Aluminum-Clad Steel Supported _ Description Aluminum Conductor Aluminum-Ciad Steel Supported (ACSS/AW) consists of one or more layers of annealed aluminum 1350-0 wires ssranded over a central core of aluminum clad stoal wires that is dosigned to wihstand mest a” all of the mochanical bad on ACSS/AW.ACSS/AW conductors are mentfactured according to ASTM B 856, cther standards could be offered, - Advantages ACSSYAW can operate continuously at high temperatures up to 200°C without damage. The aluminum cled steel core, which consists of a ‘thick layer of aluminum (approx. 10% of the nominal wire radis) over steel, gives ACSS/AW conductors the acventages of standard ACSS along with ight weight and good conductiity of aluminum with the Figh tensile strength end ruggedness of steel Application ACSSVAW conductors are used for overhead distribution and transmission lines as they're especially useful in reconductering applications requiring increased current with enistng tensions and clearances, new Ine applications where structures can be eoonomized dus to reduced ‘conductor sag, new line applications requiring high emergency loadings, and lines where vibration due to wind is a problem ACSSVAW offers ‘strength characterstios similar lo ACSS, along with sightly greater ampacily and resistanoe to corrasion due to aluminum-cladding of the steel ‘core wires. “tena atte coe say MnWeDimowe———SHSSONOL Nai wrt sie te mut ae mee ware a te firm sna vent Yeon om = An thin ew ge a7 8887 gm A ag eas ee ee aan re wu 7 eat ‘rte a0 ties m0 RO Ba ae Ra i eee [a oo Ow a, tor 8 tears HHS SOND ma mem sea a Se ee nee eS ean xs Siig aaah ame eta are wa meas reer alee eae] eon Te ie rawr spa? ras a2 ia eae OOO a OMe aaa DOM cc cam cove aes oan eesti arse CMe Saat toate a Ser tae we eta wonouK oS east Pao) iat aa ODS Cex Mae pam mae ome ae ok se ma aa Oe a (“eis Soa tao Shee cm som ss maa) wa) ea a wut oe doa? So toes SR ie aan page ate aR asa oo swe "6 we at mo Oo) a rr Com tae rae tetas ‘st ee i a [tr ) mk RS an a ash abc Tm fe ome ews ae za toe fuse eo) anon or ABB PER gE ae Sa a norm) ea naw)? a Wet ™ ows er Seay mo aah Faas SMB acter vomro st taste ash samt orate DOS sommacioc tus mereka mast a a) aa Ca st ane rss oe? a se too oes i rum me tease hast So ma ist mo toss tet SOREN Be Sah seh SS a6 otsae tee Wed amg aes obese atta a a ana ss ate rare gat towers et Some aT tag bm 0 Oak tg oo wre tee aoa? zee Me meme owt ca orn Et 2 oe toe ted ar aT 82 Shae tot TA Se BO toe eat wou wt esse SSSR a meio jet aeues gO IT ue erat Sw ts Seas tees ae moon es ‘aie te toa eee eSNG] a a a mann) Saaso fous? ODS ws ND. (@ ACSS/ANZ: supported wit roguar sng alumfusn-clad ox wie Dire races of Auinurr-Cid Stel core Hh senath AME) 6 ewleble Loon eaLest 4TACSR Thermal Resistant Aluminum Alloy Conductor Steel Reinforced Description ‘Thermal Resistart Aluminum Aloy Conductor Steel Reinforoad (TACSA) consists of one or more layers of thermal resistant aluminium 2koonium aloy (AT1) wires stranded over a ceniral core of zine coated steel wie(s). TACSR conductors ere manufactwred according to IEC 62004 and [EC 60888 and generally according to IEC 61089, other standards could be offered, TTACSR conducters are able to cary load curent higher than tracitional ACR conductors about 160 5% as thay are designed for ccntnucus operating temperature up to 150°O. TACSA conductors have the same installation technique of ACSA, TACSR conductors are used fer averhead dlstibuton and ransmision — a A A A HT NN a Re tae Zo ee ae See ee a i a 185 a Notes «eDiteront grads of Gavin stool co Figh song xa nigh sang) ar avalie upon request TACSR/AW Thermal Resistant Aluminum Alloy Conductor Aluminum-Clad Steel Reinforced Desorption — ‘Thenral Resistant Alurinum Aloy Conductor Aluminum-Clad Steel Reinforced (TACSAVAW) consis of one or more layers of thermal resistant ‘aluminium Zirconium alloy (AT!) wires stranded over a central core of stranded aluminum-clad steel (20SA Type A) wie(s).TACSR/AW Conductors are manufactured according to EC 62004 and IEC 61232 and generally according to IEC 61089, other stendards coud be offered, Advantages TACSR/AW conductors are able to cary load curent higher than tradonal ACSR conductors as they are designed for contnucus operating temperature up to 150°C, adcitonaly they have increased corosion resistance and lower électical resistance and lower mass than TACSR, TACSPVAW conductors have same instaltion technique of ACSR, TACSRIAW conductors are used for overhead dletbuton and transmission Bes as theyre especialy useful in naw ine applications requdng Inceased curent, also ‘they can bo used at corciveand coastal eonments due to ther good caasion resistance se .. SES ES 36 as they're especial useful new ne applications reqing increased current, (© Diferot grades of Aurinum Cat Staal ca igh eng ar avalable upon request. 5STACIR/AW Super Thermal Resistant Aluminum Alloy Conductor Aluminum-Clad Invar Reinforced | Description — ‘Super Thermal Resistant Aumicum Aloy Conductor Aluminum: Clad Invar Reinforced [STACIFVAW) consists cf one or mere layera of super tharmal resistant aluminium 2rccrium alloy (ATS) wires stranced over a cantal core of stranded aluminum-clad war wres. var: Spacial Fo/Ni alloy wit very low costfcent of near expansion STACFVAW conductors are manufactured accorcing to IEC 62004 and generally aocerding to IEC 61089 and IEC 61232, other standards ‘could be ctared. STACIRIAW conductors are able to cary load curert up to double than trasttanal ACSR conductors as they ara designed for continuous ‘operating temperature up to 210°C, Beyond Knee point STACIFYAW will condctor experiences a sag increase due to the expansion of ina core alone (extremely low value < 3.7 10-6 /°C) which central sag at high operating temperatures, STACFVAW conductors have the seme instalation technique of ACSA, adoltonaly they have increased corrosion resistance. SSTACIP/AW conductors are usad for everhoad disirbution and tranamission Ines as thayire especially useful in replacing existing conductors {or ine appications requiring increased current, also thay can ba used at corasiva and coastal environments du to ther good onrosion resistance. ox wo ee rs) O88 168 ox a ant rao 0 ua m0 168 a ee ee a0 ra me (Gahan inser com vate pon retHTLS CONDUCTORS BROCHURE Address: Plot 27, 1st District, Road90, 5"Settlement New Cairo, Cairo Egypt Tel. : (+202) 27 599 732/3/4 Fax : (+202) 27 599 735 E-mail: info@elsewedy.com www.elsewedyelectric.com 19159