品名：出湯作業　　№１　　　　　　　　　　　　　　　 承認 確認 作成

作業名：保温炉出湯作業　　　　　　　　　　　　　 作　　業　　標　　準　　書 　製造課　　　　　係 制定：０１年１１月１２日 竹内

略　図 № 作　業　手　順 品質特性、基準 確認頻度 作業ポイント 使用工具 処置 安全ポイント
1 キラ粉を作製する （キラ粉：水）　　１　：　１ 勤務開始時 キラ粉容器の８分目程の量とする キラ粉・水

2 ピットの安全遮断機を上げる 勤務開始時 出湯前に遮断機が上がった事を確認する

3 炉内温度を確認する 出湯温度６９０～７２０℃ 勤務開始時 湯温異常パトライト点灯時は出湯しない
4 保温炉の出湯指定位置までゆっくり進入する ｢リフト運転心得｣参照 出湯開始時 リーチ式フォークリフト右部と進入線を合せ、 リーチ式　 ピットフェンスに衝突する

　　平行に進入する 　フォークリフト

ピット付近では減速して走行する ピット縁に当り車体が揺れる

5 取鍋をピット内に降ろす 出湯開始時 降ろした後、車体の電源を切る

6 取鍋の小蓋を開ける 出湯開始時

※　治具にセットしたグラスウールを取鍋上にセットする グラスウール1枚、5回出湯で交換 出湯開始時 溶湯が溢れない程度弛みをつけてセットする グラスウール

7 操作レバーにてシリンダー樋を出す 出湯開始時 シリンダー樋口と取鍋位置を確認する 溶湯がこぼれる

樋の上にアルミ固まりが無い事を確認する 除去・清掃 アルミ固まりに溶湯が当り

　　周りに飛散する

8 耐熱性長手袋をはめる 出湯開始時 溶湯の熱で栓棒が熱い為注意する 耐熱性長手袋 栓棒が熱く火傷する

9 保温炉の栓棒を抜く 出湯時毎 上方向に向かって栓を抜く 水平に抜くと手・体に溶湯が

　　かかり火傷する
10 栓棒に付着したアルミを除去する 出湯時毎 アルミ除去をせずキラ粉をつけると、溶湯洩れ
　　の原因になる
グラスウール 11 栓棒にキラ粉をつける 出湯時毎 栓棒が熱い内に全体にキラ粉をつける
12 タップホール内の掃除をする 出湯時毎 長さ１ｍ・径１０mmの丸棒でホール内の 丸棒　1000L 樋上で出湯された溶湯が
　　アルミ酸化物を除去する 　　跳ね上がる

13 保温炉に栓棒をする 取鍋の縁から１５㎝下 出湯時毎 栓棒のキラ粉が乾いている事を確認する 乾いていないと手に飛来する

　　　（取鍋の８分目） 上方向から下方向に向かって栓をする 水平に差すと手に飛来する

6・ 14 栓棒からの洩れを確認する 出湯終了時 丸棒で栓棒下のアルミを取り洩れを確認する 丸棒　500L 栓止め直す

15 操作レバーにてシリンダー樋を戻す 樋に残ったアルミ固まりを除去する
7 16 取鍋内のノロを取残しが無いように掬う
出湯終了時

出湯終了時 ジャンボケースの低い位置でゆっくり入れる アミジャク ノロが周辺に飛散する

アミジャクが濡れていない事を確認する 爆発する

17 取鍋の小蓋を閉める 出湯終了時

18 取鍋を上昇させ、車体の上に取鍋を載せる 出湯終了時 溶湯の入った状態での操作はゆっくりと行う 急な操作は湯こぼれになる

取鍋は必ず車体の前輪アーム上に載せる 天井の梁に当たり落下する

19 ピットの安全遮断機を下げる 出湯終了時 出湯後に遮断機を下げた事を確認する

20 出湯温度を日報に記入する 出湯温度６９０～７２０℃ 出湯終了時 出湯時温度を確認し、勤務２回記入を行う 日報

21 アミジャクにライニング材を塗る 勤務終了時 勤務終了時、アミジャクが冷めた状態で ライニング材 熱い状態で塗ると弾かれて

　　ライニング材を塗る 　　塗れない

※　VB材の出湯時は樋にてMｇを溶かす事
　　　（炉内酸化物蓄積防止の為）
※　休憩時・勤務終了時には、ストッパーにて
　　　　栓棒を固定する事
※　各保持炉ごとに直1個サンプル採取実施
※　ＡＤＣ－３Ｆ材に溶湯入れ替え時は 出湯温度７５０℃に設定変更 溶湯入れ替え時 出湯前に溶湯温度を確認する
　　　　７５０℃で出湯作業を実施する事 ワンポイントレッスン（溶解№７)　参照

