Global Service Training

R1600H Underground Loader

Brake System
Module 7 - Text Reference

SERV2052
Safety Briefing
• Emergency Phone Numbers
• First Aid Responders
• Location of Exits
• Location of Fire Extinguisher
• Room Alerts or Hazards
• Designated Location for Evacuation
• Storm Shelter
• Hazardous Material

Safely Home. Everyone. Every Day.™

3
PURPOSE

This module is designed to ensure participants can

locate and identify the function of the brake system
components and test and adjust the brake system.

4
REASON

This training is necessary for participants to identify

the brake system components and test and adjust the
brake system in order to diagnose and repair the brake
system. This will ensure the customers will experience
quick and accurate resolution of brake system issues.

5
COMPETENCY Statement

At the completion of this module, participants will

be able to locate and identify the brake system
components and test and adjust the brake system
during lab exercises. Participants will also be able to
identify the function of the brake system components
during a post-assessment.

6
LEARNING OUTCOMES

You will meet the following learning outcomes during

this R1600H Underground Loader Brake System
module:
• Locate and identify the brake system components.
• Test and adjust the brake system.
• Identify the function of the brake system components.

7
 BRAKING SYSTEM
COMPONENT IDENTIFICATION

Parking Brake
Brake Accumulator Pilot and
Control Charging Braking
Hydraulic Valve (2) Valve (3) Pump (4)
Tank (1)

Brake
Front Wheel Service Brake Service Brake Pilot Oil Rear Wheel Rear Brake
Release
Brakes and Pedal and Pressure Brakes Accumulator
(8) Front Brake Cylinder
(12) Transmission Service Brake Reducing (6)
Accumulator (5)
Neutralizer Pedal Control Valve Valve
(11) (10) (9) (7)

8
9
 3 4

10
 BRAKE ACCUMULATOR CHARGING VALVE
CUT-IN

Rear Brake Accumulator and Front Brake Accumulator and

Service Brake Control Valve Service Brake Control Valve
Inverse
Shuttle
Valve (1)
Brake Accumulator Oil
Pressure Sensor (7)
Cut-in/Cut-out
Spool (2)

Flow Control
Valve (3)
Flow Control
Orifice (5) Pressure Relief
Valve (4)

Pilot and Braking

Pump (6)
11
 BRAKE ACCUMULATOR CHARGING VALVE
CUT-OUT

Rear Brake Accumulator and Front Brake Accumulator and

Service Brake Control Valve Service Brake Control Valve
Inverse
Shuttle
Valve (1)
Brake Accumulator Oil
Pressure Sensor (7)
Cut-in/Cut-out
Spool (2)

Flow Control
Valve (3)
Flow Control
Orifice (5) Pressure Relief
Valve (4)

Pilot and Braking

Pump (6)
13
14
 1
2

5
4

6 3

15
 SERVICE BRAKE CONTROL VALVE
BRAKE PEDAL BRAKE PEDAL
RELEASED APPLIED

Piston (1)

Spring (2) Upper Spool (3)

Lower Spool (5)

To Rear Brakes To Rear Brakes

From Accumulator

To Front Brakes To Front Brakes

From Accumulator
To Tank To Tank
Spring (4)

16_1
 4

2
5 3
1

17
 R1600H BRAKE CONTROL VALVE Tow Release
PARKING BRAKES ENGAGED Sequence Valves (3)
Front Parking Brakes (8)
Brake Release
Cylinder (2) Rear Parking Brakes (9)

Brake Release
Steering Release
Sequence
Diverter Valve
Valve (1)
(12)
Pilot Oil Pressure
Reducing Valve
(10) Parking Brake
Dump Valve (4)

Parking Brake Parking Brake

Pressure Sensor Sequence
(13) Valve (5)

Parking Brake
Solenoid
Valves (7)

Implement and Steering

Solenoid Valve (6)

STIC Steering Pilot Valve (11)

Pilot Oil Pressure

Reducing Valve (10)
18
 R1600H BRAKE CONTROL VALVE Tow Release
PARKING BRAKES RELEASED Sequence Valves (3)
Front Parking Brakes (8)
Brake Release
Cylinder (2) Rear Parking Brakes (9)

Steering Release Brake Release

Diverter Valve (12) Sequence
Valve (1)
Pilot Oil Pressure
Reducing Valve
(10)
Parking Brake
Dump Valve (4)

Parking Brake Parking Brake

Pressure Sensor Sequence
(13) Valve (5)
Parking Brake
Solenoid
Valves (7)

Implement and
Steering Solenoid
Valve (6)

Steering Pilot Valve (11)

Pilot Oil Pressure

Reducing Valve (10)
19
 R1600H BRAKE HYDRAULIC SYSTEM Front Brakes (9)
SERVICE BRAKES RELEASED / PARKING BRAKES ENGAGED

Brake Release
Cylinder (6)

Brake Release
Sequence
Valve (5)
Steering Release
Diverter Valve (15)
Parking Brake
Control Valve (7)

Brake
Accumulators
(8)

STIC Steering Pilot Valve (14)

Service Brake
Control Valve
(1)
Selector and
Pressure
Control Valve (4)
Steering Implement
System Lift Circuit
(12) (13)

Rear Brakes (10)

Pilot Oil Pressure

Reducing Valve (2) Brake Accumulator
Charging Valve (3)

Pilot and Braking Pump (11)

20
 R1600H BRAKE HYDRAULIC SYSTEM Front Brakes (9)
SERVICE BRAKES APPLIED / PARKING BRAKES RELEASED

Brake Release
Cylinder (6)

Brake Release
Sequence
Steering Release Valve (5)
Diverter Valve (15)
Parking Brake
Control Valve (7)

Brake
Accumulators
(8)

STIC Steering Pilot Valve (14)

Service Brake
Control Valve
(1)
Selector and
Pressure
Control Valve (4)
Steering Implement
System Lift Circuit
(12) (13)

Rear Brakes (10)

Pilot Oil Pressure

Reducing Valve (2) Brake Accumulator
Charging Valve (3)

Pilot and Braking Pump (11)

21
1
2

6 3

4
22
 BRAKE RELEASE SYSTEM Tow Release
PARKING BRAKES RELEASED Sequence Valves (4)
Front Parking Brakes (5)
Brake Release
Cylinder (1) Rear Parking Brakes (6)

Pilot Oil
Pressure Brake
Reducing Release
Valve (2) Sequence
Valve (3)

Steering
Cylinders (14)
Parking Brake
Dump Valve (7)

Parking Brake
Sequence
Valve (11)

Brake
Steering Release Solenoid
Diverter Valve (12) Implement Valves (8)
and Steering
Steering Control Solenoid
Valve (13) Valve
(10)

STIC Steering Pilot Valve (9)

Pilot Oil Pressure

Reducing Valve (2)
23
PURPOSE

This module was designed to ensure participants can

locate and identify the function of the brake system
components and test and adjust the brake system.

25
REASON

This training was necessary for participants to identify

the brake system components and test and adjust the
brake system in order to diagnose and repair the brake
system. This will ensure the customers will experience
quick and accurate resolution of brake system issues.

26
COMPETENCY Statement

Participants are now able to locate and identify the

brake system components and test and adjust the
brake system during lab exercises. Participants are
also able to identify the function of the brake system
components during a post-assessment.

27
LEARNING OUTCOMES

You have met the following learning outcomes during

this R1600H Underground Loader Brake System
module:
• Located and identified the brake system components.
• Tested and adjusted the brake system.
• Identified the function of the brake system components.

28
Module Conclusion

This concludes the Brake System module for the

R1600H Underground Loader course.

29