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Fatigue Knowledge 11 原子力機器・構造物の疲労強度信頼性
Fatigue Knowledge 11 原子力機器・構造物の疲労強度信頼性
疲労に関する重要知識
Subcommittee for Organizing Question and Answer of Fatigue Knowledge(Phase 2)
疲労に関する重要知識 講演資料集
「原子力機器・構造物の
疲労強度信頼性」
茨城県 企画部
林 眞琴
この資料は,(一社)日本溶接協会 原子力研究委員会 FQA2小委員会 における講演
資料を掲載したものです.この資料を引用するにあたっては,下記を明記してください.
(一社)日本溶接協会原子力研究委員会FQA2小委員会ナレッジプラットフォーム公開
資料(2017年):「原子力機器・構造物の疲労強度信頼性」 茨城県 企画部 林 眞琴
Copyright Ⓒ 2017 The Japan Welding Engineering Society, All Right Reserved,
27年12 17日 日本溶
接協会FQA2小委員会
原子力機器・構造物の
疲労強度信頼性
茨城県 企画部
林 眞琴
Copyright Ⓒ 2017 The Japan Welding Engineering Society, All Right Reserved,
の
疲労
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ット ー に る さ の 力
200
0
Residual stress (MPa)
-200
-400
Emery paper polished
Shot peened (2.5s)
-600 Shot peened (5s) Shot
peened (10s)
-800
0 200 400 600 800
Distance from surface (μm)
林, 榎本, オーステナ ト系ステ レス鋼SUS304の 温大気中お び 温純水中の疲労強度に及ぼす表面処理の影響, 料, 第45巻, 第10号, (1996), pp.1107-1112. 2
Copyright Ⓒ 2017 The Japan Welding Engineering Society, All Right Reserved,
SUS304溶 処理 の
300
RT in air
280 288℃ in water (DO=0.2ppm)
Stress amplitude σ (MPa)
288℃ in air
260
240 w=225M
220 Pa
200
180 w=168M
160 Pa
140
120
10 10 10 10 10 10 10
Number of cycles Nf (cycles)
3
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SUS304表面 の
350
In Air at 288℃ Electropolished
Emery paper polished
Stress amplitude σ (MPa)
Shot peened
300 Shot peened and
emery paper polished
250 Gradually
increased
200
150
10 10 10 10 10 10
Number of cycles Nf (cycles)
林, 榎本, オーステナ ト系ステ レス鋼SUS304の 温大気中お び 温純水中の疲労強度に及ぼす表面処理の影響, 料, 第45巻, 第10号, (1996), pp.1107-1112. 4
Copyright Ⓒ 2017 The Japan Welding Engineering Society, All Right Reserved,
SUS304 ット ー の疲労
300 Shot peened and E=1754GPa
emery paper polished
Maximum
250 stress
amplitude
Gradually
Stress σ (MPa)
200 increased
stress
amplitude
150
100 As-finished
After 107 cycles at 221MPa
After 107 cycles at 225MPa
50 After 107 cycles at 230MPa
After 107 cycles at 245MPa
0
0 0.5 1.0 1.5 2.0
Strain (x10-3)
林, 榎本, オーステナ ト系ステ レス鋼SUS304の 温大気中お び 温純水中の疲労強度に及ぼす表面処理の影響, 料, 第45巻, 第10号, (1996), pp.1107-1112. 5
Copyright Ⓒ 2017 The Japan Welding Engineering Society, All Right Reserved,
SUS304表面 の 度
300 Type 304 Sainless
In Air at 288℃
Fatigue strength σw (MPa)
250
200
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SUS304引 性 の
350
In Air at 288℃
Electro-polished
2% Pre-stretched
Stress amplitude σ (MPa)
4% Pre-stretched
300
250
σw=211MPa
200 σw=191MPa
σw=168MPa
150
10 10 10 10 10 10
Number of cycles Nf (cycles)
林, 榎本, オーステナ ト系ステ レス鋼SUS304の 温大気中お び 温純水中の疲労強度に及ぼす表面処理の影響, 料, 第45巻, 第10号, (1996), pp.1107-1112. 8
Copyright Ⓒ 2017 The Japan Welding Engineering Society, All Right Reserved,
SUS304引 性 の疲労 ・
15
4% Pre-stretched
=245MPa
=225MPa
Strain range ⊿ (x10-3)
=211MPa
x
10
x
5
0
10 10 10 10 10 10 10
Number of cycles N (cycles)
林, 榎本, オーステナ ト系ステ レス鋼SUS304の 温大気中お び 温純水中の疲労強度に及ぼす表面処理の影響, 料, 第45巻, 第10号, (1996), pp.1107-1112. 9
Copyright Ⓒ 2017 The Japan Welding Engineering Society, All Right Reserved,
SUS304 ラス ー ー の
350
Emery paper polished
#400 Glassbead peened
Stress amplitude σ (MPa)
w=255MPa
250
w=245MPa
200
w=168MPa
150
10 10 10 10 10 10
Number of cycles Nf (cycles)
林, 榎本, オーステナ ト系ステ レス鋼SUS304の 温大気中お び 温純水中の疲労強度に及ぼす表面処理の影響, 料, 第45巻, 第10号, (1996), pp.1107-1112. 10