№ 年月日 改定記事 承認 担当 № 年月日 改定記事 承認 担当

2003.6.13 グラスウール使用方法追加 伊藤 徳増
2003.4.5 作業手順追加 影山 竹内
2003.4.5 溶湯洩れ防止対策 影山 竹内
2002.9.25 ハードスポット対策 影山 竹内 2007.3.13 保温炉湯温低下防止対策 竹内
2002.5.20 炉内酸化物蓄積防止対策 影山 竹内 2004.3.11 （ＡＤＣ－３Ｆ材）溶湯入れ替え時湯温低下防止対策 竹内
月/日
指 関係者
定
保
護
指
定
保 確認
護
具 サイン

ヘルメット 安全めがね 革手袋 安全靴 耳栓 アームカバー 前掛

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株式会社アーレスティ　浜松工場　　　　　　　　作業標準書（汎用タイプ）　’89/5制定、’89/12改訂1、’96/12改訂2、’01/4改訂3
Name of articles: Hot spring work №1 Approval Confirmation Making

Work name: Bail out of metal from Melting Furnance Work standard book Person in charge of manufacturing section
Confirmation
Rough sketch № Work procedure Quality property and standard
frequency Work point Use tool Treatment Safety point
When beginning to
1 Ceramic Cap is made ready. Not damaged. work

2
When beginning to
3 The in-furnace temperature is confirmed. 690-720℃ inside the furnanc work confirm with display unit and dispay lights.
When beginning to
4 Move the transferring laddle to the specified place. Refer to "Lift driving knowledg work Use the right type of Fork lift Reach type Should not collide with the f

It should go in parallel Forklift

Move Slowly at the marked position

Before opening the
5 The laddle is placed at the marked position. Tap hole After placing the laddle, switch off the furnance
Before opening the
6 Small lid of the ladle is opened. Tap hole
Before opening the
Set the glass wool accordoingly. Tap hole Glass wool

7 Open the tap hole of furnance. Al should not spill out

There should not be any hardened Al. Remove it

It disperses to surroundings.

8
9
It takes and it gets burnt.

10 Remove any Al from it Every hot spring It may break the ceramic cap and cause leakage.

Glass wool 11 New ceramic cap is placed Every hot spring

12 Clean the Tap Hole Every hot spring By round Rod of 10mm in Dia and 1M long. Round stick 1000L Aviod burning your hands.

The aluminum oxide is removed. It jumps up.

13 Close the Tap Hole as soons as the laddle gets filled

14 Leakage from Tap Hole is conformed When hot spring ends Round stick 500L
6･7 15 The cylinder gutter is returned with the operation lever. When hot spring e The aluminum hardening that remains in the gutter is removed.

16 Clean The metal in laddle with Skimming Tool. When hot spring e Slowly put the unclean metal in Jumbo Box. Avoid dispersing.

The Jumbo box should not be wet. It explodes.

17 Small lid of the ladle is closed. When hot spring ends

18 The Laddle is moved out from there. When hot spring e operate slowely Jerks may spill the metal

19 When hot spring e It is confirmed to have lowered the breaker .

20 The hot spring temperature is filled in on the daily report. 690-720℃ in hot spring tempeWhen hot spring ends Daily report

It is a setting change in th When you replaceThe [toyu] temperature is confirmed in fro

Refer to the one-point lesson (dissolutio

№ Date Revision article Approval Charge № Date Revision article Approval Charge
S
p
e
c
i
f
i
e
d
Date
p Parties concerned
r
o Confirmation
t
Signature
e
c Helmet Safety Leather Safety Earpl Arm cover Apron
t glasses shoes
i
gloves ug
o
Name of articles: Hot spring work №1

Work name: Hot spring of heat insulation furnace work

Rough sketch

Glass wool

6･7
Work standard book Person in charge of manufactu
№ Work procedure Quality property and standard
1 The Kira powder is made. (Kira powder: Water)　　1 : 1

2 The safety breaker of the pit is raised.

3 The in-furnace temperature is confirmed. 690-720℃ in hot spring tempe

4 It slowly goes into the position where the heat insulation furnaceRefer to "Lift driving knowledg

5 The ladle is unloaded in the pit.

6 A small lid of the ladle is opened.
- The glass wool set in the treatment device is set on the ladle. It exchanges it in one glass wool a
7 The cylinder gutter is put out with the operation lever.

8 The heatproof longer side bag is fixed.

9 [Senbou] of the heat insulation furnace is pulled out.

10 The aluminum that adheres to [senbou] is removed.

11 The Kira powder is applied to [senbou].

12 It cleans it in the tap hall.

13 [Senbou] is done to the heat insulation furnace. 15㎝ below from edge of ladle

(the eighth minute of ladle)

14 The leakage from [senbou] is confirmed.

15 The cylinder gutter is returned with the operation lever.
16 [Noro] of ladle [uchi] is scooped so that there is no [tonoko] [shiga].