Copyright Ⓒ 2017 The Japan Welding Engineering Society, All Right Reserved,
SUS304 の 温純水中
250
Type 304 S/S Buff polished (R=-1)
In water at 288℃ Buff polished (R=0)
#400 Glassbead peened
Stress amplitude σ (MPa)
DO=0.2ppm
#60 Glassbead peened
200
w=163MPa
w=157MPa
150 w=152MPa
w=138MPa
100
10 10 10 10 10
Number of cycles Nf (cycles)
林, 榎本, オーステナ ト系ステ レス鋼SUS304の 温大気中お び 温純水中の疲労強度に及ぼす表面処理の影響, 料, 第45巻, 第10号, (1996), pp.1107-1112. 11
Copyright Ⓒ 2017 The Japan Welding Engineering Society, All Right Reserved,
オーステナ ト系ステ レス
鋼SUS304の288℃大気中
における ナー の
12
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重疲労における 重 ー
Sf Sa(1) Sa(1)
Stress Sa
Stress Sa
Stress Sa
Nf n1 n1
Sa(1) Sf Sa(2)
n1 Nf n2
Sa(2)
Stress Sa
Stress Sa
n2
Sa(1)
n1 Sa(1) ⊿S
n
Cycles n Cycles n
(d) Repeated 2 step stress (e) Gradual increasing stress
(Low to High)
林眞琴, オーステナ ト系ステ レス鋼SUS304の288℃大気中における ナー測の , 料, 46巻, 第4号, (1997), pp.432-437.
13
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重重 し 力
( )におけるS N
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重重 し 力( )における
力 の 力
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重重 し 力
におけるS N
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重重 し 力
( )におけるS N
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重重 し 力( )
における 力 中の 性
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重重 し 力( )
における 力 (n=105cycles)
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疲労 における
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SUS304ステ レス鋼の
BWR純水中における
疲労強度
21
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BWR純水中 疲労
M., Hayashi, ‘Thermal fatigue of type 304 stainless steel in simulated BWR environment’, Nuclear Engineering and Design, 184, (1998), pp.135-144. 22
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オート レー の 面構造
M., Hayashi, ‘Thermal fatigue of type 304 stainless steel in simulated BWR environment’, Nuclear Engineering and Design, 184, (1998), pp.135-144. 23
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純水 部 部の構造
部を し で
Swage LockのNut
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オート レー の
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疲労 の
Φ8-φ10の に さ0.5mmの
M., Hayashi, ‘Thermal fatigue of type 304 stainless steel in simulated BWR environment’, Nuclear Engineering and Design, 184, (1998), pp.135-144. 26
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力 に及ぼす の影響
(φ9-φ8)
(φ10-φ8)
中 (φ10)
の 力は の 1.7
M., Hayashi, ‘Thermal fatigue of type 304 stainless steel in simulated BWR environment’, Nuclear Engineering and Design, 184, (1998), pp.135-144. 27
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重 に る の
疲労 の
面 の
疲労 面
に する 一 に
重 する.こ
に を
M., Hayashi, ‘Thermal fatigue of type 304 stainless steel in simulated BWR environment’, Nuclear Engineering and Design, 184, (1998), pp.135-144. 28
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SUS304鋼の熱疲労SN曲線
M., Hayashi, ‘Thermal fatigue of type 304 stainless steel in simulated BWR environment’, Nuclear Engineering and Design, 184, (1998), pp.135-144. 29
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SUS304鋼の 疲労 機 疲労のSN
M., Hayashi, ‘Thermal fatigue of type 304 stainless steel in simulated BWR environment’, Nuclear Engineering and Design, 184, (1998), pp.135-144. 30
Copyright Ⓒ 2017 The Japan Welding Engineering Society, All Right Reserved,
SUS304鋼の 疲労 機 疲労のSN
M., Hayashi, ‘Thermal fatigue of type 304 stainless steel in simulated BWR environment’, Nuclear Engineering and Design, 184, (1998), pp.135-144. 31
Copyright Ⓒ 2017 The Japan Welding Engineering Society, All Right Reserved,
SUS304鋼の 疲労 機 疲労のSN
M., Hayashi, ‘Thermal fatigue of type 304 stainless steel in simulated BWR environment’, Nuclear Engineering and Design, 184, (1998), pp.135-144. 32
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鋼STS410の
BWR純水中における
疲労強度
33
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STS410鋼の 疲労 機 疲労のSN の
M., Hayashi, ‘Thermal fatigue behavior of thin-walled cylindrical carbon steel specimens in simulated BWR environment’,
Nuclear Engineering and Design, 184, (1998), pp.135-144. 34
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力 に るSTS410のSN
M., Hayashi, ‘Thermal fatigue behavior of thin-walled cylindrical carbon steel specimens in simulated BWR environment’,
Nuclear Engineering and Design, 184, (1998), pp.135-144. 35
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疲労 における 度の
中の
度は0.0264%/s
力 では
度は く 力 で
は 度は い
度 は
0.02 0.04%S
M., Hayashi, ‘Thermal fatigue behavior of thin-walled cylindrical carbon steel specimens in simulated BWR environment’,
Nuclear Engineering and Design, 184, (1998), pp.135-144. 36
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度を した機 疲労SN の
M., Hayashi, ‘Thermal fatigue behavior of thin-walled cylindrical carbon steel specimens in simulated BWR environment’,
Nuclear Engineering and Design, 184, (1998), pp.135-144. 37
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- に る 測 の
M., Hayashi, ‘Thermal fatigue behavior of thin-walled cylindrical carbon steel specimens in simulated BWR environment’,
Nuclear Engineering and Design, 184, (1998), pp.135-144. 38
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鋼SFVV2の
BWR純水中における
疲労強度
39
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SFVV2鋼の 疲労 機 疲労のSN の
Copyright Ⓒ 2017 The Japan Welding Engineering Society, All Right Reserved,
力 に るSFVV2鋼のSN
Copyright Ⓒ 2017 The Japan Welding Engineering Society, All Right Reserved,
度を した機 SN の
中の 度は
0.01 0.05%/sで大 く
度を した疲労 測
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- に る 測 の
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疲労表面
の ・ ・
44
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純水中 疲労
M., Hayashi and A., Hirano, ‘High Cycle Thermal Fatigue Crack Initiation and Growth Behavior in a Simulated BWR Environment’,
J. of Solid Mech. and Mat. Eng., Vol. 6, No. 10, (2012), pp.1-13.
45
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純水中 疲労 オート レー の構造
水 水
120
水 水
120
1
低 水 低 水
低 水
M., Hayashi and A., Hirano, ‘High Cycle Thermal Fatigue Crack Initiation and Growth Behavior in a Simulated BWR Environment’,
J. of Solid Mech. and Mat. Eng., Vol. 6, No. 10, (2012), pp.1-13.
46
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疲労 の
1.6 1.6
1.6
φ150
25
M., Hayashi and A., Hirano, ‘High Cycle Thermal Fatigue Crack Initiation and Growth Behavior in a Simulated BWR Environment’,
J. of Solid Mech. and Mat. Eng., Vol. 6, No. 10, (2012), pp.1-13.
47
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純水中 疲労 の
低 水
M., Hayashi and A., Hirano, ‘High Cycle Thermal Fatigue Crack Initiation and Growth Behavior in a Simulated BWR Environment’,