17 A small lid of the ladle is closed.

18 The ladle is raised, and the ladle is put on the body.
 19 The safety breaker of the pit is lowered.
20 The hot spring temperature is filled in on the daily report. 690-720℃ in hot spring tempe

21 The lining material is painted on [amijaku].

- 　The thing at the hot spring of the VB material to melt Mg with the gutte
(For the in-furnace oxide accumulation prevention. )
- With the stopper when it takes a rest and w
Thing to fix [senbou]
- One sample collection of each maintenance f
- 　When you replace [toyu] with the ADC-3F Itmaterial
is a setting change in th
Thing to execute hot spring work at 750℃

№ Date Revision article Approval

2003.6.13 Glass wool use addition Ito
2003.4.5 Work procedure addition Kageyama
2003.4.5 [Toyu] leakage prevention countermeasure Kageyama
2002.9.25 Hard spot measures Kageyama
2002.5.20 The in-furnace oxide accumulation prevention measures Kageyama
Specified protection
tool

Helmet Safety Leather Safety

glasses gloves shoes
Ltd...Ahresty Corporation..Hamamatsu..factory..work..standard..boo
 Approval Confirmation

on in charge of manufacturing Enactment: November 12,'01

Confirmation frequency Work point Use tool Treatment Safety point
When beginning to It is assumed the amount of about the eighth mKira powder and water

When beginning to The thing that the breaker goes up in front of

When beginning to Hot spring [shinai] when abnormal patrol light

When hot spring begThe right part of the reach type forklift and th Reach type It collides with the pit fence.

It goes into it in parallel. Forklift

It decelerates in the vicinity of the pit and it runs. The hit body shakes to the pit ed

When hot spring begAfter it unloads, the power supply of the body is turned off.

When hot spring begins

When hot spring begIt sets it applying loosening by no overflow of [Glass wool

When hot spring begThe ladle title puts and confirms cylinder Higuchi [wo]. [Toyu] spills.

The thing that there is not an aluminum hardening on the guRemoval and c[Toyu] hits the aluminum hardenin
It disperses to surroundings.

When hot spring begIt notes it because [senbou] is hot because of Heatproof longer side bag [Senbou] gets burnt hot.

Every hot spring It unstops it for above toward. [Toyu] : to the hand and the body

It takes and it gets burnt.

Every hot spring It leaks [toyu] when aluminum is not removed and the Kira powder is applied.
It becomes it in [gen] drinking.
Every hot spring [Senbou] applies the Kira powder to the whole during hot.
Every hot spring In hall round stick of 1m in length and diamet Round stick 1000L Hot spring [sareta] [toyu] : on the

The aluminum oxide is removed. It jumps up.

Every hot spring The thing to which the Kira powder of [senbou] is dry is confirmed. It comes flying to a hand if not dr

It stops it toward the lower direction for above. It comes flying to a hand when ho

When hot spring en The aluminum of [senboukuda] is confirmed with

Round stick 5 It stops and it tries to stop it.

When hot spring en The aluminum hardening that remains in the gutter is removed.

When hot spring en It slowly puts it at the position where a jumbo [Amijaku] [Noro] disperses to the surroundi

The thing that [amijaku] is not wet is confirmed. It explodes.

When hot spring ends

When hot spring en It slowly operates it in the state that [toyu] enters. A sudden operation becomes a ho
 The ladle is put on the front wheel arm of the body without fail. It hits the beam in the ceiling and

When hot spring en It is confirmed to have lowered the breaker after the hot spring.

When hot spring en The temperature is confirmed at the hot spring,Daily report

When work ends When work ended, [amijaku] was cooled. Lining material It is played when painting it hot.

The lining material is painted. It is not possible to paint it.

When you replace The [toyu] temperature is confirmed in fro

Refer to the one-point lesson (dissolution

Charge № Date Revision article Approval

[Tokuzou]
Takeuchi
Takeuchi
Takeuchi 2007.3.13 Heat insulation [royunuru] decrease prevention measures
Takeuchi 2004.3.11 (ADC-3F material)Prevention of decrease of temperature of h
Moon/day
Parties concerned
Confirmation
Signature

Earpl Arm cover Apron

ug
work..standard..book..general purpose..type..enactment..revision..revision..revision.
 Making

Takeuchi
Safety point

t collides with the pit fence.

The hit body shakes to the pit edge.

Toyu] spills.

Toyu] hits the aluminum hardening.

t disperses to surroundings.

Senbou] gets burnt hot.

Toyu] : to the hand and the body when horizontally pulling it out.

t takes and it gets burnt.

Hot spring [sareta] [toyu] : on the gutter.

t comes flying to a hand if not dry.

t comes flying to a hand when horizontally opening.

tries to stop it.

Noro] disperses to the surrounding.

A sudden operation becomes a hot water spill.

t hits the beam in the ceiling and it falls.

t is played when painting it hot.

t is not possible to paint it.

Charge

Takeuchi
Takeuchi