J. of Solid Mech. and Mat. Eng., Vol. 6, No. 10, (2012), pp.1-13.
48
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疲労 の
に
熱疲労
M., Hayashi and A., Hirano, ‘High Cycle Thermal Fatigue Crack Initiation and Growth Behavior in a Simulated BWR Environment’,
J. of Solid Mech. and Mat. Eng., Vol. 6, No. 10, (2012), pp.1-13.
49
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疲労 機 疲労 の
10
Type304&Type316NG 機械 疲労
RT in air
Sa (MPa)
288℃ in air
288℃ in water
熱疲労
f=2.33Hz
f=4.66Hz
10
-0.6525
Sa=122,530Nf +295
10
10 10 10 10 10 10 10 10
Nf (cycles)
疲労 は機 疲労 く一
M., Hayashi and A., Hirano, ‘High Cycle Thermal Fatigue Crack Initiation and Growth Behavior in a Simulated BWR Environment’,
J. of Solid Mech. and Mat. Eng., Vol. 6, No. 10, (2012), pp.1-13.
50
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疲労 する 温度
Ta (deg)
250
h=45.8kW/m2 K
度
200
度
H=116.2kW/m2 K
100
10- 10- 1 10 10
f (Hz)
疲労 するた にはΔT=135℃ 要
M., Hayashi and A., Hirano, ‘High Cycle Thermal Fatigue Crack Initiation and Growth Behavior in a Simulated BWR Environment’,
J. of Solid Mech. and Mat. Eng., Vol. 6, No. 10, (2012), pp.1-13.
51
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疲労 の浸透探
坦部にも 数の 疲労
53
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疲労 面の
1mm
さ:10.5mm, さ:1.82mm
M., Hayashi and A., Hirano, ‘High Cycle Thermal Fatigue Crack Initiation and Growth Behavior in a Simulated BWR Environment’,
J. of Solid Mech. and Mat. Eng., Vol. 6, No. 10, (2012), pp.1-13.
53
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疲労 面の
20μ m
M., Hayashi and A., Hirano, ‘High Cycle Thermal Fatigue Crack Initiation and Growth Behavior in a Simulated BWR Environment’,
J. of Solid Mech. and Mat. Eng., Vol. 6, No. 10, (2012), pp.1-13.
54
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力 の 数 性
250
⊿Tw=250℃
200 H=11.6kW/m2 K
S (MPa)
150 1 Hz
2 Hz
100 5 Hz
10 Hz
20 Hz
50
-50
0 0.5 1.0 1.5 2.0 2.5
の x (mm)
M., Hayashi and A., Hirano, ‘High Cycle Thermal Fatigue Crack Initiation and Growth Behavior in a Simulated BWR Environment’,
J. of Solid Mech. and Mat. Eng., Vol. 6, No. 10, (2012), pp.1-13.
55
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表面 の 力 大 数の
の
A0+A1x+A2x2+A3x3+A4x4+A5x5
M., Hayashi and A., Hirano, ‘High Cycle Thermal Fatigue Crack Initiation and Growth Behavior in a Simulated BWR Environment’,
J. of Solid Mech. and Mat. Eng., Vol. 6, No. 10, (2012), pp.1-13.
56
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力 の に る
250
f=1Hz
200 ⊿Tw=250℃
H=11.6kW/m2 K
S (MPa)
150
100 熱
50
-50
0 2 4 6 8
の x (mm)
57
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力 大 数の
30
Δ K (MPa√m)
⊿Tw=250℃, H=11.6kW/m2 K
0.1 Hz
20 0.2 Hz
0.5 Hz
1 Hz
10
0
0 5 10 15 20
の x (mm)
M., Hayashi and A., Hirano, ‘High Cycle Thermal Fatigue Crack Initiation and Growth Behavior in a Simulated BWR Environment’,
J. of Solid Mech. and Mat. Eng., Vol. 6, No. 10, (2012), pp.1-13.
58
Copyright Ⓒ 2017 The Japan Welding Engineering Society, All Right Reserved,
の 力 大 数の
10
SUS304&SUS316NG 鋼
af (mm)
af=4.1f -0.5
10
熱疲労
1
学
( )
( )
( )
10-
10- 10- 1 10 10
f (Hz)
さは 数の の 数に
M., Hayashi and A., Hirano, ‘High Cycle Thermal Fatigue Crack Initiation and Growth Behavior in a Simulated BWR Environment’,
J. of Solid Mech. and Mat. Eng., Vol. 6, No. 10, (2012), pp.1-13.
59
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